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Chapter 4 - Mounted Bearings

Overview
Three basic types of mounted units are
available: ball bearing units, roller bearing
units and split pillow blocks. Generally, ball
bearing units are suitable for simple, lightly
loaded application conditions. Choose roller
bearing units in heavier loaded applications.
Roller bearing mounted units may
accommodate shaft expansion, while standard
unit ball bearings do not.
or more demanding applications, use split
pillow block housed units. They offer the
broadest range of options for bearing types
and lubrication methods. !plit "ousings
accommodate shaft expansion and have the
heaviest load carrying capacities.
#e sure to check si$e ranges before
application specification as manufacturers
vary widely in their production availability.
Load Carrying Capacity and Life
The si$e of a bearing to be used for an
application is initially selected on the basis of
its load carrying capacity in relation to the
loads to be carried and the re%uirements
regarding life and reliability. &umerical values
termed basic load ratings are used in the
calculations to express load carrying capacity.
'alues for the basic dynamic load rating C and
the basic static load rating C( are %uoted in
the bearing tables. The ability of wide inner
ring bearings to carry axial loads does not
primarily depend on the internal geometry, but
on the means by which they are located to the
shaft. #earings with eccentric collars or set
screw locking can carry axial loads of up to )(
percent of the basic dynamic load rating if soft
shafts are used and the set screw is properly
tightened during mounting.
Mounted Ball Bearing Units
#all #earing *nits consist of a precision wide
inner ring bearing assembled into a housing
made of cast iron, pressed steel, or rubber.
*nits are prelubricated and are designed to
slip fit on to the shaft. +ocking method is either
eccentric self,locking or setscrew locking.
-n cast iron and pressed steel units, the
outside diameter of the bearing and the inside
diameter of the housing are sphered, allowing
the bearing to swivel within the housing to
accommodate initial alignment.
There are numerous bearing and housing
combinations to accommodate a diversity of
mounting surfaces, load re%uirements, shaft
si$es, and dimensional re%uirements. "ousing
types include: pillow blocks, flange units, take,
up units, flangette units, and rubber cartridges.
SKF Reliability Systems - Bearing Maintenance and Service 1
Mounted Bearings
Inner Ring Length
The inserts for #all #earing *nits are available
in wide and narrow width inner ring designs.
.hen space permits, the wide inner ring is the
preferred choice. The wide inner ring
minimi$es shaft misalignment relative to the
bearing bore, and the load is distributed over a
greater shaft area. The narrow inner ring is
used when space is limited.
Zone Hardening and Through
Hardening
The raceways of wide inner ring bearings are
hardened to between /0,1) Rockwell C to
provide strength and long life. The outer rings
of all insert bearings are through hardened,
that is the entire ring is heat treated to
increase the hardness of the steel throughout.
The inner rings of wide inner ring bearings
with eccentric locking collars are also through
hardened. The inner rings of bearings with set
screw locking are induction $one hardened at
the raceway location.
Cages
2ll wide inner ring bearings are fitted with an
in3ection molded, heat stabili$ed, glass fiber
reinforced polyamide 1.1 cage. This material
has a favorable combination of strength and
elasticity. The friction of these cages is low
and they have excellent running properties
under adverse conditions. 2dditionally, the
cages promote %uiet operation. The operating
temperature range for the cage exceeds that
of the grease with which the bearings are
filled.
Grub Screw Type
!et !crew +ocking features two set screws
4)( degrees apart. This placement of the set
screws maximi$es holding power while
minimi$ing inner ring distortion. -ther factors
such as: $one hardening of the bearing inner
ring, drilling and tapping after heat treat,
proper screw length, a knurled cup point set
screw, and a forged set screw socket have
been incorporated to further enhance holding
power and vibration resistance.
2 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
Eccentric Collar Type
5ccentric !elf,+ocking features a machined
collar and bearing inner ring which act as
mating cams when assembled on the shaft.
.hen the collar is engaged on the bearing
inner ring, and turned in the direction of shaft
rotation, it grips the shaft firmly with a binding
action that further increases with rotation. The
single setscrew in the collar firmly secures the
position of the eccentric collar. This locking
method is recommended for all applications
except where reversing shaft rotation is
involved.
Inserts with Interference Fit
These are sometimes recommended for
eccentric and setscrew locking, but it is the
re%uired mounting method for some series
that have no auxiliary locking device.
Grease Fill
Generally speaking, wide inner ring bearings
are designed to operate without relubrication
under normal speed and operating conditions.
2ll wide inner ring bearings are sealed at both
sides with rubbing contact seals, and are filled
with a special long life grease of &+G6
consistency ). The grease has good corrosion
inhibiting properties and is suitable for
operating temperatures between 7)(8C and
4)(8C 97/8 and )/(8:. "owever, under
extreme conditions or in heavily contaminated
environments, it may be necessary to
relubricate the bearings.
SKF Reliability Systems - Bearing Maintenance and Service 3
Mounted Bearings
Mounted Products Seals
The ;,!eal is standard on ; series housed
units and <5T series bearings. This low
friction contact seal is made up of a wear
resistant elastomer lip bonded to a steel trash
guard. The lip rides on the precision ground
surface of the inner ring providing positive
exclusion of dust, moisture, and other
contaminants.
The ;ulti,function !eal 9R: is optional on T
and . series housed units and <2R and
<5+ series bearings. 6t is the most effective
seal ever produced for ball bearing units and
wide inner ring bearings. 6t combines the
proven sealing of the ;,!eal with an
additional flinger,contact seal assembly. This
sealing arrangement provides four separate
barriers against the ingress of contamination:
a flinger, a contact seal, a grease chamber,
and a second contact seal. !tainless R seals
are standard on ;RC ;arathon series blocks.
2 low,friction version is available on != air,
handling unit ball products.
Housings
Cast Iron Housings
>illow block housings, the most popular
housing design for mounted bearings, are
available in several series. 2ll are designed to
support loads primarily directed through the
base.
our,bolt flange units are designed to support
shafts through walls, bulkheads, and other flat
surfaces. The housing mounts flush to the
surface and the load is carried by the four
mounting bolts.
Two,bolt cast iron flange units support shafts
4 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
through walls, bulkheads, and other flat
surfaces but are of a more compact two,bolt
design.
Center >ull Cast 6ron take,up units are
typically used in con3unction with a customer
supplied frame for belt or shaft tensioning in
conveyor, elevator, and power transmission
applications. 2 wide slot for the frame guide is
standard.
ressed Steel Housings
>ressed !teel >illow #lock housings are
lightweight, low cost solutions for light,duty
applications. "ousings are of a heavy gauge
two,piece stamped steel construction, which
allows for initial bearing alignment. These
housings are available in Two,bolt and Three,
bolt >ressed !teel lange *nits.
Rubber cartridges are generally used in
heating, ventilating, and air conditioning
applications or other applications where low
noise is important. The conductive rubber
cartridge, or tire, helps dampen noise and
vibration as well as dissipate the build up of
static electricity.
Corrosion Resistant Solutions
;RC ;arathon !eries are available for
applications re%uiring additional corrosion
resistance. The standard offering is comprised
of a glass fiber reinforced nylon housing
paired with a corrosion resistant, setscrew
mounted insert bearing.
Two additional housing series are available:
cast iron 9with a corrosion resistant coating:
and stainless steel. "ousings are available in
pillow block, ),, ?,, and @,bolt flange, tapped
base, and take,up designs.
The standard insert is made of /)4(( steel
with a corrosion resistant coating. !tainless
steel seals and setscrews are provided for
additional corrosion resistance.
-ptional inserts include stainless steel ball
bearings and non,rolling element inserts in a
wide variety of polymer and stainless steel
configurations.
;arathon units are supplied with 4(( percent
full grease pack and are not intended to be
regreased.
!isalign"ent
#all bearing units can compensate for up to
A/8 of static misalignment. "owever, in the
cast iron housings, when it is desirable to
relubricate the bearings, initial errors in
alignment should not exceed A)8 for basic
bearings si$e )44 and smaller and A4./8 for
larger si$es. ;isalignment greater than this
will prevent the lubrication holes in the outer
ring of the bearing from lining up with the
groove in the housing bore and the bearings
will not be relubricated.
Replace"ent Considerations
6dentifying the bearing by looking at the
housing alone is not always possible. or this
reason, housings, inserts, and complete units
have discrete part numbers. .hen possible,
record the housing and bearing part numbers
and the manufacturer of the unit for complete
identification. 6f part numbers are not
readable, collect the following data:
4. !haft diameter 9with a micrometer or
accurate dial caliper:
). +ength through the bore
SKF Reliability Systems - Bearing Maintenance and Service 5
Mounted Bearings
?. ;ounting style 95ccentric collar, setscrew,
etc.:
@. #earing -.B.
/. "ousing dimensions: +ength and width 9or
diameter:. or take,up housings, also,
measure the slot width.
1. -verall height
C. #earing centerline height
0. #olt hole spacing and arrangement 9), ? or
@ bolt:
.ith the proper information, the correct
replacement bearing can be ac%uired.
+oosely fitted insert bearings can be prone to
fretting corrosion. 2ntifretting compound
between shaft and bearing inner ring is not
recommended, and may promote shaft creep.
*se precision ground shafting in heavily
loaded applications, or specify a press fit as
recommended. !ee manufacturersD catalogs
or supplied instructions for details.
.hen replacing *nit #all #earings, it is
generally recommended to replace the entire
unit. "ousing wear may reduce the service life
of the replacement insert.
"ousings and inserts from different
manufacturers are generally incompatible. 6f
only the insert is replaced, do not mix inserts
and housings of different manufacturers. +ube
grooves, holes, or pins usually will not line up,
preventing relubrication.
Collar Mounted Roller
Bearing Unit
Roller bearing units are available in a variety
of housing styles and two mounting methods.
These units are simple and economic bearing
arrangements, combining the high load
capacity and self,aligning features with the
convenience of set screw mounting and a
rugged cast iron housing. They come pre,
greased and fully assembled. 6nstallation time
is reduced and there is no risk of bearing
contamination during assembly. != Roller
bearing units accommodate dynamic or static
misalignment and can be supplied as free or
held assemblies. 9Contact your manufacturer
to confirm the ability of these features.:
Roller bearing units offer many of the
advantages of the split housing series, but
with the convenience of 3ust slipping them on
the shaft. Running or static misalignment 9up
to one to one,half degrees:, free or held
assemblies, two or four bolt bases, cast iron,
and a variety of seal options make the roller
bearing unit a preferred alternative to the split
housing.
Typical applications include:
2pron conveyors
#elt conveyors
ans E blowers
.astewater treatment e%uipment
Commercial laundry e%uipment
#ucket elevators
Chain conveyors
6 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
Collar ;ounted units use a locking collar
design to firmly secure the bearing inner ring
to the shaft. The two set screws extend
through the inner ring of the bearing and lock
into the shaft. The elasticity of the locking
collars maintains pressure on the set screws
helping to maintain a secure fit to the shaft
even in severe power transmission
applications. To mount, slide the unit on the
shaft, bolt the housing securely to the
mounting surface, and tighten the two set
screws.
Cast iron flange unit roller bearings support
rotating shafts through walls, bulkheads, or
other flat surfaces. The two smallest si$es
mount to the surface with three boltsF all other
si$es use four mounting bolts.
>iloted flange cast iron flange units are
available in a variety of shaft si$es and have a
machined extension on one side to fit into a
precisely machined bulkhead opening. This
provides additional location and support to the
unit. 2ll piloted flange units are supplied in
four,bolt mounting arrangements.
SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
Cast iron, center pull take,up units are
designed for use in premanufactured frames.
Take,up assemblies consist of a specially
designed, cast iron, take,up unit mounted in
an all,steel top angle take,up frame. >rimarily
for belt tensioning in conveyor applications,
the unit is positioned in the frame by turning
the protected ad3ustment screw from either
end of the frame.
Top mount take,up frames are designed for
use with unit roller pillow blocks. 2s with other
take,up frames, top mounted assemblies are
used primarily for belt tensioning in conveyor
applications. The unit roller pillow blocks
mount directly to the top of the frame and are
positioned by turning the protected ad3ustment
screw at either end of the frame. Top mount
take,up frames are available in a variety of
lengths.
;ounting 6nstructions are provided in every
box. !haft diameter re%uirements and
setscrew tor%ue recommendations are critical
in more heavily loaded applications.
#nit Roller $earing Seals
The TriGard !eal is supplied as standard on
all != unit roller bearings. 2 double lip
molded contact seal rides on the ground
surface of the inner ring. 2 steel outboard
trash guard protects the seal and excludes
larger contaminants. The Trigard !eal
provides positive contact and accommodates
up to A44G)8 misalignment with low frictional
tor%ue. ;aximum continuous operating
temperature is limited to H/8C 9)((8:.
The two,piece all metal +abyrinth !eal 9suffix
7 40: accommodates higher operating speeds.
2n inboard flinger pressed on the inner ring of
the bearing helps retain grease and exclude
contaminants. 2n outboard stationary trash
guard is pressed into the housing and has
close running tolerance with the inner ring of
the bearing to prevent the entrance of
contaminants. The design permits A44G)8
misalignment with no frictional tor%ue or seal
temperature limitation.
The Garter !pring !eal 9suffix 7 ?: consists of
a one piece molded nitrile rubber seal pressed
into the housing bore. 6t provides greater
grease retention and sealing protection. The
stainless steel garter spring holds the seal lip
firmly to the ground inner ring. The Garter
spring seal provides positive contact even
under misaligned conditions, while permitting
A44G)8 misalignment. The garter spring seal
provides good protection in moist
environments and is limited to H/8C 9)((8:
maximum operating temperature.
!tandard steel 5nd Covers 9suffix <: are
simply pushed into position in the housing
bore. They provide complete contaminant
! SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
exclusion and protection for exposed shaft
ends.
Betails, such as speed ratings, dimensions,
and recommended applications, may be found
in appropriate != Catalogs.
Pop-Release Roller Bearing
Units
>op Release spherical roller bearing units are
supplied completely assembled with bearings,
seals, and grease. They are prelubricated
and re%uire no internal ad3ustment once
mounted.
>op Release units can be used in the same
applications as collar mounted roller bearing
units.
The bearings used in >op Release !pherical
roller bearing units are based on the high
capacity != )))(( series spherical roller
bearing. They accommodate heavy radial and
axial loads, running and static misalignment,
and high operating temperatures. Clearances
in the bearing are presetF no ad3ustment is
re%uired.
The >op Release spherical roller bearing unit
uses a patented multi7tapered sleeve
arrangement for easy shaft mounting. This
locking system provides nearly ?1( degrees of
interference fit. The locking system also
centers the shaft, reducing imbalance,
vibration and fretting corrosion.
To dismount, loosen the mounting set screws
and tighten the dismounting set screws until
the multi tapered sleeve releases its grip,
usually with a I>->J.
>op,Release uses a stepped sleeve matched
to a stepped inner ring. .hen the inner ring is
driven up the inclined planes of the sleeve, the
sleeve firmly clamps to the shaft to provide a
nearly ?1(,degree interference fit. The
bearing stays entered on the shaft as well,
reducing dynamic imbalance. !everal
problems can be addressed with >op,
Release: excess fretting corrosion, which
often prevents easy unit removal, imbalance
from offset mounting with setscrews or collars,
and shaft creep from lack of proper press fit.
SKF Split Bearing Housings
Overview
.orldwide, != manufactures several two,
types of !plit "ousings. The most common
styles are the !&"K+ >lummer #lock !tyles
and the !2 !plit >illow #lock !tyle. The
standard !&+K" blocks and accessories are
dimensioned to fit !6 9metric system: si$ed
shafts while the !2 standard product range
is dimensioned to fit 5nglish 9inch: shaft si$es.
5ither block can be special ordered for non,
standard shaft si$es, if desired. There are also
differences in the types of seals offered in the
two different styles. The two block styles are
not dimensionally interchangeable in terms of
SKF Reliability Systems - Bearing Maintenance and Service "
Mounted Bearings
centerline height, bolthole spacing, width, etc.
#oth styles can be used with grease or oil
lubrication.
Split Pillow Blocs
S%F& S%'& S(%F (esigns
!plit >illow #locks are the most versatile
mounted assemblies and are designed for
extremely demanding applications. They can
accommodate a large range of shaft si$es and
handle higher loads. They come standard
with heavy gray cast iron housings, and
provide more flexibility in sealing options and
lubrication 9grease or oil can be used:.
These assemblies are predominately
designed for radial loads that are carried
directly through the base. 2pplications
include:
!trip processing e%uipment steel mills
Conveyors that must accommodate larger
shaft si$es or special seals
ans and blowers
elt rolls and drying cylinders within the
paper industry
Crushers, hammer mills, and kilns in the
minerals processing industries.
!tandard split pillow blocks are made from
cast iron, cast steel, or ductile. "ousings are
hori$ontally split, and the cap and base are a
mated set, which cannot be interchanged with
other caps or bases. or accurate
realignment, each cap is mated to the base
with dowel pins. !plit pillow blocks are
available in two, and four,bolt base mounting
configurations, which allows for moderate
ad3ustments during installation. !ealing
options for split pillow blocks include the
+5RK+-R Triple ring seal, the contact seal,
taconite seal, and the end plug.
!= !plit >illow #locks come in three styles,
!2, !2., and !B2. 2 fourth type, known
as the 5xtended Range, is custom designed
for demanding applications, where
re%uirements include shaft si$es of )/,/( cm
94(,)( inches:.
Cylindrical #ore ;ounting
Cylindrical mounting involves mounting a
straight bore bearing to a cylindrical shaft
using an interference fit. This mounting
method is preferred for precise location of the
1# SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
shaft. 6t is also better suited for high speed
applications. 6n cylindrical mounting, the shaft
must have precision tolerances at the bearing
seat and machined threads for the locknut.
"eating of the inner ring is usually necessary
for mounting.
Taper #ore ;ounting
6n adapter mounting, a tapered bore bearing is
mounted to a cylindrical shaft through the use
of a tapered adapter sleeve. 2dapter mounting
is considered the general purpose mounting
method and most applications of split pillow
blocks use this method of attaching the
bearing to the shaft. The shaft seatings do not
need to be machined to the precision
tolerances necessary for cylindrical mounting,
and the mounting method does not re%uire
heating the bearing. 2dditionally, dismounting
is considerably easier with a tapered adapter
sleeve. or these reasons, the total costs
associated with adapter mounting are less
than for cylindrical mounting.
2dding !tabili$ing Ring9s: fixes the bearing in
the housing, also called the I"eldJ #earing.
-ther terminologies are Iixed or loatJ or the
preferred I+ocating or &on,+ocating.J
S!F "esign Split Pillow Boc
SKF Reliability Systems - Bearing Maintenance and Service 11
Mounted Bearings
!2 style blocks are manufactured in cast
iron, cast steel, or ductile iron materials. 6t
features a combination of five bearing types,
four sealing options and two mounting
methods, enabling the !2 to be optimi$ed for
a wide variety of applications.
The !2. accommodates the higher capacity
series )?)(( bearings, or provides greater
thermal expansion of the shaft when the
)))(( bearing is used. 6t is dimensionally
interchangeable with !2. 2lthough the
bolthole spacing and center heights are the
same, the !2. block is about )/ mm 9one
inch: wider.
The !B2 style is used for applications that
involve heavy or shock loads. !B2 housings
are used extensively in steel mills, mineral
processing, and other environments using
heavy,duty e%uipment.
!plit >illow #locks offer optional customi$ed
features, such as special bearings to meet
unusual clearance andKor tolerance
re%uirements, machined base ends that
provide flat surface for 3acking screws, holes
for attachment of various condition monitoring
devices 9thermocouples and vibration
detection e%uipment:, and special seals for
use with circulating oil lubrication and high,
speed operation.
!plit housings are designed to accommodate
a variety of bearings. Care must be taken to
assure the correct accessories are used
during assembly.
Standard Split Pillow Bloc
!ssort#ent
S%F
Cast iron !2 split pillow blocks
accommodate self,aligning ball bearings,
spherical roller bearings and toroidal
9C2R#L: roller bearings. 2ll !2 housings
are suitable for adapter or cylindrical mounting
to a shaft. !2 housings are available for a
variety of shaft si$es and offer a choice of two
or four bolt base mounting. Their design
accommodates grease or oil lubrication.
+5RK+-R triple ring seals are supplied as
standard, but !2 housings also
accommodate a variety of optional seals such
as contact seals, taconite seals, and end
plugs.
S%FS
The !2! split pillow blocks are cast steel
versions of the !2 block described above.
12 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
The cast steel material offers greater strength
and shock resistance for extra heavy,duty
applications. !2! blocks are used with
cylindrical or adapter mounted spherical roller
bearings. They are available in a variety of
shaft si$es. They can be supplied in two or
four bolt base mounting arrangements. The
!2! pillow blocks can be grease or oil
lubricated and come standard with +5RK+-R
triple ring seals. Contact seals, taconite seals,
and end plugs are also available. !2!
housings have the same basic mounting
dimensions as !2 housings but differ in
some dimensions.
S(%F
The !B2 block is designed for applications
where heavy thrust loads and shock re%uire a
housing of exceptionally sturdy construction.
The four,bolt cap and four,bolt base of the
heavy,duty !B2 are of unusually rugged
proportions ade%uate to resist shock and
heavy loading in any direction. The caps of
these large housings are supplied with tapped
holes for lifting eyes. !B2 housings
accommodate several series of spherical roller
bearings, cylindrical, or adapter mounted.
They are available in a variety of si$es. Triple
ring seals are standard, but optional taconite
seals and end plugs are available. !B2
housings can be grease or oil lubricated.
!ounting $olts
;ost split housing pillow blocks are available
in two and four mounting bolt designs. 6n
many cases, this option is limited to certain
shaft si$es. Check with the bearing
manufacturer for specific si$es available.
Two #olt our bolt
)o"enclature * refi+es
! M >refix letter for !plit >illow #lock
2 M 2merican Besign
M Ring !eals
E+a"ples
!2S M the last N!D denotes cast steel
!2( M the NBJ denotes ductile iron, available
from != Canada.
!(2 M the NBD denotes heavy duty series split
pillow block
S!2 M the first N!D denotes a blank base
which is no longer available
S!B2 is available as a made to order
special.
F!2 M our bolt base !2 housing 9see
suffix 744 for steel:
These can be combined. 5xample: !B2B M
Buctile 6ron "eavy Buty !plit >illow #lock
2merican Besign with Ring !eals.
2 three,digit si$e designation denotes "ousing
-nly, for example, !2 /4C
2 five or six digit si$e designation denotes the
complete assembly, which includes the !plit
>illow #lock, #earing, !eals and !tabili$ing
Rings. or example, !2 ))/4C is the
complete assembly with &ormal 6nternal
Clearance !pherical Roller #earing. !2
C)/4C indicates the complete assembly with
C2R# toroidal #earing.
SKF Reliability Systems - Bearing Maintenance and Service 13
Mounted Bearings
Common si$e designations:
!2 )))xx M cylindrical mount with a )))
series bearing
!2 ))?xx M cylindrical mount with a ))?
series bearing
!2 ))/xx M adapter mount with a ))) series
bearing
!2 ))1xx M adapter mount with a ))? series
bearing
!2 )?(xx M )?( series bearing used with
suffix =2
The only letter allowed in the si$e field is the
letter NCD to signify C2R#.
Special !pplication Solutions
T,*R%
T<,R>2 take,up assemblies consist of a
specially designed, cast iron, T<,R take,up
unit mounted in an all steel >2 take,up
housing. These assemblies are used primarily
for belt tensioning in conveyor applications.
The T<,R housing uses an adapter mounted
spherical roller bearing. Travel is ad3usted by
turning the protected ad3ustment screw from
either end of the frame. T<,R>2 assemblies
are available in travel lengths ranging from 4)
to ?1 inches, and accommodate a variety of
shaft si$es. These units are intended for
grease lubrication only, and are supplied as
standard with one end closed. >iston ring
type seals are used at the open ends.
'ersions with both ends open are also
available.
TFT
TT top mount take,up frames are designed
for use with !2 split pillow blocks. 2s with
the T<,R>2 assemblies, TT assemblies are
used primarily for belt tensioning in conveyor
applications. 2n !2 block mounts directly to
the top of the TT frame to complete the
assembly. TT frames are available in travel
lengths from 4) to @0 inches 9?( to 4)( cm:
and accommodate !2 blocks in a variety of
shaft si$es.
S%'
!2. split pillow blocks are designed to
accommodate the higher capacity )?)((
series spherical roller bearings. They can also
be used with )))(( series bearings to allow
for greater axial travel or thermal shaft
expansion. !2. blocks have the same basic
mounting dimensions as their !2
counterparts, but are about one inch wider to
accommodate the wider bearing. 2 variety of
shaft si$es are available in adapter mounting.
!2. blocks are available in four,bolt base
only and are suitable for grease or oil
lubrication. +5RK+-R triple ring seals are
standard, but, as with the !2, other sealing
options are available.
14 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
E+tended Range
The 5xtended Range split pillow blocks
provide an extremely rugged housing style of
exceptionally sturdy construction for shaft
si$es ranging from nine to )( inches 9)? to /(
cm: and higher. These blocks are made,to,
order and can be supplied with a variety of
customi$ed features to suit the largest and
most demanding applications. Customi$ed
features can include special seals and grease
shrouds, special bearings and tolerances,
specific bolthole patterns and machining for
attachment of auxiliary e%uipment such as
temperature and vibration detectors. The
blocks can accommodate several series of
high capacity spherical roller bearings in either
cylindrical or adapter mounted arrangements.
2s with other != split pillow block housings,
the 5xtended Range is suitable for grease or
oil lubrication and has a variety of sealing
options.
Seals
!everal seal designs are available for !=
split pillow blocks. Guidance on choosing the
correct seal may be found in the != #earing
;aintenance "andbook.
Triple Ring LER Seal
The +5R and +-R seals are supplied for !2,
!B2 and !2. split pillow blocks. They
consist of a one,piece aluminum rotating
labyrinth seal. The close running tolerance
between shaft and housing surfaces provides
protection from contaminants while retaining
grease or oil.
osiTrac -L.R/ Seal
This lightweight seal is supplied with most
!= !2,design split pillow blocks. >osiTrac
consists of a lightweight aluminum ring with an
-,ring integrated into the seal bore. This
design blocks contaminants from migrating
along the shaft into the housing, while
preventing lubricant leakage in the opposite
direction. The labyrinth design offers good,
large particle protection, and acts as a rotating
flinger during operation.
SKF Reliability Systems - Bearing Maintenance and Service 15
Mounted Bearings
osiTrac lus Seal
>osiTrac >lus adds a nitrile rubber contact
element to the standard >ositrac !eal. itting
snugly into the housing seal bore, it provides
positive sealing contact with the outer
diameter of the sealDs aluminum ring. The ring
seal provides a wearing surface, and virtually
eliminates any possibility of shaft wear. This
contact seal is completely encased within the
housing and ring seal labyrinth, protecting it
from large particle contamination. >osiTrac
>lus seals are ordered separately.
>ositrac is adaptable for purge and non,purge
operations. Grease purging is essential in
some applications 9high,contamination mining
operations, for example:, but unacceptable in
others 9papermaking, meat and fruit
processing:. >osiTrac adapts easily to either
re%uirement. Reverse the seal orientation in
the housing to convert >osiTrac >lus from
purgeable to non,purgeable operation.
Contact Seal
This one,piece nitrile rubber seal should be
selected for dirty, dusty and wet environments.
Contact seals fit into the center of the housing
labyrinth and provide positive contact even
under misaligned conditions.
End lug
5nd plugs are extruded nitrile rubber strip
fabricated over a metal plate. They provide a
positive fit in the housing labyrinth center for
complete contaminant exclusion.
16 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
Taconite TER Seal
Taconite !eals should be selected for the
harshest duty applications with extensive
particle contamination, such as mines,
%uarries, and foundries. The design replaces
the standard +-RK+5R ring seal with an
extended auxiliary seal. Taconite seals should
be checked for proper clearances before
specifying extension. Three sealing areas are
provided: an outboard shaft riding split contact
seal, a grease cavity with fitting to flush
contaminants, and a felt inboard seal for
grease retention and additional sealing.
Taconite*TER*0 ring seal
The taconite seal with ',ring option should be
used when rougher shaft surfaces must be
accommodated.
>osiTrac replaces existing != +5R or 2H/(0
seals as they are identical in width. To ease
assembly, the -,ring in the seal bore may also
lubricated with lightweight mineral oil.
>osiTrac misalignment capability is e%uivalent
to that of existing != +5R seals, and has a
operating temperature range from ?/8C to
44(8C 9,?(8 to )?(8:.
!B2 5xtended Range !plit >illow #lock
The 5xtended Range !eries of pillow blocks
are a rugged housing style of exceptionally
sturdy @,bolt construction. The standard
material is Class @( gray iron, but when extra
high strength or impact resistance is
necessary, housings can be supplied in high
strength ductile irons or cast steel, as
specified below. 5xtended Range housings
are machined according to the re%uirements
of the individual application and are, therefore,
highly customi$ed bearing solutions. These
customi$ed housings are each given their own
specific part number and drawing so that there
is a permanent record for each housing.
.hen no special features are re%uired,
housings are designated according to the part
numbers in the following tables. "owever,
since 5xtended Range housings are not
stocked in a final machined state, it is
recommended that each application for
5xtended Range housings be reviewed with
!= 2pplications 5ngineering to determine
what features may be needed since many
special features can often be accommodated
with little or no additional cost. These features
can include, but are not limited to: drilled base
bolt holes, milled foot pads, special machining
for lubrication and condition monitoring
systems, special bore tolerances, machined
foot ends, special seals, machining for user
supplied auxiliary seals, hydraulic assisted
adapter sleeves, etc.
!ounting
#ecause of their si$e, 5xtended Range
housings often re%uire special considerations
when mounting and dismounting. or bearings
mounted directly on the shaft, it is
recommended that hydraulic assist features
be included in the shaft design. These will aid
in mounting and dismounting the bearing. or
bearings mounted on adapter sleeves, the
sleeves can be supplied modified with
SKF Reliability Systems - Bearing Maintenance and Service 1
Mounted Bearings
hydraulic assist features. 2dditional guidance
may be found in the != #earing
;aintenance "andbook, or contact !=
service for assistance in mounting these
speciali$ed solutions.
S1F Housing !aterials
!tandard material is 2!T; 2@0# Class @(
gray iron. 2lternate high strength or impact
resistant materials available include:
4. Buctile 6ron: 2!T; 2??H, Grade 1(,@/,4(
). Buctile 6ron: 2!T; 2/?1, Grade 0(,1(,(?
?. Cast !teel: 2!T; 2)C, Grade *,1(,?(
Lubrication
!plit housing designs provide effective bearing
lubrication. Grease, static oil, circulating oil,
air,oil, and oil mist systems can be
accommodated. Guidance on initial grease
lubrication amounts, relubrication intervals,
and static oil fill levels may be found in the
!= #earing ;aintenance "andbook or
appropriate catalog.
Cap and $ase %lign"ent
2ll != !plit >illow #lock "ousings are
machined as matched sets: caps and bases
cannot be mixed. Bowel pins or groove pins
control the alignment of the cap to base.
To prevent mixing caps and bases during
assembly all != !plit >illow #lock housings
have cap and base match marking. 2ll !2
and !2! )(( E /(( series housings have
cap and base labels. 2ll !B2, 5xtended
Range, and !2! ?(( E 1(( series housings
are stamped.
Cap to $ase .2erhang
2ll != !plit >illow #lock "ousings are
designed so that the cap will overhang the
base slightly to create a drip edge to prevent
water from wicking at the split line. The
amount of overhang will vary based on casting
tolerances.
Shaft Fits for Split illow $loc3s
!haft fit selection procedures for cylindrical
bore bearings are the same as those
previously presented. Consult the appropriate
tables in the appropriate != catalog for
guidance.
Tapered #ore bearings may be mounted on
tapered shafts, or adapter or withdrawal
sleeves.
1! SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
Housing $ore Fits
2ll != split pillow blocks are supplied with
GC housing bores as standard, except the
!B2 extended range which have C housing
bores. !pecial fits are available on a made,to,
order basis.
Split illow $loc3 Housing Loads
The selection of a rolling bearing pillow block
depends not only on determining ade%uate
service life of the bearing for the operating
conditions of the application, but also on the
ade%uacy of the housing to safely
accommodate the magnitude and
characteristics of all applied loading.
!plit pillow blocks are designed for
predominantly vertical loads directed through
the base. 6f the load direction is otherwise,
care must be taken to see that housing
selected has sufficient strength. 6t must have
an ade%uate factor of safety against fracture
and be properly assembled to carry the
loading involved.
Mounting !ccessories
%dapters
The adapter is used to hold and locate a
tapered bore bearing on a cylindrical shaft
seat. 6t permits relatively wide tolerances for
the shaft diameter, and makes it unnecessary
to heat the bearing or use a press when
mounting, in order to obtain an interference fit
of the inner ring on the shaft.
;ost adapters are generally supplied
complete with locknut and locking device.
Loc3nuts& Loc3washers and
Loc3plates
+ocknuts and lockwashers are commonly
used as effective means for holding bearing
inner rings axially on the shaft. They are also
fre%uently used to secure gears, belt pulleys,
and other machine components. The locknuts
are accurately made to insure that the
abutment face will be s%uare with the shaft
axis, thus avoiding distortion of the shaft
during tightening.
+ockwashers, which are made from selected
high %uality steel, and are heat treated, must
pass a final inspection that re%uires their
surfaces to be smooth and free from burrs.
+ockplates are steel stampings that engage
the slot of the sleeve and are secured to the
end face of larger nuts by two screws. This
unit is used in lieu of lockwashers on larger
si$e nuts.
Metric Plu##er Blocs
!&+ 9!&": blocks are constructed to metric
dimensions, i.e., bolthole centers and base to
centerline of the shaft are measured in
millimeters, not inches. *sing ", "2 and "5
series adapter sleeves, tapered bore self
aligning ball, spherical roller, and C2R#
bearings may be fitted to either metric or inch
dimension shafts.
The !&+ si$e range is !&+ /(/ to !&+ /?) or
shaft diameters, OJ to /,4K)J and )( mm to
4@( mm.
!&+ >lummer #locks are also available in an
extended si$e range covering shaft diameters
from 4/( mm to @/( mm. The new range
accommodates series )?4, )?( and )@(
spherical roller bearings along with C?4 and
C?( C2R# bearings.
SKF Reliability Systems - Bearing Maintenance and Service 1"
Mounted Bearings
+arge !&+ are available with several choices
of seals, including labyrinth, taconite, felt, etc.
The new extended range !&+ replaces the !B
series. Consult != for additional information.
!plit pillow block basic design, materials, and
applications have been covered in the
previous sections. Betailed installation
information can be found in various !=
publications and is also provided with each
block.
!&+ pillow blocks are intended for use with
self,aligning ball bearings, spherical roller
bearings, and C2R# bearings of 6!-
Bimension series (), (?, )), )? and ?). !&+
split blocks can be fitted with a variety of
seals.
Tapered $ore !ounting
!&+ housings incorporate two dimension
series in one block. or example, the
!&+/44,1(H can accommodate either a
)))445= or ))?(HCC=K.?? spherical roller
bearings. #oth bearings have the same
outside diameter of 4(( mm. *sing different
adapter sleeves, different section height seals
in the hub and fixing rings with different
widths, two series of bearing may be
accommodated in the same housing. or
example: !&+ ))/44K4,44K41JTG with a
)))445= bearing uses:
"2 ?44 adapter sleeve
T!& /44G seals
R#H./K4(( fixing rings.
!&+ ))1(HK4,CK41JTG2 with a )?(HCC=K.??
bearing uses:
"2)?(H adapter sleeve
T!&1(HG2 seals
R#@K4(( fixing rings.
Tapered bore bearings are usually mounted
on smooth 9plain: shafts with the aid of
adapter or withdrawal sleeves, but can also be
mounted on step shafts when an accurately
machined spacer sleeve is used to secure the
bearing against the shoulder.
!leeve mounting on cylindrical shafts allows
the use of economically priced round bar 9cold
rolled: shafting 9tolerance hH: without
machining.
!&+ pillow blocks can be used for mounting
tapered bore self, aligning ball, spherical
roller, and C2R# bearings of the following
dimension series:
!&+/ series for 4)5=, ))5=, )))=, )?)CC=,
C))=, C?)=.
!&+1 series for 4?5=, )?5=, )4?CC=, ))?5=
and C)?=.
Cylindrical $ore !ounting
There are two series of !&+ pillow blocks for
mounting cylindrical bore bearings on stepped
shafts, !&+) and !&+?. 6n many cases, the
!&+/K1 housings can be used instead of
!&+)K? series since the housing dimensions
are the same. Betailed listings of !&+ pillow
blocks for both adapter sleeve mounted and
cylindrical bore mounted bearings can be
found in the != catalogs.
!ince the bearing fit and residual internal
clearance after mounting is determined by the
shaft si$e, form, and finish, it is necessary to
use expensive precision ground shafting.
!tep shaft mounting may be preferred when
large shock loads can occur and to maximi$e
the shaft si$e at the bearing position.
!&+ pillow blocks can be used for cylindrical
bore mounting of self,aligning ball, spherical
roller, and C2R# bearings of the following
dimension series:
2# SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
!&+) series for 4)5, ))5, )))5, )?)CC, C))
and C?).
!&+? series for 4?5, )?5, )4?CC, ))?CC and
C)?
Metric Bloc Seals
!&+ pillow blocks can be fitted with a variety
of seals. The standard seals are double lip
rubber IGJ seals 9most popular:, ',ring seals
and felt seals. +abyrinth seals and heavy,duty
ItaconiteJ seals are available as well as end
covers. != catalogs offer a comprehensive
overview of the seal types available for !&+
pillow blocks. !eal design features and
suitability for various operating conditions
provided.
(ouble*lip Seal& Type G
The G seal is made of polyurethane, a wear
resistant material with good elastic properties.
The seals are intended for grease lubrication
for speeds up to 0 mKs 941(( ftKmin:.
>ermissible angular misalignment is up to 4.(P
for shaft diameters 4(( mm 9?,4/K41J: and up
to (./P for larger si$es. The surface
roughness of the seal counterface on the shaft
should not exceed 4)/ microns 9(.((/J: R;!.
IGJ type seals can accommodate axial
movement of the shaft. The seals are supplied
in packs of two. Bouble lip seals are identified
by a prefix, T!&, followed by the si$e and
suffix, i.e., T!& /44G. 9Generally, G for metric
shafts, G2 and G5 for inch dimension shafts:.
0*ring Seals& Type %
The ',ring seals consist of two parts:
The v,ring itself
2 sheet steel sealing washer with rubber
lip which fits into the housing hub groove.
The v,ring is made of nitrile rubber and has a
seal lip which runs against the sealing washer.
The v,ring seals can be operated at peripheral
speeds of C mKs 94@(( ftKmin:. 6f the ring is
prevented from moving by a support ring on
the shaft, permissible angular misalignment is
4./P for shaft diameter of /( mm 9Q)J:,
decreasing to 4.(P for shaft diameter of 4/(
mm 9Q1J: and above.
',ring seals are identified by a prefix T!&
followed by the si$e and suffix, i.e., T!& /442.
Felt Seals& Type C
elt ring seals are simple and can be used at
peripheral speeds up to @ mKs 90(( ftKmin.:.
The seal consists of two light alloy half,rings,
in which felt strips are fitted, and o,section
cords. The o,rings are placed in the grooves
to prevent the seal rotation. The felt must be
soaked in oil prior to use. elt seals are
identified by a prefix T!&, followed by the si$e
and a suffix, i.e., T!& /44C.
Labyrinth and Taconite Seals
These seals are functionally similar to those
for !2 style spilt pillow blocks.
End Co2ers
or applications where the pillow block
housing is at the end of the shaft an end cover
is used. The standard end cover is made of
plastic and designated with the prefix 2!&",
i.e., 2!&" /44,1(H indicates this end cover is
used with an !&+ /44,1(H housing. The
standard end covers are suitable for
temperatures of 7@(PC to R44(PC 9,@(P to
R)?(P:. or higher temperatures, a metal
end cover should be used.
SKF Reliability Systems - Bearing Maintenance and Service 21
Mounted Bearings
$nterchangea%ilit&
The newest design !&+ replaces !&", which
replaced !&2. The original !& series can still
be found in use in the market place. 2lthough
the principal dimensions have not changed,
the !&2, !&" and !&+ hub opening diameter
has been enlarged. !eals and end covers for
!& style will not fit !&2, !&" or !&+. The
larger hub openings mean fewer pillow block
si$es are needed for a wider range of shaft
si$es. This is accomplished by using new seal
designs with different section heights to fit the
hub openings. Bimensions of !&+ conform to
6!- 44?:4HH@.
S'( "esign Characteristics
!&+ pillow block housings are a further
development of the well,proven !&". !&+
have all the advantages of !&", such as high
load carrying capacity and machining %uality,
along with the following enhancements:
!&+ housing black provides additional heat
dissipation. The housing is reinforced with
ribs and extra material surrounding the
attachment boltholes. 2ttachment bolts can
be preloaded for better location without
deforming the housing base or bore. "eat
conductivity is improved through increased
contact area between the base and base
plate. #earings will run /,4(S cooler than in
other housings. Caps and bases are
individually marked to prevent mixing.
"ousing dimples indicate the location points
for attachments, i.e., site glasses and
condition monitoring probes. 6ndentations are
cast on the end and side faces of the housing
base 9vertical to the center of the bore: for
housing alignment. ;ounting instructions are
included with the seal pack, inside the block.
Fi+ing Rings
2lso called locating or stabili$ing rings, fixing
rings are needed to axially locate a bearing on
the shaft. -nly one bearing on a shaft section
is to be fixed. The same recommendations for
use as those for !2 style pillow blocks
should be followed. ixing rings for !&+ pillow
blocks are designated by the prefix R#, i.e.,
R# 44./K4((. This designation shows the
width of the ring is 44./ mm and the outside
diameter is 4(( mm, thus the ring matches a
housing bore of 4(( mm, i.e., !&+/44,1(H.
&ote: there are special considerations
involving axial displacement versus internal
clearance in C2R# bearings when used in
pillow blocks, including !&+. Consult !=.
(u%rication
Grease Lubrication
!&+ housings have dimples cast in the caps
to indicate where holes can be drilled and
tapped for grease fittings. The two outer
dimples are for seal re,lubrication, while the
others are for bearing re,lubrication. .hen
spherical roller bearings are re,lubricated via
the .?? groove, the grease fitting should be
placed in the center of the cap. The !&+
housing can be ordered with a grease fitting or
the cap can be drilled and tapped at the center
dimple site. .hen bearings without the .??
feature are to be re,lubricated, such as self,
aligning ball bearings or C2R# bearings,
fittings must be located to the right and, or left
of the center. These two dimple sites should
not be confused with outer dimples for seal
lubrication. or information on how to order
!&+ pillow blocks with lubrication features,
such as grease fittings and grease escape
holes, as well as initial grease charge 9mass:
consult the appropriate != catalog.
The general recommendation for moderate
speeds and light loads 9CK> T 0.?: is one,third
to one,half the volume of free space in the
pillow block base. The bearing itself should
be filled completely with grease. or high
speeds and heavier loads, consult !=.
.il Lubrication
!&+ pillow blocks are suitable for oil
lubrication, which can be applied in several
ways, such as oil bath, circulating oil 9dry
sump:, and circulating oil 9wet sump:.
-perating conditions dictate which method of
lubrication is best. -il bath is easy to apply
and covers most applications. or oil
22 SKF Reliability Systems - Bearing Maintenance and Service
Mounted Bearings
circulation applications, contact !=
2pplications 5ngineering !ervice
Housing (oads) Cap Bolt
(oads
Recommended safe housing loads, cap bolt
loads and cap bolt tor%ue information is
contained in appropriate != catalogs and in
assembly instructions. !&+ cap bolts are
made of 6!- Grade 0.0 steel.
SKF Reliability Systems - Bearing Maintenance and Service 23

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