Sotware de Soldadura-Manual

There are no printed operating instructions for this product.
This manual contains the descriptions, explanations and instructions.

Version 6

MANUAL
HELP - HILFE- AIDE
hsk-welding solutions 2001-2013 Edition: 6_1_2

Manual / Help
Version 6

Page 2

How to reach us

www.weldassistant.com

hsk-welding solutions gbr

Tel.: +49 6204-911 21 10
Blauehutstrasse 16 Fax: +49 6204-911 21 29
68519 Viernheim e-mail: info@h-s-k.org
Germany Internet: www.h-s-k.org

DISCLAIMER
The default specifications of this software are in the nature of recommendations and do not release the user from
the responsibility to inform themselves on the correctness, application and processing of the selected data.
The user bears sole responsibility for ensuring that the products described herein are suitable for the user's
application and use. The information or specifications given are not a contractual confirmation of product
properties.
The user is solely responsible for compliance with all applicable statutory provisions. Over and above this the user is
obliged to conduct their own tests and inspections with regard to the suitability of the products and specifications
described for the user's individual purposes and applications.

Trademarks, trade names and logos contained in this program and other indications of origin are the registered and
unregistered industrial property of the manufacturers.
Application of the data is entirely the responsibility of the end user.
hsk-welding solutions accepts no liability whatsoever for the content displayed in the plugins nor for any issues
resulting therefrom. The manufacturers themselves are solely responsible for the contents of the plugins. See also
license conditions.

Legal notice
2001-2013 hsk-welding solutions gbr. All rights reserved.
weldassistant Version 6 Manual / Help
weldassistant is a registered trademark of hsk-welding solutions gbr.
This manual as well as the software described therein are made available under license and may only be used in
accordance with the license agreement. The contents of this manual is intended solely for the purpose of providing
information and can be altered without prior notice and cannot be considered as any obligation on the part of hsk-
welding solutions.
The software and the manual have been compiled with the greatest care. No warranty or guarantee can be given or
implied in respect of freedom from defects in the software or the accuracy of the information or specifications in this
manual.
The copyright protected software described in this manual documentation is made available to the end user under
license and may only be used in total compliance with the end user license agreement which the licensee should read
carefully before using the software. No part of this documentation may be reproduced, stored in electronic retrieval
systems or transcribed in any other form whatsoever be it electronic, mechanical, on a sound recording medium or
by any other means without the prior written permission of hsk-welding solutions unless expressly permitted in
terms of the license agreement.
We hereby draw your attention to the fact that the designations and brand names of the respective companies as
used in the manual are subject to general trademark, brand and patent protection.

Acrobat Reader Copyright 1984-2013 Adobe Systems Incorporated.
All Rights Reserved. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, Distiller and Reader are registered in the USA and/or other countries as
trademarks or brands of Adobe Systems Incorporated.

Manual / Help
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Table of Content Page

1 INTRODUCTION 5
Whats New 5
Functions - Overview 7
Languages 9

2 OPEN PROGRAM 9
Activate the STARTER Edition 9
Internet update 10
Getting started 11
Master data 11
Company info. 11
Printouts 12
Welder administration 12
Language /currency 13

3 GENERAL FUNCTIONS 14
Sorting 14
Filter 15
Working with the tabs 15

4 WELDING PROCEDURE SPECIFICATIONS (WPS) 16
WPS list - Overview 17
WPS list functions 17
WPS window 18
WPS functions 18

CREATE A WELDING PROCEDURE SPECIFICATION (WPS) 19
New weld pass 19
Pasting and copying of passes 19
Delete passes 19
Weld seam geometry / weld build-up 20
Save welding procedure specification 21
Welding parameters 21

PASS INDEPENDENT (GENERAL) PARAMETERS 21
Parent material selection 22
Own parent materials 23
Further general data 24
Weld positions 25
PASS DEPENDENT PARAMETERS 26
Welding procedure selection 26
Welding filler material selection 27
Welding filler material selection: SAW welding 28
Own filler metals 29
Shielding gas / backing gas 29
Own Shielding gas / backing gas 30
Welding current 30

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Table of Content Page

Current types 30
Arc voltage 31
Tungsten electrode 32
Weld travel speed 32
Heat input 33
Thermal efficiency 33
Further parameters 33
Heat treatment 34
WPS print preview 34

5 Welding Performance Qualification Record (WPQR)
administration
35
WPQR list - overview 35
WPQR - functions 35
WPQR list - views 36
CREATE A NEW WPQR FILE 37
WPQR list - print modifications 39
WPQR list - print 40

6 Welder administration 41
Welder administration functions 41

CREATING NEW WELDER 43
Search for welder 43
Welders qualification - [time table] 43
Print preview 43
CREATING WELDER CERTIFICATE ACC. EN 44
Print certification 45

7 Welding cost calculation 46
Cost calculation functions 46
Calculation results 47
Save 47

8 PLUG-INS 47
Installation 47

ASME IX WPS-PQR CHECKLIST 48

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1 Introduction

Welcome to weldassistant.

PRO Edition
BASIC Edition

Thank you for using the user-friendly standard software weldassistant.
The following is a list of pertinent applications which are available in the corresponding Edition.
This manual describes all applications of the weldassistant.

Working with weldassistant is unimaginably simple!
Highest level of user friendliness
Rapid WPS creation acc. EN and ASME ** NEW **
Clearly laid out Welding Procedure Qualification Record administration with due renewal date
"traffic light" warning function
Transparent, comparable welding cost calculation
Clearly laid out welder qualification administration with due renewal date "traffic light" warning
function
Creation of welder certification acc. EN

The weldassistant is able to utilize plugins from well-known manufacturers of various welding products with the
corresponding data and product information.
Plugins are available to all users of BASIC and PROFESSIONAL.
The plugins are maintained by the manufacturers, thus ensuring that up-to-date information on the products is
always to be found in weldassistant .

Whats NEW in Version 6 ?

Create WPS acc. ASME Sect. IX
all weldable ASME IX base metals
all P-no. + Group No.
shielding gases acc. AWS SFA 5.3
bilingual ASME IX - WPS printout
more than 2500 drawings


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Whats NEW in Version 6.1 ?

Layout improved
WPS translation of selected data in 13 languages
indicator of data translation is possible
use AND calculation - metrical an imperial (US) units for WPS and cost calculation
EN welder administration and certificates with welder picture
welders can be set non active
Post weld heat treatment: Change of units e.g. 2 K/min Heating rate in K/h the
value will be calculated in 120K/h.


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Funktions

Edition
STARTER BASIC PRO
Create WPS acc. EN

Create WPS acc. ASME Sect. IX NEW in Version 6!

ASME IX WPS bilingual NEW in Version 6

WPS management

WPQR management

Using plugins

Welding costs calculation

Welder qualification & administration with picture acc. EN
NEW in Version 6.1!

Creation of welder certification with picture acc. EN
NEW in Version 6.1!

Use of metrical and imperial units NEW in Version 6.1!

A selection of more than 600 parent materials
acc. EN

A selection of more than 2000 ASME IX parent materials
NEW in Version 6!

Comprehensive filler material database

Filler Metals with EN and AWS designations

all tungsten electrode types acc. EN and AWS

Shield gases according to ISO 14175

Shield gases acc. to AWS / SFA 5.32 NEW in Version 6!

more than 2500 ready-made weld joint sketches
1000 additional sketches NEW in Version 6!

"my materials" table

"my filler materials" table

Using all available 13 languages and translation in 13
languages for selected terms NEW in Version 6.1!

Internet update


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Welding procedure specifications (WPS)
The optimized process dependant input structure makes weldassistant a self-explanatory, user friendly system for
saving the user time and money. You compile a professional code conform WPS according EN and ASME IX quickly,
and to the highest quality. Fundamental data, such as the most important parent materials and welding fillers are
contained in weldassistant.
You select the parent material and weldassistant offers a choice of filler material if available.
Data is available for most welding parameters. Copying of welding diagrams and the passes within a welding
procedure specification simplifies and optimizes the creation of the welding plan.

WPQR / PQR Administration
In WPQR / PQR Administration you retain an overview of the ranges of approval of your process certifications
independent to the code. The current status of the process certifications is immediately recognizable at a glance due
to the "traffic light" functions. The allocation of several areas of validity to one process certification makes the
administration very flexible. Adjust your 10 different print layouts based on your requirements.

Welding costs calculation
Through the welding cost calculation you are given an overview of the costs of the planned welding. By comparing
several welding processes or welding tasks next to each other, cost comparisons can be made quickly and
transparently.

Welder qualifications administration according EN
With the welder qualifications - administration facility, you have a permanent overview of the welders and their
certifications with the comfort of an optimized input structure. The current status of the welder qualifications is
immediately recognizable at a glance by means of the "traffic light" function.

Create welder certifications according EN
Welder qualification is the foundation of good welding. The corresponding welder certification can be created quickly
and easily and is linked with the welder qualification administration.

Plug-ins
Well-known manufacturers make their product data or advanced information available which you can select and use
in weldassistant.
You will find a list of available plugins on the hsk-welding solutions homepage.


What is a plugin?
Software manufacturers define interfaces for their products with the help of which third parties can program
extensions (plugins) for these software products. So the plugin enhances the functionality of this software product.
Plugins as a rule are not capable of functioning without the application for which they were written.


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Languages

German

English

French

Czech

Italian
Spanish
Portuguese

Turkish

Polish

Croatian

Hungarian

Russian

Chinese -

2 Open program

Select one of the following:

On the Desktop, select the symbol.

The program starts.

Select the buttons [START] >> [PROGRAMME] and follow the menu until you open weldassistant with a click.

Activate the STARTER Editon

Press [ACTIVATE] and enter the registration
number. You can obtain this directly via the
internet at hsk-welding solutions after you have
acquired the software.


When the software is purchased from a retailer,
the registration number is with the documentation.

After entering the serial number the program
becomes active and can be used in the

PRO Edition
or
BASIC Edition

depending on which license has been purchased.

weldassistant

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Internet update - after installation as well

Press after installation always [NEW VERSION?] and weldassistant checks whether an updated version is available
for you. Follow the download program instructions.

Perform this check regularly for using the current update. Visit us regularly in the internet at our homepage,
www.weldassistant.com, to download the current updates (free of charge).

Press [New Version] Start the update check

If Update is available the installation starts Select your Plug-Ins

Select the program language


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Getting started

The opening screen can be called up
any time by pressing the [HOME]
button.

The installed plugins are displayed by
the corresponding company logos. A
link can be inserted to the
corresponding homepage.
Responsibility for the contents of
these homepages lies with the
respective company.
hsk-welding solutions accepts no
guarantee for the contents
displayed.

The help documentation /manual is
called up by pressing the [USER
MANUAL] button. You will need
AdobeReader

1)
for this.

1)
(Copyright 1984-2012 Adobe Systems Incorporated
and its licensors. Adobe, the Adobe logo, Acrobat,
the Adobe PDF logo, Distiller and Reader are either
registered trademarks or trademarks of Adobe
Systems Incorporated in the United States and/or
other countries. )

Master data

First select the [SETTINGS] button and you can edit the following master data:
Company data

Company data >> indicate your company Name as shown on
the ASME WPS


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Print out

There are two ways in which you can enter your company
data:

Text
Picture file in bitmap format [*.bmp].

You will see how your logo or text is illustrated in the WPS or
Welder Certificate print preview. You can adjust the company
logo /company letterhead to fit using a graphics editing
program.

Pagination
Switch off the pagination for the WPS printout.
Deactivate the control box.

WPS acc. ASME bilingual

If you like to get your ASME WPS bilingual you have
to activate the the control button.
English will be allways the first language.
Welder Certificate

Enter your company name and address for the welder certification in the header and footer boxes as appropriate.

Note: If you have entered companies LOGO (graphic) do not enter a Company name for the Header.


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Languages /Currency / Units

Select the program language.
Your selected language is the second language
for the ASME WPS printout. The base language of
the ASME WPS is English. Entering data is in the
selected program language. Selected data (text)
will be translated in all languages.

Your selected language is the second displayed
language on the WPS printout.

Note: Change of the language does not change any entered value.
weldassistant is not a translation program for free entered text!

Example:

1. Selected data: seal weld
2. The icon world shows if
changing the language the term
will be translated.
3. Change langginge to german
4. Seal weld is translated into
german term.
5. Data not from a selection will not
be translated.eg. Frsen

Symbol-explanation
= enter data
= selection only
= selection and entering data
= data will be translated

Whrung


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Currency:
The currency setting is displayed in the cost calculation. Any user-defined currency symbol can be entered.

Imperiale Units
Values within a WPS and the cost calculation will be recalculated in Imperial (US) units. Select the control box. The
values will be calculated in both directions.

Other

Data management
The strict handling of data can be deactivated.
(Not recommended).

Data folder:
Enter the data path where the data is to be saved
under the OTHER menu item.

Important note for multiple users:

In the case of multiple user licenses, the same data path can be used.
When simultaneous use is being made of the same file, no warning or message is displayed.
Whoever saves first will be overwritten by the second co-user.

3 General functions

Sorting

To simplify searching all lists, the entire list-windows have a sort function (ascending or descending order). This sort
function is executed by clicking on the column headings with the mouse.


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Filter

Master filter:
The master filter searches all columns for
the keyword.

= Reset filter
/ = Expand / minimize filter

Column filter:
This filters the specific column using the respective keyword.

Working with the tabs

The program is controlled via tabs. This enables several tabs respectively welding procedure specifications to be
edited simultaneously. Tabs are selected and edited with a simple click of the mouse.


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4 Welding procedure specifications (WPS)

weldassistant supports you in the compilation and administration of welding procedure specifications in accordance
with ISO 15609-1 and ASME Sect. IX for following welding processes.

Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063)

ISO
PROCESS
EN-Designation (ENG) Designation (USA)
ASME
Process
ASME IX
Designation
111
Manual metal arc welding
(metal arc welding with covered
electrode)
Shielded metal arc welding
SMAW
Shielded Metal-Arc
Welding
114
Self-shielded tubular cored arc
welding
FCAW-S
Self-shielded tubular
cored arc welding
121
Submerged arc welding
with solid wire electrode

SAW
Submerged-Arc
Welding
122
with strip electrode

SAW
Submerged-Arc
Welding
124
with metallic powder addition
SAW
Submerged-Arc
Welding
125
Submerged arc welding with tubular
cored electrode

SAW
Submerged-Arc
Welding
131 MIG welding with solid wire electrode
Gas metal arc welding using inert gas
and solid wire electrode
GMAW
Gas Metal-Arc
Welding
135
MAG welding with solid wire electrode
Gas metal arc welding using active gas
with solid wire electrode
GMAW
Gas Metal-Arc
Welding
136
MAG welding with flux cored
electrode
Gas metal arc welding using active gas
and flux cored electrode
FCAW
Flux Cored- Arc
Welding
138
MAG welding with metal cored
electrode
gas metal arc welding using active gas
and metal cored electrode
GMAW
Gas Metal-Arc
Welding
141
TIG welding with solid filler material
(wire/rod)
Gas tungsten arc welding using inert
gas and solid filler material (wire/rod),
GTAW
Gas Tungsten-Arc
Welding
142 Autogenous TIG welding
Autogenous gas tungsten arc welding
using inert gas
GTAW
Gas Tungsten-Arc
Welding
143
TIG welding with tubular cored filler
material (wire/rod)
gas and tubular cored filler material
(wire/rod)
GTAW
Gas Tungsten-Arc
Welding
145
TIG welding using reducing gas and
solid filler material (wire/rod)
gas plus reducing gas additions and
solid filler material (wire/rod)
GTAW
Gas Tungsten-Arc
Welding
15
Plasmaschweien
PAW
Plasma-Arc Welding
311 Oxyacetylene welding OFW Oxyfuel Gas Welding
72
Electroslag welding
ESW
Electroslag Welding


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A welding procedure specification is made up of header data e.g. (WPS no., WPQR (PQR) no., customer and order
details), the general welding parameters (parent materials, seam geometry, welding position,...), the weld seam
sketch, welding sequence as well as the various passes together with their welding parameters.
The conclusion generates a possible heat treatment for the weld seam. Many of these parameters appear only in
conjunction with the respective welding process or current type.
The WPS can be viewed in the print preview at any time.

WPS list - Overview

By pressing [WPS] you open the WPS list, in which you can organize your welding procedure specifications.
By double clicking with the left mouse button in the appropriate line or by pressing the button [OPEN], you can open
an existing WPS. Several WPS (EN & ASME) can be open simultaneously.

WPS functions - overview

Create a new WPS
Press the button [NEW WPS]. Enter the WPS number with the revision letters, select the
code ASME and press [OK] EN

Note: Select the code EN or ASME with the control box.

Open
By pressing the button [OPEN] or by double clicking in the list, the selected WPS is
opened.
Note: You can open more WPSs at any time.

Copy
Press the button [COPY]. Enter the WPS number with the revision letters and press [OK].
Note: by copying, revisions of welding procedure specifications can be carried out
rationally and customer order data easily adopted.

Delete
Press the button [DELETE] to erase a WPS completely from the WPS list.

WARNING: This action is not reversible!


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WPS window

When a welding procedure specification has been selected, or a WPS no. allocated, the WPS window is opened.
Pressing the button [Details>>] expands the respective view. In the upper part, the general header labels for a
welding procedure specification are entered. By pressing the button [<<Details] the window returns to the original
view.

WPS functions

New pass To create a new weld pass select the [NEW PASS]
button. Position the pass and press [OK].

Copy pass By pressing the [COPY PASS] button the active pass is copied and can be positioned
accordingly.
Note: Small changes to the weld passes can be implemented efficiently by copying.
Delete pass Press the button [DELETE] to erase a pass completely from the WPS.
WARNING: This action is not reversible.

Print preview The current issue of the WPS can be displayed on the form via the print preview.

Save By pressing the [SAVE] button, the WPS is saved to the data path specified (see settings).
[SAVE AS] creates a new WPS or a revision. Enter the WPS number with the revision
letters and press [OK].

The tabs for general data, weld seam geometry and weld seam composition, the first weld pass and heat treatment if
selected are laid out in the lower area of the WPS window. Selection of parent materials, welding filler materials,
welding gas /powder and tungsten electrodes (depending on process) are made from comprehensive data sources.

Header labels


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Note: values can also be entered manually into all boxes (except logical boxes).
You can select [PRINT PREVIEW] at any time to obtain a preview of the WPS. When selecting [Heat treatment] ,
a tab is automatically generated for the heat treatment.

Create a welding procedure specification (WPS)

Pass specific welding parameters are processed in tables. The title of each pass is also the columns name. The first
tab, GENERAL, always contains process independent dates. The tab [SKETCH] contains weld seam geometry and the
weld seam build-up. Next register illustrates a respective weld pass. (e.g. root pass, filler pass, cap pass, 1
st
pass).

General
When creating a new welding procedure specification, a tab with the root pass is produced as standard. You may
change the name of the pass at any time. Enter the desired name in the box [PASS].

Pasting and copying of passes (column):
Pressing the button [NEW PASS] adds an empty pass into the WPS. To copy an existing pass, press [COPY] and the
complete contents will be adopted into a new pass.

Erasing passes (columns):
To erase a pass, select the key [ERASE].

Note: When you copy a pass and switch welding processes, the welding consumables will also be erased
or removed.

Marked designations contain
further tables and/or entry boxes.

Open / Close
the selections


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Weld seam geometry / weld build-up

Pressing the symbol [LOAD SKETCH] displays the available sketches. Select an appropriate sketch and press [OK].
You can also paste in your own sketch. Select [FILE] and the directory in your data system which contains the
sketch. At the corresponding file, press [OPEN] and the selected sketch will appear in the sketch window.
Entry boxes and a box for remarks are available in which you can add dimensions and notes to accompany the sketch.
The selection of weld sequence sketches are to be found in the Welding Sequence tab.

Note: the available sketches are all scaled,
meaning that the dimensions can be matched to
the respective components. If you are using self-
scaled sketches, these can also be used for
components which are dimensioned differently.

TIP 1: You can use common graphic / picture files.

TIP 2: When you wish to produce sketches from
your CAD system, the preferred format is ".wmf"
to ensure good quality.

Select symbols


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Save welding procedure specification

You should save your work frequently as you proceed in
order to avoid data loss. To do this, press [SAVE] . If
you want to make changes to an existing welding
procedure specification and save these changes under
another WPS number, press the button next to save with
the downward pointing arrow and select [SAVE AS].
Enter a new WPS number and/or revision and press
[OK].

Welding parameters

The welding parameters are differentiated between pass independent and pass dependant.

Pass independent (GENERAL) parameters

pass independent
data according EN
pass independent
data according ASME IX

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Parent material selection

By selecting parent material 1, you call up the table containing all of the parent materials. Select the desired material.
You have the choice of entering the material data search criteria in the individual categories or, sorting the lists via
the column headings.
Example: you are looking for the material 1.7380. Select in [Look in] a mat .no. Enter the search term 1738 in the
search box and the list starts to refine the selection with the first entry. This search facility is available for all columns.
Select with [DISPLAY] how the material is to be displayed later in the WPS (printout). Press [OK]. The material is
accepted into the welding procedure specification. The sort functions work for all designations and standards. Using
the same procedure, you can apply your own parent material list in the tab "My parent materials"

Note: With the same parent material, you can activate the control box [ACCEPT in Parent material 2] . After
selecting a parent material, the same material is automatically accepted in the parent material 2 window. Should you
wish a different parent material 2, select it from the table.
If the parent material is not in the data bank, the desired material can be entered directly in the enter box or in
entered into the tab "Own parent materials".
ASME IX base materials will be handled in the same manner like the EN materials.

Search term

EN base materials
Search term

ASME IX base materials


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Own parent materials

To enter new own parent material use the table Own parent material. All entered data are available for all further
WPS.

Enter new base material
To issue a new base material press the button [NEW MATERIAL]
Copy base material
press [COPY MATERIAL] and the current material will be copied.

Delete base material
press [DELETE] to remove a material from the table.

Edit field Edit the field by mouse click and enter your data.

Show UNS-no
For displaying the UNS no in the WPS please mark up control box


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Further pass independent parameters:

The further parameters (material thickness, outside diameter, weld geometry etc.) are either direct entry boxes or
have a selection window. As with all other boxes, you can freely enter your own data.

General data according EN

General data according ASME IX

Own sub-menu for Backing and Retainers


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Welding positions

By selecting the welding position, you obtain a selection window with the corresponding graphic symbols for all
welding positions dependent on the weld forms.
Select the appropriate tab for the weld type. Then select the relevant symbol with a mouse click. Press [ADD] and the
appropriate welding position is accepted into the WPS.

Multiple choices and direct entering of data are possible.

Welding positions EN

Schweipositionen ASME

Die ASME welding positions will be handled within the different passes..
Note:
It is helpful to work through all the parameters and check your welding process up to this point.
Using this procedure, all parameters necessary for the welding procedure specification are finalized.


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Pass dependent parameters

Pass dependent parameters are those which can change from pass to pass.
That is, e.g.:
welding procedure
welding filler material
shielding gas
current
voltage
tungsten electrodes
weld travel speed
heat input
etc.

Welding process selection

For every pass / column, you may only choose one welding process because one column illustrates one pass/
welding process.

Selection EN

Selection ASME IX


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Welding filler material selection:

Important note:
The suitability/approval of the welding filler material is to be verified in accordance with
appropriate authorities (e.g., TV, DNV, rail or ship classification bodies) or by means of process
certification.
The default specifications are in the nature of recommendations and do not release the user
from the responsibility to inform themselves of the correctness of the combination of parent and
welding filler materials, and of the application and processing of the selected welding filler.
Application of the data is entirely the responsibility of the end user. See also license conditions.

In order to simplify the search for the correct welding filler, this program contains a process dependant classification
of welding fillers according EN.

Example: if welding process 141 (TIG) is selected, only the TIG welding rods for the selected parent material will be
displayed to you if Parent materials 1 and 2 are identical.

After selecting a parent material, a table is displayed showing the possible welding fillers (WF) for this parent
material. Select the desired WF and expand this with additional necessary data.
If you have selected two different parent materials, all the WF in the data bank will be offered to you for selection.
You have the choice of entering the search criteria in the individual categories of the WF or, sorting the lists via the
column headings.

The filler materials are identified with the symbols ( ; ;.... etc.) to which one legend is allocated to each. Note
the information in these legends and check for suitability, application and restrictions.

Processing information Filler material datasheet
Search

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Example: you are searching for a TIG welding rod
from the alloy group W 19 12. Enter the search term
w 19 12 in the box [Search...] and the list starts to
refine the selection with the first entry. This search
is made through all columns.
The marked WF appears automatically in the
selection window.
Select with [DISPLAY] how the WF is to be displayed
later in the WPS (printout).
Press [OK]. The filler material is accepted into the
welding procedure specification.

The welding fillers are identified with symbols to
which a legend is allocated. Enter further data for
the welding filler.

Note the information in these legends and check
for suitability, application and restrictions.

Welding filler material selection: SAW welding

Important note:
The suitability/approval of the wire/flux combination is to be verified in accordance with
appropriate authorities (e.g., TV, rail or ship classification bodies) or by means of process
certification.

In order to illustrate the combination of welding wire and flux, welding filler and flux for SAW welding are offered to
you in one view. Select the combination or expand it for further information.


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Own filler metal

Die Eingabe neuer Schweizustze erfolgt im Register Eigene Schweizustze. Die so eingetragenen
Schweizustze sind fr alle weiteren Schweianweisungen verfgbar.

Shielding gas / backing gas (EN ISO 14175 + AWS / SFA 5.32)

Depending on the selected welding process,
you will be requested to enter the shielding
gas. The standard gases available are process
dependant.

Select [Shield gas] or [Backing gas] as
appropriate from the respective register. The
gases are sectioned into the appropriate
groups in accordance with EN ISO 14175. The
designation can be selected acc. AWS / SFA
5.32 as well.
Should the gas to be used not appear in the
table, you can enter the designation and
percentages of the gases you wish to use in
the upper boxes for the corresponding
chemical elements.

The installed plugins can contain further
information (e.g. datasheet) on the
appropriate gases. The datasheet is opened by
selecting the symbol with the mouse
pointer.


Manual / Help
Version 6

Page 30

Own welding gases

Tragen Sie Ihre Gase in die Tabelle der eigenen
Gase ein.

Welding current

Current type and polarity:

= / - DC (negative electrode) DCEN
= / + DC (positive electrode) DCEP
~ AC

You can only select one current /polarity for each pass / tab

Current:

In order to accommodate the various possibilities of modern current sources, weldassistant

has a dynamic menu for
constant or pulse current which enables process dependent entries for the various current parameters, frequencies,
pulse durations etc.

Constant current MIG, MAG, MMA, SAW
GMAW, FCAW, SMAW, SAW, ESW
Current entries do not have their own menu. The current value or current range can be entered directly.

Constant current
(TIG / GTAW / PAW)


Manual / Help
Version 6

Page 31

Pulse current
TIG/ GTAW / PAW

Note: the simultaneous entry of
pulse duration and pulse frequency is
not allowed. Enter either the pulse
frequency or the pulse duration.

Pulse current
(MIG, MAG; GMAW, FCAW )

Note: in order to calculate the heat input, entries for the current ranges must always be written as follows: one
value, or [120 - 150], or [120 to 150] A

Arc voltage

Voltage entries do not have their own menu. The voltage value or voltage range can be entered directly.

Note: In order to calculate the heat input, entries for the voltage ranges must always be written as
follows: [12 - 15] or [12 to 15] V.


Manual / Help
Version 6

Page 32

Tungsten electrodes acc. EN ISO 6848 und AWS A5.12

All well-established tungsten electrodes are available with their chemical composition and color coding.
Select the type and press [OK].
Plug ins will be shown in additional Tables. Datasheets of the applicable product informations will be opened by
selecting the as pdf-file.

Weld travel speed

The travel speed or the speed range can be entered directly.

Note: in order to calculate the Heat Input Q, entries for the speed ranges must always be written as follows:
[10 - 13] or [10 to 13] cm/min

To get a practical unit for the welding shop the unit used is cm/min.

Data Sheet

Manual / Help
Version 6

Page 33

Heat input Q

In order to calculate the heat input, the following
parameters must be laid down:
Current [A] / constant or pulse
Voltage [V]
Weld travel speed [cm/min]

Example
Using the CURRENT parameters, you can select between
pulse or constant current. When selecting pulse current,
you must select the pulse durations I1 and I2 or the pulse
frequency [Hz]. When pulse duration for I1 and I2 is
entered, these are used for calculation.
When entering the welding voltage as well as the weld
travel speed a range of values can be entered e.g. 10-12
Volt / 9-13 cm/min. The heat input will then be displayed
with min/max values (e.g. 8.5 - 9.6 kJ/cm).

Calculation acc. EN 1011-1: =

10
3
= ,
16V 100A
60 /
10
3
= 0, /
Calculation acc. ASME IX: =

10
3
=
16V 100A
60 /
10
3
= 0, /

Thermal efficiency
( factor ) to EN 1011-1

The welding processes
are drawn upon with the
following relative
thermal efficiencies for
calculating the heat
input.

Prozess-Nr Prozess
Factor
121 Submerged arc welding with wire electrode 1,00
111 Manual metal arc welding 0,8
131 MIG welding 0,8
135 MAG welding 0,8
114 Metal arc welding with tubular cored electrode 0,8
136 Metal active-gas welding with tubular cored electrode 0,8
137 Metal inert-gas welding with tubular cored electrode 0,8
138 Metal active-gas welding with metal cored electrode 0,8
139 Metal inert-gas welding with metal cored electrode 0,8
141 TIG welding 0,6
15 Plasma arc welding 0,6

Further parameters

Electrode/flux rebaking (manual metal arc; SAW, SMAW)
Nozzle /gas cup size (TIG, MIG/MAG, GTAW, GMAW, FCAW)
Material transfer; wire feed speed (MIG/MAG, GMAW, FCAW)
Distance contact tube, stick out ( MIG, MAG, SAW, GMAW, FCAW)

These parameters are entered directly.

Note: it is helpful to work through all the parameters for each pass and check your welding process up to this
point.


Manual / Help
Version 6

Page 34

Heat treatment

If you have set independent heat
treatment parameters for the
passes to [YES], a tab for the heat
treatment will be generated
automatically. Enter the
appropriate parameters.

Changing the units from e.g.
2K/min heating rate the value
will be changed to 120K/h.

Print preview

You can display a print version of the welding procedure specification at any time. Press [PRINT PREVIEW] and the
print preview window will be opened.

Printing the WPS

Zoom facilities

Printing welding procedure specifications

Select [PRINT] for the print options in general. The available options vary according to printers and printer drivers.
You will find details in your printer driver documentation.

Select [OK] to print the welding procedure specification.

Note: the weldassistant print view (edges) has been chosen so that you are able to print the welding procedure
specification with all conventional printers.


Manual / Help
Version 6

Page 35

5 Process certification (WPQR) administration

The process certifications administration serves as a quick overview of the applicable test data, ranges of approval,
validity and required extensions of welding process certifications.

The principal advantage of this administration is that it can define an unlimited number of ranges of approval.

Thus one can detail the complete range of approval to the extent that an applicable process certification for a
welding application can be found quickly.

Warning functions visualize the validity of the certifications.

WPQR List - overview

Pressing the button [WPQR] brings you to the WPQR list in which you can manage your process certifications.

WPQR functions

New WPQR To create a new WPQR, select the button [NEW]. Enter
the number of the process certification and press [OK]

Edit WPQR
Double clicking with the left mouse button in the appropriate line or pressing the button [EDIT]
opens the respective process certification.

Copy WPQR By pressing the [COPY] button, the marked WPQR is copied complete including all ranges of
approval. In this way, complete process certifications can easily be modified or adapted.

Delete WPQR Press the button [DELETE] to erase a WPQR permanently from the list.


Manual / Help
Version 6

Page 36

Print preview The print preview displays the WPQR list as it will appear on the actual form. Handling of the print
function is described at the end of this section.

Save By pressing the [SAVE] button, the WPQR list and all opened registers are saved.

Filter
Main filter:
This filter searches the keyword
through all columns.

= Reset filter

/ = Expand / minimize filter

Column filter
This filters the respective column using the specific keyword in addition to the already selected
main filter.

View WPQR list

Properties 1. Show test data:
The process certification test data is displayed.

2. Show 1st range of approval
The first range of approval of a process
certification is displayed.

3. Show all ranges of approval
All ranges of approval for a process certification
are displayed.

4. Show only active ranges of approval.
The active or inactive process certifications can be
displayed.

The selection options can be used separately or combined.


Manual / Help
Version 6

Page 37

Meanings:

Warning function
Test data (no expiry date)
Range(s) of approval

Each range of approval can be given a specific expiry
date. The advance warning period in days is calculated
from this.

= Warning deadline not reached

= expires in 42 days (6 weeks)

= expires in 21 days (3 weeks)

= expired

NEW process certification (PQR) - Create dataset.

Step 1
Create new WPQR

To create a new WPQR, select the button [NEW]. Enter the
number of the process certification and press [OK].

Step 2
Select WPS data

To avoid having to fill out the entire test data by hand, WPS
data can be adopted from the WPS list. Select the respective
WPS no. in the list and mark only.


Manual / Help
Version 6

Page 38

Step 3 Switch back to the process certification (WPQRs)

Step 4
Adopt WPS data

Press the button [Adopt WPS data].
The WPS data and the number of the WPS in the process
certification test data are adopted.

Missing test data can then be augmented.
Test center
Test number
Test date
...

Step 5
Augment range of approval 1

The range of approval 1 can be filled out with
the appropriate data.

The fields have selection options which can be
pasted into the active cells using the [Adopt]
button. Multiple selections are possible using the
Shift or Ctrl key.

Note:
Each cell (weld test details and Ranges of
Approval) can be edited and some data
augmented or overwritten.


Manual / Help
Version 6

Page 39

Step 6

Add further range of approval

Press the button
[New range of approval].

A further column for the range of approval is then
added.

The number of ranges of approval is unlimited.

Step 7

After all the details have been entered in the test data and ranges of
approval, press the [SAVE] button.
The test data and each individual range of approval are displayed in the
overview as lines of a table. The table can be reduced or expanded to
include the necessary information using the display options.

Adapt WPQR printout

The process certification list printout can be
configured flexibly to your requirements.
Press the [PRINT] button and you can mark the
respective columns which are to appear on the
printout.

Only the marked columns will be printed

By adapting the column width you can adapt
each field in length individually.

Each field can be edited and altered accordingly
to adapt the column title in the printout.

You have the option of applying 10 different
print configurations.

The first print configuration is already applied. Select
another configuration with the [Configuration]
button and adapt this to your requirements.


Manual / Help
Version 6

Page 40

Print WPQR list

After the column headers and the column widths have been set, press the [OK] button.

The print preview will be opened. You can check your settings here and adapt the printout if need be.

Implementing the print command
Page setup
Zooming options
Scrolling


Manual / Help
Version 6

Page 41

6 Welder administration

The welder administration offers the following functions:
Administering welders and associated welder qualifications and their range of qualification
Search for welder qualification and range of qualification
Create welder certificates
Warning functions visualize the validity of the certificates

Welder administration functions

New welder Creating new welder
New qualification Creating new welder qualification and its range of qualification
Properties Opens the window for editing welder and qualification information
Delete One can delete a complete welder with all their qualifications or one single qualification.

Print preview The print preview displays the list of all welders.
To print the qualifications for a single welder, mark the individual welder by right-clicking
with the mouse button then left click on [Print this welder].

Save Saves the data
Search for welder The search criteria entered are sought in the range of qualification of the welder
qualifications


Manual / Help
Version 6

Page 42

Show all welders When the [Search for welder] function is
active the filter function can be switched off
with the [Display all welders] button.

Edit filter This allows the filter to be configured when the filter function is activated.
Timetable Shows open and/or necessary actions on the corresponding welder certificates (e.g.
extensions)

Print certificate Prints the welder certificate for the selected dataset
Show
test data or range of
qualification
This lets you implement the filter function in
respect of the test data or range of
qualification.

Warning function The renewal status is displayed with a "traffic
light" function in front of the respective welder
and welder qualifications.

= valid

= expires in 28 days

= expires in 14 days

= expired
Note: You can implement these following functions with the right mouse button:
New welder
New qualification
Delete, Copy, Paste
Welder or welder qualification details
Print certificate
Print this welder


Manual / Help
Version 6

Page 43

Creating new welder

Select [New welder] and enter the relevant personal data of the
welder, then confirm with [OK]. These are also used for creating
welder certificates. The existing data can be altered under
[PROPERTIES]. Use the button [LOAD] to upload the
welders photo. All common graphic files may be used.

Search for welder

The filter setting can be defined in this window.
Depending on the set value, the program searches
in the range of qualification and selects the
corresponding welders.

Welders qualifications - [time table]

The welder qualifications timetable gives you an overview of
qualifications due for renewal and extensions, sorted by date.

Print preview


Manual / Help
Version 6

Page 44

Creating welder certificate acc. EN

Select the appropriate welder and select [NEW QUALIFICATION]. Enter the relevant test data and the range of qualification.

Type of Test

To enter the type of tests performed for the welder
qualification press the button
[Type of Test].

Date function

By entering [Date of welding] the 2 year validity and the
6 month extension period is given automatically.


Manual / Help
Version 6

Page 45

Print test certificate acc. EN

You can display the certificate via the [Print certificate] button in the print preview at any time.
The welder certificate is printed by clicking on the print symbol.


Manual / Help
Version 6

Page 46

7 Welding cost calculation

The welding cost calculation
facility is an estimate of
anticipated welding costs
comparing different welding
processes, basic parameters,
equipment etc.

The costs are based units of time
and given weld seam lengths. The
different results can immediately
be compared in the <RESULTS>
register.

Cost calculation functions
New calculation Creating a new calculation
New calculation Inserting a further calculation under the same file name (for ease of comparison)
Copy Copies a calculation inside a file.
Delete Deletes a calculation inside a file.

Open Opens an existing cost
calculation.


Manual / Help
Version 6

Page 47

Calculation results

Select [NEW] or [OPEN] and enter the process
data in the prescribed boxes.
You can do this for several calculations. For the
second process, select [NEW CALCULATION] or
[COPY] and carry out the second calculation.
In the [Result] register, all the results are logged in
a table and placed adjacent to each other
depending on the number of calculations within a
file.

Save

Each calculation can be saved for further calculation comparisons. Press [SAVE AS...], enter the file name and confirm
with OK.

8 Plug-ins

Installation

After downloading the plugin file from the weldassistant homepage, run through the setup. Follow the setup
instructions. After installation, the selected plugins are displayed in weldassistant under [Installed plug-ins].


ASMESect.IXWPS&PQRCheckList
PARAGRAPH
1 ingroovedesign N N N N N N S
2 backing N
3 backingcomposition N
4 ofbackinginsinglesidedweld N N N
5 + backingorchemicalcomposition N N
10 rootspacing N N N N N N N
11 retainers N N N N E N
1 PNumber E E
2 max.Tqualified E
4 groupnumber S
5 ingroupnumberQW422 S S S S S
6 Tlimitsforimpacttest16mmminT S S S S S
8 Tqualified E E E E E
9 tpass>1/2in(13mm) E E E E
10 Tlimitsqualified(shortcircuitarc) E
11 PNqualified E E E E
12 PNumber/meltin E
3 sizeoffillermetal N N N
4 FN E E E E E E E
5 AN(ferrousmaterialsonly) E E E E E E E
6 diameterofelectrodes N N N N
7 diameter>in(6mm) S
9 flux/wireclassification E
10 alloyflux E
12 AWSclassification S S S E S S
14 filler E E
17 fluxtypeorcomposition E
18 wiretoplate E
19 consumguide E
22 consumableinsert N N
23 solidormetalcoredtofluxcoredorvv
E E E
24 supplementalFillerMetal E E
27 alloyelementsfromsupplementalfiller
E E E
29 fluxtradedesignation N
30 t E E E E E
32 tlimits(shortcircuitarc) E
33 AWSclassification N N N N N N
34 fluxTypeneutral/activeP#1) E
35 flux/wireclassification S N
36 recrushedslag E
50 GTAWfluxtoaidpenetration N
1 + otherposition N N N N N N
2 positiontovertical S S S S
3 VercalWelding N N N N
1 decrease>100F(55C) E E E E N E
2 preheatmaintenance N N N
3 increase>100F(55C)(IP) S S S S S
1 PWHTnone,<A1,>A3,<A1&<A3or
combination
E E E E E E E
2 PWHT(time&temperaturerange) S S S S S S
4 TLimits<A3 E E E E E E
ESW
QW403BASEMETAL
PAW
QW404FillerMetals
QW402JOINTS
SMAW SAW
GMAW/
FCAW
GTAW
QW407PWHT
!!!CannotreplacetheuseofSectionIX!!!
OFW
QW405Positions
QW406Preheat
copyright2012hskweldingsolutions info@hsk.org www.weldassistant.com
ASMESect.IXWPS&PQRCheckList
PARAGRAPH
!!!CannotreplacetheuseofSectionIX!!!
1 trailingorcomposition N N N
2 shieldinggassingle,mixtureor% E E
3 shieldingflowrate N N
4 composition E
5 backingorcompositionorflow N N N
7 typefuelgas E
9 backingorcomposition
P4X,P10I,J,KP5XorP6X
E E E
10 shieldingortrailingP10I,J,K,P5XorP6X
E E E
21 flowrate N
1 > heatinput S S S S S
2 transfermodetoshortcircuitorvv E
3 pulsingItoDC N
4 ACtoDCorvv,forDCpolarity S N S N S N S N S N
5 15%I&Erange E
8 Amps(exeptSMAW&GTAW)voltsrange
N N N N N
12 tungstenelectrode N N
1 string/weaveformanualor
semiautomatic
N N N N N N
2 flamecharacteristics N
3 orificecup,ornozzlesize N N N
4 Technique N
5 methodofcleaning N N N N N N N
6 methodofbackgouge N N N N N
7 oscillationformachineorautomatic N N N E N
8 contacttubetoworkdistance N N
9 multitosinglepassperside N S N S N S N S N
10 singletomultielectrodesformachine&
automatic
S N S N S N E S N
11 closedtooutofchamberweldingfor
PN5X
E E
12 meltintokeyhole S
15 electrodespacingmachine&automatic
N N N N N
25 manualorsemiautomatictomachineor
automatic
N N N N
26 peening N N N N N N N
64 useofthermalprocessforP11A&P11B
E E E E E E E
>Increase/greaterthan +Addition Uphill Forehand Change
<Decrease/lessthan Deletion Downhill Backhand
N=NonessentialvariablesmustbeindicatedontheWPSbutwhenchangeddonotrequirerequalificationofWPS
NOTE1:WPSsaretoindicateallEssential,NonessentialandwhenrequiredSupplementaryEssentialvariablesapplicablefortheprocess.PQR's
aretoindicateallEssentialandwhenrequiredSupplementaryEssentialvariablesapplicablefortheprocess.Donotindicatevariableswhichare
notusedasNA,theyareapplicableandshouldbeenteredontheWPSorPQRas"None"/"Notused"orsimilar.
LEGEND
PAW
QW408GAS
SMAW SAW
GMAW/
FCAW
GTAW
E=EssentialVariableswhichmustbeindicatedonboththeWPSandrecordedonthePQR.
AnychangestothesevariablesrequirerequalificationofWPS
S=SupplementaryEssentialVariablesmustbeindicatedontheWPSandRecordedonthePQRwhenImpactTestingisrequired.Changesto
thesevariableswhenImpacttestingisperformedrequirerequalificationofWPS.
NOTE2:Becarefulofconvertingatemperaturevalue andatemperaturedifference forexample:Apreheatorinterpasstemperatureof200C:
(9x200C)/5+32=392Fwithapermitteddecreaseof100Fgives392F100F=292CconvertedbacktoC(292F32)x5/9=144,44C;the
differenceis200C144,44C=55,56.Thispermitsanincreaseordecreaseof55,56Cnotaswouldbeassumedfromconverting100F(100F
32)x5/9=32,7C
OFW ESW
QW410Technique
QW409ElectricalCharacteristics
copyright2012hskweldingsolutions info@hsk.org www.weldassistant.com

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There are no printed operating instructions for this product.

This manual contains the descriptions, explanations and instructions.

The program starts.

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