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S.

no Dept Area Job Description


1 BOP Chemical skid#2 Soda ash pump inspection for no flow
2 BOP Lube Oil Pump strainer cleaning
3 BOP Lakos filter cleaning
GT GT#2 Assembly work
4 BOP Raw water Tank#1 repair works by Raheem Contractor
5 GT GT#2 JB cable terminal tightness check & cleaning
6 GT GT#1,3,4 Water Wash Online/Off line SOV checking
7 Elec BOP Cable laying for Raw water Pressure Switch to Panel
8 BOP Chiller Inspection by Trane
Maintenance Activities carried out on 06/05/14 Day & Night Shift
Mech
I&C
Work Status Remarks
Done Air Lock released
Done
Done
In Prg
In Prg
Done
In Prg
Done
In Prg
After receiving the Oil Analysis report , Pending Maintenance
activities will be performed by Trane.
Maintenance Activities carried out on 06/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Assembly work
3 BOP Old Valve Maintenance
4 BOP Raw water Tank#1 repair works by Raheem Contractor
5 GT GT#2 Pressure Guage/Switch Calibration
6 GT GT#5,6 Water Wash Online/Off line SOV checking
7 Elec BOP BSDG- Cabling work for Battery Charger (Defect no :-590)
Maintenance Activities carried out on 07/05/14 Day & Night Shift
Mech
I&C
Work Status Remarks
Done
In Prg
In Prg
In Prg
In Prg
Done
In Prg
Maintenance Activities carried out on 07/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Assembly work
3 BOP Old Valve Maintenance
4 BOP Raw water Tank#1 repair works by Raheem Contractor
5 GT GT#2 Pressure Guage/Switch Calibration & Calibration Report preparation
6 GT All GT(Except GT#2) Instrument Panel cleaning
7 Annual Outage Report Preparation
8 BOP Diesel/Electric Fire Pump & Jockey Pump Electrical PM
9 GT All GT GLO/TLO Hydraulc Oil Tank Heater Monthly PM
Maintenance Activities carried out on 08/05/14-10/5/14 Day & Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
In Prg
In Prg
In Prg 8/5/2014
In Prg
6405/64060 PSH Switch found faulty.Will be replaced on 11.5.14
Done
In Prg GT Battery Charger report is pending - 8/5/14
Done 9/5/2014
Done 10/5/2014
Maintenance Activities carried out on 08/05/14-10/5/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Assembly work
3 BOP Preparation of flexible hose to fix in the Raw water pump return line
4 BOP CT#1 Make up line "T" Joint leak arresting work(Defect no : 679)
5 BOP Lube Oil Pump strainer cleaning
6 GT GT#2 Pressure Guage/Switch Calibration & Calibration Report preparation
7 BOP
GSU#1 Deluge Pressure switch-1 No response alarm Troubleshooting(Defect no
:680)
8 GT GT#3 Gas Chromotograph inspection for Power Supply Failure(Defect no :681)
9 GT GT Package Ligthing Inspection
10 BOP
BSDG- Cabling work for Battery Charger (Defect no :-590)
Maintenance Activities carried out on 11/05/14 Day & Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
In Prg
In Prg
Done
Done
In Prg 6405/64060 PSH Switch replaced.
In Prg
In Prg
Done 2 Lights replaced
In Prg
Maintenance Activities carried out on 11/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Assembly work
3 BOP Raw water Tank#1 repair works by Raheem Contractor
4 BOP Chiller #1 Pump 430 Greasing work
5 BOP Lube Oil Pump strainer cleaning
6 BOP GSU #1 Pressure Switch No Response Alarm(Defect no : 681)
7 GT GT#3 Gas Chromotograph inspection for Power Supply Failure(Defect no :681)
8 GT GT#2 Instrument Cable connections work
9 BOP Gas Compressor area Ligthing Inspection
10 BOP
BSDG- Cabling work for Battery Charger (Defect no :-590)
Maintenance Activities carried out on 12/05/14 Day & Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
In Prg
In Prg
Done
Done
In Prg Suspected CIM800 card is faulty.
Done
Suspected Field Termination Board is Faulty. But now its working
good.
In Prg Acoustic Sensor #1 Cable insulation found damage near JB.
Done 1 Lamp Replaced
In Prg Charger will be installed today
Maintenance Activities carried out on 12/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Assembly work
3 BOP Raw water Tank#1 repair works by Raheem Contractor
4 BOP GSU #1 Pressure Switch No Response Alarm(Defect no : 681)
5 GT
GT#2 Instrument Cable connections work/Cable dressing
6 BOP All GT Generator /Gas Compressor Space Heater Inspection Monthly PM
7 BOP Demin Plant/3000 Container AC Inspection(Defect no :-684)
8 BOP Store Area Ligthing Inspection
9 BOP BSDG- Cabling work for Battery Charger
Maintenance Activities carried out on 13/05/14 Day & Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
In Prg
CDP/TBV/Stage8 Valve Fixing work/Piping Work/Diffuser
Insulation/Gearbox Coupling Guard fixing work completed
In Prg
In Prg CIM 800 Card is faulty. Ordered new one.
In Prg
PS3 & TBV Impulse tubing connections yet to be done.Repaired
Acoustic Sensor #1 cable for insulation damage
In Prg
Generator SH Inspection Completed.Gas Compressor SH found not
working.Will be checked today
Done Gas Refilled in 3000 Container AC.
Done
Done
Maintenance Activities carried out on 13/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 BOP Lube Oil Pump B Strainer Cleaning
3 GT CO2 Cylinder Removal from GT#1 and fixing in GT#2
4 BOP
Raw water pump discharge line (cooling tower makeup header) leak arresting work
(Defect no: 679)
5 GT GT#2 Assembly work
6 BOP Raw water Tank#1 repair works by Raheem Contractor
7 GT GT#2 Instrument Cable connections work/Cable dressing
8 GT
GT#2 24VDC Neg Ground Trouble shooting
9 GT All GT Condensate Pump Level Switch Inspection PM
10 GT GT#2 Pressure Transmitter Calibration
11 BOP Battery Bank Room/Chiller Enclosure Exhaust Fans Inpection PM
12 GT All GT Generator Shaft Earthing Brush Inspection PM
Maintenance Activities carried out on 14/05/14 Day & Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
Done
Done 2 CO2 Cylinders replaced.
Done
Done
Filter House cleaning,Cover Fixing,Replacement of AGB Link
Assembly, Final Inspection by GE
In Prg
Done
Done
Found negative ground in 24+11 circuit -- SOV 62501 cable
insulation damage. Cable insulated with tape and alarm cleared.
Done
Found water inside GT# 1 & GT#3 Condensate pump level
switch,cleaned well & then closed the cover
In Prg
Done
Done
Maintenance Activities carried out on 14/05/14 Day & Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 BOP Lube Oil Pump B & C Strainer Cleaning
3 BOP Old Valve Maintenance
4 BOP Chemical Skid #2 Cleaning(Defect no :686)
5 GT Sump Flow Test By GE in GT#4,5
6 GT GT#3 Alignment Check by GE
7 BOP Raw water Tank#1 repair works by Raheem Contractor
8 BOP Modification of Raw Water Pump Panel connections for New Pressure Switch
9 GT
GT#2 Electrical Cable inspection & Rectification
10 GT
GT#6 Gaschromatograph Manual LHV selection alarm
11 GT GT#2 Gen/Turbine Vent Fan Flow Switch Inspection
12 GT TCP/PLC/GCP Panel Air Filter inspection and cleaning
13 GT
GT#2 Gas Sensor Inspection
14 BOP Trail Run of GT#2 Generator Vent Fan B(No Load)
15 BOP Inspection of Gas Compressors Space Heaters
16 GT MCC Lighting Inspection
17 CCTV Camera Inspection by Contractor
Maintenance Activities carried out on 15/05/14 Day -17/05/14 Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
Done
Done 10 Valves serviced and kept in stores
Done
Done
Done
In Prg
Done Trail Taken and found Ok.
Done
T 25 Cable insulation found damage near the sensor.Rectified it
Done
Checked all parameters.Found Good.Manual calibration
initaited.Now its working good.
Done Except Gen Vent Fan B
Done
Done
Gas sensor B, C & E Calibration done.All other sensor calibration is
planned for today(18/5/14).
Done No Load Current is R-48.5/ Y-48.4/ B-45.8.
In Prg
Found Space Heater supply is not connected in GC's.Need to
arrange 220VAC from LDP Panel.Found GC#4 Space Heater
resistance is 2 ohms,so motor side will be checked today
Done 16 lamps repalced in MCC
Done Replaced 1 camera(Camera no 5)
Maintenance Activities carried out on 15/05/14 Day -17/05/14 Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 BOP Lube Oil Pump A Strainer Cleaning
3 BOP Old Valve Maintenance
4 GT GT#2 Generator Vent Fan B Maintenance
5 BOP Raw water Tank#1 repair works by Raheem Contractor
6 GT GT#2 Gen Vent Fan B Flow switch inspection & Functional checking
7 GT GT#2 Vibration System Functional Check
8 GT Inline Sample Gas Line Filter Fixing in GT#1
9 GT GT#2 Online/Offline SOV Inspection
10 GT
GT#2 Gas Sensor Inspection
11 BOP Air Conditioners Weekly Inspection
GIS Refilling of SF6 Gas in Bay#1
12 GT Ethernet Cable Pulling work
Maintenance Activities carried out on 18/05/14 Day -18/05/14 Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
Done
In Prg
In Prg
Load Trail taken and current found normal.R-108.9. Y-101.6. B-
105.2. and Inrush Current is: 853.2.
In Prg
Done
Done
In Prg Fixed.Not Checked due to non availability of Gas in GT#1
Done
Done
Turbine Gas sensor A, D & E and Generator Gas Sensor Calibration
done.
Done
Done HP:-15.4 Bar,LP-3.9 Bar
Done For Maximo Training
Maintenance Activities carried out on 18/05/14 Day -18/05/14 Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 BOP Chiller #1 & 2 Cleaning
3 BOP 200 B Inspection by Trane for Low Oil Temperature(Defect no:687)
4 BOP Raw water Tank#1 repair works by Raheem Contractor
5 GT
GT#2 SOV Stroke checking(6249/6204)
6 GT GT#2 Chilled Water Flow Meter Inspection
7 GT GT#2 Gas Chromotograph Power Supply Installation
GT GT#2 Oil Leak arrest work insideWet Panel
8 GT GT#2 Gas Sensor E Calibration(Defect no:692)
9 Mr.Mike Belly Room/3000 Container Air Conditioners Inspection by Al Ahlia
10 BOP Lakos Motor Greasing
Maintenance Activities carried out on 19/05/14 Day -19/05/14 Night Shift
Mech
I&C
Elec
Work Status Remarks
Done
Done
In Prg Topped up 8 ltrs of Oil.Under Observation
In Prg
Done
SOV 6204 not opened.Found Cable was loose.Rectified and
Functional check done
In Prg
Done
Done Found Tubing was loose in PDI 6149.Tightened it
In Prg
In Prg
Done
Maintenance Activities carried out on 19/05/14 Day -19/05/14 Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 GT GT#2 Package Inspection done by Mr.Tansel
3 BOP Lube Oil Pump B Strainer Cleaning
4 BOP Raw water Tank#1 repair works
5 GT GT#2 Gas Sensor E Inspection and Calibration
6 GT GT#1 Gas sensor#A, D & E inspection
7
GT
GT#2 XE 6877 WIDE BAND INPUT NORMALIZED XE 6876 WIDE BAND
INPUT NORMALIZED XE6897 READOUT Alarm
8 GT GT#2 Condesate Pump
9 BOP Chiller #1 not communicating with SCS
10
GT
GT#6 XE 6877 WIDE BAND INPUT NORMALIZED XE 6876 WIDE BAND
INPUT NORMALIZED XE6897 READOUT
11 Elec
GT GT#1 TLO Heater Inspection
Maintenance Activities carried out on 20/05/14 Day -20/05/14 Night Shift
Mech
I&C
Work Status Remarks
Done
Done
Done
Done
Done Replaced Gas sensor.Sensitivity =52mv
Done Zero calibration done
In prg
Checked in Bently Nevada monitoring system, found
normal.Recycled the Power for Bently Nevada system & not got
reset.Further recyled the Micronet power & the alarm got reset.
Done Needle valve found chocked.Cleaned it
Done Replaced the Ntron Switch
In Prg
Restarted the Ifix-Startup in HMI.Alarm got reset
Done
Removed the Jumper from TCP and modified the setting in
thermostat
Maintenance Activities carried out on 20/05/14 Day -20/05/14 Night Shift
S.no Dept Area Job Description
1 BOP Lakos filter cleaning
2 BOP Lube Oil Pump B Strainer Cleaning
3 BOP Chiller #1 & 2 Cleaning
4 BOP GC#1,2,3,4 Skid cleaning
5 BOP
Raw water Tank#1 repair works
6 GT GT#1 Gas Sensor A Inspection and Calibration
7 GT GT#2 SOV 6204 Stroke checking(Defect no :696)
8 GT GT#2 Inspection of SIO communication module interface in Vibration Rack
9 Elec BOP GC#4 Space heater Inspection
Maintenance Activities carried out on 21/05/14 Day -21/05/14 Night Shift
Mech
I&C
Work Status Remarks
Done
Done
Done
Done
Done
Modifed supply line inside the tank and leak arrested in level
gauge
Done Sensitivity = 32mv
Done Found good
Done Cleaned the card and fixed back.
Done H1-H2 ,H2-H3 is 54.6
Maintenance Activities carried out on 21/05/14 Day -21/05/14 Night Shift
S.no Dept Area Job Description
1 GT GT#2 GLO Demister leak arrested by replacing "O" ring with new one
2 GT GT#1 Filter House Cleaning with Mr.Tansel
3 GT GT#5 Gen Vent Fan B Impeller Fixing and Alignment
4 GT GT#1,2,5,6 Package Inspection and cleaning
5 BOP Lube Oil Pump A Strainer Cleaning
6 GT All GT TLO cooler A/B Cleaning
7 GT All GT TLO/GLO Skid Cleaning
8 BOP Lakos filter cleaning
9 Annual Outage report preparation work
10 GT GT#1 Pressure Transmitters tubings leak check
11 GT GT#5 Gas Sensor A & GT#6 Gas sensor B,C,D inspection(Defect no:707,711)
12 GT GT#1 Gas sensor A Inspection and calibration(Defect no:706)
13 GT GT#2 Gas chromotograph analog output high alarm(Defect no:701)
14 Elec GT MCC AC Inspection (Near GT#2 Generator Breaker)
Maintenance Activities carried out on 22/05/14 Day -24/05/14 Night Shift
Mech
I & C
Work Status Remarks
Done
Done
Done
Done Found Oil Leak near GT#1 Generator coupling
Done
Done
Done
Done
In Prg
Done Found no leak.
Done Zero calibration done
In Prg
Sensor and card found good and readings are stable after
calibration.Kept under observation
Helium cylinder & pressure gauge repalced with new
In Prg Found ICM 40 relay is faulty.
Maintenance Activities carried out on 22/05/14 Day -24/05/14 Night Shift
S.no Dept Area Job Description
1 GT
GT#6 Turbine vent fan "A" and Generator vent fan"B" Checking for low Flow Alarm
2 GT GT#5 Gen Vent Fan B Belt Fixing and Alignment
3 GT GT#1,2,5,6 Package Inspection and cleaning
4 BOP Lube Oil Pump A Strainer Cleaning
5 BOP Lakos filter cleaning
6 Annual Outage report preparation work
7 GT
GT#2 Chilled Water Flow Transmitter Inspection
8 GT GT#3 Gas Sensor C,GT#6 Gas sensor B,GT#1 Gas sensor A,C,E Inspection
9 GT GT#6 Turbine vent fan "A" and Generator vent fan"B" Flow switch inspection
10 Elec GT MCC AC Inspection
Maintenance Activities carried out on 25/05/14 Day -25/05/14 Night Shift
Mech
I & C
Work Status Remarks
Done
Found belt was loose.So tightened it
Done
Done
Done
Done
In Prg
Done
Found Rectifier is faulty.Checked with 24VDC and found
working.110VAC/24VDC Power supply converter required.
Done Zero calibration done
Done Found working properly
In Prg
Maintenance Activities carried out on 25/05/14 Day -25/05/14 Night Shift
S.no Dept Area Job Description
1 GT GT#6 TLO Scavange line strainer Inspection
2 GT GT#5 Turning Gear Oil level low
3 GT GT#2,3,4,5 Package Inspection and cleaning
4 BOP Gas Compressor #1,2,3,4 skid cleaning
5 BOP Lube Oil Pump A Strainer Cleaning
6 BOP Lakos filter cleaning
7 Annual Outage report preparation work
8 GT GT#3 IR Gas sensor inspection for Airflow
9 GT GT#3 Gas Sensor C,D Inspection for UR
10 GT Cooling Tower Fan 610A Inspection for Vibration Alarm
11 GT GSU#2 Alarm Troubleshooting
12 GT GT#4 24VDC Battery Charger DC output failure Alarm troubleshooting
13 BOP Installation of Battery for BSDG
Maintenance Activities carried out on 26/05/14 Day -26/05/14 Night Shift
Mech
I & C
Elec
Work Status Remarks
Done Found coke particles.Replaced with new one
Done Topped up with 1/2ltr of Oil
Done
Found GT#3 Lock Wire Damaged Near VBV, So Replaced with new
one.GT#4 Found Blanket Not Fix Properly so Fixed it properly.
Done
Done
Done
In Prg
Done
Done C Sensor Calbration done 29 mv,D sensor zero calibration done
Done Reset the alarm and taken trail.Found normal
Done Found Motor Saver relay faulty.Repalced with new one
In Prg
Found COM10 Modular Back Side Connecter Loose in 125VDC
battery charger.Tightened it.Under observation
Done
Maintenance Activities carried out on 26/05/14 Day -26/05/14 Night Shift
S.no Dept Area Job Description
1 GT GT#6 TLO Scavange line Boroscope Inspection
2 GT GT#2,3,4,5 TLO Scavange strainer inspection
3 GT GT#1.2,3,4,5,6 Package Inspection and cleaning
4 BOP Chiller #1 100A/B Inspection by Trane
5 BOP Lube Oil Pump A,B,C Strainer Cleaning
6 BOP Lakos filter cleaning
7 Annual Outage report preparation work
8 GT GT#5 Generator Vent Fan B Flow Switch inspection
9 GT GT#2 PT 62234 Sprint Supply PT Inspection
10 BOP CT Fan 610A,620A Inspection for Vibration Alarm
11 GT GT#3 Gas sensor A & C ,GT#5 Gas sensor A Inspection
12 GT GT#6 PSLL 6116 Inspection for GT Trip -TLO pressure Low low Alarm
Maintenance Activities carried out on 27/05/14 Day -27/05/14 Night Shift
Mech
I & C
Work Status Remarks
Done Found coke particles.Replaced scavange hose with new one
Done Found good.
Done
Done IGV Actuator pins (2 nos) found broken same replaced with new
Done
Done
In Prg
Done Installed new switch and functional check done.
Done Normalised the PT
Done Checked along with mechanical and adjusted the sensitivity
Done Zero calibration done
Done
Functional test for the switch done and found air trapped in the line.So
vented it
Maintenance Activities carried out on 27/05/14 Day -27/05/14 Night Shift
S.no Dept Area Job Description
1 GT GT#6 Turbine Vent Fan A Belt Inspection
2 BOP GC#4 Oil Leak from Lube pump
3 GT GT#1.2,3,4,5,6 Package Inspection and cleaning
4 BOP Chiller# 2 Make up Water Line Isolation Valve Connecting Flange leak
5 BOP Lube Oil Pump A,B,C Strainer Cleaning
6 BOP Lakos filter cleaning
7 GT GT#6 Generator Vent Fan B Flow Switch Inspection
8 GT GT#1,2,3,4,5,6 I&C Package Inspection
9 GT GT#3 Gas Sensor A,B,C Inspection
10 BOP GT#3 24VDC Neg Ground Fault
11 GT GT#1,4 Gas Sensor A& 5 Gas Sensor A,C Inspection
12 GT GT#2 Calorific Summary Alarm Trouble shooting
13 GT GT#2 Gen Breaker was not closing
14 GT GT#5 125VDC Battery Charger Failure Alarm
15 GT Gas Chromotograph #1,2,3,6 Inspection
16 BOP Chiller #2 Enclosure Lighting Inspection
17 BOP Chiller Starter Lamp repalcement
18 GT GT#6 Turbine Vent Fan A Inspection for Low Flow
Maintenance Activities carried out on 28/05/14 Day -31/05/14 Night Shift
Mech
I & C
Elec
Work Status Remarks
Done No abnormalities found
Done Found rupture disc broken in Force Feed Lubricator.Replaced the same
Done
Done Replaced the same
Done
Done
Done Found working good
Done
Done A sensor calibrated.Sensitivity 20.9mv
In Prg Found Sprint SOV-62330 24+12com cable faulty between MTTB to SOV
Done Zero calibration done
Done Found Cable loose in Gas Chromotograph #2
Done Found Spring Charge Motor was faulty.Replaced the same from Spare Breaker
Done Found Alarms in all module.so recycled the power.Now Ok
Done
Found Gas chromotograph#3 was not working.So checked and replaced the Field
Terminal Board.Kept under observation
Done Replaced 6 Lamps
Done Indication Lamps replaced 4 nos
Done Breaker Found Trip.Checked the Motor and normalised
Maintenance Activities carried out on 28/05/14 Day -31/05/14 Night Shift
S.no Dept Area Job Description
1 GT Lakos filter cleaning
2 GT GT#2,3,4,5 Package inspection and cleaning
3 GT GT#1,2,3 Filter house cleaning
4 BOP Chiller #1 100B/300B Inspection by Trane
5 BOP Lube Oil Pump A,B,C Strainer Cleaning
6 BOP Air Compressor #2 Mechanical Maintenance
7 BOP Gas compressor #1 Oil leak arresting
8 BOP Gas compressor #1 Oil Top up
9 GT Vibration Measurement
10 BOP GT#2 TLO Secondary Air/Oil Separator Return line checked for air lock
11 GT GT#2 MW Control not Enable
12 GT GT#3,5 Gas sensor A inspection
13 GT GT#2,3 VG DP Tubing/Guage Inspection
14 BOP CT Fan 620A Inspection for Vibration Alarm
15 BOP Chiller Pumps & CT Fan Motor OLR Set Value Adjust
16 BOP Transformer weekly checks
Maintenance Activities carried out on 1/06/14 Day -1/06/14 Night Shift
Mech
I & C
Elec
Work Status Remarks
Done
Done
Done
Done
100B Oil Replaced,300B is under observation for Condensor Pressure
High
Done
Done
Air inlet filter cleaned,general inspection done found good and package
cleaned
Done
GC#1 Cross head oil line check valve leak arrested and Discharge Bottles
on both sides supports loosened.
Done Day tank oil level found less and same topped up.
Done
All Chillers,Raw water Pump,CHW & CW Pump and GT#2,5,6 Gen Vent
Fans
Done No Abnormalities found
Done
Found Cable was loose in K231 Relay and not getting utility breaker
closed feedback.Rectified it
Done
Done
Done
Done Set as per name plate data
Done
Maintenance Activities carried out on 1/06/14 Day -1/06/14 Night Shift
S.no Dept Area Job Description
1 GT Lakos filter cleaning
2 GT
GT#3,4,5,6 TLO Scavange line,Cooler outlet and Air/oil separator return line strainers
inspection
3 BOP Chiller #1,2 Package cleaning
4 BOP Lube Oil Pump A,B,C Strainer Cleaning
5 BOP Cooling tower # 1 Corrosion coupan line isolating valve replaced with new one.
6 BOP GT#1,2,3,4,5 Package inspection and cleaning
7 GT Blue Wraps cleaning
8 BOP GT#4,5,6 Filter house cleaning
9 GT GT#3 & GT#5 Gas sensor A replacement
10 BOP All Gas Compressor Panel Inspection
11 GT GT#3 Cable laying and Termination work for SOV62330
12 GT
GT#3 GVF#B Trip while Starting
13
Inspection of Spare Generator Vent Fan Motor
Maintenance Activities carried out on 2/06/14 Day -2/06/14 Night Shift
Mech
I & C
Elec
Work Status Remarks
Done
Done Found coke particles,so replaced all strainers.
Done
Done
Done Valve was not operating.So replaced it.
Done
Done
Done
Done Sensitivty 55.3 mv & 49.2mv respectively
Done No Abnormalities found
Done Functional Check done.Found Good
In prg Found Motor R Phase winding is grounded.Need to Replace Motor
Done Found one motor is new and healthy.Other one need to be overhauled
Maintenance Activities carried out on 2/06/14 Day -2/06/14 Night Shift
S.no Dept Area
1 GT
2 GT
3 BOP
4 BOP
5 GT
6 BOP
7 GT
8 BOP
9 I & C GT
10 GT
11 GT
754 26-May-14
Cooling
tower#
1
744 30.05.14 GT# 3
745 31.05.14 GT# 6
746 1-Jun-14 GT#3
748 1-Jun-14 GT#5
751 GT#5
752 GT#3
710 24-May-14 GT# 6
712 24-May-14 GT# 6
721 26-May-14
MANLI
FT
Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift
Mech
Elec
Kindly update the Defect List
Job Description Work Status
Lakos filter cleaning Done
GT#1,2 TLO Scavange line,Cooler outlet and Air/oil separator return line strainers
inspection
Done
Chiller #1,2 outside cleaning Done
Lube Oil Pump A,B,C Strainer Cleaning Done
GT#5 Generator Vent Fan A Inspection Done
GT#1,2,4,5 Package inspection and cleaning Done
Man Lift Oil leak Inspection (Defect no :-721) Done
TLO Temporary storage drum Cleaning Done
GT#2 & GT#4 Gen Enclousure Gas sensor Inspection Done
Cable Laying for Gas compressor space heater Done
Lakos Filter#851 Trip Done
Fan breaker 610A not able to put in manual selection
Completed on
27.5.14
Manual LHV/SG alarm appeared and persisting
Completed on
31.05.14
Turbine vent fan # A breaker in trip condition.
Completed on
31.5.14
Gas sensor-A ,Cand E reads negative. Completed on 2.6.14
Gas sensor-A reads negative. Completed on 2.6.14
Gas sensor-A and B read negative. Completed on 2.6.14
Gas sensor-C and E read negative. Completed on 2.6.14
Generator vent fan B flow alarm received when fan is running and standby fan was
kicked on.
Completed on
25.5.14
Turbine vent fan A flow low alarm appereared and standby fan started while GT
running.
Completed on
25.5.14
FUEL LEAKAGE FOUND IN ENGINE. SHOULD NOT USE UNTIL FIX THE ISSUE
Completed on
3.06.14
Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift
Kindly update the Defect List
Remarks
Found Motor NDE Sound Abnormal.So kept as Emergency Standby.Motor
Will be repalced with Spare Overhauled Motor(Sent out for Overhauling)
Turbine lube oil Temporary storage drum cleaned and kept container for
New TLO oil flushing.
Zero adjusted
Termination not done.
Winding Resistance checked, and Megger Value checked found all
normal, then started and Checked Load Current.Found normal
Working in Auto /Manual
Field termination module replaced with new one , voltages measured
and put in service. Now it working normal.
Breaker normalised.no abnormalities found
A Sensor Replaced
A Sensor Replaced
Zero Adjusted
Zero Adjusted
Found Normal
Found Normal
Found Hydraulic oil leak from the boom lifting fitting same o-ring
replaced,operated and checked found good.
Maintenance Activities carried out on 3/06/14 Day -3/06/14 Night Shift
Kindly update the Defect List
S.no Dept Area Job Description
1 GT Lakos filter cleaning
2 GT ALL GT HLO Oil sampling
3 GT GT#4,5,6 Generator/Turbine Vent Fan greasing
4 GT GT#4 Gas sensor G Inspection
5 GT GT#2 VG Filter DP Guage tubing leak arrest
6 Bop AUX Transformer(3.3KV/415V) Alarm Trouble shooting
7 GT GT#1 PS3 Tubing Leak check
8 3000 Container AC Replacement
9 Elec GT
GT#4 24VDC Battery Charger gorund fault
Maintenance Activities carried out on 9/06/14 Day -9/06/14 Night Shift
Mech
I & C
Work Status Remarks
Done
Done
Done
Done Zero Calibration done
Done
Done
Found Liquid Temp High alarm.Suspected Guage is faulty(Liquid Temp 80
c and Winding was 60 c)
Done Found Leak in PS3 A tubing.Will be replaced
Done
Replaced with old one by Al Ahlia. All other AC in stores were found
faulty.
Done
Found Surge suppressor was faulty across sov 6249.so replaced with new
one
Maintenance Activities carried out on 9/06/14 Day -9/06/14 Night Shift
S.no Dept Area Job Description
1 GT ALL GT Turbine/Generator Vent Fan Belt Tightness Check
2 GT ALL GT TLO Oil sampling
3 GT GT#3 Filter House Blanket media replacement
4 Bop Chiller #2 PVC Leak Arrest
5 Bop Raw Water Pump Discharge Line Leak
6 GT
All GT Post Shutdown Inspection
7 I & C GT GT#6 Turbine Vent Fan A Flow Switch Inspection
8 Bop Indication Lamp Fixing in Raw Water Pump Panel
9 GT MCC AC #3,5 Inspection
Maintenance Activities carried out on 11/06/14 Day -12/06/14 Night Shift
Mech
Elec
Work Status Remarks
Done
Done
Done
Done Cooling Tower # 2 PVC Make up line leak arrested.Now Ok
Done
Done
Done
Done Lamp is fixed.Connections will be given today
Done Both AC's are working now.Replaced Thermostat in AC#5
Maintenance Activities carried out on 11/06/14 Day -12/06/14 Night Shift
S.no Dept Area Job Description
1 GT All GT TLO,HLO,GLO Sampling
2 GT
ALL GT TLO Top Up
3 BOP Lakos Filter Cleaning
4 BOP Lube Oil Pump A,B,C Strainer Cleaning
5 GT GT #1,2,3,4 Blue wraps replacement
6 BOP GT #4,5 Blanket replacement
7 Blue wraps &Blanket replacement
8 GT
All GT Post Shutdown Inspection
9 GT GT#1 Gas Sensor A, #3 C,#56 D sensor Inspection
10 BOP CT Fan 620 A Inspection
11 BOP Instrument Air leak arrest in GC#4 Inlet scrubber level controller
12 BOP Air Compressor #2 K21,K22,K23 Aux Contacts replacement
13 GT Inspection of T2 Sensor Connection in GT# 6 for Temp Difference
14
15
16
17 GT Fixing of 6404 A Filter House Ventillation DP Guage in GT#1
18 BOP CT#1,2 Level Switch Inspection
Maintenance Activities carried out on 12/06/14 Day -14/06/14 Night Shift
Mech
All GT I&C Inspection
I & C
GT
Work Status Remarks
Done
Done
GT-1=11.6,GAL,GT-2-22.36,GT-3-13.98:GT-4-13.33:GT-5-2.15:GT-6-10.32-
US.GALON
Done
Done
Done
Done
Done
Done
Done Zero Calibration done
Done Checked with mechanical and adjusted the sensitivity
Done Found Pressure guage faulty.Repalced and arrested the leak
Done Under Observation.
Done
Found Resisitance difference between A & B=0.2 Ohms in
MTTB.Resistance found same in Engine Panel. Nomalised and tightened
the connection.Now its ok
In GT#5 Sensor dust cover was missing in Gas sensor#E.
In GT#6 Found XN25 sensor-A cable was loose, then tightened it.
In GT#2 ,Found Oil drop in return line CDP to Stage8 valve Tee fitting
connection.Tightened it.
Done
Done
Maintenance Activities carried out on 12/06/14 Day -14/06/14 Night Shift
Done
S.no Dept Area Job Description
1 GT Cooling Tower #2 Water line leak arrest
2 GT
GT#2,4,5 Package inspection and cleaning
3 GT GT#6 Blanket media replacement
4 Bop Lakos filter cleaning
5 Bop Lube oil Cooling water pump strainer cleaning
6 Bop Installation of Indication Lamp for Raw Water Pump panel
7 GT All GT Pressure Transmitter Inspection
8 Bop Inspection and Calibration of PH Sensor(DM Water)
9 GT
GT#1 GLO O/L Cooling Water Pressure Gauge Not Working (Defect no :698)
10 Elec GT CT Fan 610 A Start Stop Alarm Troubleshooting
Maintenance Activities carried out on 15/06/14 Day -16/06/14 Night Shift
Mech
I&C
Work Status Remarks
Done
Done
Found Oil drop in return line Tee fitting from CDP to Stage8 valve
connection.Tube will be replaced today.
Done
Done
Done
Done
In Prg GT # 1 PTB- B, GT # 5 PTB- A, GT # 6 PTB- A zero calibration done
Done
Done Replaced with new one.
In prg Found Over Load Relay is Faulty
Maintenance Activities carried out on 15/06/14 Day -16/06/14 Night Shift
S.no Dept Area Job Description
1 GT
GT#5 Offline WW Strainer Inspection
2 GT GT#2,4,5 Package inspection and cleaning
3 GT GT#6 Canister replacement
4 Bop Lakos filter cleaning
5 Bop Lube oil Cooling water pump strainer cleaning
6 GT All GT Pressure Transmitter Inspection
7 GT
GT#2 Gear Box Vibration Sensor Inspection
8 Elec Control Room Lighting Inspection
Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift
Mech
I&C
Work Status Remarks
Done Inspected and found block on the seal area .So cleaned and fixed back.
Done
Done
Done
Done
In Prg GT#1 PS3 A/B Caibration done
Done Found good
Done
Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift
S.no Dept Area Job Description
1 GT
GT#4 Offline/Online WW Strainer Inspection
2 GT Blue wraps cleanig
3 GT GT#5 Inlet Volute Inspection
4 GE Tools loading for despatch
5 GT GT#2 Turbine and generator Platform installation work
6 Bop Lakos filter cleaning
7 Bop Lube oil Cooling water pump strainer cleaning
6 GT GT#1 PS3 Calibration
7 GT
GT#4 Water Wash Preparation/Normalisation
8 Elec Bop Cabling work for Space heater in all GC's
Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift
Mech
I&C
Work Status Remarks
Done
Inspected and found offline strainer block and crack and online strainer
was not avaialble.So replaced with new strainer.
Done
Done
Done
Done
Done
Done
Done
Done
Done Completed in GC Starter.Need to terminate in LDP
Maintenance Activities carried out on 16/06/14 Day -16/06/14 Night Shift
S.no Dept Area Job Description
1 Bop Blue wraps,Blanket cleaning
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 GT All GT Filter House Inspection & Cleaning
5 GT GT#5 Blue wraps replacement
6 GT GT#4 Inlet Volute and WW Strainer Inspection
7 GT
GT# 4 TLO Primary Air/oil seperator return line union leak arresting work
8 GT GT#5 PTBA,GT#2 PTBA/B Calibration
9 GT
All PLC Panel Inspection
10 Removal of spares from old scrap items
11 All GT Enclosure/Filter house lighting inspection
Maintenance Activities carried out on 18/06/14 Day -18/06/14 Night Shift
Mech
I&C
Elec Bop
Work Status Remarks
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done Handed over to Jeyanthi
Done 4 nos of light repalced
Maintenance Activities carried out on 18/06/14 Day -18/06/14 Night Shift
S.no Dept Area Job Description
1 Bop Blue wraps,Blanket cleaning
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 GT GT#4 Fuel Nozzle 1-11,11-20 Swapping
5 GT Loading Scraps in trailer
6 Bop Chiller Area cleaning
7 Bop Gas cooler fan greasing
8 Bop Gas Compressor #1,2,3,4 cleaning
9 GT GT#1,2,3 TLO,GLO Skid cleaning
10 Bop Chemical Dosing Pump inspection in Chiller #1
11 GT GT#1 WW Strainer Inspection
12 GT GT#4 SOV 6249 Pressure Regulator Tubing Gas leakage
13 GT
Gas Chromotograph #1,2,3,4 Monthly Inspection
14 GT
GT#4 TSH 1602 Temp Switch Inspection
15 GT GT#1 Water Wash Preparation/Normalisation
16 GT GT#1 WW Pump Pressure gauge was not working
17 GT
GT#1 Gas sensor Inspection for High Alarm
18 Power Washer Pump trouble shooting
19 GC/Chiller Area Lighting Inspection
Maintenance Activities carried out on 19/06/14 Day -21/06/14 Night Shift
Mech
I&C
Elec Bop
Work Status Remarks
Done
Done
Done
Done For T48 Spread High
Done
Done
Done
Done
Done
Done
Done Found rust, so cleaned and fixed back
Done Repalced the tubing
Done
Found Sample Gas Pressure Guage is not working properly.Need to
repalce
In Prg
Temp Set Point Found 170 f,so changed to 180 f as per manual.Need to
check the Oil Temperature in the next cranking.
Done
Done Swapped from GT#5.Need to order new one
Done Calibrated the sensor.Sensitivity 48.5 mv
Done Found Switch was faulty.Replaced it
Done 6 lights replaced
Maintenance Activities carried out on 19/06/14 Day -21/06/14 Night Shift
S.no Dept Area Job Description
1 GT GT#2,3 Gen and Turbine Vent Fan Greasing
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 GT GT#2 WW Strainer Inspection
5 GT GT#1 C,GT#2 E Gas sensor Inspection
6 Bop Chiller #1 PLC Battery Fault Indication
7 GT
GT#1 Water Wash Preparation/Normalisation
8 Chiller #2 MCC Inspection
9 Admin Bldg lighting inspection
Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift
Mech
I&C
Elec Bop
Work Status Work Order No
Done
Done
Done
Done
Done
Done
Done
Done 1887
Done
Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift
Remarks
Found rust, so cleaned and fixed back
Calibrated GT#2 E Sensor,Sensitivity 47mv
Replaced the battery with new one
5 Indication Lamps replaced
10 nos of lights,5 Starters were repalced
Maintenance Activities carried out on 22/06/14 Day -22/06/14 Night Shift
S.no Dept Area Job Description
1 GT Scrap Loading
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 Bop GT#1 GLO Skid Cleaning
5 GT GT#2 E Gas sensor Inspection
6 Bop GT#2 TSH 1602 Inspection
7 GT
CCTV Camera Inspection
8 Elec Bop Electrical Fire Pump Supply not available
Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift
Mech
I&C
Work Status Work Order No
In Prg
Done
Done
Done
Done
Done
In Prg 1885
Done 2392
Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift
Remarks
Found Temp set point was 165f, So changed to 180 f
Found Breaker handle broken.So replaced with new one
Maintenance Activities carried out on 23/06/14 Day -23/06/14 Night Shift
S.no Dept Area Job Description Work Status
1 GT Scrap Loading In Prg
2 GT
GT#4 Filter House Inspection
Done
3 GT GT#4 Inlet Volute/FOD Screen Inspection Done
4 GT GT#4 Exhaust Stack Inspection Done
5 GT GT#4 Chip Detector Inspection Done
6 GT GT#4 VBV Duct Inspection Done
7 GT GT#4 Lube Oil/Scavange line Inspection Done
8 GT GT#6 WW Strainer Inspection Done
9 GT
GT#5 Filter House Inspection
Done
10 GT GT#5 Inlet Volute/FOD Screen Inspection Done
11 GT GT#5 Exhaust Stack Inspection Done
12 GT GT#5 Chip Detector Inspection Done
13 GT GT#5 VBV Duct Inspection Done
14 GT GT#5 Lube Oil/Scavange line Inspection Done
15 GT
GT#3 Inlet Volute Inspection
Done
16 GT
GT#4 Inlet Volute Inspection
Done
17 Bop Lakos filter cleaning Done
18 Bop Lube Oil Cooling water pump strainer cleaning Done
19 Bop GT#1 GLO Skid Cleaning Done
20 GT GT#3,4 Water Wash Preparation/Normalisation Done
21 Bop
GT#6 Chip Detector A/Comm Alarm
In Prg
22 GT
CCTV Camera Inspection
In Prg
23 Control Room SCS #5 UPS Inspection Done
24 GT GT#3 WW SOV Inspection for not functioning Done
Maintenance Activities carried out on 24/06/14 Day -25/06/14 Night Shift
Mech
I&C
Elec
Work Order No Remarks
Pipes and AC's were shifted
2426
Found some clamps loose same double gasket applied and 2 no's Canister clamps
replaced,Dark room test done found good.
2483
3065
2757
3114
2820 Found some small amount of coke hence cleaned and fixed back.
Found chocked.So cleaned it
2426
Found some clamps loose same,hence double gasket applied .Dark room test done
found good.
2483
3065
2757
3114
2820 Found some small amount of coke hence cleaned and fixed back.
2302
Cable found grounded due to water ingress.Cable will be replaced if faulty after FSNL.
1885 Found Camera 15 Power supply adapter was faulty.Ordered new one.
Found Battery was faulty.Swapped with Standby UPS.New Battery Ordered for the same
Checked the cables and stroke check done.Found working as per Logic
Maintenance Activities carried out on 24/06/14 Day -25/06/14 Night Shift
Inlet volute,6 O'clock Drain screen and offline water wash filter inspected after Turbine
offline water wash.Combustor drain line connected and package cleaned.
S.no Dept Area Job Description Work Status
1 Scrap Loading In Prg
2 GT GT#2 Filter House Inspection Done
3 GT GT#2 Inlet Volute/FOD Screen Inspection Done
4 GT GT#2 Exhaust Stack Inspection Done
5 GT GT#2 Chip Detector Inspection Done
6 GT GT#2 VBV Duct Inspection Done
7 GT GT#2 Lube Oil/Scavange line Inspection Done
8 GT GT#3 Filter House Inspection Done
9 GT GT#3 Inlet Volute/FOD Screen Inspection Done
10 GT GT#3 Exhaust Stack Inspection Done
11 GT
GT#3 Chip Detector Inspection
Done
12 GT GT#3 VBV Duct Inspection Done
13 GT GT#3 Lube Oil/Scavange line Inspection Done
14 GT GT#6 Filter House Inspection Done
15 GT GT#6 Inlet Volute/FOD Screen Inspection Done
16 GT GT#6 Exhaust Stack Inspection Done
17 GT GT#6 Chip Detector Inspection Done
18 GT GT#6 VBV Duct Inspection Done
19 GT GT#6 Lube Oil/Scavange line Inspection Done
20 GT GT#1 Filter House Inspection Done
21 GT GT#1 Inlet Volute/FOD Screen Inspection Done
22 GT GT#1 Exhaust Stack Inspection Done
23 GT GT#1 Chip Detector Inspection Done
24 GT GT#1 VBV Duct Inspection Done
25 GT GT#1 Lube Oil/Scavange line Inspection Done
26 GT GT#5,6 Generator/Turbine Fan Greasing Done
27 Bop Lakos filter cleaning Done
28 Bop Lube Oil Cooling water pump strainer cleaning Done
29 Bop All GT Fire System Monthly Inspection Done
30 GT GT#2 Pressure Transmitter Calibration In Prg
31 GT GT#1 Gen Vent Fan B Fire Damper found close Done
32 GT GT#6 Chip Detector Calbe Inspection Done
33 GT
All GT ,TSH 1602 Hyd Pan High Temp Switch
Inspection
Done
34 Bop
All Chilled water/Cooling Water Pump Motor
Greasing
Done
35 GT Filter House Light not Glowing Done
Maintenance Activities carried out on 26/06/14 Day -28/06/14 Night Shift
Mech
I&C
Elec
Work Order No Remarks
2426 Replaced 1 Canister Clamp and 30 Double Gaskets.
2483
3065
2757
3114
2820
2426 Replaced 1 Canister Clamp
2483
3065
2757
Found some non metal materials in Sump C.Cleaned and Fixed back. Changed one O ring
for the same.Lube Oil Supply Screen was not checked.
3114
2820
2426 Found 1 Canister support rod broken.Need to Weld it
2483 Found RHS(ALF) side damage.Need to Change the Screen
3065
2757
3114
2820
2426
2483 Found RHS(ALF) side teared lightly.Need to Change the Screen
3065
2757 Found some non metal materials in Sump C.Cleaned and Fixed back.
3114
2820
3156
Opened it with Instrument Air.
Cable found Ok after FSNL.Need to monitor the values of Chip Detector
Adjusted Set Point from 170 to 180 F in GT#1,6.All other GT Set Point is 180 F
Found CWP#410 Both side Grease relief plug Missing.Need to be fixed.
Replaced 1 light
Maintenance Activities carried out on 26/06/14 Day -28/06/14 Night Shift
S.no Dept Area Job Description
1 GT Cooling tower #1 Fan Greasing
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 Bop Chiller #1 CW Pump 410 Inspection for Vibration
5 GT GT#3 SOV 6249 (Gas Upstream Shutoff Valve Inspection)
7 GT
GT#2 Pressure Transmitter Calibration
8 Elec Bop MCC AC Inspection
Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift
Mech
I&C
Work Status Work Order No
Done
Done
Done
In Prg
Done 3225
Done
In Prg
Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift
Remarks
Uncoupled the Pump for inspection
Found working good without any delay
Maintenance Activities carried out on 29/06/14 Day -29/06/14 Night Shift
S.no Dept Area Job Description
1 GT Blanket Media cleaning
2 Bop Lakos filter cleaning
3 GT Lube Oil Cooling water pump strainer cleaning
4 Bop
Chiller #1 CW Pump 410 Inspection for Vibration
5 GT
All GT TCV Valve Inspection
6 GT
GT#1 Gas sensor C Inspection
7 Elec Bop
MCC AC Inspection
Maintenance Activities carried out on 30/06/14 Day -30/06/14 Night Shift
Mech
I&C
Work Status Work Order No Remarks
Done
Done
Done
In Prg
Uncoupled the Pump and taken trail run.Found ok.Found
vibration when connected with load(Pump).Hence need
to check the vibration with Instrument
Done
Pressure gauge was not available in GT#3 TCV Air
regulator & fixed with new one.All Gauges on Positioner
found not working, need to replace with new one.
Done Calibrated and found Sensitivity 38.9mv
In Prg
AC#6 Fan Motor Contactor is faulty.Need to replace
it.Ordered spare
Maintenance Activities carried out on 30/06/14 Day -30/06/14 Night Shift
S.no Dept Area Job Description
1 GT Blanket Media cleaning
2 Bop Lakos filter cleaning
3 Bop
GT#1 FOD Screen Replacement
4 GT
GT#3 GLO,TLO Temperature Gauge Inspection
5 GT
GT#6 TLO Temperature Gauge Inspection
6 GT
GT#2 Gas sensor Calibration Annual Outage
7 New Battery Installation for BSDG
8 Bop Chiller AC Inspection
Maintenance Activities carried out on 1/07/14 Day -1/07/14 Night Shift
Mech
I&C
Elec
Work Status Work Order No Remarks
Done
Done
Done
Manhole kept open for inspection and Inlet volute need
to be inspection
Done
GLO cooling water inlet and outlet temperature gauge
replaced with new one.TLO cooling water inlet
temperature gauge replaced with new one
Done
TLO cooling water inlet/Outlet temperature gauge
replaced with new one
Done
Done
Done
Chiller # 2 found one A/C #725 phase loss & Reversal
Protection Switch found faulty .So replaced with new
one.
Maintenance Activities carried out on 1/07/14 Day -1/07/14 Night Shift
S.no Dept Area Job Description
1 GT GT#4 Blanket media replacement
2 Bop Lakos filter cleaning
3 GT GT#4 GLO Demister Inspection
GT#1 FOD Screen Inspection
4 Bop
DM Water Leak Arresting work
5 GT GT#4 Chilled Water Flow Meter Fixing
6
SCS Server UPS Battery removal work
7 Elec GT GT Area Lighting Inspection
Maintenance Activities carried out on 2/07/14 Day -3/07/14 Night Shift
Mech
I&C
Work Status Work Order No Remarks
Done
Done
Done
Done
Found some rust in silencer area.cleaned it.Found one
loose washer from silencer.removed it
Done
Water leak from DM plant suction side flange, so tighten
well now no leak.
In prg
In prg Ordered new Battery
Done
Maintenance Activities carried out on 2/07/14 Day -3/07/14 Night Shift
S.no Dept Area Job Description
1 Bop Scrap area cleaning work
2 Bop Blanket media cleaning
3 GT Removal of Scafolding from GT#1 TLO Skid
4 Bop Chiller area cleaning
5 Bop Gas Compressor area cleaning
6 GT All GT Filter House Inspection
7 Bop Lakos filter cleaning
8 GT Lube Oil Cooling water pump strainer cleaning
9 GT SCS Server UPS battery replacement
10 GT
GT#2,4 Chilled water flow inspection
11 Bop
Camera no 15 Power supply adapter replacement
12 Bop Gas cooler fan greasing
13 Bop Fire Skid Inspection weekly
14 GT GT Filter House Lighting Inspection and cable dressing
Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift
Mech
I&C
Elec
Work Status Work Order No
In Prg
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Done
Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift
Remarks
Replaced and fixed it for the New server
GT#4 Chilled water Flow meter fixed back.GT#2 110Ac/24Vdc converter
fixed for power supply.
Maintenance Activities carried out on 3/07/14 Day -6/07/14 Night Shift
S.no Dept Area Job Description
1 Bop Scrap area cleaning work
2 GT Lakos filter cleaning
3 BOP Chiller #1 Chilled waterWater Pump Monthly Inspection and greasing
4 BOP Chiller #1 Condensor Cooling Water Pump Monthly Inspection and greasing
5 GT Lube Oil Cooling water pump strainer cleaning
6
GT
GT#2 Fire System Annual Inspection & Functional Check
7 GT GT#2 RTD Inspection Annual Outage work
8 Bop Transformer Weekly Checks
9 Bop
Security room AC Inspection
Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift
Mech
I&C
Elec
Work Status Work Order No
In Prg
Done 3931
Done 3574
Done 3628
Done 4026
In Prg
In Prg
Done
Done
Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift
Remarks
Found Abnormal sound in Pump # 310
Found Abnormal sound in Pump # 410
Found Reserve Bank SOV In Disabled condition.Timer for Main/Reserve
Bank were 90/132 secs instead of 30/90 secs,Found Strobe only
activating of 1 Flame sensor instead of Strobe& Horn,Main Bank SOV not
working due to cable damage, hence normalized all as per the logic.Need
to repalce diode for Primary Bank Solenoid( 1 no)
Maintenance Activities carried out on 6/07/14 Day -6/07/14 Night Shift
S.no Dept Area Job Description
1 GT Gas Compressor Motor #1 Oil Replacement
2 BOP Gas Compressor Motor #3 Oil Replacement
3 BOP Lakos filter cleaning
4 BOP Lube Oil Cooling water pump strainer cleaning
5 BOP Gas Compressor #2 Alignment
6 GT GT#3 Gen Vent Fan B Motor removal work
7 GT GT#2 Fire System Inspection
8 GT GT#1 Fire System Logic Checks
9
GT
GT#1,3,6 Combustor Drain Valve Actuator Fixing
10 Elec BOP
Replcement of Battery in UPS
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
Mech
I&C
Work Status Work Order No
Done 3530
Done 3548
Done 3891
Done 4026
In Prg
Done
In Prg
In Prg
In Prg
Done
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
Remarks
Replaced Strobe and Functional Checks done
GT#1 Actuator repalced with new one.Found SOV is faulty.GT#3/6
Actuator and SOV is faulty.
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
S.no Dept Area Job Description
1 GT GT#3 Gen Vent Fan B Motor Removal /Fixing work
3 BOP Lakos filter cleaning
4 BOP Lube Oil Cooling water pump strainer cleaning
5 BOP Gas Compressor #2 Alignment
6 Trench Closing work
7 GT GT#5 Gen Vent Fan A Motor removal work
7 I&C GT GT#3,6 Combustor Drain valve Inspection
10 Elec BOP
GT33,4,5,6 24VDC,125VDC Battery Charger Inspection
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
Mech
Work Status Work Order No
In Prg
Done
Done
In Prg
In Prg
Done
In Prg
In Prg
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
Remarks
Load Trail will be taken today
Maintenance Activities carried out on 7/07/14 Day -7/07/14 Night Shift
S.no Dept Area
1 BOP
2 BOP
3 BOP
4 GT
5 GT
6 GT
7 BOP
8 GT
9 BOP
Elec
I&C
Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift
Mech
Job Description Work Status
Fire Skid Cleaning Done
Lakos filter cleaning Done
Lube Oil Cooling water pump strainer cleaning
Done
GT#1,2,3,4,5 TLO Cooler/Skid Cleaning Done
Inspection of GT#3 Chilled Water Flow Meter Done
GT#6 Gas Sensor D Calibration Done
SCS PC UPS Inspection Done
GT#1 Condensate Pump Inspection
Done
MCC Lighting Inspection In Prg
Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift
Work Order No
Remarks
All Lube Oil Pumps Strainer Gasket replaced
with new one
2399 24 VDC adapter need to be fixed
Zero calibration done
4854 SCS 3 UPS battery need to be replaced
4576
Found Fan in damaged condition.Repalced
with new one.
4911
Maintenance Activities carried out on 10/7/14 Night Shift-13/7/14 Day Shift
S.no Dept Area
1 BOP
2 BOP
3 GT
4
5 GT
6 GT
7 GT
8 Elec GT
Maintenance Activities carried out on 13/7/14
I&C
Job Description Work Status
Lakos filter cleaning Done
Lube Oil Cooling water pump A&C strainer cleaning Done
GT#1 GLO Cooler/Skid Cleaning Done
Control Room Lock Reparing Done
GT#6 TLO Cooler/Skid Cleaning Done
GT#4,5,6 Electrical/Instrumentation Cable Inspection
Done
Installation of New SCS Server/Systems In Prg
GT#6 Turbine Vent Fan A Breaker Inspection Done
Maintenance Activities carried out on 13/7/14
Work Order No Remarks
10904
11144
7793
4862
GT-1 T48 A&G cable insulated with varnish and
T25 cable insulated with rubber. And GT-2 & 3
found normal
Zero calibration done
4938
Breaker Mechanism found Faulty.Need to replace
with new one.Now its in ON Condition
Maintenance Activities carried out on 13/7/14
S.no Dept Area
1 BOP
2 BOP
3 GT
4 BOP
5
GT
6 I&C GT
7 Elec GT
Maintenance Activities carried out on 14/7/14
Mech
Job Description Work Status
Lakos filter/Strainer cleaning Done
Lube Oil Cooling water pump B strainer cleaning Done
GT#2 GLO Cooler/Skid Cleaning Done
PM 410 Condensor Cooling Water Pump decouple in Chiller #1 Done
GT#4,5 TLO Scavange,Air Oil Seperator Line Inspection
Done
GT#4,5,6 Electrical/Instrumentation Cable Inspection
Done
GT#6 Turbine Vent Fan A Breaker Inspection Done
Maintenance Activities carried out on 14/7/14
Work Order No
Remarks
10904 Strainer cleaned for Lakos 850 Chiller #1
11144
7793
Found Vibration from Motor NDE Bearing.Bearings
will be replaced
11669,11673
Found some coke in scavange line and debris in air
oil seperator line,same replaced with new strainer.
4862
GT#4 T48,GT#5 TE 6232upper harness cable
insulated with varnish & T-25 cable insulated with
rubber.
4938
Breaker Mechanism found Faulty.Need to replace
with new one.Now its in ON Condition
Maintenance Activities carried out on 14/7/14
S.no Dept Area
1 BOP
2 BOP
3 GT
4 GT
5 Elec GT
6 I&C Bop
Maintenance Activities carried out on 15/7/14
Mech
Job Description Work Status
Lakos filter cleaning Done
Lube Oil Cooling water pump A &C strainer cleaning Done
GT#3,4 GLO Cooler/Skid Cleaning Done
GT#1,GT#2 Inlet Filter House Inspection & Cleaning Done
MCC AC Inspection In Prg
Cooling Tower Level Switch Inspection In Prg
Maintenance Activities carried out on 15/7/14
Work Order No
Remarks
10934 Strainer cleaned for Lakos 850 Chiller #1
11144
7793
9873
6526
Chiller #1 Level Switch Inspection done
Maintenance Activities carried out on 15/7/14
S.no Dept Area
1 BOP
2 GT
3 BOP
4 GT
5 Elec GT
6 GT
7 Bop
Maintenance Activities carried out on 16/7/14
Mech
I&C
Job Description Work Status
Lakos filter cleaning Done
GT#5,6 GLO Cooler/Skid Cleaning Done
Chiller #2 Cooling Tower Fan Greasing Done
All GT Package Inspection In Prg
MCC AC Inspection In Prg
GT#1,2 Gas Chromotograph Inspection Done
Cooling Tower Level Switch Inspection In Prg
Maintenance Activities carried out on 16/7/14
Work Order No
Remarks
10934
7793
7200
GT#1,2,6 Completed.Found Oil leak from TE 6802
RTD Thermowell in RGB.
9873
Contactor Changed in AC#6.Found Temperature
Switch for Condensor is faulty.So bypassed and
Changed Fan logic in the Panel.
6117
6526
Found in Chiller #2 650,660 switch connections
were swapped.Normalised it as per the Dwg
Maintenance Activities carried out on 16/7/14
S.no Dept Area
1
2
3
4
5
6
7
8
9
10 Bop
11 GT
12 Bop
13 GT
14 Bop
15 Bop
16 GT
17 Bop
18 GT
19 Bop
20 Bop
21 Bop
22 Bop
23 Bop
24 GT
25 GT
26 GT
27 GT
28 Bop
29 GT
30 Bop
31 GT
32 Bop
33 Bop
34 GT
35 Bop
Maintenance Activities carried out on 17/7/14-26/7/14
I&C
36 Bop
37 Bop
38 GT
I&C
Job Description Work Status
GT#4 GVF A&B Inspection Done
Lube oil Cooling water pump A,B,C Monthly inspection Done
Electrical & Diesel Fire Pump PM Done
All GT Auxiliary Package inspection and cleaning Done
ALL GC Skid Cleaning Done
All GT External inspection PM Done
Cooling tower#1 semi annual Inspection
In Prg
Cooling tower#1 semi annual Inspection on drift eliminator In Prg
Cooling tower#1 Tower fans semi annual Inspection In Prg
All Lakos Pump Motor Quarterly inspection Done
All GT TLO,GLO,HLO,Generator Space Heaters monthly Inspection Done
BSDG Weekly electrical Inspection Done
GSU#2 132 KV B Phase Heavy Oil leak In Prg
Raw Water Pump Off load Isolator terminal Carbonisation Done
Chemical skid Gengard Pump#B, not working Done
GTMCCModuleMonthlyInspection Done
AIRCONDITIONERSINSPECTION
Done
TRANSFORMERSWEEKLYINSPECTION Done
CHEMICALDOSINGPUMPMOTORQUARTELY/ANNUALINSPECTION Done
CHECMICALMIXERMOTORQUARTELY/ANNUALINSPECTION
Done
CHILLEROILHEATERMONTHLYINSPECTION Done
AIRCOMPRESSORQUARTERLY/ANNUALINSPECTION Done
BLACKSTARTDGELECTRICALINSPECTION
Done
GT#3,6 Gas Chromotograph Inspection Done
GT#3 T25 Cable Re routing Done
GT#6 Gas Sensor D Inspection Done
GT#1 RTD TE 6079 Inspection for Oil leak Done
GASCOMPRESSORI&CMONTHLYINSPECTION Done
GTTCP/GCP/EMD#1,2,3 PANELCLEANING Done
CHEMICALSKIDPLCPANELCLEANINGANDTIGHTNESSCHECKING Done
GTTCP/GCP/EMD#1,2,3 PANELCLEANING Done
GASCOOLERFANVIBRATIONSWITCHQUARTERLYINSPECTION Done
CT#1 FANVIBSWITCHFUNCTIONALCHECK/QUARTERLYINSPECTION Done
GT#1 Gas Sensor C Inspection Done
CTPHSENSORCALIBRATION Done
Maintenance Activities carried out on 17/7/14-26/7/14
CTCONDUCTIVITYSENSORCALIBRATION Done
DMPHSENSORINSPECTION Done
GTLEVELSWITCHINSPECTION Done
Work Order No
Remarks
Abnormal sound from GVF B NDE Bearing.need to replace the
bearing
9740
5372,5382
Found no lock wire in GT#4 CRF UV detector sight glass.Fixed
new one.Combustor boroscope plug 1 no and fuel nozzle 2
no's found lock wire wrong direction same removed and fixed
with new lock wire.GT#5 XNSD Sensor (LHS) found loose and
touching the support.
9812
PVC Pipe leak found in Cooling Tower Inlet from lakos inside
the Basin
11896
11797
5610
5001,5217,4941,4962
GT#5 GLO Heater B Cable Insulation found damage in the
terminal box.Same was repaired
11233 Found Stress cone damaged.ABB is working to replace it
13258
Removed Off Load Isolator and Directed it with Terminal
conenctor.need to replace it.Spare Ordered
Control Wire found loose.Same was tightened
5421
4 no's lamp replaced
9890
Found A/C # 730 ICM 401 relay faulty.need to replace.Spare
Ordered
10375
5720
Need to replace Carbon Brush of Chiller #1 Pump D
5753
Chiller #1 Pump #3 Fuse was not available. Installed fuse
5798
10825
12722
6117 GT#6 Primary helium cylinder replaced with new one
Sensitivty 38.7
11691 Applied Tread sealant.need to check after startup
6317
6075
6649
6075
6447
6547
Zero Calibration done
6613
Alarm displaying "Glass value too high" . Need to replace the
sensor.
Maintenance Activities carried out on 17/7/14-26/7/14
6631
11224
6703
S.no Dept Area
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Maintenance Activities carried out on 27/7/14-30.7.14
ELEC
I&C
Mech
Job Description Work Status
JOCKEYPUMPMOTORWEEKLYINSPECTION Done
DIESELFIREPUMPELECTRICALWEEKLYINSPECTION Done
ELECTRICFIREPUMPMOTORINSPECTION Done
TRANSFORMERSWEEKLYINSPECTION Done
GTSHAFTEARTHINGCARBONBRUSHBIMONTHLY/ANNUALINSPECTION Done
Demin plant AC unit is not working
In Prg
GTCONDENSATEPUMPMOTORQUARTELY/ANNUALINSPECTION
In Prg
GTBOPPLCPANELINSPECTION Done
CHILLERCONTROLPANEL/PURGEUNITCLEANING&TIGHTNESSCHECK In Prg
CHILLERPLCPANELCLEANINGANDTIGHTNESSCHECKING Done
GTFIRESYSTEMMONTHLYINSPECTION Done
GTPACKAGEI&CBIWEEKLYINSPECTION Done
GTMTTB/WETPANELINSPECTION Done
GCFILTERCONDENSATELEVELCONTROLSYSTEMMONTHSLY/ANNUALINSPECTION Done
GTCONDENSATEPUMPINSPECTION Done
CoolingtowerdrifteliminatorQuarterlyInspection Done
CoolingtowerfansQuarterly/AnnualInspection Done
Coolingtower'sSemiAnnual/AnnualInspection
Done
Pre lube oil cooler annual inspection Done
ChemicalDosingTankSemiAnnualInspection Done
ChemicalDosingPumpsMonthly/AnnualInspection Done
RO/ECellFeedPumpInspection Done
Lakos Filter Cleaning Done
Lube Oil Cooling water pump A &C strainer cleaning Done
Maintenance Activities carried out on 27/7/14-30.7.14
Work Order No
Remarks
5856
5872
5834
10615,9895
5435
14537
Condensor Motor Bush need to be replaced and cable to be re
insulated.Evaporator Fan motor winding found short w.r.t
gnd.Will be sent out for repair
5022 GT#2,3,5 Pump B Cooling fan found damage.Need to replace
it.GT5 Pump B Bearing need to be replaced.
6237
6565 Purge Unit Cleaning to be done
6583
5876
5974
6202
11790
6023
11896
11797
9812
PVC Pipe leak found in Cooling Tower Inlet from lakos inside the
Basin.Will be Arrested during Annual outage
9535
11753
11714
11239
Maintenance Activities carried out on 27/7/14-30.7.14
S.no Dept Job Description Work Order No
2 LUBEOILCOOLINGWATERPUMP CSTRAINERCLEANING 13131
3 GascoolersMonthlyInspection 9535
5
GT Water Wash Pump Inspection 9257
7 LAKOSFILTERCLEANING 12492
Air Compressor #1,2 & Drier inspection
8 GT Hydraulic Starter Pump Inspection 8374
10 GT24VDCBATTERYMONTHLYINSPECTION 13565
11 GT125VDCBATTERYMONTHLYINSPECTION 13669
12 MOTORGREASINGQUARTERLYPM 9905
CCWP # 410 Motor Bearing Replacement
15 TRANSFORMERSWEEKLYINSPECTION 11922
16
DRYERINSTRUMENTPANELCLEANINGANDInspection 6679
GCNOFLOWSWITCHMONTHLY/ANNUALINSPECTION 6352
GCVIBRATIONSWITCHINSPECTION&FUNCTIONALCHECK 6417
17
GCGASDETECTIONPANELMONTHLYINSPECTION 6521
Elec
I&C
Maintenance Activities carried out on 31/7/14-2.8.14
Work Status Remarks
Done
Done
Done
Done
Done Found after dryer filter in damaged condition. same replaced with new one.
Done
In Prg
In Prg
In Prg All GT GVF,TVF Motors completed
In Prg Found traces of stator mislocation.Will be sent out for repair
Done
Done
Warning persisting for Dryer Inlet air temperature. Warn max set point =122 f
and actual was 127.R
Done
Done
Done
Channel#6 shown erratic readings,so calibrated, Now ok.Channel# 4 & 10 found
faulty, Gas Sensors need to be replaced.
Maintenance Activities carried out on 31/7/14-2.8.14
S.no Dept Job Description Work Order No
1 Lakos filter cleaning 12552
2 Generator Fan Quarterly Inspection 7372
3 Generator Fan Monthly greasing 7242
4 CHWP #315 Mechanical seal leak 16186
5 HMI/SCS System Inspection & cleaning 6313
6 GTTCP/GCP/EMD#4,5,6 PANELCLEANING
6075
7 GT24VDCBATTERYMONTHLYINSPECTION 13565
8 GT125VDCBATTERYMONTHLYINSPECTION 13669
9
Chilled water pump #315 Electrical Connection removal work
16187
Maintenance Activities carried out on 3/8/14
Mech
I&C
Electrical
Work Status
Remarks
Done
Done Found GT-5 & 3 GVF-A belt found little loose the same was tightened
Done
In Prg Pump and Motor were dismandled for inspection
Done
Done
In Prg
In Prg
Done For inspecting Mechanical Seal.
Maintenance Activities carried out on 3/8/14
S.no Dept Job Description Work Order No
1 Lakos filter cleaning 14031
2 GT Hydraulic Starter Pump Quarterly inspection 8374
3 Turbine Fan Quarterly Inspection 7463
4 Lube Oil Pump A Strainer Cleaning
5 Turbine Fan Monthly greasing 7307
6
I&C
CCTVINSPECTION 9869
7 ELECTRICFIREPUMPMOTORINSPECTION 11771
8 JOCKEYPUMPMOTORWEEKLYINSPECTION 11775
9 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 11781
10 BLACKSTARTDGELECTRICALINSPECTION 12725
11
TRANSFORMERSWEEKLYINSPECTION 11922
Maintenance Activities carried out on 4/8/14
Mech
Electrical
Work Status
Remarks
Done
Done
Done
Done
In Prg
In Prg
Done
Done
Done
Done
Done
GT Aux transformer #3 cooling fan #1 abnormal sound noticed ,Found Clamp
was loose same was tightened .Now Ok
Maintenance Activities carried out on 4/8/14
S.no Dept Job Description Work Order No
1 CHWP #315 Mechanical seal leak 16186
2 Lakos filter cleaning 8374
3 Chilled Water Pump Monthly inspection 13289
4 Fabrication of Coupling cover for GT#3 Hydraulic Starter Pump 8374
5 Turbine Fan Quarterly Inspection 7463
6 Turbine Fan Monthly greasing 7307
7 Portable AC Shifting work 16249
8
I&C
GC#1 Suction Valve Pressure Guage replacement 16248
9 Electrical PSM Module replacement in Bay #5 Protection Relay 16236
Maintenance Activities carried out on 4/8/14
Mech
WO type Work Status
Remarks
CM In prg Motor fixing work is pending
PM Done
PM In prg
PM Done
PM Done
PM Done
EM Done
CM Done Found Leak near regulator side.Tightened the tubings.Now OK
CM Done Trip Test performed after replacement and found relay is working good
Maintenance Activities carried out on 4/8/14
S.no Dept Job Description Work Order No
1 CHWP #315 Mechanical seal leak 16186
2 Chilled Water Pump Monthly inspection 13289
3 Hydraulic Starter Filter Inspection 8080
4 Gas Compressor all valve greasing 9585
5 All GT GLO Filter Inspection 8024
6 All GT TLO Filter Inspection 8318
7 Lube Oil Pump Strainer cleaning 12602
8 Raw Water Pump B Discharge Line T leak arresting work 16268
9 Air Dryer vessel A air leak from bottom flange
10 GLO Filter Inspection and cleaning 8024
11 TLO Filter Inspection and cleaning 8318
12 HLO Filter Inspection and cleaning 8080
13 JOP Filter Inspection and cleaning 8136
14 GT TLO Air Oil Seperator Inspection and cleaning 7898
15 GT TLO Coolers Inspection and cleaning 7688
16 GLO Demister Inspection and cleaning 7954
17
Chemical skid#1 gengard pump#A discharge pressure not showing.
4577
18 GT Aux Fan Skid Fan settings revision 13251
19
GC#1 No Flwo Trip 16262
20 GT#2 Gas Sensor E Inspection 16270
21 GT#1 Gas Sensor C Inspection 16871
22
GT#6 Gas Sensor D Inspection 16269
23
GT125VDCBATTERYMONTHLYINSPECTION 13669
24
GT-5 condensate pump-B motor fan found in damaged condition 14545
25 GT-3 Auxiliary skid light not glowing
13286
26 TRANSFORMERSWEEKLYINSPECTION 13911
27
CHEMICALDOSINGPUMPMOTORQUARTELY/ANNUALINSPECTION 5720
Maintenance Activities carried out on 6/8/14 - 9/8/14
Mech
Electrical
I&C
WO type Work Status
Remarks
CM Done
PM Done
PM Done
PM Done
PM Done
PM Done
PM Done
EM Done Drained the system and Devcon plastic welder applied
In prg
PM Done
PM Done
PM Done
PM Done
PM Done
PM Done
PM Done
CM Done
CM Done
EM
Done
Swapped DNFT From GC#2 and taken trail for 2 hrs.Now GC#1 is OK. But GC#2
Tripped while taking trail.Hence replaced DNFT with new one.
EM Done Zero Calibration done
EM Done Zero Calibration done
EM Done Calibration done.Sensitivity 36.7 mv
PM Done
CM
Done
Replaced NDE Bearing and Cooling Fan
CM
Done
PM
Done
PM
Done
Carbon Brush replaced in Chemical Skid #1 Pump D
Maintenance Activities carried out on 6/8/14 - 9/8/14
S.no Dept Job Description Work Order No
1 JOP Filter Inspection and cleaning 8136
2 Lakos filter cleaning 14211
3 GT VG Pump Filter Inspection 8192
4 GT Generator DE/NDE Side bearing Oil line Inspection 7639
5 Raw Water Pump Leak arresting work 17644
6 Lube Oil Pump Strainer cleaning
7 Air Dryer Leak arresting work
8
I&C
GTPACKAGEI&CBIWEEKLYINSPECTION 13737
9 Elec Control Room AC Inspection and cleaning 14546
Maintenance Activities carried out on 4/8/14
Mech
WO type Work Status
Remarks
PM Done
PM Done
PM Done
PM Done Found Little oil in GT#1, 4 NDE line
EM Done
Done Pump A & C Strainer cleaning done
EM Done
PM In prg GT#5,6 Completed
CM Done Now all AC's are working good
Maintenance Activities carried out on 4/8/14
S.no Dept Job Description Work Order No
1 Lakos filter cleaning 15976
2 Demin Plant Heat Exchanger monthly inspection 11299
3 Demin Water Fine Filter A/B monthly inspection 11272
4 Lube Oil Pump Strainer cleaning 15904
5 GT#1 to 6 GLO AC/DC Lube Oil Pump Monthly Inspection 15111
6 Air Dryer Leak arresting work
7 AIRCONDITIONERSINSPECTION 11917,9895
8 Demin Plant Condensor Motor Fixing work
9 I&C GTPACKAGEI&CBIWEEKLYINSPECTION 13737
Maintenance Activities carried out on 4/8/14
Mech
Elec
WO type Work Status
Remarks
PM Done
PM Done
PM Done
PM Done
PM Done
EM Done
PM Done
AC # 7,8,9 LOW COOL.NEED TO CHECK.AC #730 UNDER LOTO(WAITING FOR
SPARE)
EM Done
Motor become faulty after 2 hrs running.Will be sent to same shop for repair
PM Done
Maintenance Activities carried out on 4/8/14
S.no Dept Job Description Work Order No
1 ELECTRICFIREPUMPMOTORINSPECTION 13725
2 JOCKEYPUMPMOTORWEEKLYINSPECTION 13730
3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 13733
4 TRANSFORMERSWEEKLYINSPECTION 13791
5 BLACKSTARTDGELECTRICALINSPECTION 14321
6 GT#2 to 6 IR Gas Sensor Hose Replacement 4343,4345,4349,4352,4355
7 I&C GT#6 Node 246 Inspection for Communication
8 GT External cleaining 15013
9 Lakos filter cleaning 15724
10 Control Room AC Drain Piping work 14546
11 Lakos filter cleaning 16006
12 DIESELFIREPUMPMonthly Inspection 14749
13 Electric Fire Pump Monthly Inspection 14759
14 Air Dryer Upstream Filter Replacement 17649
15 Gas Compressor Wipe Test 9490
Maintenance Activities carried out on 12/8/14
Elec
Mech
WO type Work Status Remarks
PM Done
PM Done
PM Done
PM Done
PM Done
CM Done
CM Done Under observation
PM Done
PM Done
PM Done
PM Done
PM Done
PM Done
EM Done
PM Done
Maintenance Activities carried out on 12/8/14
S.no Dept Job Description Work Order No WO type Work Status Remarks
1 Gas Compressor Skid Cleaning and all valves greasing/ cleaning 9585 Done
2 Lakos Filter cleaning 16066 Done
3 GT Fuel Gas last Chance Filter Inspection 8493 Done
4 GT#4 GVF Motor B Bearing Replacement 17692 In prg
5 Lakos Pump & Strainer Monthly Inspection 14704,15844 Done
6 Lube Oil Pump Strainer cleaning 15944 Done
7 Chiller Monthly Inspection 15415 PM Done
8 Fire Water Pump house door repairing work Done
9 Chiller # 1 soda dosh pump inspection 17698 CM Done
Chiller # 1 soda dosh pump suction line removed,cleaned,primed
and air lock released.
10 LIGHTINGMONTHLYINSPECTION 13541 PM In prg
11 GT#3 Condensate Pump #2 Fan replacement 5022 PM Done
12 EXTENSIONCABLEINSPECTION 9900 PM Done
13 ECELLSEMIANNUAL/ANNUALINSPECTION 10894 PM Done
14 Chiller AC 730 Inspection 13786 PM Done Thermostat replaced
15 Control Room UPS Battery replacement work 4854 CM Done
16 GT#4 GVF Motor B Bearing Replacement 17692 CM In prg
17 GTMTTB/WETPANELINSPECTION & CLEANING 14940 PM Done
18 Gas chromotograph Inspection in GT# 3,6 14855 PM Done
19 GTMTTB/WETPANELINSPECTION & CLEANING 14940 PM Done
20 Chilled Water Flow Meter Inspection in GT#2,GT#3 2399 CM In prg GT#3 Power Adapter need to be fixed
21 GT#1 Gas Sensor C Inspection 17701 EM Done
Zero Calibration.Next time if it repeats,Transmitter will be
replaced
I&C
Maintenance Activities carried out on 14/8/14 - 17/8/14
Mech
Elec
S.no Dept Job Description Work Order No
1 ELECTRICFIREPUMPMOTORINSPECTION 14784
2 JOCKEYPUMPMOTORWEEKLYINSPECTION 14788
3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION 14794
4 BLACKSTARTDGELECTRICALINSPECTION 15970
5 AC Inspection and Gas Filling 15449
6 Transformer Inspection PM 15574
7 GT#3,4 Chilled Water Flow meter Inspection 2399
8 Chiller #2 TT302 Inspection for wrong reading 18867
9 400 B Chiller inspection for Oil DP High 18850
10 GT#5 Filter house Inspection 18903
11 GT#2,5 Gas Last Chance filter Inspection 18919,18921
12 Lube Oil Pump Strainer Cleaning 17261
13 Lakos filter cleaning 17051
14 Demin Plant Heat Exchanger monthly inspection 17404
15 Demin Water Fine Filter A/B monthly inspection 17377
Maintenance Activities carried out on 18/8/14
Elec & IC
Mech
WO type Work Status
Remarks
PM Done
PM Done
PM Done
PM Done
PM Done
PM Done
CM Done
CM Done
CM Done Oil Pressure adjusted by Trane representative
CM Done
CM Done
PM Done
PM Done
PM Done
PM Done
Maintenance Activities carried out on 18/8/14
S.no Dept Job Description Work Order No
1
TLO,GLO,HLO & Space Heaters Inspection
14548,14569,14608,1
4629,14650,14683
2
GT#6 Node Fault troublehooting 17702
3 GTCONDENSATEPUMPINSPECTION 14803
4 GT#6 gas sensor B Inspection 18922
5 GT#2 Filter house cleaning and blanket replacement 16456
6 Lakos filter cleaning 17081
7 Gas Cooler Monthly Inspection 17261
Maintenance Activities carried out on 19/8/14
ELEC & IC
Mech
WO type Work Status
Remarks
PM In Prg
CM Done
Found Linknet Termination module connected in series with Node
248.normalised as per dwg
PM In Prg
EM Done Zero calibration done
PM Done
PM Done
PM DONE
Maintenance Activities carried out on 19/8/14
S.no Dept Job Description Work Order No
1
TLO,GLO,HLO & Space Heaters Inspection
14548,14569,14608,1
4629,14650,14683
2 GT#5 Condensate Pump Removal work for bearing change
3 GTCONDENSATEPUMPINSPECTION 14803
4 GT#1 gas sensor B Inspection 18940
5 GASCOMPRESSORI&CMONTHLYINSPECTION 16360
6 Old Server Rack Cleaning 18930
7 GT#1 gas sensor E, GT#5 gas sensor D Inspection 18945
8
GT#1,2,3,4,6 Filter house cleaning and removed blanket
cleaning blanket replacement 16456
9 Lakos filter cleaning 17111
10 Chiller Area cleaning work
11 Lube Oil Pump Strainer Cleaning 17281
12 Gas Compressor #3 Inspection 16614
Maintenance Activities carried out on 19/8/14
ELEC & IC
Mech
WO type Work Status
Remarks
PM In Prg
In Prg
PM Done Except GT#5
EM Done Gas Calibration done.Sensitivty 53.4mv.
PM In Prg Found Air leak in Discharge Block Valve SOV
CM Done
EM Done Zero calibration done
PM Done
PM Done
Done
PM Done
PM Done
Maintenance Activities carried out on 19/8/14
S.no Dept Job Description
1 GT Generator Fan Greasing
2 Lakos Filter Cleaning
3 Demin Plant AC Motor Alignment and fixing work
4 Lube Oil Pump Strainer Cleaning
5 GASCOMPRESSORMONTHLYINSPECTION
6 Raw Water Line(Discharge Line ) Leak arresting work
7 CCTVINSPECTION
8 Fabrication of Ins Air tubing for Solenoid GC#1
9 CTCONDUCTIVITYSENSORCALIBRATION
10 GC DNFT Switch Inspection
11 CHILLERPLCPANELCLEANINGANDTIGHTNESSCHECKING
12 GT#1 Gas Sensor A calibration
13 Demin Plant AC Motor Alignment and fixing work
14 Control Room Lighting Inspection
15 GTMCCModuleMonthlyInspection
16 TRANSFORMERSWEEKLYINSPECTION
17
TLO,GLO,HLO & Space Heaters Inspection
Maintenance Activities carried out on21/8/14 - 23/8/14
Mech
I&C
Elec
Work Order No WO type Work Status
16484 PM Done
17548 PM Done
14537 EM Done
17301 PM Done
16614 PM Done
18967 CM Done
15445 PM Done
16360 PM Done
16438 PM Done
16405 PM Done
14983 PM Done
18965 EM Done
14537 EM In Prg
13541 PM In Prg
14770 PM Done
15574 PM Done
14548,14569,14608,14
629,14650,14683 PM
In Prg
Maintenance Activities carried out on21/8/14 - 23/8/14
Remarks
Drained the line and arrested the leak
Zero Calibration done
All MTTB,MGTB Heaters are not conencted
Maintenance Activities carried out on21/8/14 - 23/8/14
S.no Dept Job Description Work Order No
1 GT#1 Gas Sensor A calibration 18965
2 GTPACKAGEI&CBIWEEKLYINSPECTION 16321
3 GT#4 Generator Motor Fixing Work 17692
4
Transformer Sheet unloading and GT Shipping container
relocation
5 Lakos Filter Cleaning 17608
8 GT#4 Generator Motor Fixing Work 17692
Maintenance Activities carried out on 24/8/14
Elec & IC
Mech
WO type Work Status
Remarks
EM Done Zero Calibration done.Transmitter will be changed today
PM Done
CM In Prg
Done
PM Done
CM In Prg
Maintenance Activities carried out on 24/8/14
S.no Dept Job Description Work Order No
1 GCGASDETECTIONPANELMONTHLY/ANNUALINSPECTION 14978
2 Chiller #1 Flow Meter not Working 20217
3 GC # 2 suction block valve not opening 20220
4 DM Plant Electrical distribution panel main MCB trip troubleshooting
5 CT fan 650 B breaker trip troubleshooting 20221
6 TRANSFORMERSWEEKLYINSPECTION 16931
7 GT#4 Generator Motor Fixing Work 17692
8 Lube Oil Cooling Water pump monthly inspection 16734
9 Lakos Fitler Cleaning 18633
10 Lube Oil Pump Strainer Cleaning 17321
11 GT#5 Post Shutdown Inspection 20223
12 Chemical Dosing Pump monthly Inspection 17738
13 Lakos Fitler Cleaning 18257
Maintenance Activities carried out on 25/8/14
Elec & IC
Mech
WO type Work Status
Remarks
PM Done Channel#2 & 11 sensors Zero calibrated. Channel #4 ,10 is faulty.spare ordered
CM Done
EM In Prg
Done Found Media Filter SOV cable was short.Cleared it
EM Done Checked with Mechanical team and started it.Found Normal
PM Done
CM In Prg
PM Done
PM Done
PM Done
EM Done
PM Done
PM Done
Maintenance Activities carried out on 25/8/14
S.no Dept Job Description
1 ELECTRICFIREPUMPMOTORINSPECTION
2 JOCKEYPUMPMOTORWEEKLYINSPECTION
3 DIESELFIREPUMPELECTRICALWEEKLYINSPECTION
4 BLACKSTARTDGELECTRICALINSPECTION
5 Demin Plant AC Inspection
6 MEW Area Welding Machine troubleshooting
7 Control Room Lighting Inspection
8 GC#2 Suction Valve SOV Leak arresting work
9 DM,CT PH Sensor Calibration
10 620 B Vibration Switch Inspection
11 GC#2 Valve Exercising
12 Lakos Fitler Cleaning
13 Lube Oil Pump Strainer Cleaning
14 GT#2,5 Post Shutdown Inspection
15 Raw water Maku up valve and discharge line leak at two joints
16 Oil Replacement in 400 A/B Circuit
Maintenance Activities carried out on 26/8/14
Elec & IC
Mech
Work Order No WO type Work Status
16309 PM Done
16314 PM Done
16317 PM Done
17341 PM Done
14537 EM In prg
Done
13541 PM In prg
20225 EM Done
16420 PM Done
20224 EM Done
16734 Done
18287 PM Done
17321 PM Done
20240,20258 EM Done
20280 CM Done
20226,20227 EM Done
Maintenance Activities carried out on 26/8/14
Remarks
Replaced the Carbon Brush and now working good
Repalced the O ring.Now working good
Cleaned the Mechanism.Now working good
Pump B & C Strainers cleaned
400 A- 45 ltrs and 400 B- 40 ltrs Oil replaced,
Maintenance Activities carried out on 26/8/14
S.no Dept Job Description
1 GT F&G Monthly Inspection
2 GT#1 Gas Sensor A Inspection
3 GT#6 Gas Sensor D Inspection
4 GT#1 Gas Sensor E Inspection
5 Gas Compressor Area condensate level controller Monthly inspection
6 CHILLEROILHEATERMONTHLYINSPECTION
7 AIRCONDITIONERSINSPECTION
8 Transformer Weekly Inspection
9 BOP Grey Aux Transformer inspection for Alarm
10 Black Start DG Mechanical Monthly Inspection
11 Gas Compressor Area cleaning
12 GT Package inspection(GT#1,5,6)
13 Lakos Filter and Strainer Inspection
14 Lakos Fitler Cleaning
15 Chiller area cleaning
16 Lube OilWater Pump strainer cleaning
Maintenance Activities carried out on 27/8/14-30/8/14
Elec & IC
Work Order No WO type Work Status
17796 PM Done
20281 EM Done
20301 EM Done
Done
17845 PM Done
16282 PM Done
16806 PM In Prg
18137 PM Done
CM In Prg
20290 PM
17738 PM
20228 PM
17703 PM
18723 PM
18467 PM
18487
PM
Maintenance Activities carried out on 27/8/14-30/8/14
Remarks
Replaced Transmitter,Interface card and Sensor.Now Ok
Zero Calibration done.
Zero Calibration done.
Except 200B.
Maintenance Activities carried out on 27/8/14-30/8/14
S.no Dept Job Description
1 GT#6 BOP PLC connecting with SCS
2 GT#1 E sensor and GT#6 B Sensor Calibration
3 GT#4 Generator Vent Fan Motor Fixing work
4 Air Compressor #1 Monthly Inspection
5 Raw water Line leak arresting work (Pump1 Discharge line)
6 GT#1,6 Package Inspection
7 Lakos Filter cleaning
8 GT#4 Generator Vent Fan Motor Fixing work
Maintenance Activities carried out on 31/8/14
Elec & IC
Mech
Work Order No WO type Work Status
18935 CM In Prg
22037,22038 EM Done
17692 CM In Prg
17985 PM Done
20280 CM Done
20228 PM Done
18437 PM Done
17692 CM In Prg
Maintenance Activities carried out on 31/8/14
Remarks
Sensitivity E sensor : 48.3mv,D Sensor :17.2mv
No load Current : 46 A,48 A,49.6 A
Maintenance Activities carried out on 31/8/14
S.no Dept Job Description
1 GT#5 Generator Vent Fan B Motor installation work
2 AIRCONDITIONERSINSPECTION
3 Cooling tower Basin Level Switch Inspection
4 Cooling tower Pump Bag DP switch Inspection
5 Cooling tower #2 Return line flow distribution inspection
6 Diesel Fire Pump Inspection and cleaning
7 Lube Oil Cooling Water Pump strainer cleaning
8 Lakos Filter cleaning
9 GT#4 Generator Vent Fan Motor Fixing work
Maintenance Activities carried out on 2/9/14
Mech
Elec & IC
Work Order No WO type Work Status
4600 CM In Prg
18012 PM In Prg
20803 PM Done
22075 PM Done
22100 PM Done
20458 PM Done
19929 PM Done
19729 PM Done
17692 CM In Prg
Maintenance Activities carried out on 2/9/14
Remarks
Lakos 851 Pressure switch need to be replaced.
Maintenance Activities carried out on 2/9/14
S.no Dept Job Description Work Order No
1 GT#3 Micronet Shutdown for Welding works
2
ALL GT PDHH 6226 (Supply Gas Pressure Pressure Switch)
calibration as per PB292
22101,22107,22113,2
2119,22125,22131
3
Cable laying work from Control room to server room 22095
4
AIRCONDITIONERSINSPECTION 18012
5 GT#3 PB 303(Modification of Sump Drain Line Tubings) Implementation 22137
6 Electric Fire Pump Inspection and cleaning 20468
7 Lakos Filter cleaning 20052
8 Chiller Area cleaning
Maintenance Activities carried out on 3/9/14
Elec & IC
Mech
WO type Work Status
Remarks
CM Done
CM
Done
CM In Prg
PM In Prg
CM In Prg
PM Done
PM Done
Done
Maintenance Activities carried out on 3/9/14
S.no Dept Job Description
1 AIRCONDITIONERSINSPECTION in External Area
2 Transformer Weekly Inspection
3 Cooling tower fan #650A MCC Breaker Replacement
4 Demin plant AC unit is not working
5 All GT Line & Neutral Cubicle Space heaters Inspection
6 Electrical Fire Pump& Jockey Pump Motor
7 Diesel fire pump weekly Inspection
8 GT#3 MCC Micronet system Normalisation with all cards
9 GT#6 Gas Sensor-D calibration
10 All GT MTTB & WET panel inspection and checking all NODE card on MTTB
11 BOP PLC Panel inspection for GT#1 ,2, 3 & 4
12 GT#3 DE Sump PB 303 -Modification of Sump Drain Line Tubings
13 Server Room AC Drain Modification Works
14 Chiller # 1 & 2 Lakos filter cleaned
15 GT#1,2,3,4,5& 6 GLO/TLO/Sprint skid cleaned
16 Lube oil cooling water pump # A&B suction strainer cleaned
Mech
Maintenance Activities carried out on 4/9/14-7/9/14
Electrical/
C&I
Work Order No WO type Work Status
18012 PM Done
19579 PM Done
22157 EM Done
14537 EM Done
14683 PM In Prg
19381&19386 PM Done
19389 PM Done
22137 CM Done
22314 EM Done
20693 PM Done
20728 PM Done
22137 CM Done
Done
20082 PM Done
22199 PM Done
19969 PM Done
Maintenance Activities carried out on 4/9/14-7/9/14
Remarks
A / C # 5 thermostat to be replaced
Gas Leak arrested by Al Ahlia Company
GT#2 Neutral Cubicle heater need to check
Battery terminal voltage is 12.83V/12.88V- Normal Range
Zero Calibration Done
Checked the Processor status, DI/O and AI/O module status
Common sump drain line tubing replaced with new one as per PB-303
Maintenance Activities carried out on 4/9/14-7/9/14
S.no Dept Job Description
1 BSDG Weekly Inpection
2 MEW BAY#5 (G S U#2) Earth Resistance measurement
3 GT#1 TO 6 (BOP) Chilled water temperature transmitters inspection
4 GT#5&6 BOP PLC panel inspection for all I/O cards
5 GT#4 PB 303(Modification of Sump Drain Line Tubings)
6 Chiller # 1 & 2 Lakos filter cleaning
7 Condensor cooling water pump monthly inspection
8 Lube oil cooling water pump # A & B suction strainer maintenance
Maintenance Activities carried out on 7/9/14
Electrical/
C&I
Mech
Work Order No WO type Work Status
19989 PM Done
EM Done
22160/ 22164/
22165/22166/
22167 /22168
PM Done
20728 PM Done
22196 CM In Prg
20082 PM Done
19095 PM Done
19879 PM Done
Maintenance Activities carried out on 7/9/14
Remarks
Battery terminal voltage- 24.73V
Switch gear side-0.087, GSU side 0.056
mAmp simulated from transmitter.
Common sump drain line tubing replaced with new one as per PB-303
Maintenance Activities carried out on 7/9/14