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PART A 5 X 2 = 10 Marks
1. What is a unit operation?
2. Name three types of impeller used in agitated vessel for mixing?
3. What is power number in agitated vessel?
4. Define the laws used for crushing?
5. What is the purpose of agitating fluids?
PART B 4X 10 = 40 Marks
6. Derive the equation for power required to derive the impeller?
7. Explain the various types of agitators with a neat sketch?
8. Explain the function of Jaw and roll crusher with a neat sketch?
9. Explain the working of cyclone separator and hydro clones?
1
KEY TO FIRST INTERNAL QUESTION
PART A
1. Unit operation:
• A unit operation is a basic step in a process.
• For example in milk processing, homogenization, pasteurization, chilling, and
packaging are each unit operations which are connected to create the overall process. A
process may have many unit operations to obtain the desired product.
Chemical engineering unit operations consist of five classes:
Fluid flow processes, including fluids transportation, filtration, solids
fluidization
Heat transfer processes, including evaporation, condensation
Mass transfer processes, including gas absorption, distillation, extraction,
adsorption, drying
Thermodynamic processes, including gas liquefaction, refrigeration
Mechanical processes, including solids transportation, crushing and
pulverization, screening and sieving
2. Three impellers:
• Radial flow
• Mixed flow,
• Axial and peripheral flow.
3. Power number in agitated vessel:
P =Np.Sp.gr.N3.D5 / 1.524 * 10 13
Where P – Impeller power (HP)
Np – Power number.
Sp.gr – Fluid specific gravity.
N – Rotational speed (rpm)
D – Impeller diameter (inch)
4. Laws used for crushing:
A general equation giving the power required for size reduction is:
dE/dL = KLn
And from this can be derived
(a) Kick's Law in which n = -1 and which may be integrated to give:
E = KKfc loge(L1/L2)
(b) Rittinger's Law in which n = - 2, integrated to give:
E = KRfc(1/L2– 1/L1)
(c) Bond's equation in which n = - 3/2, integrated to give:
E = Ei (100/L2)1/2(1 - 1/q1/2)
5. Purpose of agitating fluids:
1. Gas-liquid mass transfer
The higher shear field near the impeller tip produces small bubbles, thereby increasing
gas-liquid interfacial area.
2. Suspension of solid (e.g. microcarriers, soybean meal) or dispersion of liquid
3. Liquid-liquid, liquid-solid mass transfer (e.g. hydrocarbon culture, quick mixing of
pH neutralizing base)
4. Decrease the maximum size of pellets or aggregates.
- Pellets are cell aggregates of mycelial mciroorganisms
2
(streptomyces, molds)
PART B
3
7. Various types of agitators: 10 Marks
• Basically, an agitator is a shaft with a propeller attached. As mentioned earlier,
the two components that provide for good mixing are radial and axial flow.
• A propeller with pitched blades promotes this behavior.
• The propeller speeds range from 350 to 1750 RPM with suspended matter
being agitated at lower speeds and for rapidly dissolved solids or chemical reactions at
the higher speeds. Propellers typically work best at 3 HP or below and in tanks whose
diameters do not exceed six feet.
• Paddle type agitators come in both curved and flat-blade-turbine styles. They
operate in a wider range of horsepowers and larger tank diameters than the propeller
types.
• The blades extend farther than for propellers as well, so higher NRE values are
achieved at lower RPMs. Curved blade designs work well when starting up in a tank
of settled solids.
• Another variation is multiple propellers set along the agitator arm to enhance
mixing. These are especially advantageous with solid suspensions. (Example:
Leaching of minerals from aggregates in a tank.)
• Circular (tangential) motion in fluids will still occur with propeller or paddle
agitators. Given the disadvantages cited earlier, there are a few ways to minimize this.
• A relatively easy solution is to set the agitator in an off-center position.
• This solution is generally limited to low (<3 HP) energy applications because
flow patterns would apply excess stress loads to the agitator arm at higher power
levels.
5
Hydro Clones 5 Marks
Uses
• A hydrocyclone is most often used to separate "heavies" from a liquid mixture originating at a
centrifugal pump or some other continuous source of pressurized liquid.
• A hydrocyclone is most likely to be the right choice for processes where "lights" are the
greater part of the mixture and where the "heavies" settle fairly easily.
• Generally, hydrocyclones are used in continuous flow systems so that the instantaneous liquid
inflow to the hydrocyclone is equal to the total instantaneous outflow of "lights" plus
"heavies". I
• n cases where "heavies" are a very small part of the whole liquid, it is sometimes
advantageous to accumulate them in the bottom of the hydrocyclone for batchwise removal.