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approach to maintenance

pendekatan untuk penyelenggaraan



maintenance management system - a systematic approach and methodoly to planning, organizing,
monitoring and evaluating maintenance activities and costs
sistem pengurusan penyenggaraan - pendekatan yang sistematik dan methodoly untuk merancang,
mengurus, memantau dan menilai aktiviti penyelenggaraan dan kos

a combination of knowledge and maintenance staff which able to prevent health and safety problems,
environmental damage, improving a longer assets life with fewer breakdowns and reduce operating
coasts
gabungan pengetahuan dan penyelenggaraan kakitangan yang mampu untuk mengelakkan kesihatan
dan keselamatan masalah, kerosakan alam sekitar, meningkatkan aset hayat yang lebih panjang dengan
kurang kerosakan dan mengurangkan pantai yang beroperasi

Conclusions
Maintenance is a complex part of the lifetime of a dependable embedded systems. Design and
maintenance must be simultaneously planned in order to ensure an efficient and cost-effective outcome
over the life of the product. There are a variety of approaches to maintenance, and different approaches
are applicable based on the expected use and maintenance schedule of an item. Economic
considerations are tightly related to maintenance and system lifecycle; it is clear that failure to consider
design's effects on maintenance, and vice versa, can have adverse affects on profit.

The 5S approach was devised by the IMS Center in order to address the needs of future maintenance
services. This systematic approach consists of five key elements: Streamline, Smart Processing,
Synchronize, Standardize and Sustain.
The methodology for developing intelligent maintenance systems consist of finding the critical assets
within a machine or process, instrumentation for collecting the suitable data, pre-processing and
analyzing the collected data and extracting indicative features, applying the relevant machine-learning
algorithms for health assessment, predicting the performance of the assets, and finally devising the
appropriate maintenance action based on the obtained knowledge of the assets.

Work order
It is important that work order types are fully understood in order to capture work related information
in the right categories. In order to track progress towards an optimized maintenance work
environment, it is necessary to categorize and track all open and closed work orders in a consistent
manner. The following break down fully captures the concepts of Reactive, Proactive and Optimized
Maintenance:
Reactive (maintenance staff not in control)
oEmergency work done to contain an emergency and protect life and assets
unplanned
o Break down - work done on assets that have failed planned
Proactive (maintenance in control)
o Preventive - routine work on assets that is time or statistic triggered planned
o Upgrade - major work on assets that is time or statistic triggered planned
Optimized (seeking the optimal mix)
o Predictive - regular tasks (time based) aimed at ascertaining asset health - planned
o Corrective - work that originates from predictive type activities - planned
o Corrective from Continuous Improvement (CI) activities - work that originates
from continuous improvement initiatives, could be modifications or upgrades -
planned

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