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DETERGENT CAKES

INTRODUCTION
This is detergent in cake form, which can be used with hand as well as in soft water.
In our country, village people are accustomed to washing clothes near rivers and ponds using cakes
by scrubbing and applying mild force. Detergent cakes or bars are suitable for this purpose and are
becoming popular both in the villages and urban areas.
MARKET POTENTIAL
It is a common consumer product demand for which is increasing day by day. Therefore marketing this
product may not be a problem.
BASIS AND PRESUMPTIONS
1. Single shift of 8 hours a day, ! days a month and "## days in an year is presumed. $fficient
machines and workers are also presumed.
. %inimum & month period is considered for achieving full capacity utilisation
". 'abour rates are as per the prevailing rates.
(. )n average interest rate of 18* is considered.
!. The estimates are drawn for a production capacity generally considered techno+economically
viable for model type of manufacturing activity.
&. The information supplied is based on a standard type of manufacturing activity viable for model
type of manufacturing activity.
,. The information supplied is based on a standard type of manufacturing activity utilising
conventional techni-ues of production at optimum level of performance.
8. .osts in respect of land and building, machinery and e-uipment, raw materials and the selling
prices of the finished products etc., are generally prevailing at the time of preparation of the
pro/ect profiles and may vary depending upon various factors.
0. 1hereas some names of manufacturers, suppliers of machinery and e-uipment, raw materials
etc. are indicated at the end of the profile, those are by no means e2clusive or e2haustive.
IMPLEMENTATION SCHEDULE
3ormally si2 months are re-uired for the complete implementation of the pro/ect, including machinery
erection, raw materials procurement etc.
TECHNICAL ASPECTS
There are two methods for the manufacturing of Detergent 4owder, vi5. spray dried detergent powder
and /ust mi2ing of Detergent 4owder, raw materials. Spray drying involves a lot of investment and hence the
other simple mi2ing method is adopted by a number of small units. In this pro/ect profile, simple mi2ing
method is followed.
FINANCIAL ASPECTS
FIXED CAPITAL Rs.
Land and Building 2,500
MACHINERY AND EQUIPMENT
1 Detergent pldder !it" 5 #P $tr 1 50,000
2 %ig&a 'lender (50 )gs. *apa*it+, 1 20,000
- %ta&ping &a*"ine 1 5,000
. Plat/r& !eig"ing s*ale 1 5,000
5 $is*ellaneus e0penditure -,000
1 Furniture and /i0ture 5,000
Total 88,000
WORKING CAPITAL PER MONTH
PERSONNEL
Sl.No. Description Nos.
1 %uper2isr 1 -,000
2 %e&is3illed 4r3er 2 -,500
- 5ns3illed 4r3er 1 1,200
. 4at*"&an 1 1,000
Total 8,700
RAW MATERIALS
Sl.No. Particulars Qty.(Kg.) Rate(Rs./Kg.) Value (Rs.)
1
A*id %lurr+ (all are
indigenus,
-65 .2 11,765
2 %da As" 550 12 1,100
- %.T.P.P. 250 20 5,000
. 8lau'ers salt -65 6 2,125
5 Tal* -65 - 1,125
1 %tar*" 250 5 1,000
6 Clr 6 -00 2,100
7 Para//in 4a0 50 -5 1,650
9 Pa*3ing L.%. 5000
10 Per/u&e 5 150 650
Total !",8"#
UTILITIES
1 P!er 1,500
2 4ater 200
Total $,700
OTHER EXPENSES (Per Month
1 Pstage and %tatiner+ 200
2 Cnsu&a'le %tres 200
- Repairs and $aintenan*e .00
Total 800
TOTAL CAPITAL IN!ESTMENT
1 Fi0ed Capital 77,000
2 4r3ing Capital n T"ree &nt"s 1,12,100
Total ",#0,$00
COST OF PRODUCTION (Per Ann"#
1. Total 6ecuring $2penditure ++++++++++++++++++++++++++++++++++++++&,(8,"##
. Depreciation on machinery 7 1#*on 88,### +++++++++++++++++++8,###
". Depreciation on 8ffice $-uipments 7 !* on !,### +++++++++++1,!#
( . Interest on total capital 7 1* on ,!#,1## +++++++++++++++++++"#,###
Tot$% &'()'**+
X!I, TOTAL SALES (Per Ann"#
9y sale of ,(0,### .akes ,,8#,###
7 6s. ".!:+ per .ake
X!II, PROFITABILITY (Per Ann"#
4rofit ,,8#,### ; &,8,,!!# 0,(!#
3et 4rofit 6atio < 3et profit 2 1## : Turnover
0,(!# 2 1## : ,8,###
= --,(*.
6ate of 6eturn < 3et profit 2 1## : Total Investment
0,(!# 2 1## : ,!#,1##
= /&,0&.
9reak $ven 4oint < >i2ed .ost 2 1## : >i2ed .ost ? 4rofit
FIXED COST
Depreciation +++++++++++++++++++++++++++++++++++0,!#
Interest on total investment +++++++++++++++++++++"#,###
6ent +++++++++++++++++++++++++++++++++++++++++++"#,###
(#* on salary and wages ++++++++++++++++++++++(1,,&#
(#* of 8ther e2penditure ++++++++++++++++++++++",8(#
Tot$% -'-1'(*+
9.$.4. = >i2ed .ost 2 1## : >i2ed .ost ? 4rofit
1,1(,8!# @ 1## : 1,1(,8!#? 0,(!#
= **,1+.
ADDRESSES OF MACHINERY MANUFACTURERS
1. %:s 4rototype Development and Training .entre, 4.8. 8khla Industrial $state, 3ew Delhi ; 11#
##.
. %:s 4recision %achinists, 4lot 3o. "!&ADB, Candivli, Industrial $state, Candivli, 9ombay ; (##
#&,
". %:s Steel D 9rass Trading .orporation, 3irman 3agar, Cesar 9augh, 4lot 3o. 11&:1,,
9havanagar ; "&( ##1.
(. %:s 8riental %achinery Supplying .o. 'td., %ission road $2tension, .alcutta.
ADDRESSES OF RAW MATERIAL SUPPLIERS
1. %:s S.4. .hemical, 4lot 3o. (, Cengeri, %ysore 6oad, 9angalore.
. %:s Surcoats AIndiaB, .+0. 6oyal Industrial $state, !+9 3aigaum .ross 6oad, 1adala, 9ombay
; (## #"1
". %:s Superte2 AIndiaB .orporation, 1", Dr.).9. 6oad, 9ombay ; !".
(. %:s Saibaba Sugandh 9handar, !", Santhusapet, 9angalore ; !"
!. %:s %.%. .hemicals, ).S. .har Street, 9angalore ; !"
&. %:s 4rakash .hemical )gency, 4urnaseshachar Street, 9ehind .hickpet 4ost, 9angalore ; !".