1

Prepared by: Baher EL Shaikh

2

3 Heat Exchanger Calculation

4 ASME Code Sec. VIII Div I Edition 2004 15-Dec-09
5 Client : Item : E-0000 Page: ( / )
6 Job. No. : Servise : Heat Exchanger
7 Cylinderical Shell Calculation Sheet: (1/3)
8

9 Dimensions:
10

11 Vessel Inside Diameter (Di) 2500 mm 98.43 in

12 Tangent to Tangent Length (Ls) 4500 mm 177.17 in
13 Corrosion Allowance (CA) 3 mm 0.12 in
14 Shell Nominal Thickness (tn) 20 mm 0.79 in
15 Length between Lines of Supports (per fig. UG-28.1) (L) 6933 mm 272.97 in
16

17 Material and Conditions:

18

19 Material SA-516 Gr.70 M Normalized

20 Longitudinal Efficiency for Circ. Stress (El) 1
21 Circ. Efficiency for Longuitudinal Stress (Ec) 1
22 Fluid Specific Gravity of water (Sp.gr.) 0.72
o o
23 Design Temperature (T) 75 C 167 F
24 Hydrostatic Test Temperature (Tt) 40 o
C 104 o
F
25 Allowable Stress at Design Temp. (from Sec.II part D table 1A) (S) 137931.03 kPA 20000 psi
26 Allowable Stress at Test Temp. (from Sec.II part D table 1A) (St) 137931.03 kPA 20000 psi
27 Internal Design pressure at top of vessel (Pi) 1958.62 kPA 284 psi
28 Static pressure Ps = 0.00981*sp.gr.*Di (Ps) 17.66 kPA 2.56041 psi
29 Internal Pressure at bottom of Vessel P=Pi+Ps (P) 1976.28 kPA 286.5604 psi
30 External Pressure (choose yes for FV) (Pe) no NA NA
31
32 Variables:
33
34 Shell Outside Diameter Do =Di+2*tn
35 =2500+2*20 Do= 2540.00 mm 100.00 in
36 Shell Inside Corroded Raduis Ri =Di/2+CA
37 =2500/2+3 Ri= 1253.00 mm 49.33 in
38 Shell Inside Raduis Rn =Di/2
39 =2500/2 Rn= 1250.00 mm 49.33 in
40 Shell Corroded Thickness tc =tn-CA
41 =20-3 tc= 17.00 mm 0.67 in
42 LDo* =L/Do LDo =6933.3/2540 LDo= 2.73 mm 0.11 in
43 * Note that for L/Do>50 Use LDo=50 and for L/Do<0.05 use LDo=0.05
44 DoT* =Do/tn DoT =2540/20 DoT= 127.00 mm 5.00 in
45 ** Note that for Do/tn>10 Use A = 1.1/(DoT)^2
46 Factor A from Sec. II part D subpart 3 Fig. G A= NA
47 Factor B from Sec. II part D subpart 3 B= NA
48
49 Design Thickness of Shell Under Internal Pressure Per UG-27 (C) (1,2)
50

51 ta =P*Ri/(S*El-0.6*P)+CA [Circumferential]
52 =1976.28*1253/(137931.03*1-0.6*1976.28)+3 ta= 21.11 mm 0.83 in
53
54 tb =P*Ri/(2*S*Ec+0.4*P)+CA [Longitudinal]
55
=1976.28*1253/(2*137931.03*1+0.4*1976.28)+3 tb= 11.95 mm 0.47 in
56
57 Design Shell Thickness (t) = Max(ta;tb) t= 21.11 mm 0.83 in
58
59 t > tn Please Choose Larger Nominal Thickness
60
1
Prepared by: Baher EL Shaikh
2

3 Heat Exchanger Calculation

4 ASME Code Sec. VIII Div I Edition 2004 15-Dec-09
5 Client : Item : E-0000 Page: ( / )
6 Job. No. : Servise : Heat Exchanger
7 Cylinderical Shell Calculation Sheet: ( 2/3 )
8

9 Required Thickness at (E=1)

10 tr =P*Ri/(S*1-0.6*P)+CA
11 =1976.28*1253/(137931.03*1-0.6*1976.28)+3 tr= 21.11 mm 0.83 in
12

13 External Pressure Check Per UG-28 (C)

14 Calculated Max. All. External Working Pressure Pa
15 Pa =4*B/(3*Do/tc)
16 =4*NA/(3*2540/17) Pa= NA Kpa NA psi
17

18 No External Pressure Apllied

19 Maximum Allowable Working Pressure (MAWP)
20 MAWP =(S*El*tc)/(Ri+0.6*tc) -Ps
21 =(137931.034482759*1*17)/(1253+0.6*17)-17.66 MAWP= 1838.60 kPA 266.60 psi
22

23 Maximum Allowable Pressure New and Cold (MAPNC) at Workshop

24 MAPNC =(S*El*tn)/(Rn+0.6*tn)-Ps
25 =(137931.034482759*1*20)/(1250+0.6*20)-17.66 MAPNC= 2168.25 kPA 314.40 psi
26

27 Minimum Design Metal Temperature (MDMT)

28

29 (1) Minimum Allowed Metal Tempertaure per UCS-66, UCS-66.1, UG-20(f)

30 (1-a) Minimum Metal Temp. per UCS-66 :
31
Curve Used : Curve B For: SA-516 Gr.70 M Normalized
32 MDMTa = -15 o
C 5 o
F
33 (1-b) Minimum Metal Temp. Reduction per UCS-66.1 :
o o
34
Reduction Obtained From Curve UCS-66.1 Reduction = 5 C 41 F
35 MDMTb=MDMTa-Reduction MDMTb= -20 o
C -4 o
F
o o
36
(1-c) Reduction Per UCS-68 (c) (Yes/No) : no Reduction = 0 C 0 F
37 MDMTc=MDMTb-Reduction MDMTc= -20 o
C -4 o
F
MDMTd= o o
38 (1-d) UG-20(f) Applied (Yes/No) : Yes -29 C -20 F
39

40 (1-e) MDMTe =MIN(MDMTc,MDMTd) MDMTe= -29 o

C -20 o
F
41

42 (2) Impact Test Check

43

MDMTs= o o
44
Minimum Service Temperatue -20 C -4 F
45 (2-a) Minimum service temperature > MDMT e no
46 (2-b) Impact test is a service requirement per UW-2(a) (Yes/No) Yes
47 (2-c) Impact test is a client request (Yes/No) Yes
48

49 MDMT =Min(MDMT e,MDMTs) MDMT= -29 o

C -20 o
F
50

51 Impact Test is Required

52

53 Please Note That Impact Test Shall Be Performed per UCS-68(b)

54
1
Prepared by: Baher EL Shaikh
2 0
3 Heat Exchanger Calculation
4 ASME Code Sec. VIII Div I Edition 2004 15-Dec-09
5 Client : Item : E-0000 Page: ( / )
6 Job. No. : Servise : Heat Exchanger
7 Cylinderical Shell Calculation Sheet: (3 / 3)
8

9 Post Weld Heat Treatment Check (PWHT)

10

11 (a) PWHT is a service requirement per UW-2(a) (Yes / No) Yes

12 (b) PWHT required per UCS-56 (Yes/No) no
13 (c) Impact test is performed per UCS-68(b) (Yes/No) Yes
14 (d) PWHT is a client Request (Yes/No) no
15

16 Post Weld Heat Treatment is Not Required

17
18 Impact Test Shall Be Performed per UCS-68(b)
19

20 Shell Stress Relief (SR) per UCS-79(d), UNF-79(d), UHA-44(d)

21 Final Center Line Raduis (Rf) =(Di+tn)/2
22 =(2500+20)/2 Rf= 1260.00 mm 49.61 in
23 Original Center Line Raduis (R0) =Infinity
24 Rf/R0= 0
25

26 Extreme Fiber Elongation % =(50*tn/Rf)*(1-(Rf/R0))

27 =(50*20/1260)*(1-(0)) Elongation % 0.79 %
28 Max. Allowable Elongation % 40
29 Is Elongation Percent > Max. All. Elongation no
30 Cold Formed (Yes / No) Yes
31 Vessel Carries Letahl Substance (Yes/No) Yes
32 Impact testing is required (Yes / No) Yes
33 Greater Than 10% Reduction in Thickness (Yes/no) no
34 Formed between 250 oF and 900 oF (Yes/no) no
35

36 Stress Relief is Not Required

37

38 Hydrostatic Test Pressure

39
40 (a) Hydrotest pressure per UG-99(b) = 1.3*MAWP * St/S
41 =1.3*1838.6*137931/137931 = 2390.18 kPA 346.58 psi
42

43 (b) Hydrotest pressure per UG-99(b) (Note 33) = 1.3* P * St/S

44 =1.3*1976.3*137931/137931 = 2569.16 kPA 372.53 psi
45

46 (c) Hydrotest pressure defined by client = NA

47

48 Horizontal hydrotest performed in accordance with : UG-99 (b) Note (33)

49

50 So Hydrostatic Test Pressure used (Ph)= 2569.16 kPA 372.53 psi

51

52 Thickness under hydrostatic test conditions :

53 th =Ph*Ri/(1.3*S*El-0.6*Ph)
54 =2569.2*1253/(1.3*137931*1-0.6*2569.2) th = 18.11 mm 0.71 in
55

56 th > tc Shell is not safe under test conditions