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Owner / Client
:
Legends :
Project Title
: H
: Hold Point
Equipment
: W
: Witness
Tag No.
: R
: Reviewed
Fabricator
: R / A
: Reviewed/Approve
Jo. Number
: M
: Monitor
Date
: X
: Responsibility
Page No.
: AFC
: App. For Construction Drawing
REF PROCESS DESCRIPTION CONTROL DOCUMENT ACCEPTANCE CERTIFIYING VERIFYING DOCUMENT TO BE INSPECTION
NO. INSPECTION ACTIVITES CRITERIA DOCUMENT INCL. IN QA. DOSSIER
1.0. DOCUMENTS
1.1 Approval of Drawing and Design Calculation ASME Sect. VIII + Data ASME Sect. VIII Data Sheet As-Built Drawing X
Sheet + Owner Spec. Company Approval Design Cal + Drawing Design Cal+Data Sheet
1.2 Qualification / Approval of WPS & PQR ASME Sect. IX ASME Sect. IX WPS/PQR With Gov. WPS / PQR X
Owner Spec. Owner Spec. Approval
1.3 Qualification / Approval of Welder and Operatos ASME Sect. IX ASME Sect. IX Welder Certificates Welder Certificates X
Issued by Gov. Issued by Gov.
1.4 Approval of NDT Procedures Including Personnel ASME Sect. V ASME Sect. V NDT Procedure + X
Certificate Owner Spec. Personnel Certificates
2.0. RECEIVING MATERIALS
2.1 Vessel & Piping Component Material
2.1.1 Review of Mill/Test Certificates and Conform. ASME Sect. II ASME Sect. II Mill Certificates Mill Certificates R
to Code Owner Spec.
2.1.2 Check Material ( Visual ) ASME Sect. VIII ASME Sect. VIII Receiving Report Mill Certificates X
2.1.3 Dimensional Check and Report ASME Sect. VIII ASME Sect. VIII Manufacturers Report Manufacturers Report X / R
2.1.4 Check Thickness Design Calcs. Inspection Reports X
2.2 Instrumentations
2.2.1 Check Corelation Between Certificate and
Instuments identification X / R
INSPECTION AND TEST PLAN ( ITP)
REMARKS
AJM CLIENT PJIT GOV
FABRICATOR LOGO
R/A R
R R
H H
R/A R
R/A R
R R
Certificates
Instrument Data Sheet
Inspection Reports Inspection Reports R R
R R
Mill Certificates Inspection Reports R R
CLIENT LOGO
Owner / Client
:
Legends :
Project Title
: H
: Hold Point
Equipment
: W
: Witness
Tag No.
: R
: Reviewed
Fabricator
: R / A
: Reviewed/Approve
Jo. Number
: M
: Monitor
Date
: X
: Responsibility
Page No.
: AFC
: App. For Construction Drawing
REF PROCESS DESCRIPTION CONTROL DOCUMENT ACCEPTANCE CERTIFIYING VERIFYING DOCUMENT TO BE INSPECTION
NO. INSPECTION ACTIVITES CRITERIA DOCUMENT INCL. IN QA. DOSSIER
INSPECTION AND TEST PLAN ( ITP)
REMARKS
AJM CLIENT PJIT GOV
FABRICATOR LOGO
3.0. LAY OUT AND CUTTING
3.1 Machining Preparation X
3.2 Cutting Plates and Other Stock AFC Drawing / Cutting Plan ASME Sect. VIII X
3.3 Check Transferring of Heat Numbers Mill Certificate Mill Certs. X
3.4 Check Lay out and Marking of Shell AFC Drawing AFC Drawing X
3.5 Check Position of Nozzle AFC Drawing AFC Drawing X
4.0. FIT - UP
4.1 Check Fit-up of Shell / Head / Nozzles ASME Sect. VIII
4.1.1. Long Seams ASME Sect. VIII AFC Drawing Inspection Reports Inspection Reports X
4.1.2. Circum seams Owner Spec. X
4.1.3. Nozzle Attachments X
4.1.4. Reinforcement Pad & Tell Tall (If Any) X
4.1.5. Others Check fit-up of Pipe Joint X
4.1.6. Others
5.0. WELDING
5.1 Check Pre-heating ( IF ANY ) ASME Sect. IX WPS / PQR X
5.2 Check Conformance to WPS WPS / PQR WPS / PQR Welding Map Welding Map X
Owner Spec.
5.3 Check Welders and Welding Operators WPS / PQR Certificates Certificates X
Welding Record
5.4 Check Welding Electrode Used WPS / PQR Material Certificates Material Certificates X
Inspection Inspection M R
Inspection Inspection W W
AFC Drawing AFC Drawing Inspection Inspection M R
M R
M R
M R
Inspection Inspection M R
Inspection Inspection M R
M R
ASME Sect. IX M R
ASME Sect. VIII
M R
M R
M R
ASME Sect. IX M R
CLIENT LOGO
Owner / Client
:
Legends :
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: H
: Hold Point
Equipment
: W
: Witness
Tag No.
: R
: Reviewed
Fabricator
: R / A
: Reviewed/Approve
Jo. Number
: M
: Monitor
Date
: X
: Responsibility
Page No.
: AFC
: App. For Construction Drawing
REF PROCESS DESCRIPTION CONTROL DOCUMENT ACCEPTANCE CERTIFIYING VERIFYING DOCUMENT TO BE INSPECTION
NO. INSPECTION ACTIVITES CRITERIA DOCUMENT INCL. IN QA. DOSSIER
INSPECTION AND TEST PLAN ( ITP)
REMARKS
AJM CLIENT PJIT GOV
FABRICATOR LOGO
6.0. N D E
6.1 Buttweld ( Long Seams, Circum Seam & Nozzle
Flange & Pipe Joint)
6.1.1. 100% Radiography Test NDE Reports NDE Reports X
6.2 Fillet Weld
6.2.1. 100% Penetrant Test NDE Reports X
7.0. DIMENSIONAL AND VISUAL CHECK
7.1 Check Roundness of Shell After Welding ASME Sect. VIII ASME Sect. VIII Inspection Reports Inspection Reports X
7.2 Final Visual and Dimensional Check ( Includin ASME Sect. VIII ASME Sect. VIII Inspection Reports Inspection Reports X
Weld Contour Weld Size and Finish )
7.3 Check for Completeness of Nozzle Support, Pads etc AFC Drawing AFC Drawing X
7.4 Internal Check for Clean X
8.0. TESTING
8.1 Leak Test for Nozzle Rainforcement Weld ASME Sect. VIII X
8.2 Hydrostatic Test
8.2.1. Procedure ASME Sect. VIII ASME Sect. VIII Hydrotest ProCedure Hydrotest Procedure X
Owner Spec. Calibration Certificates Calibration Certificates
8.2.2. Calibration of Gauges ASME Sect. VIII Hydrotest Report Hydrotest Report X / W
8.2.3. Hydrotest Operation Procedure X / W
8.2.4. Record ASME Sect. VIII R
ASME Sect. V NDE Reports W/R R
W W
ASME Sect. V & VIII R R
Procedure Inspection Reports Inspection Reports W R
W W
Inspection Inspection W R
R R
R R
H H
Inspection Inspection W R
H
R/A R/A
CLIENT LOGO
Owner / Client
:
Legends :
Project Title
: H
: Hold Point
Equipment
: W
: Witness
Tag No.
: R
: Reviewed
Fabricator
: R / A
: Reviewed/Approve
Jo. Number
: M
: Monitor
Date
: X
: Responsibility
Page No.
: AFC
: App. For Construction Drawing
REF PROCESS DESCRIPTION CONTROL DOCUMENT ACCEPTANCE CERTIFIYING VERIFYING DOCUMENT TO BE INSPECTION
NO. INSPECTION ACTIVITES CRITERIA DOCUMENT INCL. IN QA. DOSSIER
INSPECTION AND TEST PLAN ( ITP)
REMARKS
AJM CLIENT PJIT GOV
FABRICATOR LOGO
9.0 PAINTING
9.1 Check Painting Material (Batch No.) Procedure Inspection Reports Inspection Reports X
9.2 Check Surface Preparation Owner Spec. SSPC-SP-10 Inspection Reports Inspection Reports X -
9.3 Roughness Check Inspection Reports Inspection Reports X -
9.4 Check DFT of Priming Procedure / Owner Spec. Owner Spec/Data Sheet Inspection Reports Inspection Reports X
9.5 Check DFT of Second Coat Procedure / Owner Spec. Owner Spec/Data Sheet Inspection Reports Inspection Reports X
9.6 Check DFT of Top Coat Procedure / Owner Spec. Owner Spec/Data Sheet Inspection Reports Inspection Reports X
10.0 FACTORY ACCEPTANCE TEST ( FAT )
10.1 FAT Operation Owner Spec/Data Sheet Inspection Reports Inspection Reports
Check That Vessel, Name Plate, Contents is AFC Drawing AFC Drawing X
Correct and Fitted Correctly, Blind Opening
and Shipping Mark
Packing Lifting and Transportation Arragement Procedure / AFC Procedure AFC Drawing AFC Drawing X / R -
Owner Spec. AFC Drawing
Quality Record Manufacture Data Record Owner Spec. X
Owner Spec. Owner Spec. M
W R
W R
W R
R R
M
Procedure X H H H
11.0 R R
R
12.0 R
13.0 Manual Mutu Manual Mutu R
Fabricator by,
XXXXXX



Approved by,
XXXXX



Withness by,
GOV



Withness by PJIT,
XXXXX



CLIENT LOGO
Owner / Client
:
Legends :
Project Title
: H
: Hold Point
Equipment
: W
: Witness
Tag No.
: R
: Reviewed
Fabricator
: R / A
: Reviewed/Approve
Jo. Number
: M
: Monitor
Date
: X
: Responsibility
Page No.
: AFC
: App. For Construction Drawing
REF PROCESS DESCRIPTION CONTROL DOCUMENT ACCEPTANCE CERTIFIYING VERIFYING DOCUMENT TO BE INSPECTION
NO. INSPECTION ACTIVITES CRITERIA DOCUMENT INCL. IN QA. DOSSIER
INSPECTION AND TEST PLAN ( ITP)
REMARKS
AJM CLIENT PJIT GOV
FABRICATOR LOGO


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