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CONTACT:

C o n t a c t I n f o r ma t i o n f o r Ma n i t o wo c C r a n e Ca r e Tr a i n i n g C e n t e r
CONTACT:
PHONE:
FAX:
Middle East Training Center
Dubai, U.A.E.
Jaco van Veen
Training Manager
jacobus.vanveen@manitowoc.com
Firoz Kavungal
Coordinator
kavungal.firoz@manitowoc.com
++971 (0)4 8862677
++971 (0)4 8862678/79
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C o n t a c t s o f M a n i t o w o c C r a n e G r o u p T r a i n i n g C e n t e r
Middle East Training Center
Dubai, U.A.E.
TRAINING CENTER TEAM
Jebel Ali Free Zone
jacobus.vanveen@manitowoc.com
Phone: ++971 (0)4 8862677
Fax: ++971 (0)4 8862678/79
Training Manager
Jaco van Veen
Training Coordinator
Firoz Kavungal
Jebel Ali Free Zone
kavungal.firoz@manitowoc.com
Phone: ++971 (0)4 8862677
Fax: ++971 (0)4 8862678/79
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Middle East Training Center
Dubai, U.A.E.
Location
Jebel Ali Free Zone
Dubai, UAE
Our Equipment
An Investment in
High-Quality Training
Designated Training room.
Various Crane specific simulators
Training Crane(s) available on demand.
Our International
Profile
Hundreds of trainees from the region pass
through the training center annually.
Lectures are conducted in the English language.
(other languages available on demand)
Our Certifications
All conducted training courses are accredited by
the Manitowoc Training Centers in the United
States and Germany.
Our Global Offer
Nine 1 week training modules covering ;Crane
Foundation, Operator, Rough Terrain, All Terrain
Cranes and Custom designed courses according to
your needs.
Training Equipment
Crane specific simulators
Various Crane models (on demand)
Find Us on Our Website
www.manitowoccranes.com
Contact Us
kavungal.firoz@manitowoc.com
TRAINING CENTER OBJECTIVES
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Middle East Training Center
Dubai, U.A.E.
Cost: Refer to schedule
So as to avoid any misunderstandings, please inform all
trainees that Hotel room and meals are extra expenses, i.e.
telephone, weekend trips, Taxi etc., are not included and must
be paid for by the trainee.
Trainees Journey:
Please inform the Training Center of the trainees travel
arrangements. If they are flying to Dubai, we can assist with
hotel bookings, transportation, visa application etc.
Registration:
You will find enclosed registration purchase order" forms which
must be filled in and returned to the Training Center for
confirmation.
Trainees must be over 18 years old and must be declared fit to
work at heights.
MANITOWOC denies responsibility for accidents and/or
illnesses that might occur during the training courses. We
therefore request, that you cover your trainees against any kind
of risks and provide them with the necessary insurance
certificates and forms.
Clothing:
Laptop PC:
TRAINING ARRANGEMENTS
Cancellation:
In case of cancellation, please inform the training Center
immediately in order to avoid extra charges.
Most of our training programs involve numerous practical
exercises outside. Please let the trainees know that they
should therefore bring suitable shoes and clothing. We will lend
gloves, safety glasses and helmets to the trainees.
For the practical parts of the training: working clothes, gloves
and steel-capped shoes are needed.
For training courses, where a laptop is required, the PC must
have the following specifications:
- Intel

based system with Windows 7

- minimum 2MB RAM


- 250MB free hard disc memory
- Serial (RS232) interface or USB to serial converter
- Local administration rights
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Middle East Training Center
Dubai, U.A.E.
COURSE SUMMARY
Section 1 Introduction courses Page 7
Section 3 All Terrain courses Page 16
Section 2 Rough Terrain courses Page 11
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S E C T I O N 1
COURSE #
METC-012
METC-010
COURSE NAME
Crane Systems Theory Crane
Crane Technology & Operation
Introduction Courses
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
02.02.2014 06.02.2014
06.04.2014 10.04.2014
08.06.2014 12.06.2014
10.08.2014 14.08.2014
12.10.2014 16.10.2014
Cost
Training cost $1,250.00
Aim of Training Course
This course is designed to provide a basic
understanding of hydraulic, electrical and
pneumatic principles and how they are
applied on the different Manitowoc product
lines and will be used as a prerequisite for all
introductory level courses.
Program
This course will consist of classroom time
utilizing programs covering the basics of
hydraulic, electrical and pneumatics along
with their components and how these
components operate and interact with each
other. Schematics are used to help the
students gain an understanding of schematic
layouts and component symbols used on the
different product lines.
Training Methods
5 days theory and practice in hydraulic,
electrical and pneumatic schematics and
systems. Hydraulic and Electrical test
benches are incorporated into the course to
help give the student a better understanding
of the hydraulic and electrical theories
learned in the classroom portion of the
training
Materials and Classrooms Used
Training room
Technical documents
Simulator
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
Crane System Theory METC-012
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
This program assumes no basic service and
operational knowledge of Grove Rough
Terrain, Truck Mounted and All Terrain crane
systems. We start the course with an in-depth
review of crane terminology and technologies
so the students can relate to a cranes
individual components and systems.
Programs covering Grove RT load charts are
used to expose the students to how load
charts are constructed and how to properly
read and interpret them. After completion of
the RT cranes, the study will move forward
into the GMK product line, here the students
will be exposed to the GMK style load charts.
Exercises will be conducted in class to
assure a full grasp of both product types.
Program
Safety Devices, Load capacity charts,
Outrigger loads, Wind loading, Operator
Manuals, Crane terminology & symbols, PAT
and EKS/RCI appreciation, swing-away-
lattice, power tilt jib, luffing jib, Mega wing lift
Training Methods
Detailed theory of operation,
Use of specific documents
Materials and Classrooms Used
Training room
Technical documents
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
Crane Technology & Operations METC-010
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
09.02.2014 13.02.2014
13.04.2014 17.04.2014
15.06.2014 19.06.2014
17.08.2014 21.08.2014
19.10.2014 23.10.2014
Cost
Training cost $1,250.00
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Middle East Training Center
Dubai, U.A.E.
N O T E S
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S E C T I O N 2
COURSE #
METC-110
METC-210
METC-310
METC-410
COURSE NAME
RT 1 (Service Tool/CanLink)
RT 2 (Orchestra Software)
RT 3 (RCL Systems)
RT 4 (Grove TM/S1)
Rough Terrain Courses
11
Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Identify hydraulic & electrical components
used on the RT cranes and explain their
basic function. Read and understand
hydraulic and electrical schematics. Make
system checks using recommended test
procedures and be able to understand the
indicated readings. Troubleshoot system
problems utilizing schematics and service
software.
Program
This program assumes basic knowledge of
operation, and hydraulic & electrical systems
as covered in the previous courses. Students
will gain an understanding of components
and systems through the intense study of
system schematics. HED Service Software
will be loaded onto students laptops. The
class is divided into groups and assigned to a
crane to review the hydraulic and electrical
system components on that model. Students
are required to conduct test procedures to
troubleshoot and repair problems induced on
their crane.
Training Methods
Lectures and practical exercises
(measurements & adjustments). Practical
Trouble-shooting on an RT crane
Materials and Classrooms Used
Training room
Technical documents
RT crane
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
RT 1 (Service Tool/CanLink) METC-110
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
Crane Technology and Operation
AND Crane System Theory.
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
16.02.2014 20.02.2014
20.04.2014 24.04.2014
22.06.2014 26.06.2014
24.08.2014 28.08.2014
26.10.2014 30.10.2014
Cost
Training cost $1,650.00
12
Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Identify hydraulic & electrical components used
on the RT cranes and explain their basic
function. Read and understand hydraulic and
electrical schematics. Make system checks
using recommended test procedures and be
able to understand the indicated readings.
Troubleshoot system problems utilizing
schematics and service software.
Program
This program covers current CANBus
technology used on Grove RT cranes along
with hydraulic, electrical systems and
components. This gives the students a working
knowledge of these systems and a foundation
for proper troubleshooting techniques and test
procedures. Orchestra Software will be loaded
onto student's laptops for the purpose to
conduct hands-on sessions covering proper
software operation and trouble shooting
techniques. A portion of the class will cover
current OMS (Outrigger Monitoring System)
systems used on today's RT and TM/TMS
models.
Training Methods
Lectures and practical exercises
(measurements & adjustments). Practical
Trouble-shooting on an RT crane
Materials and Classrooms Used
Training room
Technical documents
RT crane
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
RT 2 (Orchestra Software) METC-210
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
RT1
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
23.02.2014 27.02.2014
27.04.2014 01.05.2014
29.06.2014 03.07.2014
31.08.2014 04.09.2014
02.11.2014 06.11.2014
Cost
Training cost $1,650.00
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Have the basic understanding of LMI systems
and circuits. Have the understanding of how to
properly check the systems voltage supplies
and circuit measuring points. Be able to
properly replace main boards, pressure
transducers and perform basic system
adjustments. Receive the PAT LMI Error code
viewers.
Program
The course takes the students into the inner
workings of the LMI systems through
explanations of the overall system schematics.
In-depth sessions covering the individual
circuits, digital inputs, measuring channels, and
basic adjustments will give the student the
foundation necessary for the troubleshooting
phase. The course will cover how to properly
troubleshoot system problems through the use
of errors codes, flow charts and procedures.
System induced problems will provide students
the opportunity to utilize the troubleshooting
manuals and procedures learned to diagnosis
and repair the problems.
Training Methods
Lectures and practical exercises
(measurements, adjustments, & inspections)
Trouble-shooting practical exercises
Materials and Classrooms Used
Training room
Technical documents
PAT specific simulators.
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
RT 3 (RCL Systems) METC-310
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
RT 2
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
23.03.2014 27.03.2014
25.05.2014 29.05.2014
27.07.2014 31.07.2014
28.09.2014 02.10.2014
30.11.2014 04.12.2014
Cost
Training cost $1,650.00
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Identify hydraulic & electrical components
used on the TM/S cranes and explain their
basic function. Read and understand
hydraulic and electrical schematics. Make
system checks using recommended test
procedures and be able to understand the
indicated readings. Troubleshoot system
problems utilizing schematics and service
software.
Program
This program assumes basic knowledge of
operation, and hydraulic & electrical systems
as covered in the previous courses. Students
will gain an understanding of components
and systems through the intense study of
system schematics. HED Service Software
will be loaded onto students laptops. The
class is divided into groups and assigned to a
crane to review the hydraulic and electrical
system components on that model. Students
are required to conduct test procedures to
troubleshoot and repair problems induced on
their crane.
Training Methods
Lectures and practical exercises
(measurements & adjustments). Practical
Trouble-shooting on an TM/S crane
Materials and Classrooms Used
Training room
Technical documents
TM/S crane
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
RT 4 (Grove TM/S 1) METC-410
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
RT 1
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
On special request only
Cost
Training cost $1,750.00
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S E C T I O N 3
COURSE #
METC-120
METC-220
METC-320
METC-420
COURSE NAME
GMK 1
GMK 2
GMK 3
GMK 4
All Terrain Courses
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
This course is designed for individuals who are
new to GMK cranes but would also be an
excellent refresher course for more experienced
technicians. The course covers the setup and
operation focused toward current production
GMK cranes. All classroom presentations will be
reinforced with practical hands-on operation of
the carrier and superstructure systems. The
course will be approx. 40% classroom and 60%
practical. ttttttttttttttttttttttttttttttttttttttttttttttttt
Program
The course features a GMK crane and will cover
the carrier controls and proper use of
transmission and driving controls, outriggers,
suspension and rear steering system.
Superstructure cab controls will be covered
including the proper setup of the ECOS & EKS
systems. Hands-on operation of the boom in
semi-automatic and automatic modes. Each
student will be expected to demonstrate
proficiency in all aspects of crane setup and
operation. Each student will also be given tasks
to complete during the week to include load chart,
outrigger pad load, maintenance manual, and
operators manual exercises.
Training Methods
Lectures and practical exercises on GMK crane.
Materials and Classrooms Used
Training room
Technical documents
GMK crane
Validation of Knowledge
Daily homework, Daily tasks and Final test at the
end of the training course.
Presentation of certificate
GMK 1 METC-210
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
Crane Technology and Operation
AND Crane System Theory.
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
02.03.2014 06.03.2014
04.05.2014 08.05.2014
06.07.2014 10.07.2014
07.09.2014 11.09.2014
09.11.2014 13.11.2014
Cost
Training cost $2,250.00
17
Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
This course is designed to further develop skills in
maintenance and troubleshooting of GMK cranes.
The student will gain further appreciation of
applied technologies covering component identity
and function of carrier & superstructure.t tttttttt
Program
Advanced understanding of the GMK hydraulic
and electrical schematics and their use in
troubleshooting with emphasis on ELAN & SEE
electrical schematics with component
identification exercise using GMK crane.
Introduction to GMK crane software and
application.
Training Methods
Lectures and practical exercises on simulator
Interactive presentations and use of test benches.
Materials and Classrooms Used
Training room
Technical documents
GMK crane & simulators
Validation of Knowledge
Daily homework, Daily tasks and Final test at the
end of the training course.
Presentation of certificate
GMK 2 METC-220
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
GMK 1
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
09.03.2014 13.03.2014
11.05.2014 15.05.2014
13.07.2014 17.07.2014
14.09.2014 18.09.2014
16.11.2014 20.11.2014
Cost
Training cost $1,850.00
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Introduction to the ECOS and the EKS/RCL 4
and EKS/RCL 5 principles and technology.
The course provides a detailed theory of the
operating and LMI systems.
Program
Understanding the GMK operating and LMI
principals. Introduction to ECOS 1 & 2,
EKS 4, 5 and 5 Light systems.
Training Methods
Lectures and practical exercises,
Detailed theory of operation
Practical exercises on GMK crane.
Materials and Classrooms Used
Training room
Technical documents
GMK crane
Validation of Knowledge
Daily homework, Daily tasks and Final test at
the end of the training course.
Presentation of certificate
GMK 3 METC-320
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
GMK 2
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
16.03.2014 20.03.2014
18.05.2014 22.05.2014
20.07.2014 24.07.2014
21.09.2014 25.09.2014
23.11.2014 27.11.2014
Cost
Training cost $1,850.00
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Middle East Training Center
Dubai, U.A.E.
COURS E NA ME COURS E NUMB E R
Aim of Training Course
Advanced knowledge of ECOS and the EKS/RCL
4 and EKS/RCL 5 principles and technology. The
course provides a detailed theory of the operating
and LMI systems.
Program
Programming and using the GMK operating and
LMI systems. Fully understanding the ECOS/EKS
schematics and their use in troubleshooting.
Training Methods
Lectures and practical exercises,
Detailed theory of operation
Training bench
Materials and Classrooms Used
Training room
Technical documents
Simulator
Validation of Knowledge
Final test at the end of the training course
Presentation of certificate
GMK 4 METC-410
Prerequisites
The trainees must be over 18
years old
The trainees have to bring safety
shoes and working clothes
GMK 3
Laptop
Training Duration
5 Days
From Sunday 8:00am to
Thursday 12:30pm
(trainer notification)
Training Capacity
6 Trainees
Dates
30.03.2014 03.04.2014
01.06.2014 05.06.2014
03.08.2014 07.08.2014
05.10.2014 09.10.2014
07.12.2014 11.12.2014
Cost
Training cost $1,850.00
20
Middle East Training Center
Dubai, U.A.E.
A D D R E S S M A P
MANITOWOC CRANE GROUP ME FZE
TRAINING CENTER
Jebel Ali Free Zone
P.O. Box: 261734
Dubai, United Arab Emirates
Phone: ++971 (0)4 8862677
Fax: ++971 (0)4 8862678/79
E-mail: kavungal.firoz@manitowoc.com
GPS: 245712.84N 550521.71E
21
Middle East Training Center
Dubai, U.A.E.
N O T E S
22
Registration
Date of Registration:
Course Name / #:
Course Date:
Course Location:
Costs:
Company:
Contact:
Address:
Contact Phone:
Contact E-mail:
Invoice Recipient:
Purchase Number:
Participant(s): 1
2
3
4
5
6
Hotel Booking:
Flight Details: Arrival : Flight Number:
Transfer Needed?
Remark:
REGISTRATION PURCHASE ORDER return to:
Please do NOT show up to class until you received confirmation
of your attendance.
Dubai, UAE
MANITOWOC CRANE GROUP MIDDLE EAST TRAINING CENTER Jebel Ali Free Zone Dubai-UAE
E-mail: kavungal.firoz@manitowoc.com / FAX: +971 (0)4 8862678/79
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