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REFRIGERATOR
SERVICE MANUAL
CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
Ref. No.
GR-B197GVCA
MODEL: GR-B197WVS
CONTENTS
WARNINGS AND PRECAUTIONS FOR SAFETY ................................................................................................................ 3
SPECIFICATIONS................................................................................................................................................................... 4
PARTS IDENTIFICATION ..................................................................................................................................................... 17
HOW TO INSTALL THE REFRIGERATOR .......................................................................................................................... 25
HOW TO ADJUST DOOR HEIGHT OF THE REFRIGERATOR ........................................................................................ 25
HOW TO INSTALL WATER PIPE........................................................................................................................................26
HOW TO CONTROL THE AMOUNT OF WATER SUPPLIED TO THE ICEMAKER ......................................................... 30
MICOM FUNCTION .............................................................................................................................................................. 32
MICOM CIRCUIT DESCRIPTION ......................................................................................................................................... 38
DESCRIPTION OF PWB CIRCUIT
SENSOR RESISTANCE CHARACTERISTIC TABIE
PWB PARTS DRAWING AND LIST
PWB CIRCUIT DRAWING
ICE MAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR ........................................................................... 60
WORKING PRINCIPLES
FUNCTION OF ICE MAKER
ICE MAKER TROUBLESHOOTING
ICE MAKER CIRCUITS
CIRCUIT ................................................................................................................................................................................ 65
TROUBLE DIAGNOSIS ........................................................................................................................................................ 67
TROUBLE SHOOTING ...................................................................................................................................................... 67
FAULTS .............................................................................................................................................................................. 77
COOLING CYCLE HEAVY REPAIR ................................................................................................................................... 94
HOW TO DEAL WITH CLAIMS ........................................................................................................................................ 101
HOW TO DISASSEMBLE AND ASSEMBLE ..................................................................................................................... 106
DOOR............................................................................................................................................................................... 106
HANDLE ........................................................................................................................................................................... 107
SHROUD, GRILLE FAN ................................................................................................................................................... 107
ICEMAKER....................................................................................................................................................................... 107
DISPENSER..................................................................................................................................................................... 108
WATER TANK AND WATER LINE.................................................................................................................................... 110
HOME BAR....................................................................................................................................................................... 110
EXPLODED VIEW............................................................................................................................................................... 111
REPLACEMENT PARTS LIST ........................................................................................................................................... 120
-2-
14. Do not put glass bottles with full of water into the
freezer. The contents shall freeze and break the glass
bottles.
-3-
SPECIFICATIONS
1. Ref No. : GR-P247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
FIRST DEFROST
4 - 5 Hours
128
DEFROST CYCLE
13 - 15 Hours
COOLING SYSTEM
Fan Cooling
DEFROSTING DEVICE
Heater, Sheath
TEMPERATURE CONTROL
Micom Control
DEFROSTING SYSTEM
Full Automatic
Dispenser Heater
Heater Defrost
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
COMPRESSOR
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
LUBRICATING OIL
CAPILLARY TUBE
ID 0.83
DRIER
Damper Heater
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
-4-
SPECIFICATIONS
2. Ref No. : GR-P207
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X755(D)X1750(H)
FIRST DEFROST
4 - 5 Hours
123
DEFROST CYCLE
13 - 15 Hours
COOLING SYSTEM
Fan Cooling
DEFROSTING DEVICE
Heater, Sheath
TEMPERATURE CONTROL
Micom Control
DEFROSTING SYSTEM
Full Automatic
Dispenser Heater
Heater Defrost
INSULATION
Cyclo-Pentane
COMPRESSOR
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
LUBRICATING OIL
CAPILLARY TUBE
ID 0.83
DRIER
ANTI-FREEZING HEATER
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
-5-
SPECIFICATIONS
3. Ref No. : GR-L197
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X725(D)X1750(H)
DRIER
113
FIRST DEFROST
4 - 5 Hours
COOLING SYSTEM
Fan Cooling
DEFROST CYCLE
13 - 15 Hours
TEMPERATURE CONTROL
Micom Control
DEFROSTING DEVICE
Heater, Sheath
DEFROSTING SYSTEM
Full Automatic
Heater Defrost
Dispenser Heater
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
COMPRESSOR
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
LUBRICATING OIL
CAPILLARY TUBE
ID 0.83
Damper Heater
948
1750
1720
1750
600
660
711
725
1133.5
890
<Front View>
<Plane View>
-6-
SPECIFICATIONS
4. Ref No. : GR-L247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
DRIER
125
FIRST DEFROST
4 - 5 Hours
COOLING SYSTEM
Fan Cooling
DEFROST CYCLE
13 - 15 Hours
TEMPERATURE CONTROL
Micom Control
DEFROSTING DEVICE
Heater, Sheath
DEFROSTING SYSTEM
Full Automatic
Heater Defrost
Dispenser Heater
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
COMPRESSOR
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
LUBRICATING OIL
CAPILLARY TUBE
ID 0.83
Damper Heater
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
-7-
SPECIFICATIONS
5. Ref No. : GR-L207
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X755(D)X1750(H)
DRIER
120
FIRST DEFROST
4 - 5 Hours
COOLING SYSTEM
Fan Cooling
DEFROST CYCLE
13 - 15 Hours
TEMPERATURE CONTROL
Micom Control
DEFROSTING DEVICE
Heater, Sheath
DEFROSTING SYSTEM
Full Automatic
Heater Defrost
Dispenser Heater
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
COMPRESSOR
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
LUBRICATING OIL
CAPILLARY TUBE
ID 0.83
Damper Heater
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
-8-
SPECIFICATIONS
1. Ref No. : GR-C247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
LUBRICATING OIL
117
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
COMPRESSOR
ANTI-FREEZING HEATER
Damper Heater
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
-9-
SPECIFICATIONS
2. Ref No. : GR-C207
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X755(D)X1750(H)
LUBRICATING OIL
112
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
COMPRESSOR
ANTI-FREEZING HEATER
Damper Heater
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
- 10 -
SPECIFICATIONS
3. Ref No. : GR-B247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
LUBRICATING OIL
114
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
Damper Heater
COMPRESSOR
FREEZER LAMP
40W (1 EA)
EVAPORATOR
REFRIGERATOR LAMP
40W (1 EA)
CONDENSER
Wire Condenser
DISPENSER LAMP
15W (1 EA)
REFRIGERANT
R134a (180g)
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
- 11 -
SPECIFICATIONS
4. Ref No. : GR-B207 / GR-B197
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
ITEMS
SPECIFICATIONS
890(W)X755(D)X1750(H)
LUBRICATING OIL
890(W)X725(D)X1750(H)
CAPILLARY TUBE
ID 0.83
109
DRIER
COOLING SYSTEM
Fan Cooling
FIRST DEFROST
4 - 5 Hours
TEMPERATURE CONTROL
Micom Control
DEFROST CYCLE
13 - 15 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROSTING DEVICE
Heater, Sheath
Heater Defrost
ANTI-FREEZING HEATER
Damper Heater
INSULATION
Cyclo-Pentane
FREEZER LAMP
40W (1 EA)
COMPRESSOR
REFRIGERATOR LAMP
40W (1 EA)
EVAPORATOR
DISPENSER LAMP
15W (1 EA)
CONDENSER
Wire Condenser
REFRIGERANT
R134a (180g)
106
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
- 12 -
SPECIFICATIONS
1. Ref No. : GR-C247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
LUBRICATING OIL
117
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
COMPRESSOR
ANTI-FREEZING HEATER
Damper Heater
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
- 13 -
SPECIFICATIONS
2. Ref No. : GR-C207
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X755(D)X1750(H)
LUBRICATING OIL
112
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
COMPRESSOR
ANTI-FREEZING HEATER
Damper Heater
EVAPORATOR
FREEZER LAMP
40W (1 EA)
CONDENSER
Wire Condenser
REFRIGERATOR LAMP
40W (1 EA)
REFRIGERANT
R134a (180g)
DISPENSER LAMP
15W (1 EA)
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
- 14 -
SPECIFICATIONS
3. Ref No. : GR-B247
ITEMS
SPECIFICATIONS
ITEMS
SPECIFICATIONS
DIMENSIONS (mm)
890(W)X840(D)X1750(H)
LUBRICATING OIL
114
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
Damper Heater
COMPRESSOR
FREEZER LAMP
40W (1 EA)
EVAPORATOR
REFRIGERATOR LAMP
40W (1 EA)
CONDENSER
Wire Condenser
DISPENSER LAMP
15W (1 EA)
REFRIGERANT
R134a (180g)
948
1750
1720
1750
685
745
796
840
1218.5
890
<Front View>
<Plane View>
- 15 -
SPECIFICATIONS
4. Ref No. : GR-B207 / GR-B197
ITEMS
DIMENSIONS (mm)
SPECIFICATIONS
ITEMS
SPECIFICATIONS
B207
890(W)X755(D)X1750(H)
REFRIGERANT
R134a (180g)
B197
890(W)X725(D)X1750(H)
LUBRICATING OIL
109
CAPILLARY TUBE
ID 0.83
COOLING SYSTEM
Fan Cooling
DRIER
TEMPERATURE CONTROL
Micom Control
FIRST DEFROST
4 - 5 Hours
DEFROSTING SYSTEM
Full Automatic
DEFROST CYCLE
13 - 15 Hours
Heater Defrost
DEFROSTING DEVICE
Heater, Sheath
INSULATION
Cyclo-Pentane
ANTI-FREEZING HEATER
Damper Heater
COMPRESSOR
FREEZER LAMP
40W (1 EA)
EVAPORATOR
REFRIGERATOR LAMP
40W (1 EA)
CONDENSER
Wire Condenser
DISPENSER LAMP
15W (1 EA)
948
1750
1720
1750
600
660
711
755
1133.5
890
<Front View>
<Plane View>
- 16 -
PARTS IDENTIFICATION
1. Ref No. : GR-P247, GR-P207 (Internal Filter)
Cover Hinge
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Ice & Water
Dispenser Button
Home Bar
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Cover, Lamp-R/U
Door rack
Shelf
Automatic
ice maker
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Refreshment center
(optional)
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Conversion Switch
(Meats/Vegetables)
- 17 -
Humidity Switch
Vegetable
drawer/Meat drawer
PARTS IDENTIFICATION
2. Ref No. : GR-P247, GR-P207 (External Filter)
Cover Hinge
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Ice & Water
Dispenser Button
Home Bar
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Cover, Lamp-R/U
Door rack
Shelf
Automatic
ice maker
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Refreshment center
(optional)
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Conversion Switch
(Meats/Vegetables)
- 18 -
Humidity Switch
Vegetable
drawer/Meat drawer
PARTS IDENTIFICATION
3. Ref No. : GR-L247, GR-L207, GR-L197 (Internal Filter)
Cover Hinge
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Ice & Water
Dispenser Button
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Cover, Lamp-R/U
Door rack
Shelf
Automatic
ice maker
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Guide bottle
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Vegetable
drawer/Meat drawer
Conversion Switch
(Meats/Vegetables)
- 19 -
Humidity Switch
PARTS IDENTIFICATION
4. Ref No. : GR-L247, GR-L207 (External Filter)
Cover Hinge
Cover PWB
Frame Display
Water Tube
Dispenser Lamp
Ice & Water
Dispenser Button
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Cover, Lamp-R/U
Door rack
Shelf
Automatic
ice maker
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Guide bottle
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Vegetable
drawer/Meat drawer
Conversion Switch
(Meats/Vegetables)
- 20 -
Humidity Switch
PARTS IDENTIFICATION
1. Ref No. : GR-C247, GR-C207
Cover Hinge
Cover PWB
Frame Display
Home Bar
Freezer
Compartment
Refrigerator
Compartment
Door rack
Shelf
Ice Bank
Assembly
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Refreshment center
(optional)
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Conversion Switch
(Meats/Vegetables)
- 21 -
Humidity Switch
Vegetable
drawer/Meat drawer
PARTS IDENTIFICATION
2. Ref No. : GR-B247, GR-B207
Cover Hinge
Cover PWB
Frame Display
Freezer
Compartment
Refrigerator
Compartment
Milk product corner
Door rack
Cover, Lamp-R/U
Shelf
Ice Bank
Assembly
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Door rack
(1 piece or 2 piece)
Folding Shelf
Door rack
Drawer
Vegetable Box
Door rack
Lower Cover
Vegetable
drawer/Meat drawer
Conversion Switch
(Meats/Vegetables)
- 22 -
Humidity Switch
PARTS IDENTIFICATION
3. Ref No. : GR-C247, GR-C207
Cover Hinge
Cover PWB
Home Bar
Freezer
Compartment
Refrigerator
Compartment
Door rack
Shelf
Ice Bank
Assembly
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Refreshment center
(optional)
Door rack
(1 piece or 2 piece)
Folding Shelf
Drawer
Door rack
Vegetable Box
Door rack
Lower Cover
Conversion Switch
(Meats/Vegetables)
Humidity Switch
- 23 -
Vegetable
drawer/Meat drawer
PARTS IDENTIFICATION
4. Ref No. : GR-B247, GR-B207, GR-B197
Cover Hinge
Freezer
Compartment
Cover PWB
Refrigerator
Compartment
Milk product corner
Door rack
Cover, Lamp-R/U
Shelf
Ice Bank
Assembly
Door rack
(1 piece or 2 piece)
Wine Rack
Lamp
Egg Box
Snack Corner
Shelf
(Steel,
T/Glass)
Door rack
(1 piece or 2 piece)
Folding Shelf
Door rack
Drawer
Vegetable Box
Door rack
Lower Cover
Vegetable
drawer/Meat drawer
Conversion Switch
(Meats/Vegetables)
Humidity Switch
- 24 -
Height
Difference
Height
Difference
Height
Difference
Height
Difference
1 Adjusting
Screw
2 Driver
- 25 -
Before Installation
1. The icemaker requires the water pressure of 1.5 8.5kgf/cm2. (It is acceptable if city water fills a cup of
180cc with water for 3 seconds)
2. Install booster pump where the city water pressure is
below 1.5kgf/cm2 for normal operation of water and ice
dispenser.
3. The total length of water pipe shall be less than 12m. Do
not bend the pipe at right angle. If the length is more
than 12m, there will be troubles on water supply due to
water pressure drop.
4. Please install water pipe where there is no heat around.
Valve Feed
Rubber, Packing
Connector, Pipe
Class.
Nomenclature
Remarks
5221JA3001A
Common Use
No Holes
Valve Feed
Water
Connector
4932JA3003A
6631JA3004A
6631JA3004B
3920JA3001B
4932JA3003B
Conversion Connector(W25)
Balance Conectoor(W25)
Packing(23x3t)
6631JA3004C
6631JA3004D
3920JA3001A
4932JA3003C
6631JA3004E
6631JA3004F
3920JA3001C
4932JA3003D
6631JA3004G
6631JA3004H
3920JA3001D
- 26 -
Tape, Teflon
P/No
Convertible
Water
Valve
Connector, Pipe
No Holes
No Holes
No Holes
General Type
Feed
Valve
Pipe Connector A
Feed
Valve
Feed
Valve
Cold Water
How to wind
Sealing Tapes.
Feed
Valve
Feed
Valve
2. Water Supply
2) Check leakage at connecting part, then arrange water
tube and locate the refrigerator at its regular place if
there is no leaking.
Water Tube
Water Tube
Nut
- 27 -
Outternal Filter
1. Filter Fixation
1) Connect feed tube to the filter outlet and water valve connecting tube.
2) Fix the filter at proper place around the sink where it is easy to replace the filter and to receive the cleaning water.
Please consider the length of tube shall be less than 12m when locating filter.
3) When fixing the filter, use fixing plate and cable depending on the surrounding conditions.
Inlet
Fixing Cable
Water Tube
Nut
Fixing Plate
Outlet
Fixing Plate
Hot Water
Cold Water
2. Filter Cleaning
1) Connect feed tube to the inlet of feed valve and filter.
2) Clean the main valve and feed valve with water for at
least one minute until clean water comes out.
Filter Inlet
Filter
Water
- 28 -
Feed Valve
Control box
Control box
Note : Keep it safe to use it later when you do not use the
filter.
Note : Then open the door of the refrigerator and check for
water droppings on the shelf under the filter.
Remove the red cap from the filter and attach the
sticker. Insert the upper part of the filter () after
aligning with the guideline marked on the control box,
and fasten it by turning it clockwise by 90 degrees.
Note : Check that the guideline and the fastening
indication line are aligned.
Substitute
cap
Separation
of red cap
Adhesion
sticker
- 29 -
Ice maker
Test Switch
Too much
Optimum level
Too little
* It is acceptable if the adjusted level of water is a bit smaller than optimum level.
- 30 -
Switch ON
ON
Switch OFF
Water Suppling
S/W1
S/W2
S/W3
Time
OFF
OFF
OFF
6.5 Sec.
ON
OFF
OFF
5.5 Sec.
OFF
ON
OFF
6 Sec.
ON
ON
OFF
7 Sec.
OFF
OFF
ON
7.5 Sec.
ON
OFF
ON
8 Sec.
OFF
ON
ON
9 Sec.
ON
ON
ON
10 Sec.
Optimum level
- 31 -
MICOM FUNCTION
1. Monitor Panel
1-1. GR-P247, GR-P207, GR-L247, GR-L207, GR-L197
Max 5
CRUSH WATER
MIN
FRZ
TEMP
REF
TEMP
Freezer compartment
temperature control Button
Min
5 Max
CUBE
FRZ
Temp
SELECT
Refrigerator compartment
temperature control Button
REF
Temp
2. Description of Function
2-1. Funnction of Temperature Selection
Division
Power Initially On
Change of
Indication Lamp
FRZ
TEMP
Temperature
Control
Freezer
Control
Refrigeration
Control
1st Press
2nd Press
3th Press
4th Press
MAX
MAX
MAX
MAX
MAX
MIN
MIN
MIN
MIN
MIN
REF
TEMP
FRZ
TEMP
REF
TEMP
FRZ
TEMP
REF
TEMP
FRZ
TEMP
REF
TEMP
FRZ
TEMP
REF
TEMP
Medium
Medium Max
Max
Min
Medium Min
-19 C
(-18 C)
<-19 C>
-22 C
(-20.5 C)
<-20.5 C>
-23 C
(-22 C)
<-22 C>
-15 C
-17 C
<-16.5 C>
<-18 C>
3 C
1.5 C
0C
4.5 C
<2 C>
<1 C>
<0 C>
6 C
(7 C)
<4.5 C>
<3 C>
1. When power is initially applied or reapplied after power cut, Medium is automatically selected.
2. When the temperature selection switch in the freezer and refrigerator compartments is pressed, the light is on in the
following sequence:
"Medium" "Medium Max" "Max" "Min" "Medium Min" "Medium"
3. The temperature setting condition of freezer and refrigerator compartments shall not be indicate in the standard model
(GR-P247, GR-P207, GR-L247, GR-L207, GR-L197, GR-C247, GR-C207, GR-B247, GR-B207) when refrigerator or
home bar door is closed.
- 32 -
MICOM FUNCTION
2-2. Control of Variable Speed Fan in the Refrigerator Compartment
1. Fan motor in the freezer compartment shall change from standard to high speed rpm in order to increase cooling speed
and load corresponding speed.
2. High speed rpm is only used for the initial power application and load corresponding operation. But standard rpm is
used in the general working conditions.
3. Fan motor in the freezer compartment operates normally when freezer, refrigerator, or home bar door opens and fan
motor in the freezer compartment operates (the speed changes from high to standard rpm if fan motor operates at high
speed rpm). But fan motor in the freezer compartment stops when refrigerator or home bar door is open and refrigerator
compartment door is closed.
Freezer,
Refrigerator,
or
Home Bar Door
Closed
Open
Closed
Open
Closed
3Times
3Times
3Times
3Times
Buzzer
Within one minute
one minute
30
Seconds
30
Seconds
30
Seconds
- 33 -
MICOM FUNCTION
2-7. Electric Equipment Sequential Operation
Electric equipment such as compressor, defrost heater, cooling fan, step motor damper, etc. operates in the following
sequence when power is initially applied and test is completed in order to reduce noise and parts damage.
Function
Defrost sensor
temperature is
above 45C
(purchased or
house-moving)
When power is initially applied
Defrost sensor
temperature is
below 45 C
(power cut or
service)
Operation Sequence
0.5
POWER sec.
ON
COMP
Operation)
ON
ON
27
sec.
COMP
ON
TEST MODE
Test Mode 2
(Check Freezer
fan )
Test Mode 3
(Forced defrost)
DAMPER
ON
HOME
BAR
HEATER
ON
0.5
8
0.3
5
HOME
HOME
POWER sec. DEFROST sec. DEFROST sec.
sec.
BAR
BAR
HEATER
HEATER
HEATER
HEATER
ON
ON
OFF
ON
OFF
5.6
sec.
Test Mode 1
(Forced Start)
Remarks
TEST
S/W
(Press
Once)
TEST
S/W
(Press
Twice)
TEST
S/W
(Press
Three
Times)
0.3
OTHER sec.
LOADS
OFF
COMP
0.3
sec.
FAN 1170
(Standard
Operation)
ON
COMP
ON
STEP
MOTOR
DAMPER
ON
0.3
0.3
STEP
sec. FAN 1400 sec. MOTOR
(High Speed
Operation)
ON
DAMPER
ON
OFF
FAN 1170
(Standard
Operation)
OFF
Operation)
OFF
0.3
sec.
- 34 -
Operation)
ON
DEFROST
HEATER
ON
0.3
sec.
DAMPER
OPEN
STEP
MOTOR
DAMPER
CLOSE
If switch is pressed
one more or defrost
sensor temperature
is above +5 C, it
returns to test mode
and restarts.
(compressor shall
operate after 7
minutes)
MICOM FUNCTION
2-8. Function of Trouble Diagnosis
1. Function of trouble diagnosis is to make the repair service easy when the refrigerator is out of order during service.
2. The function control button does not work but the recognition sound is heard when the refrigerator is out of order.
3. It returns to normal conditions when trouble code led is off. (reset)
4. Trouble code is indicated by the freezing temperature indicator led in the refrigerator display. All leds except trouble code
are off.
MAX
TROUBLE
CODE INDEX
F4
F3
F2
F1
CRUSH WATER
MIN
FRZ
TEMP
REF
TEMP
CUBE
SELECT
: On
Trouble
Abnormal Freezer
sensor.
l l l
Abnormal Refrigerator
sensor 1 (R1)
(Upper part in the
refrigerator compartment)
l l l
Abnormal Refrigerator
sensor 2 (lower part
in the refrigerator
compartment)
Note 1)
Abnormal Defrost
sensor
F4
F3
F2
F1
l l l
Failed defrosting
5
Note 1)
Abnormal
ice making sensor
Note 1)
Abnormal
ice maker unit
Note 1)
: Normal
l : Off
Defrost
Heater
Step motor
Damper
Standard
RPM
Note 2)
Standard
RPM
Standard
No
RPM defrosting
Standard
RPM
Standard
RPM
Troubles
Freezer sensor short
- 35 -
Compressor
Freezer
Fan
MICOM FUNCTION
Note 1) When open air temperature detecting sensor, refrigerator sensor 2, ice maker unit, ice making sensor are
abnormal, it is not indicated in the trouble code. But it is indicated while checking LED (press freezer and
refrigerator temperature control buttons for more than 1 second at the same time).
A LED On.
Normal :
Room Temperature
Detection Sensor
Abnormal : A LED Off.
Refrigerator Sensor 2
(lower shelf)
Home Bar Sensor
Normal :
B LED On.
C LED On.
The rest of
LEDs are all on
D LED On.
Operation
Contents
Remarks
Test 1
Forced start
Test 2
1. Compressor off.
2. Freezer fan (high rpm) off.
3. Freezer fan (standard rpm) on.
4. Defrost heater off.
5. Medium Weak led in freezer and
refrigerator temperature indicators are on.
6. Step motor damper open condition
(Baffle is closed)
Test 3
1. Compressor is off.
2. Freezer fan off.
3. Defrost heater on.
4. Medium leds in freezer and refrigerator
temperature indicators are on.
5. Step motor damper closed condition
(Baffle is open)
Return to normal
conditions when defrost
sensor is above 5 C.
Forced defrost.
Normal
- 36 -
MICOM FUNCTION
* LED check function- When freezer and refrigerator temperature control buttons are pressed for more than 1 second at the
same time, all LEDS on the display are on. And it returns to the normal conditions when the buttons are released.
* Check of freezer fan rpm variation- Freezer fan speed changes from high speed to standard speed and vice versa for 30
seconds whenever freezer and refrigerator temperature control buttons are pressed at the same time for more than 1
second when freezer fan is in operation and returns to the previous rpm.
- 37 -
Position
Voltage
VA1
220 Vac
CM1
14 Vac
CM2
17 Vac
- 38 -
CE2
12 Vdc
CE4
5 Vdc
Load Types
Measuring Locations(IC 6)
Condition
Refrigerator
Fan Motor
Machine
Defrost
AC Converting
Heater, Plate
Room
Heater
Relay
(W/TANK)
High
Speed
Standard
Speed
No.10
No.11
No.12
No.16
No.13
No.14
ON
Below 1 V
OFF
12 V
POWER
- 39 -
Load Types
Measuring Points(IC 4)
Conditions
Machine
Defrost
Room
Heater
Relay
No.10
No.11
No.12
AC Converting Refrigerator
Home Bar
Refrigerator
Fan Motor
Compartment Lamp
Heater
High
Speed
Standard
Speed
No.16
No.15
No.13
No.14
ON
Below 1 V
OFF
12 V
- 40 -
WATER VALVE
GEARED
MOTOR
SOLENOID
CUBE
ICE
WATER
PILOT
SOLENOID
DISPENSER
HOME BAR
HEATER
Refrigerator
Compartment Lamp
No.15(IC6)
No.10(IC7)
No.11(IC7)
No.12(IC7)
No.16(IC7)
No.14(IC7)
No.15(IC7)
No.13(IC7)
ON
Below 1V
OFF
12V
IC1(Micom) No. 17
Lever S/W
5V
On(Press)
(60Hz)
0V
OFF
5V
- 41 -
CONDITIONS
MEASURING
POINTS
0.05 s
IC1 (No. 50 Pin)
0.2 s
0.1 s
0.4 s
0.5 s
5V
5V
0V
0V
5V
5V
0V
2.63 kz (DING)
2.21 kz (DONG)
0V
OFF
0.5 s
0V
2.63 kz (BEEP)
OFF
0V
MEASURING POINTS
FREEZER /
REFRIGERATOR DOOR
CLOSED
OPEN
* Door opening detecting switch ( A - B) can not detect door opening when switch ( A - B) or lead wire is failed even though
freezer door switch is normal.
* Refrigerator lamp shall not be on when refrigerator door switch can not detect door opening detecting switch ( C - D) or
home bar door switch ( E - F).
- 42 -
The above circuit is fixed in the freezer compartment sensor, refrigerator compartment sensor, ice making sensor, and
defrost sensor. The condition of short or open of each temperature sensor is as follows.
SENSOR
CHECK POINT
POINT A Voltage
FREEZER SENSOR
POINT B Voltage
DEFROST SENSOR
POINT C Voltage
REFRIGERATOR SENSOR 1
POINT E Voltage
REFRIGERATOR SENSOR 2
POINT F Voltage
POINT G Voltage
NORMAL(-30 C ~ 50 C)
SHORT
OPEN
0.5 V~4.5 V
0V
5V
* 12 Vdc shall be applied to No. 10 and 11 terminals of CON6 as duct door heater is always on.
- 43 -
TEST S/W
The above circuit is to designate model by option and inform it to MICOM. The option designation and application standard
for each model is as follows.
Classification
Connection Conditions
Application Standard
Connection
Cut
Domestic
Connection
Cut
OP1
OP2
u This circuit is fixed in the factory before shipment. Do not add or remove option at your discretion.
Motor rotates as rotating magnetic forms on the coils wound on each phase of stator when Micom pin No. 41 applies High
signal to IC6 (TA774AP) and Micom pin No. 42 and 43 produces High and Low signals.
- 44 -
(forward rotation)
#8
#3
(INa)
#6
(INb)
#15
(A)
#10
(B)
#14
(A)
#11
(B)
Refrigerator Compartment
Temperature Compensation
Freezer Compartment
Temperature Compensation
Freezer Compartment
Refrigerator Compartment
Resistance value
(RCF1)
Temperature
Compensation
Resistance value
(RCR1)
Temperature
Compensation
Remarks
180 k
+5 C
180 k
+2.5 C
Compensate to
56 k
+4 C
56 k
+2.0 C
warm
33 k
+3 C
33 k
+1.5 C
18 k
+2 C
18 k
+1.0 C
12 k
+1 C
12 k
+0.5 C
10 k
0 C
10 k
0 C
8.2 k
-1 C
8.2 k
-0.5 C
5.6 k
-2 C
5.6 k
-1.0 C
3.3 k
-3 C
3.3 k
-1.5 C
2 k
-4 C
2 k
-2.0 C
Compensate to
470
-5 C
470
-2.5 C
cool
Reference temperature
Temperature Compensation Table by Resistance Adjustment (the difference compared to the present temperature)
EX) The temperature of refrigerator increases by 1 C if refrigerator compartment compensation resistance is changed
from 10 k to 18 k.
- 45 -
2 k
3.3 k
5.6 k
8.2 k
No
0.5 C
1 C
change Increase Increase
1.5 C
Increase
0.5 C
Increase
1 C
0.5 C
No
3.3 k Decrease Decrease change
10 k
12 k
18 k
33 k
56 k
180 k
2 C 2.5 C
Increase Increase
3 C
3.5 C
4 C
4.5 C
Increase Increase Increase Increase
5 C
Increase
1 C
Increase
1.5 C 2 C
Increase Increase
2.5 C
3 C
3.5 C
4 C
Increase Increase Increase Increase
4.5 C
Increase
0.5 C
Increase
1 C 1.5 C
Increase Increase
2 C
2.5 C
3 C
3.5 C
Increase Increase Increase Increase
4 C
Increase
1.5 C
1 C
0.5 C
No
5.6 k Decrease Decrease Decrease change
0.5 C 1 C
Increase Increase
1.5 C
2 C
2.5 C
3 C
Increase Increase Increase Increase
3.5 C
Increase
2 C
1.5 C
1 C
8.2 k Decrease Decrease Decrease
No
0.5 C
change Increase
1 C
1.5 C
2 C
2.5 C
Increase Increase Increase Increase
3 C
Increase
10 k
2.5 C
2 C
1.5 C
1 C
0.5 C
No
0.5 C
1 C
1.5 C
2 C
Decrease Decrease Decrease Decrease Decrease change Increase Increase Increase Increase
2.5 C
Increase
12 k
3 C
2.5 C
2 C
1.5 C
1 C 0.5 C
No
0.5 C
1 C
1.5 C
Decrease Decrease Decrease Decrease Decrease Decrease change Increase Increase Increase
2 C
Increase
18 k
3.5 C
3 C
2.5 C
2 C
1.5 C 1 C
0.5 C
No
0.5 C
1 C
Decrease Decrease Decrease Decrease Decrease Decrease Decrease change Increase Increase
1.5 C
Increase
33 k
4 C
3.5 C
3 C
2.5 C
2 C 1.5 C
1 C
0.5 C
No
0.5 C
Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease change Increase
1 C
Increase
56 k
4.5 C
4 C
3.5 C
3 C
2.5 C 2 C
1.5 C
1 C
0.5 C
No
0.5 C
Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease change Increase
Present Resistance
470
2 k
Refrigerator
Compartment
(RCR1)
0.5 C
No
Decrease change
0.5
Drop
5 C
4.5 C
4 C
3.5 C
3 C 2.5 C
2 C
1.5 C
1 C
0.5 C
No
180 k Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease Decrease change
Temperature adjustment of refrigerator compartment is conducted by the same way as that of refrigerator.
The temperature compensation of freezer is twice of refrigerator.
This circuit is to input the degree of temperature compensation to MICOM in order to adjust the temperature of
refrigerator.
- 46 -
+1 C
JCR2
+1 C
JCR3
-1 C
JCR4
-1 C
WEAK COOLING
COMPENSATION
JCR3
JCR4
+2 C
-2 C
OVER COOLING
COMPENSATION
JCR1
JCR2
REFRIGERATOR COMPARTMENT
TEMPERATURE COMPENSATION
REMARKS
0 C (FACTORY SHIPPING)
CUT
-1 C
CUT
-1 C
CUT
+1 C
CUT
CUT
CUT
-2 C
CUT
CUT
CUT
CUT
+2 C
0 C
CUT
CUT
CUT
CUT
CUT
CUT
CUT
+1 C
0 C
0 C
CUT
0 C
CUT
CUT
-1 C
CUT
CUT
CUT
+1 C
CUT
CUT
CUT
0 C
The above option circuit is to compensate the refrigerator compartment temperature by cutting during service.
- 47 -
Freezer
Temp
Control
Refrigerator
Temp
Control
Crushed
/Water
/Cube
MAX
CRUSH WATER
MIN
FRZ
TEMP
REF
TEMP
CUBE
SELECT
Freezer
Temp
Control
- 48 -
Refrigerator
Temp
Control
Freezer Sensor
-20 C
22.3 k
77 k
-15 C
16.9 k
60 k
-15 C
13.0 k
47.3 k
-5 C
10.1 k
38.4 k
0 C
7.8 k
30 k
+5 C
6.2 k
24.1 k
+10 C
4.9 k
19.5 k
+15 C
3.9 k
15.9 k
+20 C
3.1 k
13 k
+25 C
2.5 k
11 k
+30 C
2.0 k
8.9 k
+40 C
1.4 k
6.2 k
+50 C
0.8 k
4.3 k
- 49 -
- 50 -
- 51 -
WORK
GR-L247/207
GR-P247/207
GR-L247/207
WORK
- 52 -
GR-P247/207
GR-L247/207
WORK
- 53 -
JCR1
JCR2
JCR3
JCR4
- 54 -
- 55 -
Freezer
Temp
Control
- 56 -
Refrigerator
Temp
Control
Crushed
/Water
/Cube
Refrigerator Compartment
Temperature Compensation
Freezer Compartment
Temperature Compensation
- 57 -
Freezer
Temp
Control
- 58 -
Refrigerator
Temp
Control
Initial Control
Conduct Ice Making Control after supplying water into the ice maker
cube mould by operating water valve.
Test Control
This is for refrigerator assembly line and service. When ice making test switch is pressed,
it operates in the following steps: initial ice ejection water supply control steps.
- 59 -
No
S/W 1
OFF
OFF
OFF
6.5 Sec.
ON
OFF
OFF
5.5 Sec.
OFF
ON
OFF
6 Sec.
ON
ON
OFF
7 Sec.
OFF
OFF
ON
7.5 Sec.
ON
OFF
ON
8 Sec.
OFF
ON
ON
9 Sec.
ON
ON
ON
10 Sec.
REMARKS
3. If water supply quantity setting is changed while power is on, water supplies for the amended time. If DIP switch is
changed during water supply, water shall be supplied for the previous setting time. But it will supply for the amended time
from the next supply.
4. When water supply signal is applied to water and ice valves at the same time during water supply, water shall be supplied
to water valve. If water supply signal is applied to ice valve during water supply, water shall be supplied to both water and
ice valves.
- 60 -
Ice making
Ice Checking
(Original point)
21 sec
Ice Ejection
93 sec
Horizontal
Conditions
83 sec
- 61 -
Lock
Level Retrun
Conditions
- 62 -
No
Failed DC Power
Yes
Yes
Yes
No
Yes
Yes
No
Are ice
ejection and level return
normal when test switch is
pressed for more than 0.5 second?
Does the bell
sound once?
No
No
Normal
- 63 -
Replace water
supply valve
FOWARD
REVERSE
ICE MAKER
STOP SWITCH
The above ice maker circuits are applied to GR-P247, GR-P207 and GR-L247, GR-L207, GR-L197 and composed of ice
maker unit in the freezer and ice maker driving part of main PWB. Water is supplied to the ice maker cube mould through
the solenoid relay for ice valve of solenoid valve in the machine room by opening valve for the set time. Water supply
automatically stops when water supply time is elapsed. This circuit is to realize the functions such as ice ejection of ice
maker cube mould, ice full detection, leveling, ice making temperature detection, etc. Refer to the temperature detecting
circuits of Main PWB for ice making temperature detection. Ice maker test switch input detection is the same as the door
switch input detection circuit of main PWB.
1. It is to force to operate during operation test, service, and cleaning. The test switch is mounted under the automatic ice
maker. The test function starts when the test switch is pressed for more than 0.5 second.
2. Test button does not work during ice ejection and water supply. It works when it is in the horizontal conditions. If cube
mould is full of ice during test function operation, ice ejection control and water supply control do not work.
3. Ice ejection carries out irrespect of ice formation in the ice making tray if test switch is pressed for more than 0.5 second.
Water shall be splashed if test switch is pressed before the water in the mould is completely frozen. Water shall be
supplied while the mould returns to the horizontal conditions after ice ejection. Therefore the problems of ice ejection,
leveling, and water supply can be checked by test switch. When test function performs normally, buzzer sounds and
water supply shall carry out. Check it for repair if buzzer does not sound.
4. When water supply is completed, normal cycle works: Ice Making Ice Ejection Level Return Water Supply.
5. If ice maker stop switch is set to ON, normal cycle operates: Ice Making Ice Ejection Level Return Water Supply.
If it is set to OFF, ice making conducts but ice ejection, level return, and water supply do not work.
- 64 -
CIRCUIT
BASIC TYPE
PWB ASSEMBLY MAIN
PWB ASSEMBLY
DISPLAY
- 65 -
CIRCUIT
CIRCUIT DIAGRAM
DELUXE TYPE
HOME BAR PART(H/BAR-HEATER, DOOR S/W)
CAPACITOR PART, THE PLUG TYPE,
COMPRESSOR EARTH PART
ON CIRCUIT DIAGRAM ARE
SUBJECT TO CHANGE IN
DIFFERENT LOCALITES AND
ACCORDANCE WITH MODEL TYPE.
FUSE PART
YL
(P/NO:3J02447C)
A
B
DEFROST-SENSOR
F-SENSOR
BO
RD
RD
BO
BO
WH
WH
6
5
4
3
2
1
CON1
1
2
3
4
BL
BL
STEPPING
MOTOR
HEATER,SHEET
(DAMPER)
R, BAR DOOR OPEN
PERCEPTION
E C
F D
R2-SENSOR
RT-SENSOR
YL
F-DOOR S/W
YL
RD 12
YL 11
WH 10
BL 9
PR 8
BN 7
BO 6
BO 5
GY 4
GY 3
WH 2
WH 1
BL 10
BN 9
BK 8
YL 7
BO 6
BO 5
GY 4
GY 3
WH 2
RD 1
HALL
IC
ICE MAKER
STOP S/W
ICE MAKER
SENSOR
ICE MAKER
MOTOR
O.L.P
CON2
1 BL/WH
2
3 BK
4 BK
5
6 RD
7
8 RD/WH
9 RD/WH
BL/WH
COMPRESSOR
EARTH PART
BK
BK
PK
SB
GY
PR
BL
WH/RD
YL
BO
RD
BN
WH/BK
HEATER,SHEET
(DUCT-DOOR)
11
10
9
8
7
6
5
4
3
2
1
COMP'
C
S
M
CON5
WH
YL
RD
BN
BO
CON4
1
2
3
4
5
M
COOLING FAN MOTOR
RD/WH
RD/WH
1
2
3
4
5
6
7
8
9
BN
YL
BL/WH
RD/WH
DISP-LAMP
SOLENOID,
WATER VALVE
PILOT
RD
BL
HEATER, CORD
(H/BAR)
(HOME BAR TYPE )
BN
BL
BO
C
BO
BO
R-DOOR S/W
R-LAMP
BO
F
WH
SOLENOID,
DISPENSER
BO
BL
BL
DISPENSER
LEVER S/W
BL
SOLENOID,
WATER VALVE
WATER
WH
ICE
GY
SB
FUSE,MELTING
(72C)
HEATER,CORD-L
BO
RD
RD/WH
WH
PR
CON3
STARTING RD/WH
4
3
P.T.C ASSY
HEATER,SHEATH
1
2
3
4
5
6
7
8
9
2
5
6
9
8
7
6
5
4
3
2
1
BL
RD/WH
RD
CON6
CON101
F-LAMP
CAPACITOR PART
RUNNING RD/WH
PK
PWB ASSEMBLY
DISPLAY
GY
PR
BL
WH/RD
YL
BO
RD
BN
WH/BK
RD
CON9
ICE MAKER
TEST S/W
RD
BL
CON8
HOME BAR
DOOR S/W
BO
GN/YL(GN)
CON7
F-DOOR OPEN
PERCEPTION
BL
BL
RD
SB
M
GY
SOLENOID,
CUBE
GEARED MOTOR
PK
BN
WH
BL
BL
HEATER, PLATE(W/TANK)
BK : BLACK
YL : YELLOW
SB : SKY BLUE
WH/BK : WHITE/BLACK
BN : BROWN
GN : GREEN
PK : PINK
WH/RD : WHITE/RED
BO : BRIGHT ORANGE
PR : PURPLE
GN/YL : GREEN/YELLOW
RD/WH RED/WHITE
- 66 -
GY : GRAY
WH : WHITE
BL/WH : BLUE/WHITE
3854JD1034B
TROUBLE DIAGNOSIS
1. Trouble Shooting
CLAIMS.
1. Faulty start
HOW TO CHECK
* Measuring instrument :
Multi tester
1) No power on outlet.
2) No power on cord.
Bad connection between adapter and outlet. (faulty adapter)
The Inner diameter of adapter.
The distance between holes.
The distance between terminals.
The thickness of terminal.
Bad connection between plug and adapter (faulty plug).
The distance between pins.
Pin outer diameter.
3) Shorted start circuit.
No power on Disconnected copper wire.
power cord.
Terminal disconnected.
Bad sleeve assembly.
Disconnected.
O.L.P is off.
Weak connection.
Short inserted cord length.
Worn out tool blade.
4) During defrost.
- 67 -
TROUBLE DIAGNOSIS
CLAIMS.
2. No cooling.
Residual moisture
in the evaporator.
Air Blowing.
Not performed.
Too short.
Impossible moisture
confirmation.
Low air pressure.
No electric
power on
thermostat.
HOW TO CHECK
Check the clogged
evaporator by heating (as
soon as the cracking sound
begins, the evaporator start
freezing)
Residual moisture.
Insufficient drier
capacity.
Check on package
condition.
Good storage after
finishing.
Residual moisture
in pipes.
During transportation.
During work.
Pipe gaps.
Too large.
Damaged pipes.
Desiccant powder.
Weld oxides.
Drier angle.
- 68 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Check visually.
Inject P/U into drain hose.
Foreign materials
penetration.
Parts
disconnected.
Heater
Sheath
Wire is cut.
- Lead wire.
- Heating wire.
- Contact point
between heating and
electric wire.
Dent by fin evaporator.
Heating wire is corroded
- Water penetration.
Bad terminal connection.
Check terminal
Conduction: OK.
No conduction: NG.
If wire is not cut, refer to
resistance.
P=Power
V=Voltage
R=Resistance
V2
P=
R
V2
R=
P
- 69 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Defrost Sensor.
- Faulty characteristics.
Seat-D(missing, location. thickness).
Structural fault.
Gasket gap.
Air inflow through the fan motor.
Bad insulation of case door.
No automatic defrosting.
Defrost does not return.
Door sag.
Gap.
Bad attachment.
Contraction.
Bad adhesion.
Weak binding force at hinge.
Fan motor.
Door switch.
Self locked.
Wire is cut.
Bad terminal contact.
Faults.
Contact distance.
Button pressure.
Melted contact.
Contact.
Refrigerator and freezer switch reversed.
Button is not pressed. Poor door
attachment.
Door liner
(dimension).
Contraction inner
liner.
Misalignment.
Bad terminal
connection.
P/U liquid leak.
- 70 -
TROUBLE DIAGNOSIS
CLAIMS.
3. Refrigeration
is weak.
HOW TO CHECK
Fan is
constrained.
Insufficient
motor RPM
Faulty fan.
Shorud.
Fan misuse.
Bad shape.
Loose connection. - Not tightly connected.
Insert depth.
Bent.
5) Compressor capacity.
Rating misuse.
Small capacity.
Low valtage.
6) Refrigerant
too much or too little.
7) Continuous operation
- No contact of temperature controller. - Foreign materials.
- 71 -
TROUBLE DIAGNOSIS
CLAIMS.
4. Warm
refrigerator
compartment
temperature.
5. No automatic
operation.
(faulty
contacts.)
3) Poor insulation.
4) Bad radiation.
Food.
5) Refrigerant leak.
6) Inadequate of refrigerant.
7) Weak compressor discharging power.
Different rating.
Small capacity.
6. Dew and
ice formation.
HOW TO CHECK
Gap around gasket. Contraction, distortion, loose, door twisted, corner not
fully inserted.
Food vapor. Storing hot food. Unsealed food.
2) Condensation in the refrigerator compartment.
Insufficient closing.
Door opens
but not closes.
Door sag.
Food hinders door closing.
Gasket gap.
3) Condensation on liner foam.
Cool air leak
Not fully filled.
and transmitted.
- 72 -
TROUBLE DIAGNOSIS
CLAIMS.
6. Dew and
ice formation.
HOW TO CHECK
4) Dew on door.
Dew on the duct door. - Duct door heater is cut.
Dew on the dispense
Recess Heater is cut.
recess.
Duct door is open. / Foreign material clogging.
Dew on the door surface.
Dew on the
gasket surface.
Surface.
Cormer.
P/U liquid contraction.
Liquid shortage.
Liquid leak.
7. Sounds
Chattering sound.
Insulation paper vibration.
Pipe contacts each other. Narrow interval.
No vibration damper. Damping rubber-Q.
Damping rubber-S.
Capillary tube unattached.
- 73 -
TROUBLE DIAGNOSIS
CLAIMS.
7. Sounds
Bad connection.
Partly damaged.
Not connected.
Bad pipe caulking.
Unbalance.
Motor shaft
contact sounds.
Resonance.
Evaporator noise.
Supporter disorted.
Tilted during motor assembly.
- 74 -
HOW TO CHECK
TROUBLE DIAGNOSIS
CLAIMS.
8. Faulty lamp
(freezer and
refrigerator
compartment).
HOW TO CHECK
Low water
level in tray.
9. Faulty internal
voltage(short).
- 75 -
TROUBLE DIAGNOSIS
CLAIMS.
10. Structure,
appearance
and others.
Weak torque of
hinge connection.
Weak gasket
adhesion.
Fixed tape.
Noise during
operation.
Hinge interference.
Malfunction.
2) Odor.
Temperature of
refrigerator
compartment.
High.
Deodorizer.
No deodorizer.
Poor capacity.
Food Storage.
Seal condition.
Store special odorous food.
Long term storage.
Others.
- 76 -
HOW TO CHECK
2-1. Power
Problems
Causes
Checks
Measures
No power on
outlet.
- Check visually.
- Check visually.
Remarks
and adapter.
Fuse blows out. - Short circuit by wrong connection.
- Low voltage products are
connected to high voltage.
- Short circuit by insects.
- Electricity leakage.
- High voltage.
or visually.
- Check the input volt are with tester
low voltage).
its specification.
frequently, reconfirm
- 77 -
2-2. Compressor
Problems
Compressor
Causes
- Faulty PTC.
does not
Checks
- Check the resistance.
Vlaue: is defective.
operate.
Measures
- If resistance is infinite, replace it
with new one.
- If it is not infinite, it is normal.
- Check other parts.
- Compressor is frozen.
Main winding
Power
OLP
It starts as soon as it is
contacted.
Remarks
TROUBLE DIAGNOSIS
2. Faults
2-3. Temperature
Problems
Causes
Checks
High
Poor cool air circulation due to faulty - Lock Check resistance with a
temperature
fan motor.
Measures
Remarks
tester.
in the freezer
0: short.
compartment.
: cut.
is constrained by shroud
deformation).
visually.
Fan icing:
- 78 -
Confirm visually.
Faulty fan motor due to faulty door
switch operation.
broken if cleaning
50mm).
- Check dust on the coils condenser. - Remove the dust with vacuum
cleaner from the coils condenser
while the refrigerator is off.
refrigerator is on.
2-4. Cooling
Problems
High
Causes
Refrigerant leak.
temperature
Checks
Measures
Check sequence
refrigerant.
in the freezer
compartment.
Remarks
Drier must be replaced.
- 79 -
Check frost formation on the surface - Find out the leaking area, repair,
of evaporator in the freezer
compartment.
- If the frost forms evenly on the
surface, it is OK.
- If it does not, it is not good.
High
Causes
Cycle pipe is clogged.
temperature in
Checks
Check sequence.
1. Check temperature of condenser
the freezer
manually.
compartment.
Measures
- Heat up compressor discharging
If it is warm, it is OK.
the refrigerant.
Remarks
pipe is warm.
- 80 -
Check sequence.
(discharge) in compressor.
Check sequence.
TROUBLE DIAGNOSIS
Problems
Causes
Heater does not generate heat as
the heating wire is cut or the circuit
is shorted.
1) Heating wire is damaged when
inserting into the evaporator.
Checks
1. Check the resistance of heater.
0: Short. : Cut.
Tens to thousands : OK.
0: Short. : Cut.
explanations.
repair.
frost is severe.)
2) Put in hot water to melt down frost.
3) Check the water outlet.
- 81 -
Faults:replace.
assembly).
Remarks
Measures
No defrosting
Causes
Melting fuse blows out.
Checks
- Check melting fuse with tester. -
If 0: OK.
2) Bad soldering.
If : wire is cut.
Measures
Faullty parts: parts replacement.
- Check wire color when maeasuring
resistance with a tester.
1) Turn power off.
2) Raise the front side(door side),
duct.
defrosting.)
2. Check by inserting soft copper
- 82 -
assembled parts.
is OK).
Remarks
TROUBLE DIAGNOSIS
Problems
2-6. Icing
Problems
Causes
Checks
Icing in the
refrigerator
compartment.
refrigerator compartment.
- Damper icing.
- Pipe icing.
- Discharging
pipe icing.
are clogged).
- Check icing on the surface of
baffle and cool air path (pipe) after
dissembling the container box.
- Check icing at intake ports of
Measures
- Be acquainted with how to use.
Remarks
- Check the defrost
is caused by faulty
it if it has defects.
defrosting.
- Faulty gasket.
- Replacement should
be done when it
cannot be repaired.
- Faulty assembly.
- 83 -
Causes
- Bad defrosting.
- Cool air
Checks
- Check food storage conditions
visually.(Check clogging at intake
and discharging port of cooling air.)
- Check food occupation ratio in
Measures
- Be acquainted with how to use.
- Check defrost (Check ice on the
Remarks
- Check the parts related
to defrosting if the
problem is caused by
defrosting).
discharging port.
- Basket(rack)
refrigerator compartment.
area.
- Food surface. 2) Bad freezer compartment door
- Icing in the
shute.
- Faulty gasket
- 84 -
- Faulty assembly
compartment.
- Faulty MICOM.
(Check if it is operated
intermittently)
- The Temperature of freezer
compartment is satisfactory, but
over freezing happens in the
refrigerator compartment even
though the notch is set at "weak".
4) Bad defrosting.
- Heater wire is cut.
- Faulty defrost sensor.
- Defrosting cycle
5) User is not familiar with how to
use.
- Door opens.
- High moisture food(water) is stored.
TROUBLE DIAGNOSIS
Problems
2-7. Sound
Problems
"Whizz" sound
Causes
1. Loud sound of compressor
operation.
Checks
1.1 Check the level of the
refrigerator.
1.2 Check the rubber seat
conditions (sagging and aging).
Measures
1) Maintain horizontal level.
2) Replace rubber and seat if they
are sagged and aged.
3) Insert rubber where hand contact
reduces noise in the pipe.
sound).
the structures.
- 85 -
blade damage.
3.2 Check the interference with
structures.
3.3 Check fan motor.
3.4 Check fan motor rubber insertion
and aging conditions.
sound.
9) Leave a clearance if evaporator
pipes and suction pipe touch
freezer shroud.
Remarks
Causes
the refrigerator.
2. Pipes interference and capillary
tube touching in the compressor.
compartment.
3. Compressor stopper vibration.
4. Moving wheel vibration.
5. Other structure and parts
vibration.
Checks
1-1. Remove and replace the
shelves in the refrigerator
1-2. Check light food and container
on the shelves.
2-1. Touch pipes in the compressore
compartment with hands.
2-2 Check capillary tube touches
cover back.
3-1 Check compressor stopper
vibration.
Measures
1) Reassemble the vibrating parts
and insert foam or cushion where
vibration is severe.
2) Leave a clearance where parts
interfere with each other.
3) Reduce vibration with rubber
and restrainer if it is severe.
(especially, compressor and pipe).
4) Replace compressor stopper if it
vibtates severely.
- 86 -
refrigerator.
Remarks
TROUBLE DIAGNOSIS
Problems
Problems
Causes
Checks
Sound "Burping" It happens when refrigerant expands - Check the sound of refrigerant at the
(almost the same at the end of capillary tube.
as animals crying
sound).
initial installation.
Measures
- Check the restrainer attached on the
evaporator and capillary tube weld
Water boiling or
flowing sound.
- 87 -
Sound of whistle
when door
closes.
Remarks
Problems
Food Odor.
Causes
Food (garlic, kimchi, etc)
Checks
- Check the food is not wrapped.
- Check the shelves or inner
wall are stained with food juice.
- Check the food in the vinyl wraps.
- Chedk food cleanliness.
Measures
Remarks
Plastic Odor.
- 88 -
*Deodorizer : option
TROUBLE DIAGNOSIS
2-8. Odor
Problems
Symptom
Causes
Checks
Measures
Bad PCB
All display
Bad connection
Bad connector
Reconnect
electric power.
connection.
connector.
Remarks
Applicable to
cut.
model without
or PCB.
DefectivePCB electric
Defective regulator IC
circuit parts.
(7812, 7805).
terminals.
dispenser.
Replace regulator.
Refer to electric
circuit in circuit
explanation.
- 89 -
damaged.
Applicable to
model with
dispenser.
Abnormal
Bad connection
Reconnect Lead
display LED
operation
connect defective
Defective LED
module.
terminal connection is
contact terminal to
bad.
Lead Wire.
Defective LED.
Replace display
Refer to display
PCB.
circuit in circuit
explanation.
TROUBLE DIAGNOSIS
2-9. Micom
Bad cooling.
Symptom
Causes
Checks
Measures
Freezer
Compressor does
Reconnect Lead
temperature is
not start.
is cut.
with a tester.
Wire.
Defective compressor
Replace relay(RY1
high.
driving relay.
Remarks
Refer to load
driving circuit in
circuit
voltage is normal.
explanation.
Defective freezer
Defective Freezer
Replace freezer
Refer to
sensor.
sensor parts.
sensor.
resistance
characteristics
table of sensor in
circuit
- 90 -
Freezer sensor is
sensor housing
sensor.
housing).
Reconnect lead
motor.
is cut.
with a tester.
wire.
Replace door
(freezer, refrigerator,
switch (freezer,
driving circuits in
home bar).
refrigerator and
circuit
home bar).
explanation.
normal, it is OK.
driving relay.
explanation.
Refer to load
Faulty defrost.
Refer to trouble
functions.
diagnosis
function.
TROUBLE DIAGNOSIS
Problems
Bad cooling
Symptom
Wrong
Causes
Defective AC Damper. Check AC damper
Checks
Measures
Reconnect lead
wire.
Refrigerator
temperature.
Check AC damper
Replace AC damper
part.
repair guide.
or refrigerator control
Remarks
box Assembly.
Check AC damper
Replace relay or
repair guide.
PCB.
PCB.
Refer to single
motor damper
driving circuits
in circuit
explanation.
- 91 -
Foreign materials in AC
Remove foreign
damper baffles
visually.
materials.
Ice formation on AC
Replace AC damper
damper baffles
or refrigerator control
Box Assembly.
Defective refrigerator
Defective refrigerator
sensor
sensor parts.
Replace refrigerator
Refer to sensor
resistance
characteristic
table in circuit
explanation.
Refrigerator sensor is
sensor housing.
sensor.
housing.)
Defective refrigerator
sensor assembly
refrigerator sensor.
condition.
TROUBLE DIAGNOSIS
Problems
Bad defrost.
Symptom
Defrost is not
Causes
Defrost lead wire is cut.
working.
Defective defrost driving relay.
Checks
Measures
Remarks
Reconnect Lead
tester.
Wire.
Refer to load
driving conditions
check in circuit
explanation.
Replace defrost
Refer to sensor
with a tester.
sensor.
resistance
characteristic
table of circuit
explanation.
- 92 -
Defective
Buzzer
buzzer
continuously
rings or door
opening alarm
guide.
Buzzer does
Reconnect lead
display button
circuit in circuit
explanation.
sense even
contact terminal to
button is
lead wire.
pressed.
Key is continuously depressed due to
Adjust or replace
structural interference.
visually.
interfering
structures.
Refer to display
TROUBLE DIAGNOSIS
Problems
Symptom
Causes
Trouble mode indication.
Checks
Check trouble diagnosis function.
Measures
Repair troubles
Remarks
Defective
Buzzer rings
display button.
indication in
Refer to mode
function
button is
explanations.
pressed.
Door Buzzer
Buzzer
continuously
switch.
rings or door
Replace Freezer
opening alarm
switch parts.
guide.
compartment door
switch.
- 93 -
Bad water/ice
dispenser.
are not
dispensed.
Replace photo
coupler IC or PCB.
Replace defective
with a tester.
relay.
Replace defective
dispenser solenoid).
Defective parts associated with ice
dispense (geared motor, cube and
parts.
dispenser solenoid).
Defective relay associated with water
dispense.
Defective parts associated with water
dispenser.
Replace defective
relay.
Check model
with dispenser.
Replace defective
parts.
TROUBLE DIAGNOSIS
Problems
TROUBLE DIAGNOSIS
3. Cooling Cycle Heavy Repair
3-1. The Heavy Repair Standards for Refrigerator with R134a Refrigerant
NO.
1
Items
Pipe and piping
system opening time.
Welding.
N2 sealed parts.
Refrigeration
Cycle.
Unit
Min.
Nitrogen
Pressure.
Confirm N2
leak.
Evacuation
time
Vacuum
degree
Min.
Vacuum
EA
Vacuum
piping
EA
Pipe
coupler
EA
Outlet
(Socket)
Plug
Refrigerant weighing.
Drier replacement.
Leak check.
Torr
EA
Standards
Purposes
Remarks
Pipe:within 1 hour. To protect The opening time should be reduced to a
Comp:within
Moisture
half of the standards during rain and
10 minutes. Penetration. rainy seasons (the penetration of water
Drier:within
into the pipe is dangerous).
20 minutes.
Weld under
To protect - Refet to repair note in each part.
Nitrogen
oxide scale - R134a refrigerant is more susceptible to
atmosphere
formation.
leaks than R12 and requires more care
(N2 pressure:
during welding.
0.1~0.2 kg/cm2)
- Do not apply force to pipes before and
after welding to protect pipe from
cracking.
Confirm air leaking To protect - In case of evaporator parts, if it doesn't
sounds when
moisture
noise when removing rubber cap blow
removing rubber
penetration. dry air or N2 gas for more than 1 min
cap.
use the parts.
Sound:usable
No sound:not usable
More than
To remove
40 minutes.
moisture.
Below 0.03(ref)
Note:Only applicable to the model
equipped with reverse flow protect
plate.
High and low
Vaccum efficiency can be improved by
Pressure sides are
operating compressor during evacuation.
evacuated at the
same time for
models above 200L
Use R134a
To protect The rubber pipes for R12 refrigerant shall
exclusive
mixing of be melted when they are used for R134a
manifold.
mineral and refrigerant(causes of leak).
ester oils.
Use R134a
To protect
cxclusive.
R12 Refrigerant mixing.
R134a exclusive.
R134a exclusive
Use R134a
Do not mix
exclusively.
with R12
Weighing
refrigerant.
allowance:5g
Note:Winter:-5g
Summer:+5g
-Use R134a exclusively To remove
for R134a refrigerator the moisture
-Use R12 exclusively from pipe.
for R12 refrigerator
-Replace drier whenever
repairing refrigerator
cycle piping.
-Do not use soapy
Detect
water for check.
refrigerant
it may be sucked
leak area.
into the pipe by.
NOTE) Please contact Songso company on +82-53-554-2067 if you have inquiry on heavy repair special facility.
- 94 -
TROUBLE DIAGNOSIS
3-2. Summary Of Heavy Repair
Process
Contents
Tools
Trouble
diagnosis
Remove refrigerant
Residuals
Parts
replacement
and welding
Vacuum
Vacuum pump(R134a
exclusively), Manifold gauge.
Refrigerant
charging and
charging
inlet welding
Check
refrigerant leak
and cooling
capacity
Driver(Ruler).
Compressor
compartment
and tools
arrangement
- Remove flux from the silver weld joints with soft brush
or wet rag.(Flux may be the cause of corrosion and
leaks.)
- Clean R134a exclusive tools and store them in a clean
tool box or in their place.
Transportation
and
installation
- 95 -
TROUBLE DIAGNOSIS
3-3. Precautions During Heavy Repair
Items
Precautions
1. Use of tools.
2. Removal of retained
1) Remove retained refrigerant more than 5 minutes after turning off a refrigerator.
refrigerant.
Compressor
Drier
2
Condenser
1 High pressure side
3. Replacement of drier.
1) Be sure to replace drier with R134a only when repairing pipes and injecting refrigerant.
4. Nitrogen blowing
welding.
5. Others.
- 96 -
TROUBLE DIAGNOSIS
3-4. Practical Work For Heavy Repair
Items
Precautions
1. Removal of residual
Evaporator
Low pressure side
refrigerant.
Compressor
Drier
Suction
Refrigent
Intake
Release Condenser
KEYPOINTING
Observe the sequence for
removal of refrigerant.
(If not, compressor oil may
leak.)
1) Remove residual refrigerant more than 5 minutes later after turning off the refrigerator.
( If not, compressor oil may leak inside.)
2) Remove retained refrigerant slowly by cutting first high pressure side (drier part) with a
nipper and then cut low pressure side.
2. Nitrogen blowing
Evaporator
welding.
Drier
Refrigent
Intake
Condenser
KEYPOINTING
Welding without nitrogen
blowing produces oxidized
scales inside a pipe, which
affect on performance and
reliability of a product.
+3
12 Filter
KEYPOINTING
Be sure to check the
inserted length of capillary
tube when it is inserted. (If
too much inserted, a
capillary tube is clogged by
a filter.)
- 97 -
TROUBLE DIAGNOSIS
Items
Precautions
4.Vacuum degassing.
Evaporator
Suction pipe
Compressor
Drier
Condenser
3
2
Low
pressure
High
pressure
Blue
Yellow
Red
Vaccum
Pump
KEYPOINTING
- If power is applied
during vacuum
degassing, vacuum
degassing shall be
more effective.
Pipe Connection
Connect a red hose to the high pressure side and a blue hose to the
low pressure side.
Vacuum Sequence
Open , valves and evacuate for 40 minutes. Close valve .
- Operate compressor
while charging
refrigerant. (It is
easier and more
certain to do like
this.)
5.Refrigerant charging.
Charging sequence
1) Check the amount of refrigerant supplied to each model after completing vacuum
degassing.
2) Evacuate bombe with a vacuum pump.
3) Measure the amount of refrigerant charged.
- Measure the weight of an evacuated bombe with an electronic scale.
- Charge refrigerant into a bombe and measure the weight. Calculate the weight of
refrigerant charged into the bombe by subtracting the weight of an evacuated bombe.
Indicate the weight of
an evacuated bombe
R134a
KEYPOINTING
- Be sure to charge
the refrigerant at
around 25C.
- Be sure to keep -5g
in the winer and
+5g in summer
- 98 -
TROUBLE DIAGNOSIS
Items
Precautions
Evaporator
Compressor
Drier
Condenser
Bombe
4) Refrigerant Charging
Charge refrigerant while operating a compressor as shown above.
5) Pinch a charging pipe with a pinch-off plier after completion of charging.
6) Braze the end of a pinched charging pipe with copper brazer and take a gas leakage test
on the welded parts.
6. Gas-leakage test
* Take a leakage test on the welded or suspicious area with an electronic leakage tester.
7. Pipe arrangement
in each cycle
Drier
Molecular Pipe
Molecular
Sieves
+3
12 - mm
0
7) Make sure that the inner diameter should not be distorted while cutting a capillary tube.
8) Be sure that a suction pipe and a filling tube should not be substituted each other during welding. ( High efficiency
pump.)
- 99 -
TROUBLE DIAGNOSIS
3-6. Brazing Reference Drawings
1) Asia / Middle-East Africa
PIPE ASSEMBLY
HOT LINE
(Refrigerator)
Copper Brazer
CAPI - TUBE
PIPE ASSEMBLY
HOT LINE
(Freezer)
Copper(Silver)
Brazer
DRIER ASSEMBLY
Copper(Silver)
Brazer
Silver Brazer
Copper
Brazer
PIPE ASSEMBLY
JOINT
Copper Brazer
Copper Brazer
Coppper Brazer
Copper Brazer
CAPI - TUBE
Copper(Silver)
Brazer
DRIER ASSEMBLY
Silver Brazer
Copper
Brazer
Copper Brazer
PIPE ASSEMBLY
JOINT
Copper Brazer
- 100 -
Coppper Brazer
TROUBLE DIAGNOSIS
4. HOW TO DEAL WITH CLAIMS
4-1. Sound
Problems
"Whizz" sounds
"Click" sounds
"Clunk" sound
Explain that it comes from the compressor when the refrigerator starts.
When the refrigerator operates, the piston and motor in the compressor rotate
at 3600RPM. This sound is caused by the vibration of motor and piston when
they start and finish their operation. This phenomena can be compared with that
of cars. When the car engine ignites and starts to rotate, the loud sound
becomes gradually quiet. When the engine stops, it stops with vibration.
Vibration sound
Check the sound whether it comes from the pipes vibration and friction.
Insert rubber or leave a space between pipes to avoid the noise.
Fix the fan blade if the noise is due to the collision of fan and shroud.
Fix the drip tray if it is loosened.
Sound depends on the installation location.
Sound becomes louder if the refrigerator is installed on a wooden floor or near a
wooden wall. Move it to the another location.
If the refrigerator is not leveled properly, a small vibration can make a loud
sound. Please adjust the level of the refrigerator.
- 101 -
TROUBLE DIAGNOSIS
Problems
"Click" sounds
Explain the principles of ice supply and procedure of crushed ice making in a
dispenser.
When ice cube button is pressed, ice stored in the ice bank is moved by a Helix
Pusher and dispensed. If crushed ice button is pressed, the cube ice is
crushed. When this happens, ice crushing and hitting ice bank sounds are
heard.
- 102 -
TROUBLE DIAGNOSIS
4-2. Measures for Symptoms on Temperature
Problems
Refrigeration is weak.
- 103 -
TROUBLE DIAGNOSIS
4-3. Odor and Frost
Problems
- 104 -
TROUBLE DIAGNOSIS
4-5. Others
Problems
When the refrigerator compartment door is open and close, the freezer
compartment door moves up and down.
When the refrigerator compartment door is open and close, fresh air comes into
the freezer compartment and moves up and down the freezer compartment
door.
Door opens too easily.
There is a magnet in the gasket rubber so that it is ok. if door is securely closed
without a gap. It can be open easily if the foods in the refrigerator or freezer
compartments hold the door open.
A door does not close properly.
If the rear side of the refrigerator is raised higher than front side, door shall not
be easily closed. Adjust the level of refrigerator with levelling screws.
- 105 -
1
2
A
Cover, Hinge
Connecting
2 Line
1
Earthing
Cord
(2) Turn hinge lever in arrow A direction until it is
loosened and take it out in arrow B direction.
Lever, Hinge
A
B
- 106 -
2. HANDLE
1) Put blade screwdriver into a groove on the side of a
Deco handle and lift up a little bit in arrow direction
and push up with hand in arrow direction and
disconnect.
4. ICEMAKER ASSEMBLY
Handle, Deco
1. Dispenser Model
1) How to disassemble:
(1) Remove ice bank from the freezer compartment.
(2) Loosen two screws on the upper part of icemaker
bracket.
(3) Disconnect icemaker bracket so that it can slide
forward.
(4) Disconnect icemaker housing and sensor housing.
(5) Disconnect icemaker horizontally by pressing bracket
hook part. ( Dont disassemble further. The set value
may be changed.)
2) How to assemble : The assembly is the reverse order of
the above disassembly.
Hook
Screw
Lever
Tray, Ice
Insulation
Sensor
Cover, Sensor
- 107 -
Funnel Assembly
Funnel
Assembly
Button
Solenoid Assembly
Holder
Lever
Cap Assembly,
Duct
Heater, Sheet
Spring
Lever,Dispenser
Solenoid Assy
- 108 -
10
8
17
15
COVER, DISPENSER
FUNNEL ASSEMBLY
SWITCH, MICRO
FRAME, FUNNEL
13
12
14
11
16
10 LEVER(SWITCH)
11 FUNNEL
12 RUBBER, FUNNEL
4
13 SWITCH, ROCKER
24
14 SOLENOID ASSEMBLY
15 SPRING
16 HOLDER, LEVER
17 CAP, DUCT
23
19 LEVER, DISPENSER
22
20 RUBBER, CAP
21
21 BUTTON ASSEMBLY
22 BUTTON
23 HOLDER, BUTTON
24 DECO, DRAIN
19
18
21
- 109 -
11
10
7. HOME BAR
9
8
11
5
1.8
1.8
8
7
10
5.0
6
4
8 ARM ASSEMBLY
3 SCREW MACHINE(HINGE-H/B)
9 STOPPER
11 SCREW MACHINE(HINGE-H/B)
6 CAP, ARM
- 110 -
EXPLODED VIEW
FREEZER DOOR PART: GR-P247, GR-P207, GR-L247, GR-L207, GR-L197
200A
206C
206B
202A
206A
205A
205A
205C
210A
205D
205F
210B
210C
205C
205B
205B
210C
201A
203A
- 111 -
206E
EXPLODED VIEW
FREEZER DOOR PART: GR-C247, GR-C207, GR-B247, GR-B207, GR-B197
200A
206C
206B
202A
206A
205A
205A
205C
210B
205D
205F
210B
210B
205C
205B
205B
210C
210C
201A
206E
203A
- 112 -
EXPLODED VIEW
Ref No. : GR-P247, GR-P207, GR-C247, GR-C207
REFRIGERATOR DOOR PART
* : Optional part
230A
205A
241A
206D
241B
*
147B*
236A
147C
232A
147A
239A
205F
243A
206B
240A
205A
264B
205C
402B
266A
266C
262A
617A
265A
261A
267A
264C
205B
260A
264A
243A
205D
240B
267A
266B
266C
265A
240C
263A
205C
263B
266B
205B
231A
233A
240C
206F
- 113 -
EXPLODED VIEW
Ref No. : GR-L247, GR-L207, GR-L197, GR-B247, GR-B207, GR-B197
REFRIGERATOR DOOR PART
* : Optional part
230A
241A
206D
241B
236A
*
147B*
147C
232A
239A
147A
243A
205A
206B
240A
205A
205C
205F
243A
240A
205D
240C
205B
205C
205B
231A
233A
240C
206F
- 114 -
EXPLODED VIEW
FREEZER COMPARTMENT
* : Optional part
131B
101A
270A
131A
271B
120A
271A
137B
137A
131E
131B
131A
136C
403A
402A
136C
136B
135A
136A
131D
131C
152A
120D
132A
400A
120D
302B
401A
128C
130A
120B
128E
128D
120B
128F
120B
120B
272A
120C
103A
408A
135B
105B
125A
312A
126A
- 115 -
EXPLODED VIEW
REFRIGERATOR COMPARTMENT
* : Optional part
101B
140A
146A
270B
271B
271C
141A
626C
141B
626B
626A
171A
115A
171B
115B
116A
402A
115C
151A
170A
624C
141D
152A
151C
401A
149C
177A
151B
142A
162A
177B
155A
150A
166C
162B
272B
166B
166A
165A
103A
161D
624A
161A
161C
160A
- 116 -
EXPLODED VIEW
ICE & WATER PART
* : Optional part
622A
625A
618A
616E
616F
616G
616D
623A
627A
624B
623A
or
623B
619A
404A
619A
612A
610A
612C
610A
600A
611A
611B
607A
612B
602A
611C
605A
616A
604A
616C
611A
616A
603B
616B
601A
603A
615A
404B
613A
621B
600A
614A
607A
602A
606A
605A
604A
601A 603B
603A
- 117 -
*
611D
EXPLODED VIEW
MACHINE COMPARTMENT
* : Optional part
406A
502A
410H
410G
505A
*
303A
500A
303B
502B
303C
304A
303D
313A
310B
300A
307A
307A
317A
301A
317B
104A
306A
308B
309A
309B
305A
403B
310A
309C
305B
305C
308C
308A
305C
305B
- 118 -
EXPLODED VIEW
DISPENSER PART
277A
278A
278C
402C
278B
276A
275A
278F
278E
405A
275D
278D
276B
401C
275C
275B
501A
281A
280C
280B
280A
279A
207A
- 119 -
P/No. 3828JD8686S