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PV Elite 2012 Licensee: PETRA FABRICATORS SDN BHD

FileName : TRUNNION CALC ---------------------------------


Leg & Lug Analysis Trunnion Item: 1 3:16p Aug 15,2013

237

Input Echo, Leg & Lug Item 1, Description: Trunnion

Design Internal Pressure 5.00 MPa
Design Temperature for Attachment TEMP 80.00 C
Vessel Outside Diameter OD 862.800 mm.
Vessel Wall Thickness Ts 25.0000 mm.
Vessel Corrosion Allowance Cas 0.0000 mm.
Vessel Material SA-240
Vessel Material UNS Number S31803
Vessel Allowable Stress at Design S 177.20 N./mm^2
Analysis Type: Trunnion

Empty Weight of Vessel Wemp 37370.20 N
Operating Weight of Vessel (vertical load ) W 0.00 N

Trunnion Material SA-312 TP316L
Trunnion Material UNS Number S31603
Trunnion Yield Stress SY 151.50 N./mm^2
Trunnion Outside Diameter TOD 168.300 mm.
Trunnion Thickness TTHK 18.2600 mm.
Trunnion Length TL 200.0000 mm.
Bail/Sling Width TT 100.0000 mm.
Pad Outside Diameter POD 300.000 mm.
Pad Thickness PTHK 13.0000 mm.
Ring Outside Diameter Rod 300.00 mm.
Ring Thickness Rthk 15.00 mm.
Trunnion Type Hollow
Lift Orientation Vertical
Impact Factor Impfac 2.00

Force Along Vessel Axis Fax 29891.07 N
Force Normal to Vessel Fn 0.00 N
Force Tangential to Vessel Ft 0.00 N
Perform WRC-107 Analysis on the Trunnion Yes

Occasional Load Factor (AISC A5.2) Occfac 1.00


Results for Trunnions, Description : Trunnion

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((29891.07 ^2 + 0.00 ^2)^1/2) * 2.00
= 59782.14 N

Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 168.30 ^4 - 131.78 ^4) / (32.0 * 168.30 )
= 292087.47 mm.^3

Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.000* Tlf
= ( 200.00 - 0.5 * 100.00 )/1.000 * 59782.14
= 8970.96 N-m

Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.000/ Z
= 8970.96 *1.000/ 292087.47
= 30.70 N./mm^ [Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (99.99)

Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD - TID)
= 3.14 /4 * ( 168.30 - 131.78)
= 8607.12 mm

PV Elite 2012 Licensee: PETRA FABRICATORS SDN BHD
FileName : TRUNNION CALC ---------------------------------
Leg & Lug Analysis Trunnion Item: 1 3:16p Aug 15,2013

238
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 59782.14 / 8607.12
= 6.95 N./mm^ [Passed] SSC < 0.4 * SY * Occfac (60.60)

Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA
= 30.70 / 99.99 + 6.95 / 60.60
= 0.42 [Passed] UCHK, Must be less than 1.

Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 168.30 * 100.00
= 16830.00 mm

Trunnion Bearing Stress [SBEC]:
= Tlf / Tbca
= 59782.14 / 16830.00
= 3.55 N./mm^ [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (113.62)

Results of WRC-107 Analysis on the trunnion:

Note: This following Stress Analysis assumes that the Trunnion
passes through the pad and is welded to the shell via a groove weld.
Additionally the re-pad is welded to the shell at the outside
edge via a fillet weld.

WRC 107 Stress Calculation for OCCasional loads:
Radial Load P 0.0 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL 59782.1 N
Circumferential Moment MC 0.0 N-m
Longitudinal Moment ML 8971.0 N-m
Torsional Moment MT 0.0 N-m

Dimensionless Parameters used : Gamma = 11.19

Dimensionless Loads for Cylindrical Shells at Attachment Junction:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.173 4C 1.973 (A,B)
N(PHI) / ( P/Rm ) 0.173 3C 1.754 (C,D)
M(PHI) / ( P ) 0.173 2C1 0.091 (A,B)
M(PHI) / ( P ) 0.173 1C 0.121 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.173 3A 0.313 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.173 1A 0.098 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.173 3B 1.142 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.173 1B 0.049 (A,B,C,D)

N(x) / ( P/Rm ) 0.173 3C 1.754 (A,B)
N(x) / ( P/Rm ) 0.173 4C 1.973 (C,D)
M(x) / ( P ) 0.173 1C1 0.124 (A,B)
M(x) / ( P ) 0.173 2C 0.091 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.173 4A 0.472 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.173 2A 0.056 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.173 4B 0.315 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.173 2B 0.078 (A,B,C,D)


Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction
------------------------------------------------------------------------
| Stress Values at
PV Elite 2012 Licensee: PETRA FABRICATORS SDN BHD
FileName : TRUNNION CALC ---------------------------------
Leg & Lug Analysis Trunnion Item: 1 3:16p Aug 15,2013

239
Type of | (N./mm^2 )
---------------|--------------------------------------------------------
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 0 0 0 0 0 0 0 0
Circ. Bend. P | 0 0 0 0 0 0 0 0
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | -8 -8 8 8 0 0 0 0
Circ. Bend. ML | -24 24 24 -24 0 0 0 0
|
Tot. Circ. Str.| -33.2 16.0 33.2 -16.0 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Long. Memb. P | 0 0 0 0 0 0 0 0
Long. Bend. P | 0 0 0 0 0 0 0 0
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | -2 -2 2 2 0 0 0 0
Long. Bend. ML | -39 39 39 -39 0 0 0 0
|
Tot. Long. Str.| -41.7 37.0 41.7 -37.0 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 -5 -5 5 5
Shear MT | 0 0 0 0 0 0 0 0
|
Tot. Shear| 0.0 0.0 0.0 0.0 -6.0 -6.0 6.0 6.0
------------------------------------------------------------------------
Str. Int. | 41.73 36.98 41.73 36.98 11.90 11.90 11.90 11.90
------------------------------------------------------------------------

Dimensionless Parameters used : Gamma = 16.76
Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.313 4C 2.327 (A,B)
N(PHI) / ( P/Rm ) 0.313 3C 1.550 (C,D)
M(PHI) / ( P ) 0.313 2C1 0.032 (A,B)
M(PHI) / ( P ) 0.313 1C ! 0.060 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.313 3A 0.721 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.313 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.313 3B 1.719 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.313 1B 0.024 (A,B,C,D)

N(x) / ( P/Rm ) 0.313 3C 1.550 (A,B)
N(x) / ( P/Rm ) 0.313 4C 2.327 (C,D)
M(x) / ( P ) 0.313 1C1 0.058 (A,B)
M(x) / ( P ) 0.313 2C ! 0.033 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.313 4A 1.440 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.313 2A 0.038 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.313 4B 0.694 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.313 2B 0.041 (A,B,C,D)


Note - The ! mark next to the figure name denotes curve value exceeded.


Stress Concentration Factors Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad
------------------------------------------------------------------------
| Stress Values at
Type of | (N./mm^2 )
---------------|--------------------------------------------------------
PV Elite 2012 Licensee: PETRA FABRICATORS SDN BHD
FileName : TRUNNION CALC ---------------------------------
Leg & Lug Analysis Trunnion Item: 1 3:16p Aug 15,2013

240
Stress Load| Au Al Bu Bl Cu Cl Du Dl
---------------|--------------------------------------------------------
Circ. Memb. P | 0 0 0 0 0 0 0 0
Circ. Bend. P | 0 0 0 0 0 0 0 0
Circ. Memb. MC | 0 0 0 0 0 0 0 0
Circ. Bend. MC | 0 0 0 0 0 0 0 0
Circ. Memb. ML | -11 -11 11 11 0 0 0 0
Circ. Bend. ML | -16 16 16 -16 0 0 0 0
|
Tot. Circ. Str.| -27.2 4.8 27.2 -4.8 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Long. Memb. P | 0 0 0 0 0 0 0 0
Long. Bend. P | 0 0 0 0 0 0 0 0
Long. Memb. MC | 0 0 0 0 0 0 0 0
Long. Bend. MC | 0 0 0 0 0 0 0 0
Long. Memb. ML | -4 -4 4 4 0 0 0 0
Long. Bend. ML | -26 26 26 -26 0 0 0 0
|
Tot. Long. Str.| -31.5 22.4 31.5 -22.4 0.0 0.0 0.0 0.0
------------------------------------------------------------------------
Shear VC | 0 0 0 0 0 0 0 0
Shear VL | 0 0 0 0 -5 -5 5 5
Shear MT | 0 0 0 0 0 0 0 0
|
Tot. Shear| 0.0 0.0 0.0 0.0 -5.1 -5.1 5.1 5.1
------------------------------------------------------------------------
Str. Int. | 31.46 22.40 31.46 22.40 10.15 10.15 10.15 10.15
------------------------------------------------------------------------

SUMMARY OF RESULTS:

Trunnion unity check value: 0.4217

Actual Allowable Pass/Fail
Bending Stress (N./mm^2) 30.70 99.99 Pass
Shear Stress (N./mm^2) 6.95 60.60 Pass
Bearing Stress (N./mm^2) 3.55 113.62 Pass


Vessel Maximum Stress Intensity Comparison:
At Nozzle Edge: 41.73 Allowable: 1.5 * S: 265.80 N./mm^2 [Passed]
At Pad Edge : 31.46 Allowable: 1.5 * S: 265.80 N./mm^2 [Passed]

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