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Conversion of qurrayah open cycle power plant to Combined cycle power plant, Project C Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012 Pg 1 Saudi Electric Company Arabian Bemco Contracting Co. Ltd.
Исходное описание:
Оригинальное название
Method Statement for CW INTAKE SCREEN WASH WATER SYSTEM FLUSHING BL.1~5.pdf
Conversion of qurrayah open cycle power plant to Combined cycle power plant, Project C Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012 Pg 1 Saudi Electric Company Arabian Bemco Contracting Co. Ltd.
Conversion of qurrayah open cycle power plant to Combined cycle power plant, Project C Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012 Pg 1 Saudi Electric Company Arabian Bemco Contracting Co. Ltd.
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 1 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
Check list for Method Statement:
METHOD STATEMENT FOR CW SCREEN WASH WATER PIPING SYSTEM FLUSHING , BLOCK 1234&5
No. Items Checked By Contractor Before Submitting for Approval Checked By SEC/ LI when Received 1 Name and detail of person from contractor responsible for the supervision of works. Page-5: Paragraph 5
2 Brief Description of the work to be carried out. (detail methodology under item 12) Page-5: Paragraph 1
3 Detail Program of work showing timing, sequence and order of activities on daily basis. N/A
4 Plant and Resource Utilization (Listing daily usage of Plant and Resource for the period of works.) N/A
5 Identification of work Area (sketch, showing operation area, storage area, vehicle and plant movement area). If any crane or lifting equipment are used J ib radius and lifting plan. N/A
6 Access and egress to work area (sketch indicating boundaries of work area). N/A
7 Proposed Method of cordoning and fencing of the work area (sketch). N/A
8 Provision of access to Plant Operators and pedestrian through the work area if required (sketch indicating access routes). N/A
9 Provision of reduction of noise, dust, vibration and other pollutions. N/A
Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 2 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
10 Provision of protection of existing plant and installation from damage from adjacent construction activities (sketch). N/A
11 Provision of temporary work at the necessary calculations for shoring of existing foundation, structure adjacent to construction works (drawings and calculations sheets). N/A
12 Detailed description of the Methodology of carrying out the works. Page-5 to 8: Paragraph 8
13 Emergency and safety plan specific to the work place. Page-5: Paragraph 7
14 Risk assessment Page-4: Paragraph 6
15 Requirement of all the relevant permits. N/A
16 Inspection and test plan. N/A
For Contractor: For SEC/ LI: Name: Name: Date: Date: Signature: Signature:
Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 3 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
TABLE OF CONTENTS
Pages Checklist for Method Statement 1. SCOPE 4 1-3 2. DEFINITIONS 4 3. APPLICABILITY 4 4. EFFECTIVE DATE 4 5. RESPONSIBILITIES 4~5 6. SAFETY 5 7. PREPARATION FOR FLUSHING 5 8. FLUSHING PROCEDURE 6~7 9. RESTORATION 7 10. TEMPORARY EQUIPMENT & MATERIAL LIST 8 11. ATTACHMENTS 8~9
Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 4 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
METHOD STATEMENT FOR CW INTAKE SCREENS WASH WATER PIPING SYSTEM FLUSHING
( BLOCK 1,2,3,4 &5 ) 1. The scope of work for flushing shall be limited to the identification of, and the definition of the system to be flushed. Flushing pressure will be at minimum 3bars @ approximately 0.9 m/s .The preparation of detailed flushing plans for each system, supervision of execution of the activity, followed by inspection and acceptance of the completed work.
SCOPE: 2. As a pre-commissioning activity, flushing can be defined as the act of pumping water, in sufficient quantity and velocity, through a given section of pipe or piping, such that the flow of water through the system will forcibly remove any loose rust, mill scale or construction debris from the system.
DEFINITIONS: 3. This Work Instruction shall be applied to Qurayyah Combined Cycle Power Plant for CW Screen Was Water System Piping , Block 1234&5.
4. APPLICABILITY: EFFECTIVE DATE: This work Instruction will take effect from SEC/LI approval issuing date. 5. Engineer/Superintendent/Supervisor shall be responsible for site activities and implementation of Quality and HSE plan during construction. Also, responsible for coordination and management of all equipment related activities at site. RESPONSIBILITIES: 5.1 Construction Manager/ Area Manager The Construction Manager/Area Manager shall be responsible for the coordination and management of all erection activities at site and coordination with the client/other contractor. 5.2 Engineer/ Superintendent/ Supervisor Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 5 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
5.3 QA/ QC Manager, QA/ QC Inspector QA/QC Manager shall be responsible for all QA/QC activities of all project. He shall be interacting with QA/QC manager of client related to all mechanical activities and he shall be responsible for Non conformance management. QA/QC inspector shall be responsible for site QA/QC activities, coordination with client for all equipment inspection activities. 5.4 H.S.E Manager/ Safety Officer HSE Manager takes responsibility of all HSE activities at site. Safety Officer shall ensure that work is carried out in safe manner and also ensure that toolbox talks meeting are conducted by concerned supervisor and shall ensure proper mode of communication in case of emergency. 6. SAFETY: Barricade all the piping , systems , circuits or sections which is going to be flushed.
Keep a safe distance for flushing crew. Release all the air that are trapped in the piping system , circuits or sections and ensure that it is filled with water only.
7. Temporary Loop PREPARATION FOR FLUSHING 7.1 Complete items on System Flushing Checklist from ITP, including clearance by Construction, quality and safety. 7.2 Use marked-up P&ID drawing of the system for the flushing package to prepare the system for flushing. Attachment drawing with temporary loop marked will be provided. Design Parameters Marked-up will be done. Valve Position Valve position in the drawing will be highlighted and attached. Temporary Strainer Specifications Conical Type Strainer, Stainless Steel , 3mm wire mesh will be used in this procedure. Bill of Materials Lists of temporary materials will be attached on the system that will be flushed.
7.3 Remove all orifices and isolate all instrumentations 7.4 Make by-pass arrangements per the flushing P&ID. 7.5 Check the inline equipment which has to be removed for flushing and replaced with temporary spool. Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 6 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
7.6 Fabricate temporary spools piece, gaskets, blanks and blind flanges where it is required. 7.7 Remove all sensing line of the self regulating pneumatic valve during flushing. 7.8 Pumps to be used for temporary or permanent must have the proper power supply or petrol if manually operated will be use for flushing the system. 7.9 Change pump suction strainer and of equipments to temporary strainer. 7.11 Check all pipe supports and pipe shoes are properly installed. 7.12 Make a walk-down on the system to be flushed with Safety , Quality and Construction to confirm everything is set-up as planned. 7.13 Check that the working area cleaned and free from any safety hazard. 7.14 Once all the preparation and checking works are completed, flushing package System is ready for water filling.
8. 8.1.1 Flushing Medium FLUSHING PROCEDURE : Potable water or plant water as approved shall be used as flushing medium. 8.1.2 Flushing Steps Flushing of the system shall follow these steps: 8.1.3 Water filling should be carried out in the system, during the filling of water, the vent valve should be in open position to release the air inside the pipe and it should be located at the highest point of the flushed system. To ensure the system is properly filled with water, the filling should be carried-out until water overflow from the vent valve. Once the pipes are filled then close the vent valve. 8.1.4 Preliminary checks of the system has to be carried out initially by gravity flushing to remove dirt, dust, sand and other debris by opening one end of the system preferably the connection before the filter. 8.1.5 Start the flushing pump and check any flange joint leaking, tighten the bolts until leakage stop. Any leak on laminated joint, adhesive bonded joint, butt & wrap lamination joint, put a mark on these joint to identify for the repair work. Before starting the repair work of the leaked joint, the pressure in the system has to be released and drain out of the water. 8.1.6 When the repair works has been completed then starts to refill water into the systems as per step 1 and recheck all the joints to ensure that the leaks are arrested. Re-start system flushing. 8.1.7 Continue flushing the system to achieve the required acceptance criteria, keep note on the frequency of the filter cleaning.
Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 7 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
8.1.8 The flushed water will be discharge on the temporary drain line as shown on the attached marked up P&ID or by connecting to a Fire hose 80mmdia and routed to the nearest floor drains in the structure or to safe location in the area. 8.1.9 Process for Flushing Inspection The flushing of the system will be carried out in the presence of the Client Representative and the QA/QC engineer who will witness the result of the flushing for signature acceptance. The whole process is to be recorded and will be signed by all the witness party.
8.1.10 Submit RFI for the line check prior to flushing. Include flush boundary highlighted P&ID. 8.1.11 J oint site walk-down with client. 8.1.12 Create punch lists for Flushing. 8.1.13 Clear punch lists (by Construction). 8.1.14 Submit RFI for flushing piping system. Conduct flush. 8.1.15 Complete and sign System Flushing Report from ITP. 8.1.16 Submit Flush Records to Commissioning to include in Documentation Package. 8.1.17 Acceptance Criteria In general , for a period of not less than 5minutes a clear water (with NO 8.1.18 Flow Measurement dirt, sand ,debris or foreign objects ) must be discharged. Flow will be calculated based on pump discharge pressure and pump curve. 9. After flushing is completed, system should be thoroughly drained with all high point vents open. RESTORATION : Remove the temporary spools and reinstall all inline equipment which have been removed for flushing and replace all temporary gaskets and make ready for operation.
10. S. N. List of Temporary Equipment & Materials : Description Size Quantity Remarks 1 Diaphragm Metering Pump: 2 nos. Conversion of Qurrayah Open Cycle Power Plant To Combined Cycle Power Plant , Project C
Method Statement For CW Screen Wash Water Piping System Flushing Block 1,2,3,4 &5 Doc.No : 306211127-000-4PR-00 REV.: 00 DATE : 01 AUGUST 2012
Pg 8 Saudi Electric Company | Arabian Bemco Contracting Co. Ltd.
Q=980 liters/m; H=20 Meter; =80mm; Pmax=10bar 2 Water Supply Tanker 5 m3 capacity 1 nos. 3 Flexible Hose pipe 10 meters length, 80mm size with flange 5nos. 4 Temporary bolts and gaskets To be supplied in various sizes and rating
5 Manual pressure pump 1 no. 6 Vents and Drain valves As required 7 Leather Hand Gloves L, XL 12 pairs 8 Cotton Gloves L,XL 12nos. 9 Safety Goggles 5 nos. 10 Calibrated Pressure Gauge 0-10 bar 2 nos. 11 Hose Clamps for 80 mm hose 10 nos. 12 All Temporary Spools and tools As required. 13 100mmdia Temporary Conical Strainer , SS, 3mm mesh 10 nos.
11. System Flushing Check lists from ITP ATTACHMENTS : ITP No.: 30621127-000-4QC-015-000 System Flushing Report from ITP ITP No.: 30621127-000-GIP-00027/000 Marked-Up P&ID QCCPP ,CW Screen Wash Water Piping System EE- 01991 sh.01 ~ 04 rev.E