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ODU AMC

ODU Advanced Military Connector

www.odu.de

ODU AMC
ODU AMC Advanced Military Connector

Applications
Defence and security
PTT and PRR systems
Ruggedized computers and hand-helds
Nightvision
Power supply
Dismounted soldier
Unmanned systems
Land vehicles
Software defined radios.

Features
Low weight
Compact design
Easy to handle
Watertight
Easy-Clean
Robust
MIL approved.

All shown connectors are according to


DIN EN 61984:2009 connectors without
breaking capacity (COC).
All dimensions in mm.
Most of the pictures are illustrations.
All data and specifications subject to change
without notice.
UL-file E110586
Issue 2013-11

Page 2

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ODU AMC
Table of Contents

Chapter

From page

Product description ODU AMC

ODU AMC Standard version


with Push-Pull or Break-Away function

11

ODU AMC Standard version


Details for the part number key

19

ODU AMC Easy-Clean

35

ODU AMC Easy-Clean


Details for the part number key

43

Accessories

53

Technical information

57

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Page 3

ODU AMC

Page 4

For Your Notes

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ODU AMC

www.odu.de

Product Description

Product Description
ODU AMC

Page 5

Product Description

ODU AMC

Product Description

Only the Best Solution Keeps You Running

Since its founding in 1942, ODU has developed and


manufactured reliable connector systems for the military
and defence sectors. These high-quality, innovative pro
ducts are produced for the global market. ODU connectors are involved in many different sectors of the defence
and military market, e.g. soldier communication systems,
various Soldier of the future programmes, night vision
systems, radio systems, radar systems, sonar systems for
nuclear and non-nuclear submarines, weapon systems,
portable navigation systems, launcher/rockets, aviation,
battleships, armoured vehicles, etc.
ODU has all necessary technologies under one roof, so we
can respond to our customers requests flexibly and quickly. Design and development, tool manufacture, molding,
stamping, turning, plating, assembly as well as cable
assembly are all housed in our facility in Germany.
ODU connectors are certified to:
ISO 9001, ISO 13485 : 2003 + AC : 2007, ISO/TS 16949,
ISO 14001:2009 and furthermore VDE, UL, CSA, VG, MIL.

Page 6

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ODU AMC

Product Description

Product Description

ODU AMC a Connection You Can Count On

ODU is involved in soldier modernisation programs


worldwide.
In this field connectors must meet a number of rigorous
conditions including ease-of-use and reliability under the
most extreme conditions. ODU connectors meet and
often exceed these by providing a reliable connection
under the harshest of conditions. If you are looking for an
innovative, robust, secure and reliable connector solution
in the military/defence area ODU is your partner!
To meet all requirements of the future ODU developed
the military connector ODU AMC Advanced Military
Connector.

Group voice and data radio


Good shielding
Good data transmission

Right-angled
connector

Navigation module
Easy-Clean version

Personal computer
Small
Light
Colour coding possible

Vehicle adaption
Soldier control unit
Cable to cable connection

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Page 7

Product Description

ODU AMC

Product Description

Features ODU AMC Series

Push-Pull locking or Break-Away function


Lightweight, small and easy handling
Operating temperatures range from 51 C to +125 C
Optimized mechanical and colour keying
Lifetime of 5,000 mating cycles
Easy handling and blind mateable
A lot of standard inserts available
Individual contact configuration:
signals, low/high voltage transmission, coax/triax,
fiber-optic, compressed air and fluids inserts are
possible in one connector

Page 8

Easy-Clean version available (see page 35)


System solution inclusive cable assembly and
overmolding: everything from one source
Excellent shielding features (360)
Version for hot-plugging available
Watertight protection class IP68 and IP69K
Excellent data transmission

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ODU AMC

Product Description

ODU AMC offers flexibility for


all system engineers.
Push-Pull and Break-Away
versions are interoperable
with the same receptacle and
in-line receptacle. Cables
could be changed later on
without touching the receptacle (housing). The soldier has
an option.

Product Description

ODU AMC Your Flexible Solution

Push-Pull version

In-line receptacle

Receptacle

Break-Away version

System Solution

ODU provides all necessary cable assemblies and overmoulding tools.


Standard solutions

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Application specific solutions

Page 9

For Your Notes

Product Description

ODU AMC

Page 10

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ODU AMC

Standard Version

ODU AMC Standard Version


with Push-Pull or Break-Away Function

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Page 11

ODU AMC

Standard Version

Push-Pull Locking Principle

Standard Version

Pulling on the cable

Pulling on the cable the locking fingers grip


tighter into the groove inside the receptacle.
A separation is virtually impossible.
Normal position.

Position if someone pulls on


the cable.

Pulling on the plug housing

Pulling on the plug housing disengages the


locking fingers from the receptacle groove
and the connector separates easily.
Position if someone pulls on
the outer housing.

Demating of the connection.

The advantages of Push-Pull connectors


Quick and easy mating and demating
Quick and easy separating
Easy blind mating in difficult-to-reach places
Less panel space required
Definite and secure locking condition

Page 12

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ODU AMC

Standard Version

Break-Away Function

Standard Version

Pulling on plug or cable

Connected position (fig.1).

Demating of the connection


(fig. 2).

Pulling on the cable with a certain force, the


locking ring keeps the plug connected (fig. 1).
Pulling on the cable with more force, the
plug will disconnect (fig. 2).
Break-Away forces depend on size and contact configuration. Additional information
on request.

The advantages of Break-Away function


Disconnect in a hurry
Quick and easy mating and demating

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Page 13

ODU AMC

Standard Version

Push-Pull Plug

Size
1

S 1

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 0

Size
Standard Version

Dimensions
in mm

Size

L1

L2

L3

L4

D1

D2

D3

SW A

Max. cable1)

31.4

1.5

21.4

10.4

11.9

14.0

12.0

5.5

33.2

1.5

22.4

11.4

13.9

15.9

13.9

6.5

1.5

32.7

1.5

22.7

11.7

14.5

16.5

14.5

10

8.0

35.2

1.5

23.2

12.2

17.6

19.6

17.6

12

10.0

38.3

1.5

23.2

12.2

21.9

23.9

22.0

14

11.5

4.5

52.6

2.2

34.1

18.1

29.8

33.0

30.0

21

17.5

Based on cable with one braided shield.

Technical data see page 58


Contact configuration see page 22 33
Cable assembly information see ODU instruction
010.645.001.000.002
(available at www.odu.de/amc/assembly).

L1
L3

Max. cable

Page 14

D3

L4

D2

D1

L2

SW A

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ODU AMC

Standard Version

Break-Away Plug

Size
1

A 1

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 0

Size

L1

L2

L3

D1

SW A

Max. cable1)

25.0

3.0

15.0

11.9

5.5

29.2

3.5

18.4

13.9

11

6.5

1.5

28.5

3.5

18.5

15.9

12

8.0

31.0

4.0

19.0

17.6

14

10.0

37.5

4.0

22.4

21.9

18

11.5

Based on cable with one braided shield.

Technical data see page 58


Contact configuration see page 22 31
Cable assembly information see ODU instruction
010.645.001.000.004
(available at www.odu.de/amc/assembly).

L3

L1

D1

L2

Max. cable

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SW A

Page 15

Standard Version

Size

Dimensions
in mm

ODU AMC

Standard Version

In-Line Receptacle

Size
1

K 1

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 0

Size
Standard Version

Dimensions
in mm

Size

L1

L2

L3

L4

D1

D2

SW A

Max. cable1)

25.0

13.0

1.5

5.8

11.9

10.5

5.5

27.0

12.1

1.5

5.8

13.9

12.5

11

6.5

1.5

27.0

12.0

1.5

5.8

15.9

14.5

12

8.0

30.0

15.0

1.5

5.8

17.6

16.2

14

10.0

38.0

19.5

1.5

5.8

21.9

20.8

18

11.5

Based on cable with one braided shield.

Technical data see page 58


Contact configuration see page 22 31
Cable assembly information see ODU instruction
010.645.001.000.003
(available at www.odu.de/amc/assembly).

L1
L2
L4

Max. cable

Page 16

SW A

D2

D1

L3

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ODU AMC

Standard Version

Receptacle

Connector Type
2

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 L

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 L

Dimensions
in mm

Connector type
Type
G K

Panel cut out


+0.1

SW +0.1

L1

L3

X
max.

D1

D2 SWA

page
23
page
25
page
27
page
29

15.5

Size

Size

For installation from rear of panel


low profile inside the device

13.0

2.5

15.5

3.0

1.5

14.2

3.0

17.5

3.0

SW

15.0

10 110.75 10.1

11.1

18.5

17.9

13

141

13.1

14.1

18.9

17.9

13

141

13.1

14.1

20.8

21.9

15

161

15.1

16.1

Technical data see page 58


Contact configuration and PCB layout see page 22 29
IP68, also in unmated condition.

Nutdriver for slotted nut

SW A

Size
0

M
Y

L3

D2

D1

Earth tag

Number

Torque in Nm

700.098.001.000.000

1.0

701.098.002.000.000

3.0

1.5 (A)

701.098.002.000.000

3.0

702.098.001.000.000

4.0

X
L1

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Page 17

Standard Version

Size

ODU AMC

Standard Version

Receptacle

Connector Type
1

Size
7

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 L

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0 L

Connector type
Type

Dimensions
in mm

Panel cut out


+0.1

SW +0.1

L1
Size

Size

For installation from rear of panel


low profile outside the device

L2 L3
max.

L4

X D1 D2 D3 SW A
max.

SW

6.5 15.5 3.0 11.5 3.0 15.5 15.0 10.0 10 110.75 10.1

11.1

8.0 19.0 4.0 14.5 3.5 18.5 17.9 12.0 13

141

13.1

14.1

1.5

7.0 17.7 2.5 12.5 3.0 18.9 17.9 14.0 13

141

13.1

14.1

8.0 21.5 4.0 15.0 3.0 20.8 21.9 14.5 15

161

15.1

16.1

11.0 22.5 4.0 15.5 5.5 26.0 25.0 18.0 18

201

18.1 20.1

4.5

13.0 19.0 5.0 13.0 6.5 39.0 37.5 27.0 27

301.5

27.1

30.1

Technical data see page 58


Contact configuration and PCB layout see page 22 33
IP 68, also in unmated condition.

SW A

Nutdriver for slotted nut


Size

Earth tag

M
L4
L2

Page 18

L3

D2

0
D1

D3

Standard Version

G 8

part number

Torque in Nm

700.098.001.000.000

1.0

701.098.002.000.000

3.0

1.5 (A)

701.098.002.000.000

3.0

702.098.001.000.000

4.0

703.098.001.000.000

5.5

4.5 (E)

745.645.098.001.000

10.0

X
L1

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ODU AMC

Standard Version

ODU AMC Standard Version


Details for the Part Number Key

Keying
Housing Material
Contact Inserts

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Page 19

For Your Notes

Standard Version

ODU AMC

Page 20

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ODU AMC

Standard Version

Keying Possibilities

9 10 11 12 13 14 15 16 17 18 19

Standard

R P

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Colour keying

Light brown

Red

Blue

Green

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Keying

Plug
front view

0 0 0 0

Standard Version

Housing material

Housing Material

Aluminium EN-6023
Ruthenium over electroless Ni

Page 21

ODU AMC

Standard Version

Contact Configurations
Size 0

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Size

Insulator

3)

0 Y

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

mm

Contact
to contact
kV

kV

Solder

Print

P 0 3

0.9

10

1.200

0.400

P 0 4

0.7

0.900

0.300

P 0 7

0.5

0.900

0.300

P 0 9

0.5

0.600

0.200

P 1 0

0.5

0.600

0.200

P 0 4

0.7

0.900

0.300

0.7

0.900

0.300

View on the
termination side
Male
contact side

Female
contact side

High-speed inserts:

0
Ethernet4) Type CAT 5
up to 100 Mbit

P U 4
Male
contact side

0
USB 2.05)

P 0 4
Female
contact side

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.
4
Acc. IEC 11801:2010. Additional information on request.
5
Acc. USB spec. rev. 2.0:2000. Additional information on request.
2

Page 22

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ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 0
0.6

3.0

1.5
3.0
3.0
3.0
3.0

1.5
1.5
1.5
1.5

3.3
3.3

0.6
0.6
0.6

3.5

3.1

3.2

0.65
3.5 3.5 3.5 3.5 3.5
0.65 0.65 0.65
0.65 0.65 0.65 0.65
Standard Version

0.6

0.6

3.5

0.6

3.1

1.15
0.6

Earth tag

3.3

4.2

3.3

4.2

Pin

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Page 23

4.2

4.2

0.65
0.65
0.65
0.65

57

57

57

0.6
0.6
0.6
0.6
0.6

1.15

Pin

57

0.6

0.6

1.15
3.3

0.65

0.6

4.2

3.3

3.5

0.65

0.6

1.15
Fig.1: Length earth tag and pin G8
0.6Fig.2: Length earth tag and pin GK

Earth tag

0.65

0.6

1.15
0.6

1.5

3.8 3.8 3.8 3.8 3.8

0.6

0.65

1.5

4.4 4.4 4.4 4.4 4.4

1.5

57

0.65

3.0

0.6
0.6

0.65

1.5

0.65

3.0

0.65

1.5

4.2
4.2
4.2
4.2

0.6
3.0

0.65

3.0

4.2
4.2
4.2

1.5 0.6

0.65

3.3

1.5 0.6
3.0

4.2
4.2
4.2

3.5

4.2

0.55
0.55
0.55
0.55
0.55
0.55

0.55

3.2

Other cross sections on request.

1.5

0.65

0.7

1.5

0.65

J 0

1.5

0.65

0.9

3.5

0.6

0.65

0.5

3.2

0.5
10 pos.

C 0
F 0

3.2

0.5
0.7

3.2

Print contacts

2.5

3.5

0.6

0.65

0.38

2.5

1.5

2.1
0.6

0.65

22

2.5

1.5

2.1
0.6

0.65

J G

0.55

0.9

0.55

0.38

0.55

22

0.55

F G

0.55

0.7

mm

3.2

mm
0.15

3.2

AWG
26

2.5

1.5

8
8
8
8
45 45 45 45 45 845 845 845 845 845

C D

0.55

Termination
diameter

Termination
cross section
2

2.5

3.5

1.5

mm
0.5

Contact diameter
Term. cross section

Contact
diameter

Solder contacts

0.55

2)

0.55

0 0 0 0

0.55

0.55

3.2

9 10 11 12 13 14 15 16 17 18 19

3.2

3.2

3.2

3.2

0 Y

0.6

0.55

3.2

0.6

3.2

0.55

3.2

0.6

7 pos.

0.55

3.2

0.6

9 pos.

0.55

3.2
3.2
3.2

0.6

Contact diameter / Termination cross section


1

0.55

3.2
3.2

3 pos.

Other termination or reverse gender on request.

3.2

2.3

3.5

4.2

GK

0.8

1.5

4.2

G8

2.3

4.2

2.3

0.8

1.5

4.2

Socket

0.8

Standard and high-speed 4 pos.

Print

2.3

4.2

A1

0.8

1.5

Pin
Y
(mm)

4.2

S1

0.55

Available
connector
type

Termination
Solder

3.2

Contact type1)

1)

Pin

Contact type

K1

2.3

Pin
X 0.6
(mm)

490 490 490 490 4906 60 6 60 6 60 6 60 6 60

G8

120 120 120 120 120


3
3
3
3

0.6

1.5

0.8

Socket

4.2

3.2

1.5

Fig. 2
GK

4.2

0 0 0 0

Fig. 1
G8 0.6

4.2

0.6

1.5

9 10 11 12 13 14 15 16 17 18 19

4.2

4.2

3.2

0 Y

4.2

4.2

4.2

0.55

0.55

0.65

Contact type

2.1
0.6

ODU AMC

Standard Version

Contact Configurations
Size 1

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Size

Insulator

3)

1 Y

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

in mm

Contact
to contact
kV

kV

Solder

Print

P 0 5

0.9

10

1.350

0.450

P 0 8

0.7

1.000

0.333

P 1 4

0.5

0.900

0.300

P 1 6

0.5

0.900

0.300

P 0 4

0.9

10

1.500

0.500

View on the
termination side
Male
contact side

Female
contact side

High-speed inserts:

Ethernet4) Type CAT 5


up to 100 Mbit

4
2

P D 8
Ethernet4) Type CAT 5
up to 1 Gbit

0.5

1.000

0.333

8 2
7

3
5

6 4
8 2

1
2 3 1 78
4 3 5 76
42 15 86
7
3
4 5 6

1
3

46

2 8

1
2 3 1 78
4 5 6
7
3
42 15 86
7
3
4 5 6

8 7 1 32
6 7 5 34
68 51 24
3
7
6 5 4

2 1 8 2
1 8 67.
Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information
see page
7 3
3
7
Derating factor see page 66.
4 5 6 4 5 6
3
Other contact configurations on request.
4
Acc. IEC 11801:2010. Additional information on request.

8
6

8 7 1 32
6 7 5 34
68 51 24
3
7
6 5 4

2 8

1
3

Page 24

2 8

1
7

4 6

1
3

7
5

www.odu.de

ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 1
0.6

3.0

1.15

3.3

www.odu.de

0.6
0.6

0.6
2.1
0.6
2.1
0.6
2.1
0.6
2.1
0.6

3.1
4
4
4
4

45
1.9
45
1.9
45
1.9
45

4.37 4.37 4.37 4.37 4.37 4.37

3.1

45
1.9

0.55 0.55
0.55
0.55
0.55
0.55 0.55 0.55 0.55 0.55
Standard Version

4.6
4.6
4.6
4.6
4.6
4.6

4.6

5.5

0.55

5.5

0.55 0.55

0.55

5.5

0.6

5.5

5.5

0.55

0.55

0.6
2.7 5.5
5.
0.6
2.7
5
0.6
2.7
5.
0.6
2.7
5.
0.6
2.7
5.

0.55

4.6

4.6
4.6
4.6
4.6

0.55

4.6
4.6
4.6
4.6

2.7

5.

0.6

3.1

41.9
5
45
1.9

3.0

0.6

3.1

45
1.9

3.0

0.6

3.1

3.0

36
0.6

1.9

3.5

3.0

3.0

3.5

3.0

2.3

0.6

0.6

4.6

2 1.85 1.85 1.85 1.85 1.85 1.85

1.9

0.6

4.6

0.65 0.65 0.65


0.65
0.65 0.65 0.65
0.65
0.65

4.4

0.65
0.65 0.65 0.65

1.910

0.65
0.65 0.65 0.65

0.6

3.0

2.85 2.85 2.85 2.85 2.85 2.85

0.65 0.65
0.65
0.65

3.5

0.65

3.8 3.8 3.5 3.5 3.5

0.65

3.8

0.65

4.4 4.4 3.8 3.8 3.8

71.9
5
101.4 0.6
1.9 36
10 0.6
3
1.9 6
10 0.6
3
1.9 6
10
0.6
1.9 36
10
1.9 36 0.6

0.65

4.4 4.4 4.4

4.2

4.2

Pin

0.6

3.5

3.5

3.0

Page 25

2.3 2.32.3 2.3 2.3 2.3 2.3 2.32.3 2.3

1.15
Fig.2: Length
earth

0.6 tag and pin GK

0.6

0.6

4 0.6

5 72

0.6
0.6

7
1.951.

5 72 1.9

0.6

2.3

1.15
0.6

0.6

0.65

0.7

0.6

Pin
Y
(mm)

7
1.951.4 0.6

0.65

4.2

4.2
4.2
4.2

0.5

0.6

3.3 tag
Earth

4.2
4.2

14 pos.
0.5

1.5
1.15
1.5

16 pos.

0.6

0.8

5 72 1.9
11 32.7
1.9
5 72
11 32.7
45
1.9
411
5 32.7
1.9
32.7
411
5
1.9
32.7
411
5
1.9
3.1

0.65

0.6

4
7
1.951.4

0 490 490 490 490 490490 490 490 490 490 490

3.3

0.6

Pin
X
(mm)

0.8

1.9

5 72 1.9
11 32.7

0.65

0.55
0.55

3.3

0.38

0.6

F 0 3.0
1.5
1.15
0.6
J 0
3.3

0.6

Fig. 2
GK

0.8

1.9

5 72

0.65 0.65 0.65

1.5

0.6

4.2

3.0

mm

4.2 4.2

0.6

1.15

Termination
diameter

Termination
cross section

mm

High-speed 4 pos.

3.0

3.3

Pin

4.2

0.55
0.55
0.55

0.55 0.55 0.55


0.55

AWG

0.8

7
1.951.4 0.6

0.65

3.0

3.0

0.6

Fig. 1
G8

0.8

7
1.951.

0.65

Earth tag

1.5

C 0 3.0 1.5

0.55

3.2
3.2

Fig.1: Length earth tag and pin G8

3.0

0.6
0.6

J G 3.0 1.522

Other cross sections on request.


3.2

1.5

High-speed 8 pos.

0.9

3.0

0.6
0.6

1.522 0.6 0.38

0.55 0.55 0.55

0.7

3.0

F G

0.55

3.2 3.2

0.5

0.6
1.5 0.6

1.526 0.6 0.15

3.2

Print contacts

1.5

C D

3.2

0.9

3.2

0.7

3.0

8
8
8
8
8 845 845 845 845 845
45 45 45 45 45 845
45

mm
0.5

1.5 0.6

Contact
diameter

Solder contacts2)

1.5 0.6

0 0 0 0

3.0

Contact diameter
Term. cross section

0.6

9 10 11 12
133.014 15 16 17 18 19

0.55

0.55

3.2

3.2

1 Y

3.2 3.2

3.2

3.2

3.2

3.2

Contact diameter / Termination cross


1.5section

1.9

0.65

1.5

2.5

1.9

0.65

2.5

1.5

4.2 4.2

2.5

1.5

4.2

0.6

2.5

4.2

3.2 3.2

0.6

3.2

0.55 0.55 0.55

0.6

1.5

8 pos.

0.55

3.2

0.6

4.2

Other termination or reverse gender on request.

4.2

1.5

4.2

2.5

4.2

G8 1.5 GK

2.5

0.8

1.9

3.5 3.5

4.2
4.2
4.2
4.2
4.2

A1

4.2

1.5

S1

2.3

K1

4.2

1.5

G82.3

4.2

0.55

2.3

4.2

Available
connector
type

0.55

Contact type

0.55 0.55 0.55


0.55

U0.6

1.5

4.2

0.55
0.55

3.2
3.2

1)

3.2
3.2

0.6

3.2

0.8

3.2

Socket

Print

1.5

2.3

0.8

3.2 3.2

1)

Contact type

Termination

Pin

0.8

0.8

0.6

1.5

1.9

5 72 5 72 5 72 5 72 5 72 5 72

Solder

2.3

0.6

1.5

60 6 60 60 60 60 60
490 490 490 490 4906490
6
6
6
6

Socket

2.3

0.8

0.6

1.5

0.8

4.2

0 0 0 0

4.2 4.2

3.2

0.6

9 10 11 12 13 14 1.5
15 16 17 18 19

4.2

4.2

0
120 12 120 120 120 120
3
3
3
3
3

1 Y

4.2

5 pos.

0.55 0.55

3.2

1.9

0.6

1.5

Contact type

2.3

2.3

2.3
2.3
2.3
2.3
2.3
2.3

1
1
1
1
1
1

2.3
2.3

1
1

2.3

2.3

ODU AMC

Standard Version

Contact Configurations
Size 1.5

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Size

Insulator

3)

A Y

Contact
diameter

Nominal
current load2
per contact

Test voltage
acc. SAE 13441

Rated
voltage1

Termination

mm

Contact
to contact
kV

kV

Solder

Print

P 1 0

0.7

1.200

0.400

P 1 9

0.5

1.000

0.333

P D 8

0.7

1.200

0.400

View on the
termination side
Male
contact side

Female
contact side

High-speed insert
2

A
Ethernet4) Type CAT 5
up to 1 Gbit

2
4

8
8
6

8
6

51

82
8
2
1
1
Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information
see
page
67.
7 3
7
3
2
Derating factor see page 66.
5
5
4
64
6
3
Other contact configurations on request.
4
Acc. IEC 11801:2010. Additional information on request.

1
5
1

42

6 4

Page 26

86

46

2 8
3

7
6

3
5

46

4
2

3 7
5

2
4

15

3
5

24

2
3

7
46

7
6

46
28

3
5
1

24 68

6
8

28
3 7
28
46
3 7

1
7

7
6

3
5
1

68

2 8

1
7

3
6 4

8 2

8
7

5
1

86 42

1
3

3
4

8 2
7

15
7

7
5

1
7

3
64

1
3

82
64

51
3

82

1
3

www.odu.de

ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 1.5

9 10 11 12 13 14 15 16 17 18 19

A Y 0.6 R
0.6

0.55
0.55
0.55
0.55

4.6

11 32.7
1.9

3.1

0.6

45
1.9

0.6

45
4

490 490

0.65

45
1.9

0.65

3.1

0.65

4.2

0.55
0.55
0.55

4.6

4.6

High-speed 8 pos.

4.6

0.6
2.7

5.2
5.2

Fig.1: Length earthtag


2.7 and pin G8

3.0

3.2

3.0

3.2

3.0

mm

Earth tag

Pin

3.2

Fig.2: Length earth tag and pin GK


Earth tag

3.0

Pin

0.5
0.5

2.3

45

1.9

4.2

0.6
2.7

2
45

2.3

1 120

0.6

2.3 2.3 2.3 2.3

0.6

3.1

4.2

3.2

0.6

2.3 1 120
2.3 1 120
2.3 1 120
2.3 1 120

0.6

2.3

0.65
0.65

45
1.9

2.1
0.6

Pin
Y
(mm)

4115 32.7
1.9

0.6

3.3

4.37

11 32.7
2

F 0

5 72

4.37 4.37

0.38

1.922

1.15

www.odu.de

Termination
diameter

Termination
1.85
1.85
cross
section

Contact diameter
Term. cross section

1.85

0.65

0.65
0.65

0.65
0.65

26

5 72

0.6

1.15

0.6

0.6

2
45
2
45

5.2

C D

0.65

4.2

1.15
0.6

1.9

F G

C 0

0.6

0.6

mm
0.15

0.65

0.6

4.2

845 845 845

0.6

0.6

5.52
5.52

36

0.6

5 72 AWG
1.9

Other cross sections on request.

0.6

0.6

0.6

10

Pin
X
(mm)

490 4 90 490

0.7

5.52

2.85

0.6

3.8

0.55

4.6

0.6

4.6

19 pos.

0.65

3.8

0.55

Available
connector
type

3.5

4.2
4.2

4.2
4.2
4.2

4.2

4.4

4.2

45 8 45 8 45

1.5

0.5

4.2

1.5

0.6

Print contacts

4.4

4.2

0.7

4.2

Contact
diameter

0.6

4.2

60

3.3

mm
0.5

4.4

3.0 1.5

3.3

0.6

0.6

3.0

51.

Fig. 2
GK

12 3012 30 12 30

60
0.6

.0 1.5

3.0

1.8

4 90 4 90 4 90

Solder contacts

.0

1.5

51
1.9 .4

0.6

60

60

2)

0.6

1.5

7
1.951.4

Other termination or reverse gender on


7 request.

0.6

.0

G8

Socket

1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15016
3 17 18 19
1.9 6
A Y
R
0 10 0 0 0
3
6
1.9

1.5

A1

1.9 GK

Contact diameter / Termination cross1.9section

2.5 1.5
1.5

S1

1.8

2.5

0.6

60

2.5

G8

2
1.8

490 490 490

1.5

Pin

0.8

K1

0.6

Fig. 1
G8

60

Socket

0.8

1.5

1.9

3.5

120

Print

0.8

0.65

2.3 1.5

1.9

3.8

120

Solder

4.2

2.3

5 72 5 72 5 72

Termination

1.5

2.3

Contact type

1)

120

4.2

0.6

3.5 1)
Contact
0.65 type
0.65 0.65

1.9

0.65

1.5
1.5

0 0 0 0

8 45 8 45 845
5.32 5.32 5.32

4.6

4.6

2.85 2.85

4.6

10 pos.

2.3

1 120

0.6
Page 27

Standard Version

Contact type

ODU AMC

Standard Version

Contact Configurations
Size 2

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Size

Insulator

3)

2 Y

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

mm

Contact
to contact
kV

kV

Solder

Print

P 0 6

1.3

14

1.500

0.500

P 1 9

0.7

1.000

0.333

P 2 6

0.5

0.900

0.300

P 0 4

1.3

14

2.400

0.800

P D 8

0.9

10

1.500

0.500

View on the
termination side
Male
contact side

Female
contact side

High-speed inserts:

2
Ethernet4) Type CAT6A
up to 100 Mbit

2
Ethernet4) Type CAT6
A
up to 10 Gbit4)

8 2
7

3
5

6 4

2 8

1
3

4 6

1
3

7
5

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.
4
Acc. IEC 11801:2010. Additional information on request.
2

Page 28

www.odu.de

ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 2
Contact type

2)

Solder contacts

P H

20

0.50

Print contacts
C 0

0.5

0.7

F 0

0.5

0.9

J 0

0.7

1.3

P 0

0.7

0.7
0.7
0.7

5.6

Pin

www.odu.de

2 0.6
2

0.6

1.2

49
2.

2.

2.

2.

0.8

2.

1.2

7.2
7.2

6.25 1.2
6.25 1.2
6.25 1.2
1.2
1.2 6.25
1.2 6.25 1.2
Standard Version

2.
49

1.2

3.0

2.
49

0.8

2.

0.8
0.8

40

5.5

3.0

0.8

0.6

2.

2.

2.

2.

0.6

9 4

0.6

7.2
7.2
7.2
7.2
7.2

5.5

2.
49

8.6

30
60

6
12
30
60

126
30
60
6
60
6
60
6

4 90 4 90 4 90 4 90 4 90

0.5

12

0.6
0.6

5.6

0.7

1.3

0.7

0.38

0.7

22

0.7

J G

0.7

0.9

1.6

30

2 9 40
4.2
40.6
5

1.6
7
0
2 9 4
4.2
40.6
0.8
5
1.6
40
2 9
0.8
45
25
0.8
45
25
0.8
45
5
0.8
2
5 45
2
0.8
5 45
2
0.8
45
3.3
6.3
2
0.8
45
3.3
6.3
2
0.8
45
3.3
Fig.1: Length earth tag andpin
6.3 G8
0.8
3.3
Earth tag 5.5
6.3
3.3
6.3
7

0.7

0.38

4.2

1.6

5.6

22

4.2

1.6

5.6

F G

mm

4.2

5.6

mm
0.15

Other cross sections on request.

0.6

30

3.0

0.6

4.5

3.0

18 20
18 20
18 20
18 20

5.6

AWG
26

0.6

5.6

C D

5.6

Termination
diameter

Termination
cross section
2

0.6

5.6

0.7

Contact diameter
Term. cross section

Contact
diameter

5.6

12

4 90 4 90 4 90 4 90 4 90

mm
0.5

12

4.5

7.2

0.7
5. 6

5.6
5.6

0 0 0 0

0.8

0.6

5.6
7

9 10 11 12 13 14 15 16 17 18 19

5.6

5.6

0.8

0.6

5.6

26 pos.

High-speed 4 pos.

High-speed 8 pos.

2 Y

0.8

120 120 120 120 120


3
3
3
3

Contact diameter / Termination cross section


1

0.8

Pin
Y
(mm)

2.
49

8.6

5.6

0.7
5. 6

5.6

Other termination or reverse gender on request.


19 pos.

5.6

GK

5.6

G8

0.76 5.0.76
5.

5.6

Socket

Pin
X
(mm)

7.2

Print

0.7
5. 6

A1

0.8

5.6

S1

5.6

5.6

Pin

0.7 6.6
0.7 6.6
0.7 6.6
0.7
6.6

K1

14 25.7
0.714 25.7
0.7 14 25.7
0.7 14 25.7
0.7 0.7
6.6
0.714 25.7

Available
connector
type
G8

6 pos.

Contact type1)

1)

Contact type

Socket

Termination
Solder

5 72 5 72 5 72 5 72 5 72

2.

7.2

0 0 0 0

Fig. 2
GK

Fig. 1
G8

8.6 8.6

9 10 11 12 13 14 15 16 17 18 19

5.6

2 Y

7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
0.6 0.6 0.6 0.6 0.6
8.6
1.2
1.2
1.2
1.2 5.6
1.2 5.6
1.2 5.6
1.2 5.6
1.2 5.6
1.2
1.2

3.45 3.45 3.45 3.45 3.45

0.7

5.0

3.5

Fig.2: Length earth tag and pin GK


Earth tag

3.0

Pin

Page 29

18 20

2.

2.

2.

2.

2.

ODU AMC

Standard Version

Contact Configurations
Size 3

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Insulator

Size

3)

3 Y

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

mm

Contact
to contact
kV

kV

Solder

Print

P 0 4

2.0

22

1.650

0.550

P 1 8

0.9

10

1.350

0.450

P 2 6

0.7

1.000

0.333

P 3 7

0.5

0.900

0.300

View on the
termination side
Male
contact side

Female
contact side

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.
2

Page 30

www.odu.de

ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 3
Contact type
9 10 11 12 13 14 15 16 17 18 19

F 02

0.8

0.7

5.6

J 0

0.8
T
3.3

0.7

5.6
5.6

Other cross sections on request.


0.8
3.3

5.6

0.7

0.8
3.3
3.3

www.odu.de

2
6.3
6.3
6.3

45
45
45

2.5

9 4

2.5

9 4

2.5
2.5

Fig.1: Length earth tag and pin G8


Earth tag

5.0

0.5

18 20

3
3

6
6

630

6
6
6
6

9
9

60

4.5

9
9

60
60

0.7
0.7

Pin

Standard Version

9.7
9.7
9.7
9.7

4.3 4.3
4.3 4.3

2.5

18 20
18 20

2.1 2.1

7.2

37 pos.

18 20

0.38

2.1 2.1

7.2
7.2
7.2
7.2

7.2

9
9

26 pos.
Termination
diameter

0.6

0.38

0.5
4 90 4 90 4 90 4 90

2.0

0.7

0.5

2
0 5 45

9 4

12
12
12
30 30 30 30

Print contacts

Termination
cross section

Contact diameter
Term. cross section
T

0.8

0.6

7.2 7.2
7.2
7.2
0.6 0.6
1.2 1.2
1.2
1.2

0.7
5.6

J
0.8

0.7

5.6

2.0

0.9

7.2

14 25.7
14 25.7
0.714 25.7
0.714 25.7
0.7
0.7

0.7
0.7

5.6

0.9

0.7

18 pos.

5.6

0.7
6.6
0.7
6.6 6.6

5.6

5.6
5.6
5.6

Contact
diameter

5.6

5.6

0.8

mm

0.7

mm
0.15

0.6

0.6

4.5

5.7

0.8

4 90 4 90 4 90 4 90

mm
0.5

40

1.6

2.5

1.6

0
9 4
0.6
0
9 4
2 0.6
45

40
2 9AWG
45
D2
26
G 4522
25
G 45 22

S 5 12

2.5

60

4.2

9 4

0.6

4.2

1.6

0 0 0 0
0.6

2.5

0.8

14

4.2

1.6

5.7

4.2

2.5

60

4.5

14

Solder contacts

9 10 11 12 13 14 15 16 17 18 19

0.8

60

5.7

2)

0.8

30
12
6300
6

2.5

3.88
5.82
3.88
5.82
3.88
5.82
3.88
5.82

30

12

14

2.5

30

5.7

12

120 120 120 120


3
3
3

3 Y

2.5

0.8

12

5.0

0.8

14

0
0
0.6
126 6
30
0.6
60
6
0
0.6
6
2 6
0
0.6
6
Contact diameter / Termination cross
2 6 section
2

2.5

0.8

12

30

1.2

7.2

1.2

12

6.25 6.25 1.2


6.25 1.2
6.25

0.8

490

1.2

S1 1 A1
2
30
G82

Other termination or reverse gender1on


2 request.
3

6.79
4.85
6.79
4.85
6.79
4.85
6.79
4.85

Pin
X
(mm)

0.8

2.5
490

1.2

0.8

7.2

K1

2.5
490

1.2

G8

2.5
490

1.2

0.8

7.2

0.7
5.6

0.7
6.6

Print

5.6

Socket

0.8

7.2

5.6
5.6

Pin

Available
connector
type

5.6

1)

Contact type

Termination
Solder

Socket

0.8

8.6 8.6

5 72 5 72 5 72 5 72

Fig. 1
G8

2.5

8.6 8.6

0 0 0 0

1.2

R P

7.2

5.6 5.6
1.2 5.6
1.2 5.6
1.2

5.6

3 Y

0.6 0.6

4 pos.

3.45 3.45 3.45 3.45

0.7

0.76 5.0.76 1) 5.0.76


5. 6 5.
Contact
type

6.3

Page 31

2.9
0.9
2.9
0.9
2.9
0.9
2.9
0.9

ODU AMC

Standard Version

Contact Configurations
Size 4.5

9 10 11 12 13 14 15 16 17 18 19

0 0 0 0

Standard Version

Number of contacts

Insulator

Size

3)

E Y

P 5 5

Contact
diameter
mm

0.7

Nominal
Test voltage
current load2) acc. SAE 13441
per contact
A

Contact
to contact
kV

1.000

Rated
voltage1)
kV

0.333

Termination

Solder

Print

View on the
termination side
Male
contact side

Female
contact side

3 2 1
3 2 1
4 5 6 7 4 8 59 6 7 8 9
16 15 14 1316121511141013 12 11 10
17 18 19 20172118221923202421 22 23 24
31 30 29 2831273026292528 27 26 25
32 33 34 35323633373438353936 37 38 39
46 45 44 4346424541444043 42 41 40
47 48 49 504751485249 50 51 52
55 54 53 55 54 53

1 2 3
1 2 3
9 8 7 6 95 84 7 6 5 4
10 11 12 1310141115121613 14 15 16
24 23 22 21242023
1922
1821
17 20 19 18 17
25 26 27 2825292630273128 29 30 31
39 38 37 36393538343733363235 34 33 32
40 41 42 4340444145424643 44 45 46
52 51 50 495248514750 49 48 47
53 54 55 53 54 55

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.
2

Page 32

www.odu.de

ODU AMC

Standard Version

PCB Layout for Print Contacts


Size 4.5
Contact type
1

E Y

9 10 11 12 13 14 15 16 17 18 19

R P

Fig. 1
G8

0 0 0 0

G8

1.2

4.3

8.6

0.8

0 0 0 0
2.5

2)

1.2

Contact diameter
Term. cross section

7.2

5.6

Contact
diameter

Pin

9 4

mm2
0.38

AWG
22

mm

2.5
1.2

F 0

7.2

0.7

0.5

30

Other cross sections on request.


0.6

4 90

5.7

F G

Print contacts

0.6

mm
0.7

6.0

120

Earth tag

14

Solder contacts

9 4

45

1.94

Fig.1: Length earth tag and pin G8

9 10 11 12 13 14 15 16 17 18 19

Termination
diameter

E Y

3.88
5.82

Contact diameter / Termination cross section


60
1

0.6

Termination
crosssection
2.1

60

0.6

30

18 20

12

12

7.2

30
3.45

12

6.0

1.68

Other termination or reverse gender on request.


2.5

Standard Version

0.8

8.9

S1

0.8

Available
connector
type

3.36
5.04
6.72

1.2 type1)
Contact

G8

Socket

Print
1

2.91
0.97
3

9.7

Pin

490

55 pos.

5 72

Socket

Solder

6.79
4.85

2.5

6.25

7.2

Termination

Contact type

1)

Pin
X
(mm)

60

45
4 90

6.3

www.odu.de

Page 33

For Your Notes

Standard Version

ODU AMC

Page 34

www.odu.de

ODU AMC

Easy-Clean

ODU AMC Easy-Clean

www.odu.de

Page 35

ODU AMC

Easy-Clean

ODU AMC Easy-Clean Version

Easy-Clean version fast and easy cleaning of the


connection in the field.
Size 0
7 positions
Size 1
10/16 positions
Size 1.5 19 positions
All solder and print termination.

Plug
Receptacle

Intermateable with receptacle and in-line receptacle.

In-line receptacle

Easy-Clean

Docking plug

Cable to cable connection available.

The contacts within the Easy-Clean version are patented


spring loaded contacts made by a company of Switzer
land.

Page 36

www.odu.de

ODU AMC

Easy-Clean

Break-Away Plug

Size
1

A 1

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 0

Size

Dimensions
in mm

L1

L2

L3

D1

SW A

Max. cable1)

23.5

3.0

15.0

11.9

5.5

26.9

3.5

18.4

13.9

11

6.5

1.5

27.5

3.5

18.5

15.9

12

8.0

Size
0

Based on cable with one braided shield.

Easy-Clean

Technical data see page 60


Contact configuration see page 46 51
Cable assembly information see ODU instruction
010.645.001.000.004
(available at www.odu.de/amc/assembly).

L1
L3

D1

L2

max. cable

www.odu.de

SW A

Page 37

ODU AMC

Easy-Clean

In-Line Receptacle

Size
1

K 1

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 0

Size

Dimensions
in mm

L1

L2

L3

L4

D1

D2

SW A

Max. cable1)

25.0

13.0

1.5

5.8

11.9

10.5

5.5

27.0

12.1

1.5

5.8

13.9

12.5

11

6.5

1.5

27.0

12.0

1.5

5.8

15.9

14.5

12

8.0

Size
0

Based on cable with one braided shield.

Easy-Clean

Technical data see page 60


Contact configuration see page 46 51
Cable assembly information see ODU instruction
010.645.001.000.003
(available at www.odu.de/amc/assembly).

L1

L2

L4

max. cable

Page 38

SW A

D2

D1

L3

www.odu.de

ODU AMC

Easy-Clean

Receptacle

Connector type / style


2

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

Dimensions
in mm

Connector type
Style
G K

Panel cut out


+0.1

SW +0.1

L1

L2
max.

L3

X
max.

D1

D2

Size

Size

For installation from rear of panel


low profile inside the device

SW A

SW

15.5

7.3

2.5

7.0

15.5

15.0

10 110.75 10.1

11.1

15.5

7.4

3.0

4.0

18.5

17.9

13

13.1

14.1

1.5

16.5

8.2

3.0

5.5

18.9

17.9

13 140.75 13.1

14.1

141

Technical data see page 60


Contact configuration and PCB layout see page 46 51
IP 68, also in unmated condition.

Nutdriver for slotted nut

SW A

M
L3
L2

www.odu.de

part number

Torque in Nm

700.098.001.000.000

1.0

701.098.002.000.000

3.0

1.5 (A)

701.098.002.000.000

3.0

D2

D1

Earth tag

Size

X
L1

Page 39

Easy-Clean

Size

ODU AMC

Easy-Clean

Receptacle

Connector type / style


1

Size

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

Dimensions
in mm

Connector type
Style
G 8

Panel cut out


+0.1

SW +0.1

L1

L2 L3
max.

Size

Size

For installation from rear of panel


low profile outside the device

L4

X D1 D2 D3 SW A
max.

SW

6.5 16.3 3.0 11.5 3.0 15.5 15.0 10.0 10 110.75 10.1

11.1

8.0 14.9 4.0 10.5 3.5 18.5 17.9 12.0 13

13.1

14.1

1.5

7.0 17.7 2.5 12.5 3.0 18.9 17.9 14.0 13 140.75 13.1

14.1

141

Easy-Clean

Technical data see page 60


Contact configuration and PCB layout see page 46 51
IP68, also in unmated condition.

SW A

Nutdriver for slotted nut

M
L3
L4
L2

Page 40

Size

part number

Torque in Nm

700.098.001.000.000

1.0

701.098.002.000.000

3.0

1.5 (A)

701.098.002.000.000

3.0

D2

D1

D3

Earth tag

X
L1

www.odu.de

ODU AMC

Easy-Clean

Docking Plug

Connector type / style


2

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0 L

Dimensions
in mm

Connector type
Style
G W

Panel cut out


+0.1

SW +0.1

L1

L2

L3

X
D1
max.

Size

Size
Docking plug

D2 SW A

SW

15.0

6.4

2.5

3.0

13.2 12.8

100.5

9.3

10.1

15.0

8.0

2.5

3.5

15.5 15.0 10.0 110.75

10.1

11.1

1.5

16.5

9.7

4.0

3.5

17.5 17.9 13.0 140.75

13.1

14.1

9.2

Technical data see page 60


Contact configuration and PCB layout see page 46 51
IP68, also in unmated condition.

Nutdriver for slotted nut


SW A

M
L3
L2

www.odu.de

part number

Torque in Nm

700.098.005.000.000

0.8

700.098.001.000.000

1.0

1.5 (A)

701.098.002.000.000

3.0

D2

D1

Earth tag

Size

X
L1

Page 41

Easy-Clean

Size

For Your Notes

Easy-Clean

ODU AMC

Page 42

www.odu.de

ODU AMC
ODU AMC Easy-Clean
Details for the Part Number Key

Easy-Clean

Keying
Housing Material
Contact Inserts

www.odu.de

Page 43

ODU AMC

Easy-Clean

Keying Possibilities

9 10 11 12 13 14 15 16 17 18 19

Easy-Clean

Standard

Page 44

R P

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0

Colour keying

Keying

Plug
front view

0 R 0 0

Housing material

Housing Material

Light brown

Red

Blue

Green

Aluminium EN-6023
Ruthenium over electroless Ni

www.odu.de

ODU AMC

Easy-Clean

Spring Loaded Contacts

Environmental
Operating temperature range:
stainless steel
51C to +125C
Materials (
)
Piston Gold plated machined brass
Barrel
Tin plated machined brass
Spring Stainless steel
Clip
Gold plated BeCu C17200

Mechanical
Min. diameter
Min. initial height
Travel / height ratio
Max. travel (stroke)
Min. initial spring force
Mechanical life1)

0.8mm
9mm
max. 0.15
1.5mm
0.2N
40,000 cycles

Electrical
Contact resistance2)
Max. operating current3)

max. 20mOhm
2A cont. / 4A peak

Tested at nominal stroke with perpendicular pad connector area.


Static measurement in halfway position of piston travel.
3
Above max. current values are for single contacts in free air and for
10C temperature rise. Values are indicative and may be affected by
contact force, static or dynamic applications, shocks or vibrations.

www.odu.de

Page 45

Easy-Clean

ODU AMC

Easy-Clean

Contact Configurations
Size 0

9 10 11 12 13 14 15 16 17 18 19

0 R 0 0

Number of contacts

Insulator

Size

3)

0 Y

P 0 7

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

mm

Contact
to contact
kV

kV

Solder

Print

0.6

0.600

0.200

View on the
termination side
Pogo-pin
contact side

Flat
contact side

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 67.
3
Other contact configurations on request.

Easy-Clean

Page 46

www.odu.de

ODU AMC

Easy-Clean

PCB Layout for Print Contacts


Size 0
Contact type
0 R 0 0

Fig. 1 Fig. 2
G8
GK

Fig. 3
GW

Pin
X
(mm)

Pin
X
(mm)

Pin
X
(mm)

4.3

4.3

3.0

A1

GW

Spring load contact

G8

GK

Flat contact

GW

Spring load contact

G8

3.9

Flat contact

0.6

K1

0.65

1.5

Contact type

6 60

GK
Fig.1: Length earth tag and pin G8
4.3

Earth tag

4.3

Pin

5 72

4.2

Earth tag

Fig.2: Length earth tag and pin GK


0.65

Print

9 10 11 12 13 14 15 16 17 18 19

R P

Termination
Solder

4.2

Contact type

0 Y

0.55

3.2

7 pos.

Available
connector
type

Pin

Contact diameter / termination cross section


2

0 Y

0.6

Fig.3: Length earth tag and pin GW

9 10 11 12 13 14 15 16 17 18 19

R P

0 R 0 0

Earth tag

3.0

Pin

Easy-Clean

mm
0.6

D D

AWG
26

mm2
0.15

Termination
diameter

Termination
cross section

Contact diameter
Term. cross section

Contact
diameter

Solder contacts

mm

Print contacts
0.6

www.odu.de

D 0

0.5

Page 47

ODU AMC

Easy-Clean

Contact Configurations
Size 1

2
4
2

6 4
8

2 8

1
3

7
6

46

3
5

3
5

Number of contacts

Contact
diameter

Nominal
Test voltage
current load2) acc. SAE 13441
per contact

Rated
voltage1)

Termination

mm

Contact
to contact
kV

kV

Solder

Print

7
6

P 1 0

0.6

0.600

0.200

P 1 6

0.6

0.600

0.200

View on the
termination side
Pogo-pin
contact side

Flat
contact side

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.

Easy-Clean

Page 48

3
4

1
7

7
6

8
7

0 R 0 0

Insulator

Size

1
3

9 10 11 12 13 14 15 16 17 18 19

3)

1 Y

8 2
7

1
3

www.odu.de

ODU AMC

Easy-Clean

PCB Layout for Print Contacts


Size 1

R P

0 R 0 0

1.9

Spring load contact

6 60

0.65
0.65

3.9

3.9

4.2

10 pos.

GW

G8

GK

4.2

16 pos.

Contact diameter / termination cross section


2

1 Y

0.6

9 10 11 12 13 14 15 16 17 18 19

R P

3.8

3.0

8 45
8 45
1.9

0.6

3.8

0.6
0.6

K1

5 72 50.65
72 0.65

GK

4.2

Flat contact

G8

4.2

3
Available
connector
type

0.55
0.55

0.6

GW

Pin
X
(mm)

60

A1 60
6

Pin
X
(mm)

1.9

Pin
X
(mm)

0 R 0 0

1.9

11 32.7

3.8

3.8

3.0

11 32.7

Fig.1: Length earth tag and pin G8


Earth tag

3.8

Fig.2: Length earth tag and pin GK


Earth tag

3.8

Pin

D D

AWG
26

Termination
diameter

Termination
cross section

Contact diameter
Term. cross section

Contact
diameter

Solder contacts

mm
0.6

mm
0.15

mm

Print contacts
0.6

www.odu.de

D 0

60

Spring load contact

Print

Contact type

3.2
3.2

Termination

0.6

Flat contact

Solder

1.5

Fig. 3
GW

Contact type

1.5

Fig. 1 Fig. 2
G8
GK

0.55

9 10 11 12 13 14 15 16 17 18 19

Easy-Clean

4.6

4.6

1 Y

1.4

1.4

4.37 4.37

0.55

Contact type

0.5

Pin

Fig.3: Length earth tag and pin GW


Earth tag

3.0

Pin

Page 49

ODU AMC

Easy-Clean

Contact Configurations
Size 1.5
2

6 4

2 8

1
3

46

1
3

7
5

0 R 0 0

Number of contacts

Insulator

Size
A

1
3

9 10 11 12 13 14 15 16 17 18 19

3)

A Y

8 2
7

P 1 9

Contact
diameter

Nominal
current load2)
per contact

Test voltage
acc. SAE 13441

Rated
voltage1

Termination

mm

Contact
to contact
kV

kV

Solder

Print

0.6

0.600

0.200

View on the
termination side
Pogo-pin
contact side

Flat
contact side

Maximal operating voltage at sea level up to 2.000m acc. to SAE 13441. More information see page 67.
Derating factor see page 66.
3
Other contact configurations on request.

Easy-Clean

Page 50

www.odu.de

ODU AMC

Easy-Clean

PCB Layout for Print Contacts


Size 1.5
Contact type
9 10 11 12 13 14 15 16 17 18 19

0 R 0 0

G8

Flat contact

GW

Spring load contact

G8

GK
8 45

A Y

4.37

0.65

Earth tag

Pin

11 32.7

3.5

1.5

3.5

Fig.2: Length earth tag and pin GK


Earth tag

3.5

Pin

Fig.3: Length earth tag and pin GW

9 10 11 12 13 14 15 16 17 18 19

R P

3.5

2.85

Fig.1: Length earth tag and pin G8

5 72

4.2
3

Pin
X
(mm)

GK

Contact diameter / termination


cross section
0.6
2

Pin
X
(mm)

0.6

0.55

4.6

K1

1.9

Pin
X
(mm)

0 R 0 0

Earth tag

1.5

Pin

Easy-Clean

Print

Available
connector
type

Spring load contact

GW

60

60

Fig. 3
GW

A1

Fig. 2
GK

2
0.6

Flat contact

Solder

1.9

Fig. 1
G8

12 30
5.52

R P

Termination

1.5

Contact type

A Y

19 pos.

1.4

0.65type
Contact

3.9

4.2

mm
0.6

D D

AWG
26

mm2
0.15

Termination
diameter

Termination
cross section

Contact diameter
Term. cross section

Contact
diameter

Solder contacts

mm

Print contacts
0.6

www.odu.de

D 0

0.5

Page 51

For Your Notes

Easy-Clean

ODU AMC

Page 52

www.odu.de

ODU AMC

Accessories

Accessories

www.odu.de

Page 53

ODU AMC

Accessories

Protective Caps
for Standard and Easy-Clean Version
For receptacles G8
Size

0
1
1.5
2
3
4.5

Part number

700.645.097.002.945
701.645.097.002.945
715.645.097.002.945
702.645.097.002.945
703.645.097.002.945
745.645.097.002.945

Dimensions in mm
A

15.5
16.0
15.3
17.5
20.5
24.0

12.0
14.0
15.0
17.0
20.0
30.0

20.0
22.0
23.0
25.0
28.0
40.0

5.5
5.5
5.5
5.5
5.5
5.5

200
200
200
200
200
200

Crimp ferrule and lug are included.


C

Crimp ferrule

Cable lug
3.2

Crimp ferrule

Cable lug
3.2

0
1
1.5
2
3

700.645.097.003.945
701.645.097.003.945
701.645.097.003.945
715.645.097.003.945
702.645.097.003.945

Dimensions in mm

Crimp ferrule

Part number
A

8.0
8.5
8.5
11.5
12.0

14.0
16.0
16.0
19.5
20.6

21.0
23.0
23.0
25.8
29.3

200
200
200
200
200

Cable lug
L

3.2

Size

For receptacles GK

L
C

Accessories

Crimp ferrule and lug are included.


Crimp ferrule

Cable lug

3.2

Crimp ferrule

Cable lug
L

3.2

L
C

Page 54

www.odu.de

ODU AMC

Accessories

For in-line receptacles


Size

0
1
3

Part number

700.645.097.002.945
701.645.097.002.945
703.645.097.002.945

Dimensions in mm
A

15.5
16.0
20.5

12.0
14.0
20.0

20.0
22.0
28.0

5.5
5.5
5.5

200
200
200

Crimp ferrule and lug are included.

Crimp ferrule

Cable lug
3.2

Crimp ferrule

Cable lug
3.2

715.645.097.003.945
702.645.097.003.945

Crimp ferrule

Dimensions in mm
A

11.5
12.0

19.5
20.6

25.8
29.3

200
200

Cable lug
L

3.2

Crimp ferrule and lug are included.

L
C

Crimp ferrule

Cable lug

3.2

Crimp ferrule

Cable lug
L

3.2

L
C

www.odu.de

Page 55

Accessories

1.5
2

Part number

Size

For in-line receptacles

ODU AMC

Accessories

Crimp ferrule

Cable lug

3.2

For plugs Push-Pull plug and Break-Away plug S1 and A1


Size

0
1
1.5
2
3
4.5

Part number

Dimensions in mm

700.645.097.001.945
701.645.097.001.945
715.645.097.001.945
702.645.097.001.945
703.645.097.001.945
745.645.097.001.945

16.5
17.8
17.0
19.5
22.6
27.5

15.0
17.0
18.0
21.0
25.0
33.5

21.5
23.5
24.0
28.0
32.5
42.0

200
200
200
200
200
200

L
C

Crimp ferrule and lug are included.


Crimp ferrule

Cable lug

3.2

L
C

Environmental and electrical characteristics

Material

Type

Performance

Standard

Part

Material

Flammability

Tightness

IP67

IEC 60529

Cap

Conductive silicone

UL94 (V1)

Operating temperature

51C to +125C

IEC 60512-6-11 i+j

Lanyard

Aramid

UL94 (V0)

Shielding effectiveness

> 55dB

VG 95214-11

Crimp ferrule, lug

Brass, copper

Shrinktube

FPO (RNF-100)

ASTM D876 (30sec)

Accessories

Assembly information including tools see ODU instruction


010.645.001.000.005 (available at odu.de\amc\assembly).

Page 56

www.odu.de

ODU AMC

www.odu.de

Page 57

Technical Information

Technical Information

ODU AMC

Technical Information

Technical Data ODU AMC Standard

Environmental and testing

3.2

Mechanical data

Type

Performance

Standard

Type

Performance

Standard

Tightness

IP68
IP69K

IEC 60529 / MIL-STD-810F 512.4/5


DIN 40050-9

Mechanical
endurance

5,000 mating cycles

IEC 60512-5-9-a
EIA-364-09

Sand and dust

Blowing sand and


dust, settling dust

MIL-STD-810F 510.4/5 Procedure I / II


DIN 40050-9 / IP6kx

Vibration

Operating
temperature

51C up to
+125C

IEC 60512-6-11 i+j

Shock

Thermal shock

65C up to
+150C

EIA 364-32-E
IEC 60068-2-14

Humidity cyclic

85% up to 95%,
28 up to 71C

MIL-STD-1344A Method 1002.2 Type III


IEC 60068-2-38

300g amplitude,
half sine pulse of 3ms,
no discontinuity > 1us

AECTP 300, 312 Procedure III


(STANAG 4370)

Low pressure

57.2 kPa
55C

MIL-STD-810F 500.4/5
IEC 60068-2-40

Icing

Rime ice
6mm

A
MIL-STD-810F
521.2/3 A

Contact resistance (fig. 1)


over 5,000 mating cycles

Corrosion
resistance

96h salt mist,


5% salt solution,
35C
European fungus

EIA-364-26B STANAG 4370,


AECTP 300-309
MIL-STD-810F 509.4/5
IEC 60068-2-10

Chemical
endurance

Several substances

Type

Performance

Standard

Contact diameter / resistance


0.5mm < 5mOhm
0.7mm < 4mOhm
0.9mm < 4mOhm
1.3mm < 3mOhm
2.0mm < 3mOhm

IEC 60512-2-1

Shell resistance (fig. 2)

< 5mOhm

IEC 60512-2-1

60068-2-5

Insulation resistance

> 100MOhm

IEC 60512-3-1

ISO 16750-5

Shielding effectiveness

> 65dB

VG 95214-11

mV

Solar radiation
1)

2)

Substances listed at ODU datasheet 009.410.021.000.000

Fig. 1
Measurement
points

MIL-STD 1344 Method 2004


EIA-364-27

Electrical data

Low pressure (rapid 59.1kPa to


18.8kPa
decompression)

Mould growth

3.2

MIL-STD 1344 Method 2005


EIA-364-28

A11Y , GK1Y connector pair

A
mV

lug
3.2

Fig. 2
Measurement
points

A
mV

3.2

A
mV

lug

Technical Information

3.2

A
mV

Page 58

www.odu.de

ODU AMC

Technical Information

Material and surface treatments


Standard
EU

Surface

Standard

Flammability

US

Housing (conductive parts)

Aluminium AlMgSiSn1Bi

EN-AW 6023

Ruthenium over electroless nickel

Housing / nut
(non conductive parts)

Aluminium AlMgSiSn1Bi

EN-AW 6023

Black anodized (hardcoat)

Backshell
(Push-Pull plug)

Aluminium AlMgSiSn1Bi

EN-AW 6023

Ruthenium over electroless nickel

Backshell (Break-Away plug Aluminium AlMgSiSn1Bi


and in-line receptacle)

EN-AW 6023

Electroless nickel

EMI-locking ring

CuBe2

CW102C (2.1248)

Electrodeposited nickel

Crimp sleeve

CuZn38Pb1.5

CW608N (2.0371) C35300 Electrodeposited nickel

Colour ring

PSU

UL94 (V0)

Insulator

PEEK

UL94 (V0)

Pin contact

Copper alloy

CW614N (2.0401) C38500 1.25m gold over electrodeposited nickel

MIL-G-45204D

Socket contact

Copper alloy

CW614N (2.0401) C38500 1.25m gold over electrodeposited nickel

MIL-G-45204D

O-rings

FVMQ (floursilikon)

Potting

potting compound

UL94 (V0)

Overmolding material

TPU

UL94 (HB)

Shrink boots

Polyester-elastomeer

acc to. VG95343

www.odu.de

SAE-AMS2404

Page 59

Technical Information

Material

ODU AMC
3.2

Technical Information

Technical Data ODU AMC Easy-Clean

Environmental and testing

3.2

Performance

Standard

Tightness

IP68
IP69K

Sand and dust

mV

Type

Performance

Standard

IEC 60529 / MIL-STD-810F 512.4/5


DIN 40050-9

Mechanical
endurance

5,000 mating cycles2)

IEC 60512-5-9-a
EIA-364-09

Blowing sand and


dust, settling dust

MIL-STD-810F 510.4/5 Procedure I / II


DIN 40050-9 / IP6kx

Vibration

Operating
temperature

51C up to
+125C

IEC 60512-6-11 i+j

Shock

Thermal shock

65C up to
+150C

EIA 364-32-E
IEC 60068-2-14

Humidity cyclic

85% up to 95%
28 up to 71C

MIL-STD-1344A Method 1002.2 Type III


IEC 60068-2-38

Low pressure

57.2 kPa
55C

Icing

Rime ice
6mm

AECTP 300, 312 Procedure III


(STANAG 4370)

MIL-STD 1344 Method 2005


EIA-364-28
300g amplitude,
half sine pulse of 3ms,
no discontinuity > 1us

MIL-STD 1344 Method 2004


EIA-364-27

Electrical data

MIL-STD-810F 500.4/5

AIEC 60068-2-40 A

mV 521.2/3
MIL-STD-810F

EIA-364-26B, STANAG 4370,


AECTP 300-309, MIL-STD-810F 509.4/5

Type

Performance

Standard

Contact resistance (fig. 1)


over 5,000 mating cycles2)

Contact diameter / resistance


0.6mm pogo pin < 20mOhm

IEC 60512-2-1

Corrosion resistance 96h salt mist,


5% salt solution,
35C
Mould growth
European fungus

IEC 60068-2-10

Solar radiation

60068-2-5

Shell resistance (fig. 2)

< 10mOhm

IEC 60512-2-1

ISO 16750-5

Insulation resistance

> 100MOhm

IEC 60512-3-1

1)

Chemical endurance Several substances

Substances listed at ODU datasheet 009.410.021.000.000

Fig. 1
Measurement
points

3.2

Mechanical data

Type

Low pressure (rapid 59.1kPa to


18.8kPa
decompression)

5,000 mating cycles, dependent on the specific application.

A
mV

lug
3.2

Fig. 2
Measurement
points

A
mV

lug
Technical Information

3.2

A
Page 60

A
mV

www.odu.de

ODU AMC

Technical Information

Material and surface treatments


Standard
EU

Surface

Standard

Flammability

US

Housing (conductive parts)

Aluminium AlMgSiSn1Bi

EN-AW 6023

Ruthenium over electroless nickel

Nut

Aluminium AlMgSiSn1Bi

EN-AW 6023

Black anodized (hardcoat)

Backshell

Aluminium AlMgSiSn1Bi

EN-AW 6023

Electroless nickel

EMI-locking ring

Stainless steel

CW102C (2.1248)

Electrodeposited gold

Crimp sleeve

CuZn38Pb1.5

CW608N (2.0371) C35300 Electrodeposited nickel

Colour ring

PSU

UL94 (V0)

Insulator

PEEK / PBT / PCT

UL94 (V0)

Pin contact (pogo-pin)

Copper alloy, CuBe, steel,

Socket contact

Copper alloy

O-rings

FVMQ (floursilikon)

Potting

potting compound

UL94 (V0)

Overmolding material

TPU

UL94 (HB)

Shrink boots

Polyester-elastomeer

Acc. to VG95343

www.odu.de

SAE-AMS2404

1.25m gold over electrodeposited nickel (on piston) MIL-G-45204D


CW614N (2.0401) C38500 1.25m gold over electrodeposited nickel

MIL-G-45204D

Page 61

Technical Information

Material

ODU AMC

Technical Information

Insulation Groups / Nominal Voltage / Test Voltage

Insulation groups in acc. with DIN VDE 0110 T1/2.79


Groups of connectors based on ambient and operating
conditions.
Example: A connector used in a shop environment falls
into group B. (Laboratory environment would fall into
Group A).
Insulation group A0:
For low power equipment in climate-controlled and dry
rooms with only minimal heat rise when subjected to
short circuit conditions.
Insulation group A:
For equipment operated in climate-controlled and dry
rooms.
Insulation group B:
For equipment operated in living quarters, offices, and
other commercial environments. Also for clean machine
shops, laboratories, test stands, and medical environ
ments.
Insulation group C:
Equipment primarily operated in industrial, commercial,
and agricultural establishments. Non climate-controlled
warehouses, workshops, boiler rooms and manufacturing
floors.

Technical Information

Insulation group D:
Equipment operated on vehicles subjected to dirt, brake
dust, and splash water or snow. Unprotected by housing.

Page 62

Determination of nominal voltage from test voltage in


accordance with VDE 0627
The following explains how to derive the nominal voltage
from the test voltage (for practical purposes nominal
voltage, rated voltage and reference voltage are the
same.) The operating voltage must be less than the
nominal voltage.
Example:
The selected connector has a test voltage of 1,000 VAC
and will be operated in a clean mechanical shop environment (insulation group B). According the table 3 below,
the connector has a nominal voltage of 150 VDC (the
example shows both printed in bold).
Notice: According to MIL-STD-1344, Method 3001 higher
test voltages are acceptable (see next page).

Table 3 from DIN VDE 0627


Reference voltage /
nominal voltage

Test voltage
in Volt (AC 50 Hz)
Insulation group
B
C

in Volt (DC)

in Volt (AC)

A0

15

12

375

500

750

875

1,250

36

30

500

500

750

1,000

1,500

75

60

500

625

875

1,000

1,500

150

125

625

750

1,000

1,250

1,750

300

250

750

875

1,250

1,750

2,250

450

380

875

1,000

1,750

2,250

3,000

600

500

1,000

1,250

2,000

2,750

3,500

800

660

1,250

1,750

2,500

3,500

4,000

900

750

1,500

1,750

2,750

3,500

4,500

1,200

1,000

1,750

2,250

3,500

4,500

5,500

www.odu.de

ODU AMC

Technical Information

International Protection (IP) Classes in Accordance with DIN EN


EN60529
60 529
(or IEC 529
/V
VDE
529/
DE 0470 T1, respectively)

Code letters
(International Protection)

First code number


(Protection against solid foreign bodies)

Second code number


(Protection against water)

IP

Extent of protection

Code number

Extent of protection

No protection

No protection against contact,


no protection against solid
foreign bodies

No protection against
water

No protection against water

Protection against
large foreign bodies

Protection against large-surface


contact with the back of the
hand,
protection against foreign bodies
50 mm

Protection against
dripping water

Protection against vertically


falling water drops

Protection against
medium-sized
foreign bodies

Protection against
contact with the fingers,
protection against foreign
bodies.
12 mm

Protection against
dripping water when
tilted

Protection against falling


water drops when tilted
(any angle up to 15 from
the vertical)

Protection against
small foreign bodies

Protection against contact with


tools, wires, or the like with
2.5 mm,
protection against foreign bodies
2.5 mm

Protected against
spraying water

Protection against water


spraying at any angle up to
60 from the vertical

Protection against
granular
foreign bodies

The same as 3,
except 1 mm

Protection against
splashing water

Protection against splashing


water from all directions

Protection against
dust deposits

Protection against contact,


protection against harmful dust
deposit in the interior

Protection against
water jet

Protection against
water jet (nozzle) from
any angle

Protection against
dust ingress

Protection against foreign bodies


1 mm, protection against
dust ingress

Protection against
powerful
water jet

Protection against
powerful water jet
from any angle

Protection against
immersion

Protection against
water ingress during
temporary immersion

Protection against
continuous immersion

Protection against
pressurized water
during continuous
immersion

9k 1

Protection against
high pressure

Protection against water


from high-pressure/ steam jet
cleaners.

1 IP x9k is not included in EN 60529 or IEC 60529, but is included in DIN 40 050-9.

www.odu.de

Page 63

Technical Information

Code number

ODU AMC

Technical Information

Watertightness of the Series AMC

Plug and in-line receptacle connection (case 1)


Overmolding

Potting O-Ring

O-Ring

Potting

Overmolding

Plug and receptacle connection (case 2)


Overmolding

Potting

O-Ring

O-Ring

O-Ring

Potting

Technical Information

In mated condition the contacts are protected (in cases


1 and 2).
In unmated condition the contacts can be protected
using a protective cover (see page 54 55). The cover
must be removed before mating the plug with the
receptacle.

Page 64

Protection against water through following seals


Termination area

Mated

Unmated
Position

Position

Cable Cable (Case 1)

Yes

No

Device Cable (Case 2)

Yes

Yes

www.odu.de

ODU AMC

Technical Information

Conversions AWG Cross Section (AWG = American Wire Gauge)

Most wires are made with stranded conductors. Com


pared to solid conductors stranded wires offer higher
durability, higher flexibility and better performance
under bending and vibration.
Stranded wires are made from wires with smaller gauge
sizes (higher AWG gauge number). The AWG gauge number of the stranded wire is equal to that of a solid conductor of the same size wire. The cross section of the stranded
conductor is the sum of cross sections of the single conductors. For example, a AWG-20 stranded wire of 7 AWG28 conductors has a cross section of 0.563mm; an AWG20 stranded wire with 19 AWG-32 conductors has a cross
section of 0.616mm.

www.odu.de

Conversion table AWG/mm


Circular wire
AWG

10 (1)
10 (37/26)
12 (1)
12 (19/25)
12 (37/28)
14 (1)
14 (19/27)
14 (37/30)
16 (1)
16 (19/29)
18 (1)
18 (19/30)
20 (1)
20 (7/28)
20 (19/32)
22 (1)
22 (7/30)
22 (19/34)
24 (1)
24 (7/32)
24 (19/36)
26 (1)
26 (7/34)
26 (19/38)
28 (1)
28 (7/36)
28 (19/40)
30 (1)
30 (7/38)
30 (19/42)
32 (1)
32 (7/40)
32 (19/44)
34 (1)
34 (7/42)
36 (1)
36 (7/44)
38 (1)
40 (1)
42 (1)
44 (1)

Diameter
Inch

mm

0.1020
1.1090
0.0808
0.0895
0.0858
0.0641
0.0670
0.0673
0.0508
0.0551
0.0403
0.0480
0.0320
0.0366
0.0384
0.0252
0.0288
0.0307
0.0197
0.0230
0.0252
0.1570
0.0189
0.0192
0.0126
0.0150
0.0151
0.0098
0.0115
0.0123
0.0080
0.0094
0.0100
0.0063
0.0083
0.0050
0.0064
0.0040
0.0031
0.0028
0.0021

2.5900
2.7500
2.0500
2.2500
2.1800
1.6300
1.7000
1.7100
1.2900
1.4000
1.0200
1.2200
0.8130
0.9300
0.9800
0.6400
0.7310
0.7800
0.5000
0.5850
0.6400
0.4000
0.4800
0.4870
0.3200
0.3810
0.3850
0.2500
0.2930
0.3120
0.2030
0.2400
0.2540
0.1600
0.2110
0.1270
0.1630
0.1000
0.0800
0.0700
0.0540

Cross
section
mm

Weight

5.2700
4.5300
3.3100
3.0800
2.9700
2.0800
1.9400
1.8700
1.3100
1.2300
0.8200
0.9600
0.5200
0.5600
0.6200
0.3240
0.3540
0.3820
0.1960
0.2270
0.2400
0.1220
0.1400
0.1500
0.0800
0.0890
0.0950
0.0506
0.0550
0.0720
0.0320
0.0350
0.0440
0.0201
0.0266
0.0127
0.0161
0.0078
0.0050
0.0038
0.0023

47.000
43.600
29.500
28.600
26.300
18.500
18.000
17.400
11.600
11.000
7.320
8.840
4.610
5.150
5.450
2.890
3.240
3.410
1.830
2.080
2.160
1.140
1.290
1.400
0.716
0.813
0.931
0.451
0.519
0.622
0.289
0.340
0.356
0.179
0.113
0.072
0.130
0.072
0.043
0.028
0.018

kg/km

Max.
resistance
/km
3.45
4.13
5.45
6.14
6.36
8.79
9.94
10.50
13.94
15.70
22.18
20.40
35.10
34.10
32.00
57.70
54.80
51.80
91.20
86.00
83.30
147.00
140.00
131.00
231.00
224.00
207.00
374.00
354.00
310.00
561.00
597.10
492.00
951.00
1,491.00
1,519.00
1,322.00
2,402.00
3,878.60
5,964.00
8,660.00

Page 65

Technical Information

The AWG system describes the cross section of a wire


using a gauge number for every 26% increase in conductor cross section. With larger wire diameters, the AWG
gauge numbers decrease; as the wire sizes increase,
the AWG gauge numbers decrease. This is only valid for
solid conductors.

ODU AMC

Technical Information

Current Load Contacts

Nominal single contact current load for pin / slotted socket (nominal diameter 0.5mm 1.6mm)
120
110
100
0.5 mm

90

0.7 mm

0.9 mm

1.3 mm

1.6 mm

Measured temperature in C

80
70
60
50
40
30
20
10
0

10

11

12

13

14

15

16

17

18

19

20

21

22

Load Current in Ampere

Upper maximum temperature for standard contacts:


+125C
Test contact was terminated to largest possible
conductor.

Technical Information

Connectors or cables with more than one contact or


conductor generate a higher heat than a single contact.
Therefore, a derating factor must be applied.
For connectors the derating factor is applied according to
DIN IEC 60512-3 / VDE 0276-1000. The derating factor is
used starting with 5 loaded wires.

Page 66

Derating factor
Number of
loaded wires
5
7
10
14
19
24

Derating
factor
0.75
0.65
0.55
0.50
0.45
0.40

www.odu.de

ODU AMC

Technical Information

Operating Voltage acc. to SAE AS 13441-Method 3001.1

The values acc. to SAE AS 13441-method 3001.1 comply


with MIL-Std. 1344 method 3001. The chart values
results are acc. to IEC 60512-2.
The inserts have been tested in mated condition and the
test voltage was applied to the pin insert.
75% of the measured break-down voltage is the basic for
the further calculation. 13 of this value is the corresponding operating voltage.
All tests were performed at standard environment conditions (room temperature) and can be applied up to an
altitude of 2,000 m. For any deviations one has to consider
the reduction factor acc. to the relevant standards.

Suitable safety precautions must be taken in order to


ensure that personnel do not come into contact with
live conductors during installation and operation.
All entries were reviewed with maximum care before
this catalogue was printed.
ODU reserves the right to make changes in accordance
with the current state of the art without advance
notice, and without being obligated to provide replacement deliveries or to continue production of older
designs.

Test voltage:
Break-down voltage 0.75
Operating voltage: Break-down voltage 0.75 0.33

www.odu.de

Page 67

Technical Information

Caution
Electrical appliances: for various applications the safety
requirements regarding the operating voltage is even
more severe!
The relevant datas in such cases for the operating voltage
are the creepage and clearance distances. For any advise
how to chose the proper connector please consult us and
indicate the safty standard which your product has to
meet.

ODU AMC

For Your Notes

Overview All Push-Pull Connector Series from ODU

3.5

04

9.5

5.6

10

12.0

7.7

16

15.0

9.9

26

18.0

11.9

30

25.0

16.0

40

11.0

5.0

10

13.0

7.0

16

16.0

9.0

26

19.0

10.5

30

0
ODU
MINI-SNAP K

ODU
MINI-SNAP B

ODU
MINI-SNAP S

ODU
MINI-SNAP F

ODU AMC

Pin
and
groove

Pin
and
groove

1
2
3
4

25.0

14.0

40

9.4

5.0

10

12.0

7.0

16

15.0

9.0

26

10

18.0

10.5

30

9.4

5.0

04

12.0

7.0

05

15.0

9.0

10

0
Insulator

1
2

Half
shell

Pin
and
groove

9.4

5.0

09

12.0

7.5

12

1.5

13.0

7.5

19

15.0

9.5

19

18.0

11.5

27

14.0

5.5

10

15.9

6.5

16

1.5

16.5

8.0

19

19.6

10.0

26

23.9

11.5

37

33.0

17.5

55

12.5

6.0

14

15.7

9.0

19

18.7

10.5

27

ODU
MINI-SNAP PC

Half
shell

ODU
MEDI-SNAP

Pin
and
groove

13.7

6.5

14

18.5

9.2

19

Print

6.5

Crimp

IP
IP
Protection Protection
Class
Class
A1)
B2)

Solder

Max. no.
of contacts

00

Max. cable
(mm)

Pin
and
groove

Sizes

Diameter
plug (mm)

ODU
MINI-SNAP L

Coding

No. of
mechanical
coding

Push-Pull series

IP50

up to
IP68

IP68

up to
IP68

IP68

up to
IP68

up to
IP68

up to
IP68

up to
IP68

up to
IP68

up to
IP69K

IP68

up to
IP67

IP50

up to
IP64

IP50

Company Information

1 IP Protection Class in mated condition.


2 IP Protection Class in unmated condition to the end device.

Page 68

www.odu.de

ODU AMC
Quality Management

ODU has had a powerful quality management system in


place for years. ODU has been successfully certified to ISO
9001 since 1994. In addition, the automotive sector of the
company group is certified to ISO TS 16949.
The certification process was carried out by the internationally active BVQI (Bureau Veritas Quality International)
company.
ODU is also certified according to the medical standard
ISO 13485 : 2003 + AC : 2007.

www.odu.de

Page 69

Company Information

Additional to this ODU is certificated to DIN EN ISO


14001 : 2009 as well as to different certifications: VDE, UL,
UL wiring harness, SCA, VG, MIL.

ODU AMC
Your Partner in Many Application Areas

MEDICAL

INDUSTRIAL

ODU stands for quality, flexibility and reliability. This is


why customers working in many application areas rely
on ODU products in markets such as the following:
Medical
Industrial
Measuring and testing
Military and security
Energy
Automotive.

MEASURING AND TESTING

MILITARY AND SECURITY

Company Information

ENERGY

AUTOMOTIVE

Page 70

www.odu.de

ODU AMC
The Complete ODU Product Range

Single contacts
(round or flat)

High current
connectors

Circular connectors
with Push-Pull locking

Modular rectangular
connectors

PCB connectors

Robust connectors

Disposable Systems

Application specific
solutions

AMC Advanced
Military Connector

www.odu.de

Page 71

Company Information

Cable assembly

ODU AMC
Everything from one Source

Each connection needs its individual cable. Make no


compromises when it comes to the quality of the complete connection system. ODU gives you the complete
system solution from one source, with no intermediary
suppliers.
Cable assembly is a very complex subject. It requires
equal measures of expertise in the areas of connectors,
cables and assembly. ODU meets all these requirements
in full.
Our competent assembly team tests the complete system
according your specifications. Our assembly service promises you the same quality found in our connectors
without compromises.
ODU offers you all from one source
100% final inspections
Production in clean room acc. to EN ISO14644-1
possible
Automatic processes (cutting, stripping, attaching)

Company Information

Standard solutions

Page 72

Extrusion possible with a hot-melt and high pressure/


temperature process
Ultrasound welding
EMC-compatible assembly
Application specific labeling
Widest range of potting possibilities for sealed systems
Extruded cable crossovers.
Advantages for the customer
Modern manufacturing facilities in Mhldorf (Germany),
Shanghai (China) and Sibiu (Romania)
Reliability thanks to our company-wide quality strategy
Products with durability and functional reliability
Production according to UL (file: E333666) possible
Inspections, such as crimp force monitoring, during
production.
Assembly instruction you will find on our website:
www.odu.de/amc/assembly

Application specific solutions

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ODU AMC
Application Specific
Specific Connectors

As an expert for special applications and requirements,


we develop forward-looking, appropriate connectors
attuned to your needs!
In spite of the global trend toward standardized connectors, there are always applications that call for an application specific solution. We accept this challenge and

www.odu.de

develop innovative products for our customers based on


our many years of extensive know-how, our creativity and,
not least, our high level of vertical integration. Technology
access and technology mastery, combined with intensive
cooperation with the user, form the basis for achieving
success together.
Design-to-cost is joined by design-for-application for the
customers benefit.

Page 73

Company Information

Innovative, dynamic markets call for innovative connectors.

ODU AMC

Page 74

www.odu.de

ODU AMC
Telefax Inquiry ODU AMC

Fax-No.: +49 8631 6156-49

ODU
GmbH & Co. KG
Pregelstr. 11
84453 Mhldorf a. Inn
GERMANY

Company:

.............................................................................................................

Name:

.............................................................................................................

Department: .............................................................................................................
Street:

.............................................................................................................

City:

.............................................................................................................

Phone:

................................................................. Date ................................

ODU AMC Summary of Technical Requirements


1) Connector application

2) Environment
3) Connector type

Plug

Receptacle

In-line receptacle

4) Special version
5) Style
6) Size

1.5 (A)

7) Series

Y Standard

Y Easy-Clean

Solder

PCB

4.5 (E)

8) Coding
9) Number of positions
10) Termination
11) Cross section of wire

mm

Cable diameter

mm

AWG

C max

C min

Operating voltage

V AC

V DC

Operating current

A (constant)

A (short-term)

12) Operating temperature


13) Electrical specs:

sec.

14) Chemical resistance against


15) Other requirements

Required quantity
Production quantity

www.odu.de

Page 75

ODU AMC
The Part Number Key

No.

Description

Coding

1 Type

S = Push-Pull plug
G = Receptacle
K = In-line receptacle
A = Break-Away plug

2 Style

1, 8, K, W

3 Size

0, 1, A, 2, 3, E

4 Series

Y = ODU AMC

5 Keying (colour and mechanical)

AD

6 Material / surface of housing

R = Ruthenium

10 11 12 13 14 15 16 17 18 19

8 Material insulator
9
Contact configuration (2 positions)
10
11 Contact type / surface
12 Contact diameter
13 Termination cross section
14

16 Locking principle

0 = Standard Version,

see page 11
R = Easy-Clean Version,

see page 35

17 Cover / nut

0 = Standard

18

19 Receptacle earth tag GK and G8

Example plug

Example receptacle

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
S 1 1 Y A R P 0 8 X F G 0 0 0 0 0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
G 8 1 Y A R P 0 8 W F G 0 0 0 0 L

1 = Plug
2 = Style 1
3 = Size 1
4 = Series Y = ODU AMC
5 = Coding A = light brown
6 = Ruthenium over Aluminium

1 = Receptacle
2 = Style 8
3 = Size 1
4 = Series Y = ODU AMC
5 = Coding A = light brown
6 = Ruthenium over Aluminium

8 = Peek insulator
9, 10 = 8 positions
11 = Solder pin
12 = Contact diameter 0.7mm
13 = Cross section AWG 22/0.38mm2
14 = free (0)

8 = Peek insulator
9, 10 = 8 positions
11 = Solder pin
12 = Contact diameter 0.7mm
13 = Cross section AWG 22/0.38mm2
14 = free (0)

16 = Locking Push-Pull
17 = free (0)
18 = free (0)
19 = free (0)

Page 76

16 = Locking Push-Pull / Break-Away


17 = free (0)
18 = free (0)
19 = Earth tag

www.odu.de

ODU AMC

Please open

www.odu.de

Page 77

ODU GmbH & Co. KG


Pregelstr. 11
84453 Mhldorf a. Inn
Germany
Phone:
Fax:
E-Mail:

+49 8631 6156-0


+49 8631 6156-49
zentral@odu.de

ODU France
Phone: +33 1 3935-4690
E-Mail: odu@odu.fr

ODU USA
Phone: +1 805 4840540
E-Mail: sales@odu-usa.com

ODU Scandinavia
Phone: +46 176 18261
E-Mail: sales@odu.se

ODU Shanghai Trading


Phone: +86 21 58347828-106
E-Mail: oduchina@odu.com.cn

ODU UK
Phone: +44 1509-266-433
E-Mail: sales@odu-uk.co.uk

Other qualified representatives


shown on our website:

www.odu.de/sales

Stand: 2013/11 1728-Katalog-AMC_e


Design: KOMMA Werbeagentur GmbH www.kommaweb.de

ODU Worldwide