5022.

1TA
BELOW-THE-HOOK LIFTING DEVICE
Engineering Note Cover Page for MD-ENG-064
Lifting Device Numbers:
FNAL Site No/ Div. Specifc No. 152 Asset No.
If applicable If applicable If applicable
ASME B30.20 Group: [X ] Group I Structural and Mechanical Lifting Devices
(check one) [ ] Group II Vacuum Lifting Devices
[ ] Group III Magnets, Close Proximity Operated
[ ] Group IV Magnets, Remote Operated
Device Name or Description Lifting Bracket for SM3 and VM Inner Yokes
Device was [ ] Purchased from a Commercial Lifting
Device Manufacturer. Mfg Name
(check all
applicable)
[ X] Designed and Built at Fermilab Eng. Drawing: MD - 407783
[ ] Designed by Fermilab and Built by a
Vendor. Assy drawing number
[ ] Provided by a User or other Laboratory
[ ] Other: Describe
Engineering Note Prepared by Edward Chi Date Dec. 29, 2004
Engineering Note Reviewed by Date
Lifting Device Data:
Capacity 59,680 lbs.
Fixture Weight 320 lbs.
Service: [ X] normal [ ] heavy [ ] severe (refer to B30.20 for defnitions)
Duty Cycle _______ 8, 16 or 24 hour rating (applicable to groups III, and IV)
Inspections Frequency
Rated Load Test by FNAL (if applicable) Date Load
[ ] Check if Load Test was by Vendor and attach the certifcate
Satisfactory Load Test Witnessed by:
Signature (of Load Test Witness)
1
Notes or Special Information:
The load test procedures and the load test also should make as part of the note.
Fermilab
Particle Physics Division
Mechanical Department Engineering Note
Number: MD-ENG- 064 Date: December 29, 2004
Project Internal Reference:
Project: !e", #M!$
!%tle: &%ft%n' rac(et for #M) an* "M Inner +o(e,
-ut.or/,0: E*1ar* 2.% Dec3 29, 2004
Re4%e1er/,0: Da4%* Pu,.(a 5an3 06, 2006
7e8 9or*,: rac(et, l%ft%n', bolt, allo1able ,tre,,, 1el*, ten,%le, ,.ear
-b,tract #ummar8: !.e l%ft%n' brac(et %, ,:ec%all8 *e,%'ne* for l%ft%n' an*
mo4%n' t.e %nner 8o(e, an* ot.er a::l%cable 8o(e, an*
bloc(, *ur%n' #M) *%,a,,embl8 %n Me,on ea,t bu%l*%n'
an* "M a,,embl8 %n 20 bu%l*%n'3 !.e 1or(%n' ,tre,,e,
of brac(et an* t.e bolt, t.e 1el*%n' ,%;e, ,ubject to
a::l8%n' loa* .a4e been ,tu*%e* :er t.e relate*
,:ec%f%cat%on an* co*e,3
-::l%cable 2o*e,:
<-llo1able #tre,, De,%'n=, -I#2, 9
t.
e*%t%on
<elo1-t.e->oo( &%ft%n' De4%ce,=, -#ME )0320
2
?6022, E#@> Manual, $erm%&ab3
<#tructural 9el*%n' 2o*e-#teel=, -9# D131-90
<-lum%num De,%'n manual= b8 !.e -lum%num
-,,oc%at%on, Inc3 6
t.
e*%t%on3
Design the lifting bracket for moving Inner- blocks and other
blocks of SM3 in Meson East
Design Criteria and Assumptions:
!otal *e,%'n loa*:
P4 A 60,000 lb, A )0 ton,, 1.en t.e loa* %, a::l8%n' a, ,.o1n on f%'ure, 1 @ 23
P.A )B,000 lb, A 19 ton,, 1.en t.e loa* %, a::l8%n' a, ,.o1n on f%'ure 43
-ll mater%al, for brac(et: -#!M -)6: $u A 6B (,%, $8 A )6 (,%
-ll bolt mater%al,: -#!M -)26, $u A 106 (,%
-ll 1el* mater%al, are EC0, 1.ere $u A C0 (,%
!.%, brac(et %, ,:ec%all8 *e,%'ne* for l%ft%n' @ mo4%n' t.e ,m) 8o(e,, :late, at Me,on
ea,t, 1.ere t.e crane .oo( .a, to *%rectl8 connect to t.e l%ft%n' brac(et becau,e of t.e
.e%'.t l%m%tat%on of t.e crane3 -l,o %t %, for l%ft%n' an* mo4%n' "erteD Ma'net 8o(e,, :ole
%n,ert, an* :late, %n !e" 2E bu%l*%n'3

/I0 /II0

$%'ure 13 !.e %,ometr%c 4%e1 of t.e l%ft%n' brac(et for #M) @ %t, a::l%cat%on

)
Part I of f%'ure 1 %, an %,ometr%c 4%e1 to ,.o1 one of t.e a::l%cat%on,, 1.ere 4 bolt, 1%ll
be bolte* to t.e 8o(e of ,m) ma'net, t.e crane .oo( 1%ll l%ft%n' t.e 8o(e t.rou'. )=
*%ameter l%ft%n' :%n3
Part II of f%'ure 1 %, an %,ometr%c 4%e1 of t.e l%ft%n' brac(et3
13$%n* out t.e 1or(%n' ,tre,,e, 1.en t.e l%ft%n' force P4 a::l8%n' 4ert%call83
$%'ure 2 %, ,%mulat%n' t.e force *%,tr%but%on of t.e brac(et 1.en force a::l8%n'
4ert%call8 t.rou'. l%ft%n' :%n3


$%'ure 23 $orce *%,tr%but%on *%a'ram of t.e l%ft%n' brac(et a, %t a::l%e, 4ert%call8
9.ere: & A 12360=,
a A /1236 - 4360F0 G 2 A 4
P% AP1 A P2 A 036 D 60,000 lb,3A )0,000 lb,3
R1 A R2 A P% A )0,000 lb,3
F3 !.e *%,tance bet1een t.e lu', for t.e l%ft%n' :%n3
#o, MmaD A P% a
A )0,000 D 4 /%nHlb,0
A 120,000 %n-lb,3
In or*er to f%n* t.e ben*%n' an* ,.ear ,tre,,e, I t.e mo,t cr%t%cal locat%on, %t %, nece,,ar8
to f%n* out t.e 'eometr%cal :ro:ert8 of t.e l%ft%n' brac(et at t.at locat%on3
$%'ure ) %, t.e 2* fabr%cat%on *ra1%n' of t.e l%ft%n' brac(et, t.e cr%t%cal area ,ubjecte* t.e
force P4 ,.oul* be bet1een t1o l%ft%n' lu', 1.ere t.e :ro:ert%e, can be foun* a,:
/#ee *ra1%n' MD-40CCB) for reference0
-area %n cro,, ,ect%on 4%e1, refer to f%'ure 4 on :a'e 6
&
a
a
a
R2 R1
P1 P2
4
A /1030 D 23600 %n
2
A 26 %n
2
IDD A /10 D 236
)
0 G 12 /%n
4
0
A 1) %n
4
,
#DD A 1034 %n
)
!.e allo1able ,tre,,e, of t.e brac(et /mater%al -#!M -)60

$%'ure )3 2D *ra1%n' for l%ft%n' brac(et3 /#ee MD-40CCB) for *eta%l,0
$b A $8 G)30 A 12 (,% A $4 A $t
/:er ,ect%on 20-1323232, -#ME )03200
fb A MmaD G #DD A 120,000 %n-lb, G 1034 %n
)
A 11364 (,% J $b
f4 A R1 G -area A )0,000lb, G 26 %n
2
A 1320 (,% J $4
he !orking stresses of the lifting bracket are satisfactory !hen it is s"b#ected 3$
tons force vertically%
23 $%n* out t.e 1or(%n' ,tre,,e, 1.en t.e l%ft%n' brac(et %, ,ubjecte* t.e force
6
P. 1.%c. %, a::l8%n' .or%;ontall8 a, ,.o1n on f%'ure 43

$%'ure 43 !.e brac(et %, ,ubjecte* t.e l%ft%n' force P. %n 90 *e'ree rotat%on3
9.ere P. A 036 D )B ton, A )B,000 lb,3
2313 $%n* t.e 1or(%n' ,tre,,e, of t.e brac(et ,ubjecte* t.e force P. a, ,.o1n on f%'ure 4:
$%'ure 6 of :a'e C %, t.e cro,,-,ect%on 4%e1 of t.e l%ft%n' brac(et at t.e locat%on of
10= a1a8 from t.e l%ft%n' .ole, refer to f%'ure ) an* f%'ure 4 for reference3

!.e 'eometr%cal :ro:ert%e, /%'nore t.e m%**le r%b,0:
- A /2 D 2 D 9360 %n
2
A )B %n
2
IDDA //2 D 2 D 936
)
0 G 120 %n
4
A 2B63C9 %n
4
#DD A /2B63C9 K 43C60 %n
)
A 60 %n
)
Moment M10 at t.e locat%on 10= a1a8 from t.e l%ft%n' .ole:

M10 A /)B,000 D 100 lb,3-%n
A )B0,000 lb,-%n
6
!.e 1or(%n' ,tre,,e, ,ubjecte* t.e a::l8%n' loa* can be foun*:
fb A M10 G #DD
A )B0,000 %n-lb, K 60 %n
)
A 63))) (,% J $b A 12 (,%
f4 A P G -
A )B,000 lb, K )B %n
2
A 130 (,% J $4 A 12 (,%
$%'ure 63 !.e cro,,-,ect%on 4%e1 of t.e l%ft%n' brac(et at t.e locat%on of 10= a1a8 from
t.e center .ole3
he comp"ted !orking stresses of the bracket are satisfactory per the related codes3
2323 2om:ute t.e 1or(%n' loa*, of t.e bolt ,ubjecte* t.e a::l8%n' loa* P.3
!.e brac(et connecte* 1%t. 8o(e, b8 4 bolt, - an* , an* %, ,ubjecte* t.e a::l8%n' force
P. a, ,.o1n on f%'ure 4 of :a'e 63
olt ,:ec: 1 L - C /40, -#!M -)26 /,ee *ra1%n' MD-40CCB)0
9.ere: Pt A 6430 (%:
/allo1able ten,%onal loa*, :er table I--, :art 4, -#D0
P4 A 2039 (%:
/allo1able ,.ear loa*, :er table I-D, :art 4, -#D0
!.e com:ute* 1or(%n' ,.ear loa* of t.e bolt:
:4 A P.G4 A )B (%: G 4 A 936 (%: J P4 A 2039 (%:
!.e com:ute* 1or(%n' ten,%onal loa* of t.e bolt:
!.e moment eMuat%on I locat%on 2 1.en t.e brac(et %, ,ubjecte* t.e l%ft%n' force
P. a, ,.o1n on f%'ure 6:
NMc A 0 O P D 1236= H 2 D /:ta D C3C6= P :tb D 2326=0 A 0 /eM3 2310
C
It %, rea,onable to a,,ume t.e l%near relat%on,.%: of:
:ta G :tb A -2 G 2 A C3C6 G 2326 A )G1
,o eM3 231 becom%n': )B,000 lb, D 1236 %n A 2 D /) D :tb D C3C6= P :tb D 2326=0
:tb A 4C6,000 lb,-%n K 61 %n A 93)2 (%: J Pt A 6430 (%:
:ta A ) :tb A 93)2 (%: D ) A 2B30 (%: J Pt A 6430 (%:
!.e com:ute* :ull out force Pout from t.e ba,e metal:F
Per eM3 63)3231-1, ,ect%on 63)3231, :art I-- of <-lum%num De,%'n Manual= 6
t.
e*%t%on,
Pout A 03B6 tb D $tb
A 03B6 D 230 %n D 1326 %n D 26 (,%
A 6632 (%: /:er bolt bear%n' area0 Q :ta A 2B30 (%:
9.ere: tb t.e t.rea* bear%n' len't. on ba,e metal /,ee *ra1%n' MD-40CB)20
D3t.e nom%nal *%a3 of t.e bolt
$tb3 !.e ten,%le ,tren't. of t.e ba,e metal, /It %, con,er4at%4el8 a,,ume* %t %,
:ure %ron, 1.ere $t A 26 (,%, ,ee :a'e C9B, <Metal >an*boo(=, "ol3 I,
B
t.
e*%t%on for reference0
he designated bolts are satisfactory !hen the bracket s"b#ect to the special case as
it !as specified on this section%

)3 9el* 2alculat%on,:
$%'ure 6 %, t.e 1el* conf%'urat%on for t.e locat%on 1.ere %, 10= a1a8 from t.e l%ft%n' .ole
:er f%'ure 6 /cro,, 4%e10 an* *ra1%n' MD-40CCB)3

B
$%'ure 63 !.e 1el* conf%'urat%on of t.e brac(et I t.e locat%on 19= a1a8 from t.e
l%ft%n' .ole /treat a, l%ne 1%t. un%t t.%c(ne,,03
$%n* t.e 'eometr%cal :ro:ert%e, of t.e 1el*, a, ,.o1n on f%'ure 63
$or a ,%m:le an* con,er4at%4e a::roac., %'nore t.e t1o 1el*%n' l%ne, 1%t. bR @ *R
*%men,%on, an* onl8 con,%*er 4 4ert%cal ,%mulat%n' 1el*%n' l%ne,3
1.ere * A 936 %nc., b A 636 %nc.
& A 4* A )B %n len't. of t.e 1el*,
IDD A *
)
G )
2B63C9 %n
)
#DD A /2*
2
0 G )
A 60 %n
2
!.e 1or(%n' loa* :er un%t len't. of t.e 1el* ,ubject to t.e a::l8%n' loa* can be foun*:
fb A MmaD G #DD
A )B0,000 %n-lb, K 60 %n
2
A 6,))) lb,G%n
f4 A P G &
A )B,000 lb, K )B %n
A 1,000 lb,G%n
fr A / fb
2
P f4
2
0
S

A 6,412 lb,G%n
!o f%n* t.e reMu%re* 1el* ,%;e 2:
-ll 1el* metal, are EC0,
9.ere: $u A C0 (,%
!.e allo1able ,tre,,e, for t.e 1el* metal,:
$t2 A $42 A 03)0 $u A 21 (,%
2 A comb%ne* 1or(%n' loa* :er un%t len't.K /effect%4e factor T allo1able ,tre,,0
A /6,412 lb,G%n0 K /03C0C D 21 (,%0
A 034)2 %n J 036 %n /*e,%'nate* 1el* ,%;e %n t.e area0
he designated !eld si&e is satisfactory3
Conclusions:
!.e l%ft%n' brac(et .a, been *e,%'ne* :er t.e relate* en'%neer%n' co*e, after t.e
calculat%on, an* *%,cu,,%on, from ,e4eral t.e mo,t cr%t%cal area,, ,uc. *%,cu,,%on, 1ere
a::roac.e* b8 com:ut%n' t.e 1or(%n' ,tructural ,tre,,e,, bolt ,tre,,e, an* 1el* ,%;e, %n
term, t.e *%fferent a::l%cat%on,3
9

10