INDUSTRIAL TRAINING

REPORT


TALBROS AUTOMOTIVE COMPONENTS LTD.
14/1, MATHURA ROAD
FARIDABAD

GURU PREMSUKH MEMORIAL
COLLEGE OF ENGINEERING






SUBMITTED BY:

NAME : SANJEEV KUMAR
ROLL NO : 04913103611
BRANCH : MAE
YEAR : 3
rd

SEMESTER : 6
th

TRAINING PERIOD: 4 Weeks

SUBMITTED TO:-

Mr. MUKESH KUMAR



1. Certificate
2. Declaration
3. Acknowledgement
4. Company Profile
5. People
6. Customers
7. List of Department visited
8. Q.A. Department
9. Total line on the shop floor
10. About shop floor
11. Passivation Process
12. Standard room
13. CMM:-Coordinates Measuring Machine
14. Profile Projector
15. Height Gauge
16. I.E. Department
17. Material Handling
18. Production Department
19. Conclusion











I Sanjeev Kumar declare that the training report
entitled a study on the Training and Development in
TALBROS AUTOMOTIVE COMPONENT
LIMITED submitted to the GURU
PREMSUKH MEMORIAL COLLEGE OF
ENGINEERING for the award of Bachelor of
Engineering Degree in Mechanical and Automation
Engineering (MAE) .













ACKNOWLEDGEMENT

I would wish to express my gratitude to my H.O.D Mr.
Shiv kumar for providing me the opportunity to explore
studies beyond academics. I am also thankful to
TALBROS AUTOMOTIVE COMPONENT LIMITED
for allowing me to undergo the SUMMER TRAINING
PROGRAMME in their organization. At last but not the
least I extend my thanks to all the staff members for
providing valuable information regarding the plant and
processes that formed the core of the training.














Talbros Automotive Components Ltd., the flagship
manufacturing company of the Group was established in the
year 1956 to manufacture Automotive & Industrial Gaskets in
collaboration with Coopers Payen of UK.
Today, after 50 successful years, Talbros stands proud and tall
as a mother brand of gaskets, steering & suspension
components, stampings, rubber products and forgings.
Talbros Group has strong partnerships formed with global
giants. Notable among the joint venture partners are Affinia
Group USA, Sanwa Packaging - Japan and Interface
Solutions - USA.
While their symbiotic relationship with their Global partners
have kept us abreast with innovations within the field, their
long and fruitful association with them bears witness to the
trust and solidarity that Talbros name is synonymous with.
Their Research & Development Centres showcase , their design
capabilities including endurance, static and simulated
environment testing. Today, their manufacturing process spans
over 6 business and 12 facilities.
The largest OEMs like Ashok Leyland, Bajaj Auto, Cummins
Group, Eicher India, Escorts Group, Force Motors, General
Motors, Hero Honda, Honda, Hyundai, John Deere, Mahindra
& Mahindra, Maruti Suzuki, Suzuki, TAFE, Tata Motors,
Tata Cummins, Simpsons and international corporates like
Affinia Automotive are our proud customers.
The Group companies are TS 16949 and ISO 14001 certified.
Talbros Group portfolio also includes Mercedes Benz dealership
for passenger cars.
Talbros, where it is today is due to the excellence of its product
offerings, commitment to quality, attention to detail and
professional approach.
They, today can design, develop and manufacture products as
per customer requirements competitively.

















Talbros is where it is today due to the excellence of its product
offerings, its commitment to quality, attention to detail and,
primarily, due to its incredible workforce. Our people-friendly and
professional approach towards human resource development is
responsible for our remarkably low attrition rate.


Constant upgradation of skills at training programmes in India and
abroad and an exemplary work culture has made every member of our
team geared for new challenges. Both employee and customer
satisfaction are of extreme importance to us.















The Talbros Group is the result of strong partnerships formed with
with global giants. Notable among the joint venture partners are
Affinia Group USA, Sanwa Packaging - Japan and Interface
Solutions - USA.

While our symbiotic relationships with our partner firms have kept us
abreast with innovations within the field, our long and fruitful
associations with them bears witness to the trust and solidarity that
the Talbros name is synonymous with.
















The Talbros Group companies are TS 16949 and ISO 14001 certified.
Our team takes the quest for quality very seriously. For every piece that
is manufactured, quality standards are strictly adhered to and industry
benchmarks often set.


Our unrelenting quest for perfection extends to the supply chain and to
every person responsible for extending quality service to the customer.


















CUSTOMERS

The largest Indian OEMs like Ashok Leyland, Bajaj Auto, Cummins,
Eicher Group, Escorts Group, Force Motors, General Motors, Hero
Honda, Honda, Hyundai, John Deere, Mahindra & Mahindra, Maruti
Suzuki, Suzuki, TAFE, Tata Motors, Tata Cummins and international
corprates like Arvin Meritor (USA), Carraro (Italy), Quinton Hazell
Automotives (UK) and Saipa Group (Iran) are our proud customers.


Transforming products into industry benchmarks requires expertise and
intense belief in one's own abilities. Our Research & Development
Centres showcase our design and testing capabilities including
endurance, static and simulated environment testing. Today, our
manufacturing prowess spans over six product businesses and 12
facilities. Our customers trust in our products bears testimony to our
impeccable quality and uncompromising manufacturing standards.



















LIST OF DEPARTMENTS VISITED


1. R & D DEPARTMENT

2.QUALITY DEPARTMENT

3.PRODUCTION DEPARTMENT

4.I.E DEPARTMENT

















Q.A.DEPARTMENT


Receipt inspection

In process inspection

Final inspection

FGS (finish Goods) inspection

Supplier quality assurance {SQA}











Total line on the shop floor


Line 1:- steel back bone gasket
Line 2:- double cemjo gasket
Line 3:- manifold, flange gasket
Line 4:- multi layer steel gasket
Line 5:- spot welding gasket
Line 6:- soft gasket
Line 7:- shell forming
Line 8:- hero honda base gasket
Line 9:- selecting area coating and C-200
coating.







About shop floor


Blanking
Flattening
Out lining
Punching
Reactivation
Corrugation


These are the operation which are use in the
gaskets according to the die changes.









PASSIVATION PROCESS:-

It is a Process use to cleaning the gaskets
Steps:-
water + P3714 powder
1. Degreasing (Time 8 Min)
2. Degreasing (time 3 min)
3. Water risning (time 1 min)
4. Acid tank (time 3 min)
5. Phosphating tank(time 10 min)
6.Water risning (time 40 second)
7. Passivation process ( time1 min)
8. D.M water tank ( time 40 second )
9. Dryer tank








Calibration:- finding the errors of the
measuring inst. with the help of the masters.
Layout inspection:- Dimensional inspection
or complete insp. of any parts.
Revalidation:- To check the parts which is
ok or not ok as the last part.
Controlling and Monitoring of equipment:-
As per the requirement the inst is purchase
first it is transfer to the S/R after that they
will generate a specific no. and they will
issue to the concern dept.









MEASURING INSTRUMENT IN
STANDARD ROOM


CMM
PROFILE PROJECTOR
STANDARD PINS
PROFILE TRACER
VERNIER CALIPER
MICROMETER
HEIGHT











CMM:-CORDINATE MEASURING
MACHINE



A coordinate measuring machine (CMM) is a device for measuring the
physical geometrical characteristics of an object. This machine may be
manually controlled by an operator or it may be computer controlled.
Measurements are defined by a probe attached to the third moving axis
of this machine. Probes may be mechanical, optical, laser, or white
light, amongst others. A machine which takes readings in six degrees of
freedom and displays these readings in mathematical form is known as
a CMM.


PROFILE PROJECTOR

A profile projector is also referred to as an optical comparator, or even known as
a shadowgraph, a profile projector is an optical instrument utilized for
measuring. It is a valuable item in a small parts machine shop or manufacturing
line for the quality control assessment staff. The projector magnifies the profile
of the specimen, and shows this on the built-in projection screen.
The projector magnifies the profile of the specimen, and shows this on the built-
in projection screen. From this screen there is usually a grid that could be rotated
360 degrees therefore the X-Y axis of the screen could be aligned correctly using
a straight edge of the machined part to analyze or measure.This projection screen
shows the profile of the sample and is zoomed for better ease of computing linear
dimensions. An edge of the sample to analyze could be aligned using the grid on
the screen. After that, basic measurements could be obtained for distances along
with other points. This is being carried out on a zoomed profile of the specimen.
It could be easier and also lessen mistakes by measuring on the magnified
projection screen of a profile projector.
The conventional way of illumination is by diascopic illumination, and that is
illumination from behind. This kind of illumination is also known as
transmitted illumination when the sample is transparent and light can go
through it. When the specimen is solid, then the light wont go through it, but
can form a profile of the sample. Measuring of the sample can be achieved on the
projection screen. A profile projector could also have episcopic illumination
which happens to be light shining from above. This is convenient in exhibiting
bores or inner areas that needs to be measured.






HEIGHT GAUGE



Height gauges are similar to the calipers in structure and work. We
carry a series of high quality height gauges from digital gauges, dial
gauges to vernier gauges for your select.

These measuring tools are used in metalworking or metrology to either
set or measure vertical distances; the pointer is sharpened to allow it to
act as a scriber and assist in marking out work pieces.

In the toolroom, the distinction between a height gauge and a surface
gauge is that a height gauge has a measuring head (whether vernier,
fine rack and pinion with dial, or linea encoder with digital display),
whereas a surface gauge has only a scriber point. Both are typically
used on a surface plate and have a heavy base with an accurately flat,
smooth underside.





HOW TO IMPROVE THE DRAWING



PART THE DRAWING IN THE SIMPLE
SHAPES.
FIRST DRAW IN AUTOCAD 3D AS THE
DRAWING HAS TO MADE IN THE
AUTOCAD ,AS STEP FILE OPTION IS
PROVIDED SO IT CAN BE OPEN IN ANY
SOFTWARE.
THE COMPUTER SHOULD BE PROVIDED
WITH GOOD PROCESSOR SO THAT
COMPUTER WOULD NOT HANG DURING
HEAVY DESIGN.
THE OPERATOR SHOULD HAVE A GOOD
COMMAND IN SHORTCUT KEYS.










I.E DEPARTMENT

Material Handling Improvement

Material handling refers to activities, equipment, and procedurs related
to the moving, storing, protecting and controlling of material in a
system.

Material Handling is the field concerned with solving the pragmatic
problems involving the movement, storage in a manufacturing plant
or warehouse, control and protection of materials, goods and products
throughout the processes of cleaning, preparation, manufacturing,
distribution, consumption and disposal of all related materials, goods
and their packaging.
[1]
The focus of studies of Material Handling
course work is on the methods, mechanical equipment, systems and
related controls used to achieve these functions. The material handling
industry manufactures and distributes the equipment and services
required to implement material handling systems, from obtaining,











5-steps of Material Handling

1) Develop a plan for every part
2) Build the purchased-part market
3) Design delivery route
4) Implement pull signals
5) Continuously improve the system


Material Handling Means Providing-


1. The right amount
2. The right material
3. At the right place
4. At the right time
5. In the right position
6. In the right sequence
7. For the right cost






Objectives Of M.H


1. Reduce manufacturing cycle time.

2. Reduce delay and damage.

3. Promote safety and improve working
conditions.
4. Maintain and improve product quality.

5. Reduce tare weight.

6. Control inventory.











Production Department

SMED:- Single minute exchange f dies is a system
for dramatically reducing the time it takes to
computer equipment changeover.
single minute exchange of dies comes from the goal of
reducing changeover times to the single digit.

IN SMED changeover are made up of steps that are
termed elements. These are of two types

1. Internal elements
2. External elements

Internal elements:- that must be completed while the
equipment is stopped.

External elements:- That can be completed while the
equipment is running.






CONCLUSION

IT GIVES ME IMMENSE PLEASURE TO SAY THAT I HAVE
SUCESSFULLY UNDERGONE 4 WEEKS INDUSTRIAL
TRANING IN TALBROS AUTOMOTIVE COMPONENT
LIMITED . IT WAS A LIFETIME EXPERIENCE . I
LEARNED A LOT OF NEW THINGS, AND LOT OF NEW
WAYS OF SOLVING A PROBLEM. I WANT TO CONCLUDE
MY REPORT ON A POSITIVE NOTE AND I HOPE THAT THE
EXPERIENCE WHICH I GOT WILL ALSO B FRUITFUL IN
MY CAREER AHEAD.