ABS5035

Issue 6
Page 1 of 7
J uly 2011


Copyright reserved
Ref. no. ABS5035
Published and distributed by :
AIRBUS INDUSTRIE
ENGINEERING DIRECTORATE
31707 BLAGNAC Cedex
FRANCE
Published and distributed by :
AIRBUS S.A.S.
ENGINEERING DIRECTORATE
31707 BLAGNAC Cedex
FRANCE
AIRBUS





Aerospace series



Honeycomb cores, hexagonal
of polyamide paper, phenolic resin bonded, cured


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ABS5035 Page 2
Issue 6
Contents
1 Scope
2 Normative references
3 Requirements
4 Designation
5 Technical specification


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ABS5035 Page 3
Issue 6
1 Scope
This standard specifies the required characteristics of hexagonal honeycomb cores made of phenolic resin bonded
polyamide paper for light density structures, preferably to be used for passenger and cargo floor panels
2 Normative references
This Airbus Standard incorporates by dated or undated reference provisions from other publications. All normative
references cited at the appropriate places in the text are listed hereafter. For dated references, subsequent
amendments to or revisions of any these publications apply to this Airbus Standard only when incorporated in it by
amendment of revision. For undated references, the latest issue of the publication referred to shall be applied.
AIMS11-01-000Part1 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated Part 1
General requirements Technical Specification
AIMS11-01-000Part2 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated Part 2
Qualification program/ Batch release testing - Polyamide Paper/ Hexagonal/ Over-
expanded/ Flexible Technical Specification
AIMS11-01-001 Airbus Material Specification; Honeycomb cores, phenolic resin impregnated hexagonal -
Polyamide Paper/ Hexagonal/ Over-expanded/ Flexible Material Specification
AIMS11-01-003 Airbus Material Specification; Honeycomb cores, E-178 Polyamide Paper (meta and para-
aramid), phenolic resin impregnated / Hexagonal Material Specification
AIMS11-01-008 Airbus Material Specification; Honeycomb Cores, Nomex Polyamide Paper (meta-aramid),
Phenolic Resin Impregnated Hexagonal, node bond strengthened Material Specification
DAN1170 Honeycomb cores, hexagonal, of polyamid paper, phenolic resin bonded cured, heavy -
flooring quality Material Standard
DAN479 Honeycomb cores, of polyamid paper, phenolic resin bonded Technical Specification
3 Requirements
3.1 Configuration, dimensions, tolerances and mass
The configuration, dimensions, tolerances and mass shall be in accordance with figure 1 and table 1.
3.2 Material
AIMS11-01-001; AIMS11-01-003; AIMS11-01-008; DAN1170
b
w
W-direction
(Width/Expansion)
l
L
-
d
i
r
e
c
t
i
o
n
(
l
e
n
g
t
h
)
h


Figure 1: Configuration
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ABS5035 Page 4
Issue 6
Table 1 : Dimensions Mass
Dimensions in millimeters
Material
code
Material Density Cell size Length Width Height
b l
1)
w
1)
h
kg/m
10% 50
2)
75
2)
max. variation
A0 AIMS11-01-001A 24 10% 6,4
1120 2440
3,0

to

400,0











< 50 0,13

50 100 0,25
A1
AIMS11-01-001B
29
10% 3,2
AIMS11-01-008B
4)

+21 %
- 0 %
3,2
+20 %
- 0 %
A2 AIMS11-01-001C
32
10%
4,8
A3 AIMS11-01-001D 6,4
A9 AIMS11-01-001V 9,6
A4 AIMS11-01-001E
48
3,2
1,0 to
400,0
A5 AIMS11-01-001F 4,8
3,0

to

400,0
A8 AIMS11-01-001W 9,6
A6 AIMS11-01-001G
64
3,2
A7 AIMS11-01-001H 4,8

C0 AIMS11-01-001K 50
10%
6,4
C1 AIMS11-01-001L 64
C2 AIMS11-01-001M 72 4,8 > 100
+3
- 0
C8 AIMS11-01-001T 80 3,3
C3 AIMS11-01-001N
96
3,2

C4 AIMS11-01-001P 4,8
C5 AIMS11-01-001Q 123
3,2
C6 AIMS11-01-001S 144
C7 AIMS11-01-001R 123 4,0

D50 DAN1170-50
123 10%
3,2
D51 DAN1170-51 4,0
1920 3025
K1
3)
AIMS11-01-003G 72
10% 4,8
K2
3)
AIMS11-01-003K 96
Notes:
1) Other widths or lengths to be agreed
2) Smaller tolerances to be agreed
3) Not for new design, use ABS 5417 (codes A0 and A1).
4) Alternatively to material AIMS11-01-001B, node-bond strengthened material according to AIMS11-01-008B can
be used.
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ABS5035 Page 5
Issue 6
3.3 Individual product code, Corresponding to IPS11-01-001-XX
See table 2

Table 2 : Code for IPS
Code IPS corresponding to
without
1)
A
IPS11-01-001-
01
B 02
C 03
D 04
E 05
F 06
1)
Manufacturing choice into the qualified IPS.
4 Designation
Example:

Description block Identity block
Honeycomb core ABS5035 D50 -88 A
Number of ABS standard


Material code


Height h in 1/10 mm


Blank when no IPS code
required or IPS code* in
accordance with IPS number
(1 last digits) linked to AIMS
material code, see table 2


*Note: Designation with IPS code when required by the design


Designation for delivery:

Honeycomb core of DAN1170-50, height h=8.8, L-direction I=1120, w-direction w=2440

-Honeycomb core ABS5035D50-8.8x1120x2440 (-0+30)
1)-
5 Technical specification
DAN479 for DAN1170
AIMS11-01-000Part1 and Part 2 for AIMS11-01-001, AIMS11-01-003 and AIMS11-01-008




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ABS5035 Page 6
Issue 6
6 Previous designation for equivalency
Designation from ABS5035 issue 1: Do not use for new design
Example:


Description block Identity block
Honeycomb core ABS5035 D50 -8,8
Number of ABS standard


Material code


Height h




Designation from ABS5035 issue 2: Do not use for new design

Example:

Description block Identity block
Honeycomb core ABS5035 D50 -8-8
Number of ABS standard


Material code


Height h






























------------------------------
1) Applicable in case of different tolerances from table 1
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ABS5035 Page 7
Issue 6
RECORD OF REVISIONS

Issue
Clause
modified
Description of modification
1
05/94
New standard
2
03/98
- Material code A0 to A7 has been added
- Material code C0, C1, C4, C5 andC6 has been changed from DAN1181
to AIMS11-01-001
- Material code C2, C3 and C7 has been added
3
03/05
- Material code A8; A9; C8, K1; K2; has been added
4
09/08
For Material code A1 Material AIMS11-01-008B as an alternative can be taken.
5
05/11
Height for Material code A4 extended
6
07/11
Chapter 3.3 and table 2 added






















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