Lifting Equipment Engineers Association 2012 - training\1-4e4e0000

1

LEEA Correspondence Courses

ASSIGNMENT 1.4

Please note: Use the up and down cursor keys to move between fields in this form.

Enter your name and student number in the spaces below.
Name: SONU VARGHESE GEORGE Student number: 17717

Each question has several answers, only one of which is correct. Select your answer by
typing # in the box.

When complete, save the file using the same name. Then use the upload facility to return it for
marking.

1. The finish of hot rolled steel sections is known as:


Blue


Brown
#

Black


Bright

2. Rolling affects the crystal structure of the material by:


Making it coarser
#

Refining it and introducing a grain flow


Making the crystals combine together


Flattening the crystals into a sharp pointed needle like form

3. Cracks and laminations in prime steel sections:
#

Significantly reduce the strength of the material, affected areas must be totally removed and scrapped
#

Will run through all of the material from that batch so it must all be scrapped


Will only occur on the surface and so can be easily detected


Have no effect on the strength of the material as they run along the grain and so can be ignored

4. Drop forgings can be readily recognised by:
#

The flash line resulting from the removal of excess material forced out of the dies during forging


The bruising resulting from hammering


The fact that they are always circular in cross section


The gall marks caused by heating the steel prior to forging

5. Burning is a fault found on drop forgings, which can be recognised by:


Cracks occurring, particularly on outside bends


Surface laminations, known as gall marks


Cannot be detected by eye
#

A glazed appearance due to oxide penetration

6. Gall marks, cracks and similar defects are stress risers which may cause failure:


Due to fatigue
#

Due to the notch effect


Due to a change in the materials grain structure


Due to the formation of oxides at the materials surface

7.

Iron and steel can be cast into the required finished shape, the most common method used is known as:


Pattern casting


Template forming
#

Sand casting


Metal pouring

Lifting Equipment Engineers Association 2012 - training\1-4e4e0000
2


8. A cold shut is a fault that can occur in castings due to:


The mould being left too long before it is opened


Sudden cooling of the casting


The sections of the mould being assembled at low temperature
#

Two molten streams of metal coming together at too low a temperature for them to fuse

9. The main fault found in components which have been subject to one of the cold metal cutting processes is:


Cracks and laminations


Porosity
#

Dimensional errors


Burning

10. The process of flame cutting steel is based on the fact that:


Steel burns at a lower temperature than a gas and air mixture
#

The oxide of steel melts at a lower temperature than steel


Heat is spread over a wide area of the metal surface


Oxygen present in the steel is released by heat

11. Flame cut components should not be used for highly stressed duties unless they are:


Subsequently drop forged
#

Machined away for a depth of at least 0.4mm to remove areas affected by carbon migration


Assembled by welding so that the weld covers the cut face for a depth of at least 4mm


Bolted into position

12. The finish of a flame cut edge is dependant on:
#

The flame setting and its travel speed


The type of gas used to provide the heat


The carbon content of the steel


The amount of oxygen in the flame

13. Manual arc welding is a process that uses:


Atomic fusion


Solder with a 60% lead content
#

Flux coated filler rods


Heat from a gas/air mixture

14. The term MIG welding refers to:


Manually ignited gases


Molten iron gouging


Metal and iron groupings
#

Metal inert gas





15. The type of weld shown in the illustration is known as:


A butt weld
#

A fillet weld


A Tee weld


A double Vee weld
16. The presence of excessive splatter, or splatter which cannot be easily wire brushed off, is a sign that:
#

The weld may be porous


That the weld has full penetration


That the wrong filler rod/wire was used


That the parent metal was incorrectly prepared

Lifting Equipment Engineers Association 2012 - training\1-4e4e0000
3

17.
A form of resistance welding used in the manufacture of chain is known as:
# Atomic Hydrogen welding
# Flash butt welding


Manual arc welding


Oxy/acetylene welding

18. Heat treatment of steel works on the principle that:
#

Temperature affects the chemical and physical composition of the grains


Carbon is released to the atmosphere when steel is heated


Steel has a higher tensile strength when hot


At high temperature an oxide skin is formed which is harder than the parent metal

19. The most common form of heat treatment used in association with the manufacture of lifting gear is known as:


Annealing


Normalising


Stress relieving
#

Hardening and tempering

20. When steel is hardened and tempered, the purpose of tempering is to:


Improve its wear resistance


Increase the hardness even further


Increase its elongation
#

Improve its toughness


Marking
Answers still shown in black were correct
Answers now shown in red were incorrect the correct answers are shown in blue

Result 90%
Formatted: Font: (Default) Arial, 11 pt