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Typical J oint Designs for Aluminum Piping Welds
Other J oint Designs shown on the Construction Drawings take precedence over these details.
End Preparation Details Fit-up Details
Nozzle and Branch Connection Welds
Socket and Slip-on Flange Welds
The following apply unless another size is shown on the engineering drawings:
T is the nominal wall thickness
X =the lesser of 1.4T or the hub thickness
Y =the lesser of 1.1T or the fitting thickness
1/16 to 3/32
1/32 in. Max.
30 to 40
1/16 to 3/32
3/8 Min. (this is
correct)
1/8 in Max
40 to 55
1/16 to 3/32
3/32
min
45 min
Seal Weld
X
X
1/16 min
1/16 min
Y
Y
Approximately
1/16 before
welding
Fitting
3/4 Nom.
1/16
Min.
0 to 3/32
3/16 to 1/4
Nozzle welds are only
permitted where the root
side can be backwelded
40 to 55
1/16 to 3/32
1/16 to 3/32
1/32 in. Max.
Backgrinding is required when using this groove design
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Reduced Section Tensile Tests X Rectangular Turned Full Section
Bend Tests X Transverse Face and Root Side Longitudinal Face and Root
Procedure Qualification Record
Identification of WPS followed during welding of test coupon: 23-3-1, preliminary, 8/8/05
Welding Process(es) used: GTAW, Manual Date test coupon was welded: 8/16/05
Base Metal Specification: SB-210, 6061-T6 to Base Metal Specification: SB-210, 6061-T6
P-Number:23 Group No: N/A to P-Number: 23 Group No: N/A Plate/Pipe Diameter: Plate
Base Metal Thickness(in.): 3/8 J oint Type: double V-groove welded from both sides F-Number: 23
Filler metal specification: SFA 5.10 AWS Classification: ER4043
A-Number: N/A Weld Deposit Thickness(es)(in.): 3/8 Maximum Pass Thickness: 1/8
Filler metal size: 1/8 Supplementary filler metal: N/A
Preheat temperature (F): 50 Interpass temperature (F) N/A Welding position/progression: 1G
Current Type and polarity: AC Travel speed (ipm): see below
Shielding gas composition, CFH: Argon, 30 Backing gas composition, CFH: None
Tungsten size/type: 1/8, EWP GMAW transfer mode: N/A
Postweld Heat treatment (F): None Postweld heat treatment time (hr.): N/A
Stringer/Weave bead: Both Oscillation: N/A
Single/Multi-pass: Multiple Single/Multi-electrode: Single
Other:
Weld Electrode or Filler Current Travel Speed Other
Layer Process Class Diameter Type Polarity Volts Current (a) (ipm)
Root GTAW ER4043 1/8 AC N/A N/A 100 to 115 5 to 7
Fill GTAW ER4043 1/8 AC N/A N/A 130 to 160 5 to 7
Specimen Width/Dia (in.) Thickness (in) Area (sq in.) Ultimate load (lb.) Ultimate Stress (psi) Failure Location
1 0.752 0.376 0.283 7,563 26,700 Base Metal
2 0.751 0.381 0.286 7,665 26,800 Base Metal
Type Results Type Results
Root Acceptable Root Acceptable
Face Acceptable Face Acceptable
Toughness Tests Charpy Specimen Size Test Temperature
Specimen Notch Location Ft. Lb. Lateral Expansion (mils) Percent Shear Drop Weight Break No Break
1
2
3
Fillet weld test macro examination: Fillet weld test leg sizes:
Weld deposit analysis:
Other tests:
Welders name: William J ones Stamp: K Welding Witnessed by: Robert Gilroy, Mid-Atlantic Constructors
Tests conducted by: Quality Services Laboratories, Inc. Laboratory test number: 01-287
We hereby certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the
requirements of Section IX of the ASME Code.
National Certified Contractor:
Pipe Welding Bureau
By: Date:
by:
Chairman, Technical Committee NCPWB Form QW-483 PQR No. 052301
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