GSK991/GSK992

Connection Manual











GSK CNC Equipment Co.,Ltd

Contents
1


Contents


1. GSK991, GSK992 Connection Sketch
2. GSK991,GSK992 Interface Layou
3. LED Interface and Power Interface !
4. Driver Interface Schematic Diagram .
5. Signal Output & External Keyboard Interface Schematic Diagram
6. Signal Input Interface Schematic Diagram
7. GSK991, GSK992 Interface Schematic Diagram
8. Mode of Returning Mechanical Zero for GSK991 and GSK992
9. Connection Between GSK991 and Driver
10. Connection Between GSK992 (two axes) and DA98 /
11. Connection Between GSK992 (three axes) and DA98 //
12. Connection Between GSK992(two axes) and DF3 Drive /
13. Connection Between GSK992(three axes) and DF3 Driver /!
14. Connection Between GSK992 and DY3 Driver (two axes) /.
15. Connection Between GSK992 and DY3 Driver Sketch (three axes) /
16. signal Input Connection Sketch (Single axis) /
17. signal Input Connection Sketch (two axes) /
18. signal Input Connection Sketch (three axes) /
19. Signal Output Connection Interface /
20. External Keyboard Interface /
21. Link to On-off Power Supply /

GSK991/GSK992 Connection Manual
2




GSK991/GSK992 Connection Manual
3
C54
104
E11
47u/16V
AGND
VCC
VCC
1
2
3
4
5
6
J
7
P
o
w
e
r
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DIR
1
U10 245
A
1
B
2
C
3
E1
4
E2
5
E3
6
Y0
15
Y1
14
Y2
13
Y3
12
Y4
11
Y5
10
Y6
9
Y7
7
U11 74LS138
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
10
12
11
13
14
15
16
17
18
J
6
I
D
C
2
0
U39 U36
C40
104
C41
104
L1 C47
103/1KV
+5
AGND
+24
A0
+24
D7
D6
D5
D4
D3
D2
D1
D0
A0
A1
A2
PORT0
I nt er nal GND
I nt er nal VCC
PORT1
A1
L
E
D

D
i
s
p
l
a
y

P
a
n
e
l

(
o
n

f
r
o
n
t

p
a
n
e
l
)

I
n
t
e
r
f
a
c
e
0V
Internal GND
Internal VCC
Internal GND Internal GND
Internal VCC
Internal GND
0V
FrameGND
C46
103/1KV




GSK991/GSK992 Connection Manual
4





U14 6N137
U13
6N137
1
2 3
4
U19 521-1
1
2 3
4
U18 521-1
1
2 3
4
U17 521-1
1
2 3
4
U16 521-1
5
6
7
8
9
10
11
12
3
13
15
2
1
4
14
16
J
2
I
D
C
1
6
15 2347896
RP6
220
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK
11
CLR
1
U12
74HC 273
U15 6N137
Zdi r
Ydi r
Xdi r
Ypu
Zpu
Xpu
s
t
e
p

m
o
t
e
r
+24
ALM
1
2
3
4 5
6
7
8
8
7
6
5 4
3
2
1
/ RES1
+5
0V
+5
1
2
3
4
5
6
7
8
Al m
9
10
11
12
13
14
15
+24V
0V
Xpu
Ypu
Zpu
Xdi r
Ydi r
Zdi r
+5v
+5V
0V
8
7
6
5 4
3
2
1
En
En
1
9
2
3
4
5
6
7
10
11
12
13
14
8
15
0V
Driver Alam
Z AxisPulse
X Axis Pulse
Y Axis Direction
Power Amplifier
Y Axis Pulse
Z AxisDirection
X Axis Direction
Driver Interface DB 15 slots
Internal GND
Alm Driver Alarm En: Power Amplifier (shared by three axes)








GSK991/GSK992 Connection Manual
5












1
2
3
19
17
15
13
11
9
7
4
24
21
22
6
8
10
12
14
16
18
20
5
J 4
U38
U37
C9
104
C5
104
R8 2K
R9 2K
198765432
RP10
4.7K
16 9875432
RP11
1K
1 4 6 9 27 5 83
RP9
220
D1
3
Q1
2
D2
4
Q2
5
D3
7
Q3
6
D4
8
Q4
9
D5
13
Q5
12
D6
14
Q6
15
D7
17
Q7
16
D8
18
Q8
19
CLK
11
CLR
1
U27
74HC273
8
7
6
5
4
3
2 17
16
15
14
13
12
11
18 1
9 10
U35
ULN2803
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
A46
A45
A44
A43
A42
A41
A40
+24
+24
240D1
240D0
273D0 RUN( ES
HOLD( SP)
D0
D1
D2
D3
D4
D5
D6
D7
/ OUT1
/ RES1
0V
RUN( ST)
HOLD( SP)
( M21/ M22)
( M23/ M24)
( M9)
( M8)
( M5)
( M4)
( M3)
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
+24
+24
+24
0V
+24
+24
+24
+24
+24
+24
+24
+24
0V
( RUN)
( HOLD)
Spindl eforward rotation
Spindl ebackward rotati on
Spindl estop
Coolant on
Coolant off
No.2User output
No. 1User output
External circulation start button
External pausekey
Signal Output Interface & External keyboard interface DB 25 slots
5-- Signal Output & External Keyboard Interface Schematic Diagram
AGND
+24V
GSK991/GSK992 Connection Manual
6





1
21
20
19
18
17
16
24
25
10
11
12
13
14
15
J 3
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E
19
DI R
1
U20
74AHC245
143 2 6 9875
RP8
3K
16 9875432
RP7
1K
1
2 3
4
U21
521-1
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
1
2 3
4
D7
D6
D5
D4
D3
D2
0V
+24
D7
D6
D5
D4
D3
D2
D1
D0
+24
( U2)
( - L)
( ALM)
( U1)
( +L)
( PC)
+24 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
+24
+24
+24
0V
0V
0V
0V
0V
( - L)
( PCX)
( PCZ)
( +L)
( PCY)
Speeddown reset
Positive l imit
No.1User i nput
Negati veli mi t
X Axis speeddownreset
X Axis speeddownreset
Driver alarm
Negati veli mi t
No.2User i nput
Positive l imit
Y Axis speeddownreset
Signal Input Interface DB 25 pins
991 992
6--Signal Input Interface Schematic Diagram
991 992
All signals input are valid with low level namely there has signal input when it making 0V signal
Driver alarm
( ALM)
Alm driver alarm signal has been connected to the driver interface of motor
GSK991/GSK992 Connection Manual
7





+24
+5
+24
+5
+24
CNC side Driver side
Graph 1
CNC side
CNC side
CNC side
CNC side
Driver side
Graph 2
Graph 3
Machinetool side
J
Driver side
Graph 4
External control side
Graph 5
220
220
4.7K
4.7K
Theinterfaceschematicof theaxes
Theinterfaceschematicof axes motion direction signals
Xdir, Ydir, Zdir, Amplifier (enable) signals En.
Theinterfaceschematicof driver alarm(Alm) (Its
validity is defined by bit D4 of parameter P0)
is showed by thegraph 4
Theinterfaceschematicof external start
key(ST), pausekey(SP), mechanical limited
speeddown reset, user input
motion signals Xpu,Ypu, Zpu .
(switch-on is valid: external signal should be
conneted to normal open contacts, when anyone
of thecontacts switches on, thecorrelativesignal was sent )
Theinterfaceschematicof user
output UO1,UO2,coolant switch
M8/M9, spindleswitch(M3,M4,
M5) areshowed by thegraph 3.
7--GSK991,GSK992 Interface Schematic Diagram








GSK991/GSK992 Connection Manual
8






Description
When Mechanical reset is executed, slider moves positively, the Proximity switch is turn on by T1
part of metal induced block. It must be paid attention to that the width of T1 should be not less than
25mm, to finish the speeddown reset; the mechanic point is looking for in T2 with the lowest speed.
The width of T2 should be bigger than the measurement diameters of the proximity switch; T3 is the
end of reset. It is valid at the front edge. The proximity switch is NPN type. It is turned on in T1, T3.
It's turned off in T2 or others.






T1
T2
T3
+24
CNC side
signal
Proximity switch
4.7K
Mechanical reset direction
NPN type
proximity switch
Low level on T1,T3
The Signal of proximity switch was
connected to the interface of speeddown
reset (Xdec or Zdec)
the metal induced
block installed on
machine slider
GSK991/GSK992 Connection Manual
9









3 Zpu
GSK991(Z axis) DF3driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axis pulse
Z axis direction
power amplifier
Zaxisalarm
COM
5V
metal shell
Connection between GSK991 and DF3 driver
GSK991(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axis pulse
Z axis direction
power amplifier
Z axis alarm
COM
5V
metal shell
9--Connection between GSK991 and driver
Connection between GSK991 and DY3 driver
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK991(Z axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
Connection between GSK991 and DA98 driver
2 24V
24V
3 COM
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
(Caution: Bit D4 (Alarm level is defined by this bit) of parameter p0 should be 0.)
GSK991/GSK992 Connection Manual
10














4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
X axis pulse
X axis direction
power amplifier
5V
metal shell
Connection between GSK992 and DA98 driver
2 24V
24V
3 COM
4.7K
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK992(Z axis) DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
2 24V
24V
3 COM
4.7K
10--Connection Between GSK992 (two axes) and DA98
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 1.)
8050
8050
GSK991/GSK992 Connection Manual
11









4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis)
DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
X axispulse
X axisdirection
power amplifier
5V
metal shell
2 24V
24V
3 COM
4.7K
3 Zpu
12 Zdir
6 En
1 ALM
7 5V
10 0V
GSK992(Z axis)
DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
2 24V
24V
3 COM
4.7K
11 Ypu
5 Ydir
6 En
1 ALM
7 5V
10 0V
GSK992(Y axis)
DA98 driver
6 /PULS
7 /SIGN
21 SON
1 ALM
18 PULS
19 SIGN
8 COM
16 COM
Y axispulse
Y direction
power amplifier
5V
metal shell
2 24V
24V
3 COM
4.7K
8050
8050
8050
D4(Alarm level is defined by this bit) bit of parameter p0 should be 1
11--Connection Between GSK992 (three axes) and DA98
GSK991/GSK992 Connection Manual
12


















4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis)
DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
X axis pulse
X axisdirection
power amplifier
X axisalarm
5V
metal shell
3 Zpu
12 Zdir
6 En
7 5V
10 0V
GSK992(Z axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axis pulse
Z axis direction
power amplifier
5V
metal shell
Connection between GSK992(two axes) and DF3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
12--Connection between GSK992(two axes) and DF3 driver
GSK991/GSK992 Connection Manual
13











4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
GSK992(X axis) DF3driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
X axispulse
X axis direction
power amplifier
X axis alarm
5V
metal shell
3 Zpu
12 Zdir
6 En
7 5V
10 0V
GSK992(Z axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Z axi s pulse
Z axi s direction
power ampli fi er
5V
metal shell
11 Ypu
5 Ydir
6 En
7 5V
10 0V
GSK992(Y axis) DF3 driver
2 /CP
4 /DIR
5 /FRE
7 ALM
1 CP
3 DIR
8 FRE
9 COM
Y axi s pulse
Y axi s direction
power ampli fi er
5V
metal shell
Connection between GSK992(three axes) and DF3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
13--Connection between GSK992(three axes) and DF3 driver
GSK991/GSK992 Connection Manual
14
















GSK992(X axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
5V
metal shell
GSK992(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axi s pulse
Z axi s direction
power ampli fi er
Z axi s al arm
COM
5V
metal shell
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
4 Xpu
13 Xdir
6 En
1 ALM
7 5V
10 0V
X axis pulse
X axis direction
power amplifier
X axis alarm
5V
Connection between GSK992 and DY3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
14--Connection between GSK992 and DY3 driver
GSK991/GSK992 Connection Manual
15











GSK992(X axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
5V
metal shell
GSK992(Z axis) DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
Z axi s pulse
Z axi s direction
power ampli fi er
Z axi s al arm
COM
5V
metal shell
12 Zdir
6 En
1 ALM
7 5V
10 0V
3 Zpu
4 Xpu
13 Xdir
6 En
7 5V
10 0V
X axispulse
X axis direction
power amplifier
X axis alarm
5V
DY3 driver
9 CP-
10 DIR-
11 Dv-
6 ALM
1 CP+
2 DIR+
3 Dv+
14 COM
metal shell
GSK992(Yaxis)
5V
11 Ypu
5 Ydir
6 En
7 5V
10 0V
Y axi s pulse
Y axi s direction
power ampli fi er
Y axi s alarm
5V
Connection between GSK992(three axes) and DY3 driver
(Caution: Bit D4(Alarm level is defined by this bit) of parameter p0 should be 0.)
15--Connection between GSK992(three axes) and DY3 driver
GSK991/GSK992 Connection Manual
16


10
22
+L
O
O
O
O
0V
9
11
PC
O
O
O
O
0V
-L
U1
991(singleaxis)
Limit switch:
limited on put through
991(singleaxis)
Speeddown reset:
Valid signal on puttingthrough
User input:
Valid signal on
16--Input Signal Connection Sketch(Single Axis)



22
9
+L
O
O
O
O
0V
11
10
pcZ
O
O
O
O
0V
O
O
O
O
-L
pcX
992(two axes)
limit switch
992(two axes)
Speeddown reset:
Limit switches of two axes areused separately with connection in parallel
switch-on means limit
Valid signal on puttingthrough
17--Input Single Connection Sketch(Two Axes)








GSK991/GSK992 Connection Manual
17

22
9
+L
O
O
O
O
0V
10
23
pcX
O
O
O
O
0V
-L
O
O
O
O
O
O
O
O
11
pcY
pcZ O
O
Signal was input when switched on
Speeddown reset:
limit switch
992 (threeaxes)
992 (threeaxes)
Limit switches of threeaxes areused separately with connection in parallel in thesamedirection
18--Signal Input Connection Sketch (three axes)
Spacingwhen switched on

+24V
IN4002
M3 Relay
M4 Relay
M5 Relay
M6 Relay
M7 Relay
User Output1
User Output2
991 992
4
5
6
7
8
10
9
M3
M4
M5
M8
M9
M21
M23
19--Signal Output Connection Interface

GSK991/GSK992 Connection Manual
18
25
24
25
11
Schematic plan of External key
Output & External Key Plug DB25 slots
0V
Run
Pause

Caution:
1. External Key can be optional.
2. Two keys are valid in low level, pin 25 is 0V (Low level), one signal will be input when any of two
keys is pushed once.
3. Two keys are non-self-locking and normal open.
20--Connection of External Keyboard



1
2
3
4
5
6
+5V
+5V
5 GND
5 GND
24 GND
+24V
+5V
5 GND
24 GND
+24V
FG
220V
GND
Shell of 991 OR
S
w
i
t
c
h









p
o
w
e
r

Caution:
1. The wire from switch power to Controller GDN pin should be as short and wide as
possible.
2. Power interface is connected to the switch power by a special plug.
3. The connection between switch power and controller should be finished before leaving
factory.
21--Link to On-Off Power Supply