Aftermarket Products For Encapsulation Machines PDF

You will nd your local partner at: www.boschpackaging.
com
Aftermarket Products for Encapsulation Machines 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Aftermarket Products for
Encapsulation Machines
1
You will nd your local partner at: www.boschpackaging.com
1
TABLE OF CONTENTS
Introduction ................................................................................................................................................. 4
Contact list .................................................................................................................................................. 5
GENERAL
E-Portal .................................................................................................................................... 6
Stock Optimization................................................................................................................... 8
OEE Consulting ........................................................................................................................ 9
Preventive Maintenance Agreements ..................................................................................... 11
PREVENTIVE MAINTENANCE KITS
Preventive Maintenance Kits for GKF & DMW Capsule Fillers ................................................ 12
Preventive Maintenance Kits for KKE Checkweighers ............................................................ 14
UPGRADE KITS
21 CFR Part 11 Compliance Upgrade Kit ............................................................................... 16
Bronze to Aluminum Guide Ring Upgrade Kit......................................................................... 17
Cleaning Station Upgrade Kit ................................................................................................. 18
Controls Upgrade Kit ............................................................................................................. 19
Double Deflector .................................................................................................................... 20
Dust Removal Upgrade Kit ..................................................................................................... 21
ELAU Motion Control .............................................................................................................. 22
ENT 5 Eliminator Kit ............................................................................................................... 23
Increased Capsule Output Upgrade Kit .................................................................................. 25
Simplified Cleaning Station ................................................................................................... 26
Tamping Shaft Bearing Seal Upgrade Kit ............................................................................... 27
PRODUCT SPECIFIC PARTS
Plastic Sorting Blocks and Fingers ......................................................................................... 28
Powder Augers ....................................................................................................................... 29
Powder Bowl Cone ................................................................................................................. 30
Powder Diverter Upgrade Kit ................................................................................................. 31
Sticky Product Ugrade Kit ...................................................................................................... 32
Tamping Pin Guide Rings ....................................................................................................... 33
Tamping Ring for Sticky Products .......................................................................................... 34
2
TABLE OF CONTENTS
SPECIAL TOOLS
Cleaning Station and Brushes ................................................................................................ 35
Grease Applicator Tools ......................................................................................................... 36
Lower Segment Carrier Alignment Tool ................................................................................. 37
Rectifier Alignment Pins ......................................................................................................... 38
Transfer Station to Segment Turret Alignment Pins ............................................................... 39
Upper Segment Carrier Alignment Tool ................................................................................. 40
AUXILIARY DEVICES
Capsule Polisher .................................................................................................................... 41
Dust Collection Systems ........................................................................................................ 42
Empty Capsule Conveyor ....................................................................................................... 44
Slug Tester ............................................................................................................................. 45
MACHINE HIGHLIGHTS
All GKFs ................................................................................................................................. 46
GKF 700 ................................................................................................................................. 47
GKF 1200, 1500 and DMW 1500, 2000 .................................................................................. 48
GKF 2000, 2500 ..................................................................................................................... 49
KKE 1500 ................................................................................................................................ 50
KKE 2000 ................................................................................................................................ 51
KKE 2500 ................................................................................................................................ 52
Index of machine models ........................................................................................................................... 53

Bosch Packaging Services, Inc.
8700 Wyoming Avenue North
Minneapolis, MN 55445-1836
Telephone: (763) 424-4700
Fax: (763) 493-6711
Dear Customers:
We are pleased to present our latest catalog of Aftermarket Products for Encapsulation
machines. The contents of this catalog are applicable to GKF, H&K and DMW encapsulators as
well as the KKE capsule check-weighers as indicated. We offer Upgrade Kits, PM kits, Special
Tools, and Replacement Kits for obsolete components for this equipment.
If you are looking for a solution that is not covered in this catalog, please contact us. In
addition to our standard products, we offer customized solutions and execute customer-
specic projects that suit your individual needs.
Our Service Products at a glance:
Spare Parts, Overhauls and Upgrades
Change Parts, Product Testing and Optimization
Training at Customer Site or Bosch Facilities
Preventive Maintenance Kits
Preventive Maintenance Agreements
Validation and Calibration Services
We are committed to supporting our equipment over its entire lifetime. We have Service
Technicians based around the world, including all regions of North America and Puerto Rico.
Manufacturing and warehousing facilities in the USA and overseas expedite parts delivery and
reduce your cost.
Please see the directory on the following page to contact us, or visit our web site at
www.boschpackaging.com
Sincerely,
You will nd your local partner at: www.boschpackaging.com 2
Service Contacts 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Service Contacts
Mailing Address:
Pharmaceutical Operations
8700 Wyoming Avenue North
Minneapolis, MN 55445-1836
Phone: (763) 424-4700
Fax: (763) 493-6137
www.boschpackaging.com
service.pharma-Mip@bosch.com
Contacts:
After Market Sales Dave Bethel
(612) 868-7686 dave.bethel@bosch.com
Spare Parts Jerry Carlson - Eastern US
(763) 493-6116 jerry.carlson@bosch.com
(763) 493-6140 Mark Gustafson - Central North America, Puerto Rico
mark.gustafson@bosch.com
(763) 493-6139 Linda Johnson - Western North America
linda.johnson@bosch.com
Field Service Amy Erickson
(763) 493-6125 amy.erickson@bosch.com
(763) 493-6172 Brenda Dreher
brenda.dreher@bosch.com
After Hours Emergencies
(800) 947-1166
3
1/2 E-Portal 06/2011 | PA-CS/PRM | Bosch Packaging Services AG (subject to alterations)
Spare Parts from Bosch Packaging Services
At Your Service Becomes at Your Fingertips
E-Portal: Online Information and Ordering
The E-Portal is the online information and ordering
platform from Bosch Packaging Services. The portal
contains customised as well as machine specic spare
parts data, allowing transparent ow of information
and thus simplifying the ordering process and increasing
the efciency of your spare parts logistics. If required,
all members of staff involved in ordering spare parts can
be provided with a logon to access the portal. Detailed
spare parts information and direct ordering facilities are
available around the clock and in several languages.
You can access the E-Portal via the website of Bosch
Packaging Services: www.boschpackagingservices.com
in the E-Portal section. Here you can use the login
screen to log in.
Additional Functions
Using the Open Catalog Interface (OCI) product
information may be transferred to your internal
purchasing catalogue or ERP system. This allows you
to order parts via your company own internal system
whilst being able to use the E-Portal information.
In the Corporate Portal several location-specic
E-Portals may be combined. This combination may
be for the benet of a corporation, a purchasing
organisation, etc. It enables an E-Portal user to
manage the ordering process for several locations
while having access to relevant information on
all spare parts.
For further information on these functions visit our
website.
Your Benets at a Glance
Online information and ordering
around the clock
Customised spare parts lists
Detailed spare parts information
Transparency on cost and availability
Optimisation of logistics and storage costs
You will nd your local partner at: www.boschpackagingservices.com
Home page: Detailed product search and information
2/2 E-Portal 06/2011 | PA-CS/PRM | Bosch Packaging Services AG (subject to alterations)
Search and Inform
Searching for spare parts is fast and easy. Up-to-date
information on prices, availability and products is
available at any time.
Plan and Order
Spare parts may be marked on a memo for orders or
maintenance projects. Your order is processed via a
basket.
If required, baskets may also be transferred to your
internal purchasing catalogue system.
Request and Track
You also have the option to request a written quotation
for a basket. Orders as well as any quotes can be found
by selecting the E-Service tab. All orders and quotes
within the last 24 months can be viewed here by
product.
Up-to-date information on price, availability and delivery time
can be accessed online at any time. Detailed product
information and the option to track offers and orders assure
transparency. From these benefits profits not only Alm Vita*.
Order and Planning Tool
Be one step ahead.
The E-Portal in use at Alm Vita*
Alm Vita specialises in herbal vitamin supplements.
They follow the highest quality standards for process-
ing of selected herbs. The seasonal periods of peak
production mean that stringent planning for Alm Vita
is essential. The E-Portal from Bosch Packaging
Services gives us optimal support reports the
Production Manager. It supplies us with all impor-
tant spare parts information on prices, availability
and delivery time. This enables us to plan and carry
out very precisely the revision and maintenance for
our packaging machinery. Critical parts can be
identified by a mouse click and ordered to stock in
preparation for an emergency. Alm Vita have seen
a remarkable improvement in spare parts logistics.
For the purchasing department the online platform
eliminates the time-consuming search through
numerous spare parts catalogues. Thanks to techni-
cal data and photographs, the required parts can be
found fast and easily. The process for requesting
quotes and orders has been simplified. If the produc-
tion workers notice an irregularity with a machine
outside normal working hours, they can mark parts
on a memo in the E-Portal and the purchasing
department will order them from Bosch the very
next day.
Around the clock, the E-Portal provides Alm Vita with
customised spare parts information. The transparent
flow of information allows for rapid decision-making.
This has enabled Alm Vita to streamline and improve
their logistics process considerably. Presently, Alm
Vita plans to connect the E-Portal with its internal
ERP system. This step appears to be the logical
consequence of the strength of our past experience.
We see a further increase in the efficiency of our
spare parts logistics and procurement explains the
Purchasing Manager of the innovative manufacturer
of vitamin supplements.
*company name changed
Stock Optimization 3/2012 | PA-CS/SBC | Bosch Packaging Services (subject to alterations)
Stock Optimization Increased protability
through improved spare parts management
Analyse to Optimize
The biggest challenge in spare parts management is
achieving high availability with minimal stock. Improving
your overall spare parts management requires detailed
knowledge about your exact spare parts consumption
and delivery times. With our consumption based Stock
Optimization concept, Bosch Packaging Services can
provide you with detailed information specic to your
spare parts prole. By combining an analysis of your
individual parts consumption with up-to-date informa-
tion on our Bosch stock levels and delivery times,
we will support you to improve procurement planning,
maximize spare parts availability and increase the
protability of your stock investment.
Tailored solution for your spare parts stock
Using specially developed software, a team of dedi-
cated Bosch experts will generate a detailed spare
parts prole by analyzing your previous consumption as
documented in our system. The prole not only con-
tains your offer and order history with order frequency,
but also our supply information and delivery times for
your spares. For more in depth analysis, we can include
the spare parts data from your procurement system in
the analysis. Our experts will prepare a structured
report of the analysis results to discuss with you in
detail. We will identify potential improvements on both
the supply and demand side, and work together with
you to nd a customized solution for the optimization of
your spare parts management.
Please contact your Bosch Packaging Services
representative for further infor mation.
Your Benets
Increased cost effectiveness of your stock
Optimized spare parts availability
Improved procurement planning
Detailed report of your spare parts profile
Transparent information on our Bosch stock
Current stock investment
Improvement
Stock investment
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Spare parts availability
after stock optimization
Spare parts availability
before stock optimization
By optimizing your stock you can improve your spare parts availability
and increase the protability of your stock investment.
1/2 OEE Consulting 10/2010 | PA-CS/SBC | Bosch Packaging Services AG (subject to alterations)
OEE Consulting You want maximum output
weve got the right input
Creating Value to the Customer
Overall Equipment Effectiveness (OEE) is the ratio
between actual good output and theoretical good out-
put and takes into account the most common and sig-
nicant sources of manufacturing productivity loss. With
OEE as a key performance indicator, Bosch OEE Consult-
ing denes improvements to your machines and systems
to maximize actual good output. With many years of
industry and machine specic experience, Bosch spe-
cialists identify the root causes of inefciency to enable
you to maximize prots. Our results are not just solu-
tions, they are the best solutions with the best technical
support available.
Service Approach
Our OEE Projects typically start with an OEE Intro, in
which we analyze the machine status with a line check
up and, together with you, dene the next steps.
Depending on the availability of a measuring system an
OEE Audit is started, based on available data. Alterna-
tively, we offer a Technical Audit on the line efciency on
manually based tools.
Your Benets
Evaluation of Overall Efficiency
Bottle neck identification
Reduction of factory losses
Increased utilization and quality
Increased machine availability
Continuous process improvement
Expertise in methods and technical know-how
All from one company
In both cases, a report on the line efciency nal-
izes this rst step. Based on the analysis, either a
Technical Solution, an implementation of a measur-
ing system to obtain daily machine data, or an OEE
Improvement Project will be started.
The OEE Improvement Project enables us to develop
customer specic solutions by combining our joint
expertise and competencies. We assess the
machines performance potential to reach your
dened target using tailor-made solutions. A cost-
benet analysis lies at the center of this operation.
Technical Audit
Milestones Experts on site
12 23
No
Yes
Audit Report Technical Solution
MES Installation
OEE Intro
Customer Visit
Audit Report
34
D
a
t
a
23
OEE Audit
with detailed data analysis
OEE Improvement
Project
Plan & Prepare
Develop & Identify
Data Collection
Analyze & Improve
Review
2/2 OEE Consulting 10/2010 | PA-CS/SBC | Bosch Packaging Services AG (subject to alterations)
Prot through Investment
We clearly demonstrate to you from which point
onwards your investments will be protable. Our
structured analyses are not just based on the packaging
machine but on the entire line. A balanced approach
focuses on the process and data environment and
results in a detailed analysis, which identies root
causes validated with data. This methodology is shown
by the OEE Improvement Circle diagram.
Structured Process
After many years experience, Bosch OEE Consulting has
developed a carefully planned structure to drive the
optimization process, which consists of the following
stages:
Plan & Prepare
Transform the business-driven problem statement
into a rened improvement project that reects
customer-validated parameters.
Develop & Identify
Determine a baseline process capability, with a
validated measurement system, from a rened list of
potential critical variables to help determine root
cause(s).
Data Collection
Collecting sufcient and representative data to
understand the variations in the process and the
relationship between input and output measures.
Analyze & Improve
Establish a model that denes the relationship
between inputs and outputs and identify root
causes validated with data. This is followed by
implementing solutions that address validated root
causes.
Review
Demonstrate the ability to sustain the improvements
through a process control plan. The lessons learned
open further opportunities for continuous improve-
ments.
From a basic upgrade to Bosch Packaging Services
assuming overall responsibility for your maintenance
you will prot from solutions which are ne-tuned
to enhance your production process.
Plan & Prepare
Objectives
Team
Develop & Identify
Strategy Alignment
KPIs for OEE
Causal Driver Hierarchy
MES
Data Collection
Data Collection Plan
Responsibilities
Measurement period
Analyze & Improve
Data Analysis
Dene Actions
Training
Implementation
Review
Status
Further Opportunities
Lessons Learned
Follow up
Calendar Time
Scheduled Time
Planned Downtime
Availability
Losses
Unplanned Downtime
Delay time (minor stops, reduced speed)
Scrap, Reworks
Performance
Losses
Quality
Losses
Available Time
Process Time
Net Process Time
OEE = Availability x Performance x Quality Rate
Overall Equipment Effectiveness
The term Overall Equipment Effectiveness takes
into account the most common and signicant
sources of manufacturing productivity loss and
organizes them into three classes: Availability,
Performance and Quality. All three factors, and
OEE itself, are generally expressed as percenta-
ges, allowing for ease of comparison and improve-
ment measurements.
OEE Improvement Circle
Preventive Maintenance Agreements 1/2012 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Preventive Maintenance Agreements
What is a Preventive Maintenance Agreement?
A Preventive Maintenance Agreement (PMA) ensures
that appropriate periodic maintenance activities are
carried out at the right time. This does not replace the
ongoing maintenance by your own staff but
complements it with expert insight and ongoing
knowledge transfer to plant mechanics and operators.
Whenever possible, the same service engineer(s) (based
on your preference) are assigned to your agreement. We
also provide support by phone or e-mail between visits
with our Bosch technical support team which provides
quick access to Bosch expertise.
A PMA is not a complex contract or a guarantee with an
unclear promise; you sign up for an agreed-upon series
of service visits over a period of time, and we do the
rest. A PMA can be tailored to your specic needs and
can be as open or as specic as desired.
Your Benets
The right Preventive Maintenance measures
at the right interval, executed by experts
who are familiar with your equipment, your
operation and your products
Planned/scheduled visits
Reliability and availability of your Bosch
equipment
Reduced downtime by preventing costly
failures
Discount on hourly rates and lower travel
expenses (by booking travel early) guaranteed
for the duration of the agreement
Discount on parts
No complex contract to sign, only a straight-
forward fixed price quote for all visits
Summary report indicating completed tasks
and recommended actions
One emergency visit at same discounted rate
Peace of mind and reliability through regular maintenance visits
Please contact us at 763-424-4700 for specic discount rates
Preventive Maintenance Kits for GKF and DMW capsule llers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Preventive Maintenance made easy:
PM Kits for GKF and DMW capsule llers
We have all been there: An entire packaging line is down
for an hour because a small bearing deep inside a
machine has failed just as an urgent shipment is
scheduled to leave for the distribution center. This
would not have happened, had the bearing been
replaced during a scheduled downtime the previous
weekend.
Preventive Maintenance has long been instituted in
manufacturing plants around the world, but it comes
with its own challenges. Which parts do you replace?
How often do they need to be replaced?
This is where our PM Kits come in. Bosch has drawn on
its experience from seeing equipment in many different
plants and circumstances, and has compiled a kit with
parts that should be replaced at certain intervals. This
takes the guesswork out of preventive maintenance, and
eliminates time consuming ordering of individual small
parts.
Your Benets
Preventive Maintenance without the
guesswork. Know which parts to replace at
which interval.
Minimize maintenance downtime by following
a methodical, planned approach.
Typically 5% discount on kit orders compared
to individual parts.
Minimize unplanned downtime with
scheduled preventive maintenance
Standard approach, customized solution
When an order is received, Bosch begins its review by
comparing the standard list of parts for each machine
type with the original bill of material of the specic
machine being serviced. This ensures an efcient and
standardized solution that is tailored to your needs.
Pricing
On all standard PM Kits, Bosch is granting a discount of
typically 5% off the price of individual parts.
Preventive Maintenance Kits for GKF and DMW capsule llers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
PM Kits for GKF and DMW capsule llers
Figure 1 Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)
Minor PM Kits Part number Recommended frequency***
Minor PM Kit for DMW 700, GKF 400 and GKF 700 8111 347 823* every 2,000 hours or annually,
whichever comes rst
Minor PM Kit for GKF Capsylon 705 8111 388 808*
Minor PM Kit for GKF Capsylon 1505 8111 393 055*
Minor PM Kit for GKF 2000*** 8111 350 746*
Minor PM Kit for GKF 2500*** 8111 356 798*
Minor PM Kit for GKF 2500 ASB 100% (ller parts)*** 8111 359 188*
Minor PM Kit for GKF 2500 ASB 100% (checkweigher parts)*** 8111 359 079*
Minor PM Kit for GKF 1500/DMW 1500 8111 347 780**
Minor PM Kit for DMW 2000 8111 381 668**
List of individual PM Kits
Use the table provided below to reference the specic PM Kit for your machine.
Notes:
Special tools are needed to install the kits on the GKF 2000 and GKF 2500. They are
available under the number 8111 352 984.
* Does not include cams, pellet/tablet feeding parts or any parts that are not part of
a standard machine.
** Does not include the bearings located in the yokes and main shaft or any parts
that are not part of a standard machine.
*** Assumes typical use. Depending on product type, environmental conditions, etc.,
the required interval may be longer or shorter.
Major PM Kits Part number Recommended frequency***
Major PM Kit for GKF 700 8111 391 524* every 6,000 hours or three
years, whichever comes rst
Major PM Kit for GKF Capsylon 705 8111 388 809*
Major PM Kit for GKF Capsylon 1505 8111 393 056*
Major PM Kit for GKF 2000 (includes all parts of the minor kit)*** 8111 350 747*
Major PM Kit for GKF 2500 (includes all parts of the minor kit)*** 8111 356 797*
Major PM Kit for GKF 2500 ASB 100%(includes all parts of the minor kit)*** 8111 359 283*
Major PM Kit for GKF 1500/DMW 1500 8111 344 970**
Major PM Kit for GKF 1500/DMW 1500 with plastic parts 8111 393 300**
Major PM Kit for DMW 2000 8111 381 669**
Preventive Maintenance Kits for KKE checkweighers 3/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
PM Kits for KKE checkweighers
We have all been there: An entire packaging line is down
for an hour because a small bearing deep inside a
machine has failed just as an urgent shipment is
scheduled to leave for the distribution center. This
would not have happened, had the bearing been
replaced during a scheduled downtime the previous
weekend.
Preventive Maintenance has long been instituted in
manufacturing plants around the world, but it comes
with its own challenges. Which parts do you replace?
How often do they need to be replaced?
This is where our PM Kits come in. Bosch has drawn on
its experience from seeing equipment in many different
plants and circumstances, and has compiled a kit with
parts that should be replaced at certain intervals. This
takes the guesswork out of preventive maintenance, and
eliminates time consuming ordering of individual small
parts.
Your Benets
Preventive Maintenance without the
guesswork. Know which parts to replace at
which interval.
Minimize maintenance downtime by following
a methodical, planned approach.
Typically 5% discount on kit orders compared
to individual parts.
Minimize unplanned downtime with
scheduled preventive maintenance
Standard approach, customized solution
When an order is received, Bosch begins its review by
comparing the standard list of parts for each machine
type with the original bill of material of the specic
machine being serviced. This ensures an efcient and
standardized solution that is tailored to your needs.
Pricing
On all standard PM Kits, Bosch is granting a discount of
typically 5% off the price of individual parts.
Preventive Maintenance Kits for KKE checkweighers 3/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
PM Kits for KKE checkweighers
Figure 1 Sample contents of a PM Kit (PM Kit for GKF/DMW 12-bore shown)
List of individual PM Kits
Use the table provided below to reference the specic PM Kit for your machine.
PM Kit Part number Recommended frequency*
PM Kit for KKE 1500 8111 354 035
every 4,000 hours
- optional mechanical drive cam for KKE 1500 8111 869 031
PM Kit for KKE 2000 8111 354 061
every 4,000 hours
- optional mechanical drive cam for KKE 2000 8111 910 270
Major PM Kit for KKE 2500 8111 359 079 every 6,000 hours
Minor PM Kit for KKE 2500 8110 400 651 every 2,000 hours
* Assumes typical use. Depending on product type, environmental conditions, etc., the required interval may be longer or shorter.
21 CFR Part 11 Compliance Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
21 CFR Part 11 Compliance Upgrade Kit
Upgrade your KKE 2500 checkweigher to be 21 CFR Part 11 Compliant
Figure 1 21 CFR part 11 compliant operator panel
Your Benets
X 21 CFR part 11 compliance is integrated in the
machine controls, not a separate device
X No change of functional SOPs is required, only
procedural SOPs change
Report
XPrintable / exportable
X Details are filterable
Electronic Signatures
XNot used
X Electronic records printed, prepared for hand
signature
Access Protection
XNo action without login with account and password
X Password security: alphanumeric, minimum length,
prohibited list, automatic expiration, automatic
logout, account lock after incorrect login attempts
X Configurable access groups for each user
X Logical user guidance, request for compulsion entries
Audit Trail
XAll process, quality and product related entries and
modications are recorded
X with date, time, action, user name
X Entries can not be modified or deleted
X Security system to detect modified files
Applicable Equipment
KKE 2500 Check-weigher
48
Bronze to Aluminum Guide Ring Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Bronze to Aluminum Guide Ring Upgrade Kit
Extend the life cycle of your machine with a new aluminum guide ring
Description
Loose tamping pins in the bronze guide ring may
damage your machine and affect product quality.
Avoid this situation by upgrading your machine from the
outdated bronze guide ring to the new aluminum guide
ring assembly.
Ordering information
Kit with plastic parts: 8111 343 536
Kit with standard parts: 8111 343 535
Applicable equipment
GKF 1200 & 1500
11
Cleaning Station Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Cleaning Station Upgrade Kit
Cleaning Station Upgrade Kit to avoid sticky and waste products
Sticky, dusty products cutting down your yields?
Bosch offers a new Cleaning Station Upgrade Kit to
intensify the segment cleaning ability of your
GKF 2000/2500. Your current plumbing and timing are
modied to maximize the cleaning ability of your GKF
2000/2500.
Figure 1 Cleaning Station Upgrade Kit
GKF 2000 & 2500
Upgrade part number
X 8111338599
Your Benets
X Longer cleaning pins allow both lower and up
per segments to be thoroughly cleaned
X Minimized capsule separation problems due to
less product residue left on segments
X Easy on-site installation
X Increased yields by increasing capsule
separation efciency
27
Controls Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Controls Upgrade Kit
Allen Bradley PLC and Touchscreen
X Allen Bradley PLC with Ethernet communication,
I/O Modules and Analog Module
X Touchscreen Operator Interface Panel with a new
enclosure offset from the existing cabinet
X New electrical cabinet backplane, fully assembled,
complete with new components as needed (transfor-
mer, circuit breakers, fuses/fuseholders, AC Drives)
X Replacement of the existing Cam Box with a new
encoder
X New variable frequency drive motor and
automated gearbox
X New variable frequency drive auger motor for
compatibility with new controls
X Remote jogging cable which allows slow advance
of machine
X Supplemental Operators Manual and Spare Parts
Documentation for Controls can help to ensure your
control system is up to date and supportable for
years to come.
Electronics Upgrades are custom ordered for your
specic GKF or DMW model.
Upgrade Specics
16
Double Deector 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Double Deector
The lling accuracy of the GKF was further improved by
a number of changes made to the powder station.
Do you want to reduce the weight tolerances during
production or minimize the dust formation during the
compressed powder transfer?
Whilst packaging difcult products the powder can
continue trickling when it is transferred to the capsules
which may result in unintentional weight uctuations.
With our new double powder deector, which covers 2
stations, the nal powder compression is done before
the powder is lled into the capsules. So no loose pow-
der can trickle on the compressed product after the last
tamping step. The individual weights are more accurate
and the dust formation is minimized.
X GKF 2000
X GKF 2500
Maximization of weight accuracy and minimization of powder loss
Your Benets
X Reduction of dust formation during product
transfer
X More accurate weights
X Higher lifetime due to stainless steel
Figure 1 Stainless Steel Double Deector
24
Dust Removal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Dust Removal Upgrade Kit
Reducing the amount of dust
If you need to reduce the amount of dust created while
running dusty products, we at Bosch can help. Target
specic areas on your machine or use the complete kit.
Figure 1 Complete Kit
Your Benets
X Designed for easy installation with only minor
modications to bowl cover
X Connects to your existing dust collection system
X Reduces airborne product
X Less product build up on table top
GKF 2000 part numbers
X 8111349087 Complete Kit
X 8104234241 Ejection Chute
X 8104232625 Powder Station
X 8104232626 Powder Infeed
X 8104232627 Dust Extraction Chute
Figure 2 Ejection Chute
Figure 3
Powder Station
Figure 5
Dust Extraction Chute
Figure 4 Powder Infeed
26
Complete kit requires 150 m3/h of additional vacuum
X 8111394987 Complete Kit
X 8104234241 Ejection Chute
X 8111395644 Powder Station
X 8104232626 Powder Infeed
X 8104232627 Dust Extraction Chute
ELAU Motion Control
ELAU PMC-2 ELAU MAX-4
Discontinuation of ELAU Motion Control
ELAU has discontinued several motion control com-
ponents. We recommend upgrading to the latest ELAU
servo controller model to ensure that you have a repla-
cement unit in the case of a failure.
This concerns the following series:
PMC-2 Controller, SB motors and accessories
Repairs of defective components will be available until
the end of 2015.
PacDrive Controller MAX-4 including all options
and accessories
Repairs of defective components will be available until
the end of 2018.
We will be happy to advise you on possible upgrades.
Interested?
Please contact Dave Bethel at dave.bethel@bosch.com
ELAU Motion Control 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
ENT 6 Eliminator Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
ENT 6 Eliminator Kit
Kit for a consistent bowl level
Having trouble maintaining consistent bowl levels with
your current ENT 6 powder level sensor?
Bosch Packaging Services offers a complete kit to
replace your old ENT 6 and make powder level adjust-
ments much simpler.
Figure 1 Eliminator Kit
Your Benets
X Product level in bowl is monitored with
a proximity sensor
X Easy to install
X Replaces 230 volt AC or 24 volt DC systems
X For newer style aluminum guide ring only GKF 1500 kit part number
X8111326826
17
ENT 6 Eliminator Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
ENT 6 Eliminator Kit
Parts List
Part Part Number Description Qty
1 8 108 172 092 Proximity switch, KAS-80-30-A-Y5 1EA
2 8 111 324 410 Amplier relay, dual channel, 230 VAC / 24 VDC 1EA
3 8 111 354 502 Block, Clamping, proximity switch 1EA
4 8 108 190 101 Bolt, hex, SS, M6 X 40MM 1EA
5 8 103 707 058 Washer, at, SS, M6 3EA
6 8 105 050 975 Bolt, hex, SS, M5 X 30MM
Dependant on bowl cover, sensor mounting holes
2EA
7 8 103 707 057 Washer, at, SS, M5 4EA
8 8 108 166 042 Coupling (straight) with cable 1EA
9 8 111 326 821 Holder, cable, proximity switch 1EA
10 8 108 190 140 Screw, pan, slotted, SS, M3 X 16MM 4EA
11 8 104 226 965 Scale, proximity switch height 1EA
12 8 105 068 784 Bolt, hex, SS, M6 X 20MM
Dependant on bowl cover, sensor mounting holes
2EA
13 8 108 002 478 PVC hose, gray 1M
* 8 108 101 008 Lock nut, 5MM, Nylock 2EA
* Indicates non pictured item
2
3
4
6, 12
7
8
5
11
1
9
10
13
18
Increased Capsule Output Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Increased Capsule Output Upgrade Kit
Enhancing productivity and yield
Need to increase production yields?
Bosch Packaging Services offers a new, affordable way
to increase the productivity and output of your existing
GKF/DMW 12 bore Capsule Filling Machine to 2,000
capsules per minute thats 120,000 capsules per hour.
You get increased production using your existing
machine with no additional oor space or personnel.
X GKF 1200, GKF 1500, DMW 1500 and DMW 2000
Figure 1 Upgrade Kit
Your Benets
X Immediate productivity gains of up to 33%
X Quick and easy installation and removal
(you can easily change back to your current
GKF 12 bore size parts)
X Short payback period due to increased
productivity
X Original Bosch parts with full factory warranty
X No machine modifications are required
X Upgrade kit available for any GKF/DMW 12
bore machine
15
Simplied Cleaning Station 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Simplied Cleaning Station
Increase line efciency through better capsule separation
Figure 1 Cleaning Station for 12-bore
Description
Older GKF machines were ordered with or without a
cleaning station. If your product characteristics or
machine usage has changed, your can add a cleaning
station to a machine that does not have one.
This easily installed upgrade will result in lasting
improvements of efciency with only a nominal
investment and virtually no down-time to install.
Kit part numbers
for GKF 1200 & 1500 12 bore machines: 8111 352 709
for GKF 1200 & 1500 16 bore machines: 8111 353 265
Your Benets
X Minimize capsule separation problems due to
less product residue left on segments
X Increase yields by increasing capsule
separation efciency
X Decrease frequency of manually cleaning
the segments
X Easy on-site installation
X Can also replace older cam driven segment
cleaning station
X Stationary device, no table top through hole
required for vertical motion
Figure 2 The cleaning station installed in a 16-bore
machine
19
Tamping Shaft Bearing Seal Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Tamping Shaft Bearing Seal Upgrade Kit
Eliminate powder contamination
Description
Bosch has developed seal kits to prolong the life of
expensive tamping shaft bearings by eliminating powder
contamination. These seal kits are easily self-installed in
a couple of hours or less.
Kit Part Number
Bronze guide ring: 8111 387 492
Aluminum guide ring: 8111 387 491
11
Your Benets
Eliminate powder contamination
Prolong the life of expensive tamping shaft
bearings
Easily installed
GKF 1200/1500 machines with xed bronze guide
rings
GKF 1500 and DMW 1500/2000 with aluminum guide
rings
Bronze guide ring, part number 8111 387 492 Aluminum guide ring, part number 8111 387 491
Plastic Sorting Blocks and Sorting FIngers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Plastic Sorting Blocks and Sorting Fingers
Problems with defective capsules due to scraped or
scuffed lettering?
At Bosch Packaging Services we have engineered Plastic
Sorting Blocks and Plastic Sorting Fingers, components
which directly contact the capsule during the sorting
process. Many of our customers have found this to be a
viable solution to their problems.
We also offer plastic components to t GKF 400 and
GKF 700 model machines.
Figure 1 Plastic Sorting Blocks and Sorting Fingers
Undamaged Lettering through Plastic Sorting Blocks and Sorting Fingers
12
GKF and DMW 1500
Plastic Sorting Finger
part numbers
GKF and DMW 1500
Plastic Sorting Block
part numbers
8111332743 - Size 000 8111341963 - Size 000
8111332744 - Size 00 8111332752 - Size 00
8111332745 - Size 0 8111332754 - Size 0
8111332746 - Size 1 8111332755 - Size 1
8111332747 - Size 2 8111332756 - Size 2
8111332748 - Size 3 8111332757 - Size 3
8111332749 - Size 4 8111332758 - Size 4
8111332750 - Size 5 8111332759 - Size 5
Powder Augers
Your Benets
Increased versatility
Improved product handling
Better product feeding
Guaranteed to fit your machine
Powder Augers Increase Versatility
Bosch offers a wide range of powder augers in both plastic
and 316L stainless steel to suit your needs. Having a variety
of powder augers on hand improves the versatility of your
capsule ller.
Powder Augers 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Auger Type GKF 400,
700, 701,
1200, 1500
DMW 1500,
2000
GKF 1400,
1505, 2000,
2500, 3005
GKF 705
4 Twist Plastic N/A N/A 8104 619 567
4 Twist Stainless N/A N/A 8111 390 333
5 Twist Plastic N/A 8104 236 126 N/A
5 Twist Stainless N/A 8111 350 684 N/A
8 Twist Plastic 8111 348 352 8111 350 978 N/A
8 Twist Stainless 8111 350 676 8111 350 979 N/A
13 Twist Plastic 8104 226 985 N/A N/A
13 Twist Stainless 8111 350 677 N/A N/A
1/4 Twist at end only
Plastic
8111 334 698 N/A 8104 619 768
1/4 Twist end only
Stainless
Available/Call N/A N/A
Flat Blade Plastic 8111 337 316 N/A N/A
Flat Blade Stainless Available/Call N/A N/A
Flat Blade w/1/4 Twist
Plastic
N/A 8111 353 554 N/A
36
Powder Bowl Cone 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Powder Bowl Cone
Outstanding outcome through improved powder dispersion
Bosch Packaging Services now offers a new powder
bowl cone to improve powder dispersion over the
dosing disk. It can be mounted to either a xed or adjus-
table dosing disk. The cone installs in minutes with the
supplied hardware and requires no modications.
Figure 1 Powder Bowl Cone
X 8111346303 - Plastic
X 8111348256 - 316 Stainless Steel
25
Powder Diverter Kits 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Powder Diverter Upgrade Kit
Description
During normal production, powder in the dosing area
becomes unevenly distributed, resulting possibly in
inconsistent weight distribution. Powder diverters
redistribute product and even out the product level,
thus reducing weight variations.
GKF 700 kit part number
8111347359
DMW 1500, 2000 and GKF 1200, 1500 kit part number
8111347360
Part numbers indicate quantity of one.
Lower weight variations through consistent level of product
6
8111 347 377
8111 347 378
8111 347 380
8111 348 251 - Plastic
8111 348 250 - 316 SS
8111 347 414 - Plastic
8111 348 248 - 316 SS
8111 335 890 - Plastic
8111 348 254 - 316 SS
* An 8mm threaded hole must be added to any dosing disk that these cones will be used on.
Sticky Product Upgrade Kit 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Best Solution for products with sticky characteristics
Do you run products that have sticky characteristics?
If you do, then you know the many problems sticky
products can cause. At Bosch Packaging Services we
have researched solutions for these problems and have
developed a series of plastic parts to help you in your
manufacturing efforts. Let us know what your needs are.
We are condent we have the solutions.
DMW 2000 Package part numbers
X 8111 347 354
20
Sticky Product Upgrade Kit
GKF 1200 & 1500 with bronze guide ring
X 8111 347 352
GKF & DMW 1500 with aluminum guide ring
X 8111 347 353
Tamping Pin Guide Rings 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Tamping Pin Guide Rings
Are you running sticky or abrasive products?
At Bosch Packaging Services we have researched
solutions for these problems and have developed
Plastic Bushed Guide Rings. The plastic bushings
provide a non-stick surface, which enables the tam-
ping pins to actuate in a sticky situation, with virtu-
ally no restrictions.
Let us know what your needs are. We are condent
we have the solutions.
Bosch Packaging Services can also rebush your
current bushed guide ring or we can bush your non-
bushed guide ring.
Figure 1 Plastic Buhed Guide Rings
10
Machine Types Stock without
plastic inserts
With PET
plastic inserts
GKF 400 8104225154 Call
GKF 700 & 701 8104226952 8111349032
GKF 1200 / 1500
with xed bronze
8108674737 Call
GKF 1400 8104503651 Call
DMW & GKF 1500
(12 bore) 30 MM
8108220292 8111322820
GKF 1500 40 MM 8108222239 8111341573
GKF 1505 8104619808 8109608114
DMW 2000 (16 bore) 8111346369 8111347137
GKF 2000 8104552264 8111347134
GKF 2500 8104235280 Call
Tamping Ring for Sticky Products 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Tamping Ring for Sticky Products
Do you run sticky products on your Bosch or DMW Capsule Filler?
Do you run products that have sticky characteristics?
Bosch Packaging Services has researched solutions for
sticky products and we have developed a tamping ring
made out of a new plastic material called Nylatron.
Our testing has shown that Nylatron has better wear
characteristics and creates less friction than PET.
*Nylatron is a registered trade name of Quadrant EPP.
Figure 1.
Tamping Ring
made from
Nylatron
Bosch has a solution for running sticky products on capsule llers.
Machine Part #
GKF 400 8111 386 761
GKF 700 8111 386 761
GKF 701 8111 390 298
GKF Capsylon 705 8111 390 338
GKF 1500 8111 386 180
DMW 2000 8111 386 180
GKF 2000 8111 386 883
GKF Capsylon 1505 8111 388 688
GKF Capsylon 3005 8111 388 688
Cleaning Station and Brushes 1/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Cleaning Station and Brushes
Complete Cleaning Station Block with Pins
Part Numbers
Applicable equipment: GKF 1200, GKF 1500, DMW 1500
X 8 111 397 138
Applicable equipment: DMW 2000
X 8 111 397 139
Applicable equiment: GKF 700, GKF 701, GKF 702,
GKF 705
X 8 111 398 867
Cleaning Station Brush Upgrade
Cleaning station with brushes (brushes sold separately)
34
X 8 104 237 939 Size 000
X 8 104 237 940 Size 00
X 8 104 237 941 Size 0-1
X 8 104 237 942 Size 1-2
X 8 104 237 943 Size 2-3
X 8 104 237 944 Size 4-5
Cleaning Station Replacement Pins Part Numbers
Applicable equipment: GKF 1200, GKF 1500, DMW 1500,
DMW 2000
X 8 111 397 137
Applicable equipment: GKF 700, GKF 701, GKF 702,
GKF 705
X 8 111 398 868
Cleaning Station Replacement Brushes Part Numbers
Applicable equipment: GKF 1200, GKF 1500, DMW 1500,
DMW 2000
Do you have to stop your GKF or DMW capsule
ller frequently to hand brush clean your segment
bores because of sticky product residue?
Bosch now offers an upgraded cleaning station
with brushes. This product allows you to automa-
tically keep your segment bores clean with mecha-
nical scrubbing and compressed air.
This upgrade will greatly increase your yields by
reducing or eliminating capsule separation prob-
lems. It will also reduce or eliminate downtime for
manual cleaning.
Grease Applicator Tools 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Grease Applicator Tools
Description
Greatly improve the speed and thoroughness of grease application to the linear ball bearings on your Bosch
encapsulator. Save time when replacing damaged bearings or during scheduled preventive maintenance.
Figure 1 Grease Applicator Tools for DMW 1500, 2000 and GKF 1200, 1500 models
DMW 1500 & 2000 and GKF 1200 & 1500
Applicator part numbers
X 8111347356 Complete applicator kit
X 8111336515 60MM linear ball bearing lubricator
(long version)
Precise and efcient grease application
32
Figure 2 Grease Applicator Tools for GKF 400, 700 models
GKF 400 & 700
Applicator part numbers
X 8111347355 Complete applicator kit
X 8111336517 - 25MM linear ball bearing lubricator
(long version)
Lower Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Lower Segment Carrier Alignment Tool
Eliminate downtime caused by improperly aligned segments
Description
Capsule splits and poor separation can be caused by
improper parallel alignment between the upper and the
lower segments. This simple, easy to use tool helps to
align the parallel position of the lower segments on your
equipment.
Figure 1 Alignment Tool (tool for GKF 2000 shown)
Your Benets
X Easy to install and use
X Eliminates lower segment alignment error
X Reduces lower segment holder installation
time
X Upper segments align faster and easier when
lower segments are aligned properly
Part number
GKF 701, 702, 705: 8108072950
GKF 1400: 8104500249
GKF 2000, 2500: 8108063086
GKF 1505, 3005: 8109607895
All GKF capsule llers listed above
29
Rectier Alignment Pins 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Rectier Alignment Pins
Eliminate the eyeball method from the rectier cage
alignment procedure on your GKF encapsulators. Gua-
ranteed accuracy of alignment is critical for proper
capsule separation. Utilization of the Rectier Alignment
Pins is an inexpensive way to ensure proper machine
functionality. By using the Rectier Alignment Pins from
Bosch, concentricity within the sorting block slots to the
bores of the segments is set to factory specications,
which maximizes your efciency and production!
Figure 2
Rectier Alignment Pins
All GKF and DMW Models
Rectier alignment pin part numbers
X 8 111 338 331 Size 000 Rectier Alignment Pin
order in multiples of 2 required
High-precision alignment through Rectier Alignment Pins
A
A: Alignment Pins placed in a GKF encapsulator
34
Transfer Station to Segment Turret Allignment Pins 6/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Transfer Station To Segment
Turret Alignment Pins
With these Bosch alignment pins, you can create perfect alignment between the segment and dosing tur-
rets, lower segments, and dosing disk.
X The segment turret alignment should be veried and/or corrected before checking transfer station
alignment.
X Two alignment pins are placed on opposite ends of a lower segment and indexed to the powder transfer
station. Dosing disk bolts are left nger tight to allow rotational adjustment.
X Using the supplied screws, pass through the dosking disk and thread into the alignment pins and pull
them into the dosing disk. If the pins cannot be pulled into the dosing disk, move the dosing gearbox to
correct the alignment.
X Once the pins can be pulled into the dosing disk, tighten the dosing disk bolts.
X Use the dosing disk alignment pins to check alignment between dosing disk and tamping pin guide ring.
If alignment is not correct, loosen tamping shaft pillow blocks and adjust until alignment is correct.
Transfer Station Alignment Pin Part Numbers
X 8111344939 Size 00
X 8111344940 Size 0
X 8111344941 Size 1

X 8111344942 Size 2
X 8111344943 Size 3
X 8111344944 Size 4
High-precision transfer station alignment pins
Figure 1 Segment Turret Alignment Pins
31
Upper Segment Carrier Alignment Tool 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Upper Segment Carrier Alignment Tool
Eliminate downtime caused by improperly aligned segments
Description
Capsule splits and poor separation can be caused by
improper parallel alignment between the upper and the
lower segments. This simple, easy to use tool helps to
align the parallel position of the upper segments.
Figure 1 Alignment Tool and its usage
Part number
X 8111351146
Applicable equiment
GKF1200, GKF 1500, DMW 1500, and DMW 2000
30
Capsule Polisher 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Capsule Polisher
Less than 1500 capsules per minute: 8111 322 260
More than 1500 capsules per minute: 8111 334 386
Eliminate empty capsules and polish lled capsules
Figure 1 Capsule Polisher
Description
This capsule polisher uses a proven vacuum design and
a brush to clean lled capsules and remove empty
capsules.
Standard Equipment
XAir Flow Shaft
XCoil Flite
XDischarge End Baffle
XEmpty Capsule Eliminator
Options
XSpare Brush
XBrush Container
X7 Hand Feed Hopper
XDual Brush Driver
Your Benets
X Variable speed drive with adjustable machine
angle
X will vary polishing/dedusting cycle.
X Smooth polishing tube eliminates need for
nylon net
X All stainless steel contact parts
X Easy disassembly/assembly for cleaning
X GMP design
X Cleaning brush easily removed and replaced
X Cleans capsules or tablets
X 30-day money back guarantee
37
Dust Collection Systems 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Dust Collection Systems
Figure 1 Dust Collection System
Spare Parts
Replacement Cartridge Filters
3707/10 requires 4x 8111 347 075
3306/3307/3308/3508W/ requires 3x 8111 361 386
T63 PLUS / VHW420
Replacement Downstream HEPA Filters
3707/10 requires 1x 8111 397 020
T63 PLUS requires 1x 8111 397 021
3306/3307/3308/3508W requires 1x 8111 377 386
VHW420 requires 1x 8110 400 124
Polyliners for collection container
3707/10 1/ea. 8111 350 755
3307/3308/3580W/ 25/pkg. 8111 350 754
T63 PLUS
3306 25 pkg. 8111 375 235
VHW420 25 pkg. 8110 400 125
VHW420 polyliner adapter kit, galvanized 1/ea. 8110 400 126
VHW420 polyliner adapter kit, 304 SS 1/ea. 8110 400 127
Applicable Equipment *
GKF 120, GKF 130, GKF 330, GKF 400, GKF 700, GKF 701,
GKF 702, GKF 705, GKF 800, GKF 1200, GKF 1400,
GKF 1400 ASB 100%, DMW 1500, GKF 1500, GKF 1505,
DMW 2000, GKF 2000, GKF 2500, GKF 2500 ASB 100%,
GKF 3000, GKF 3005
* Please call your customer service representative to deter-
mine the correct dust collection model for your GKF capsule
filling machine
Efcient Dust Collection Systems
40
Description
All dust collection systems include all necessary hoses
and ttings to connect to the dust collection hardware
supplied with your machine.
Models T63 Plus, 3707/10 and VHW420 available
in painted or stainless steel.
Dust Collection Systems 4/2014 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Dust Collection Systems
System Specications
Units T63 PLUS 3707/10 VHW420
Voltage @ 60Hz Volts 200-240/440-480 440-480 only 220/460/575
Type of Power # of phases 3 3 3
Power KW 6.3 9.0 2.52
Current Draw Amps 25.0/13.3 19.6 4.55
Waterlift, controlled Inches H
2
0 82.6 92.3 76.0
Airow, Max. CFM 345 518 222
Filter Area, cartridge Sq. Ft. 56.5 75.4 21.5
Filter Area, HEPA
(upstream)
Sq. Ft. 37.7 129.2 22.6
Noise Level dB(A) 71 @ 1.5m 78 @ 1m 66 @ 1.5m
Tank Capacity Gallons 26 46 12.6
Machine Inlet Inches 3 4 2.8
Dimensions (LxWxH) Inches 50.8 x 23.6 x 64.6 63 x 31.5 x 71.3 38.1 x 21.2 x 54.8
Weight Pounds 367 672 220
Cord Length Feet 30 30 30
Filter Efciency, HEPA
(DOP-Tested)
% 99.95% @ 0.18
microns
99.97% @ 0.3 microns 99.995 @ 0.18
microns
41
Empty Capsule Conveyor 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Empty Capsule Conveyor
Increase operational efciency by installing an Empty Capsule Conveyor
Description
Operational efciency does not only rely on the main
product ow, but also on the consistent supply of
materials. The Empty Capsule Conveyor continuously
supplies empty capsules into the capsule hopper from a
large supply bin, allowing your production personnel to
focus on the operation of the equipment instead of
relling empty capsules.
Figure 1 Empty Capsule Conveying System
Your Benets
X Moveable Stainless steel supply bin with a
capacity greater than one box of capsules
X Smooth capsule transfer by means of
adjustable compressed air
X Utilizes self-contained hopper inlet sensor to
maintain ll level
X No tools required to disassemble for cleaning
Electrical supply
120 VAC / 5A
Air supply
23.5 CFM @ 87 PSI
Dimensions
approx. 34w x 42d x 56h
Empty capsule conveyor: 8111 357 635
Adapter Plate*: 8111 357 226
* required for GKF1500, DMW1500, DMW2000
All GKFs (some models may require extra parts for
proper interfacing)
39
Slug Tester 5/2013 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
Slug Tester
Determine the optimal dosing disk height for any capsule size
Figure 1 Slug Tester
Legend
1. Slug Tester
2. Resistance Handle
3. Compression Pin
4. Compression Die
5. Hand Wheel
6. Die Holding Plate
7. Control Panel
8. Powder Tray
Description
The slug tester is used to accurately determine the
optimum dosing disk height for any size capsule (000,
00, 0, 1, 2, 3, 4, 5) relative to the product dosage
required. It is also very useful in determining slug quality
and simulates the transfer of the slug from the dosing
disk to the lower capsule. The slug tester can also be
used during the Research and Development phase of
new products. The created slugs can then be used for
dissolution testing and excipient usage determination.
Kit part number
8111376670 With custom hard sided case
Applicable Equipment
most GKF machines
38
1
2
3
4
5
6
7
8
Aftermarket Products Encapsulation Machines 4/2010 | PAUR/MKT | Bosch Packaging Services (subject to alterations)
All GKF machines
Figure 1 GKF 2000 / 2500
Figure 2 GKF 1200 / 1500
DMW 1500 / 2000
Figure 3 GKF 1400 Figure 4 GKF 701 Figure 5 GKF 700
28
GKF 700
The Bosch GKF 700 has proven to be a reliable
workhorse for the capsule lling market. the GKF
has set the standard for mid sized capsule lling
machines by delivering an outstanding return on
investment by producing a quality product.
Now improved with updated controls, the GKF
700 offers customers increased functionality with
an integrated touch sreen control.
The GKF 700 precisely aligns and separates cap-
sules before being lled using Boschs highly
accurate 5-step tamping process, ensuring mini-
mal dust and product loss. Unseparated or double
cap capsules are ejected automatically.
GKF 700 - Standard Filling and Closing Machine for Powders
and Pellets
4
GKF 1200 / 1500
DMW 1500 / 2000
With rst rate, no-risk techno-
logy and highest experience
potential, Bosch has once
again succeeded in setting a
new standard with this hard
gelatine capsule lling and
closing machine.
The GKF 1200 / 1500 , DMW
1500 / 2000 fulls and even
exceeds market requirements.
In a precision functional pro-
cess the capsules, fed pre-
locked and non-oriented, are
aligned, opened, lled and
reclosed. Capsules inserted
cap rst or non-separated
capsules as well as capsules
with two caps are recognized
and rejected.
High lling accurancy is attai-
ned by a 5-up tampig proce-
dure with minimal dust occur-
rence and without loss of
product.
Standard Hard Gelatine Filling and Closing Machine
for Powder and Pellets
7
GKF 2000 / 2500
Every year we develop new ways to increase the performance and efciency of our GKF capsule lling machines. Over
the years, our machines have evolved with smoother easy to clean surfaces featuring rounded corners, coatings that
product wont stick to, and sealed shafts. Each of these features reduces the amount of time your team will spend
cleaning the machine, increasing your prot by making the machine available to production as much as possible.
The GKF 2000 is also easy to operate. Simple control panels, single tool change overs, and reduced down time due to
product jams makes for a more productive workforce that will have to spend less time tending to the machine and
allows you to concentrate on growing your business.
GKF 2000 - High Speed Capsule Filling and Closing Machine
21
KKE 1500
KKE 1500 - capsule Inspection System
100% weight verication of lled hard gelatine capsules
Out contribution to the subject 100%
weight verication - checking each indivi-
dual capsule for correct weight.
The capsules arrive from a container (wich
mesh base for separation of dust and cap-
sule fragments) according to the GKF prin-
ciple; the singularized capsules enter 12
tracks from where they reach the weighing
pans. The capsules are sorted by an ejector
into 2 classes, pass and fail weight.
The weighing results is classied into the
classes fragments, underweight, accept
weight and overweight, and recorded in
counters. A reject crosscheck monitors this
function. The counters are displayed.
42
KKE 2000
KKE 2000 - capsule inspection system for 100% weight verication
of eld hard gelatine capsules
The KKE 2000 is a precision inspec-
tion machine, to ckeck lled hard
gelatine capsules for correct weight
and offers among other things the
following special features:
X Short changeover times
X No impairment due to atmosheric
hunidity
X reliable gravimetric measuring
system
X Low capsule passage speed,
gentle processing of capsules
X Direct capsule passage, noo
unnecessary capsule recovery
44
KKE 2500
KKE 2500 - Highspeed capsule checkweigher
Pharmaceutical security
Permanent positive guidance of
the capsules guarantees pass
production and reliable avoidance
of product intermixing.
ASB as standard
Highly efcient automatic trouble-
shooting (ASB), provided as stan-
dard, detects and reliably ejects
deformed and damaged capsules,
i.e. increases machine availability.
Reproducible weighing results
New, patented suspended weig-
hing trays with Click-x faste-
ning guarantee the reproducibility
of the weighing results and pre-
vent product deposits on the
weighing trays.
Optimal accessibility
Due to the consistent balcony-type
construction, exposed position of
the process zone and automati-
cally opening round guarding.
GMP
Extremely easy, residue-free
cleaning due to the tool-free
fastening of all attachments.
Size changeover in less than 5
minutes !
Robust
Robust weighing cells with a new
overload safety device which is
exible in all spatial directions
prevents damage to weighing
cells caused by mechanical loads.
Ease of operation
Fully integrated, easily learnable
PC machine control system, inclu-
ding process data acquisition
software, which can be operated
keyboard-free via the touchscreen
interface.
46
1
Index of machine models
DMW 700 ................................................................................................................................................... 13, 19, 38, 39
DMW 1500 ......................................................................... 13, 19, 25, 27, 28, 29, 31, 33, 33, 34, 35, 36, 38, 39, 40, 48
DMW 2000 ..................................................................................... 13, 19, 25, 27, 29, 31, 33, 34, 35, 36, 38, 39, 40, 48
GKF 400 ........................................................................................................... 13, 19, 28, 29, 33, 34, 36, 38, 39, 44, 45
GKF 700 ................................................................................... 13, 19, 28, 29, 31, 33, 34, 35, 36, 38, 39, 42, 44, 45, 47
GKF 701 ........................................................................................................... 19, 29, 33, 34, 35, 37, 38, 39, 42, 44, 45
GKF 702 ................................................................................................................................... 19, 35, 37, 38, 39, 44, 45
GKF 1200 ..................................................................... 17, 19, 25, 26, 27, 29, 31, 32, 33, 35, 36, 38, 39, 40, 44, 45, 48
GKF 1400 ........................................................................................................................... 19, 29, 33, 37, 38, 39, 44, 45
GKF 1400L ........................................................................................................................................... 22, 38, 39, 44, 45
GKF 1500 ....................................... 13, 17, 19, 23, 25, 26, 27, 28, 29, 31, 32, 33, 34, 35, 36, 38, 39, 40, 42, 44, 45, 48
GKF 2000 ..................................................................... 13, 18, 19, 20, 21, 29, 30, 32, 33, 34, 37, 38, 39, 40, 44, 45, 49
GKF 2500 ....................................................................................... 13, 18, 19, 20, 21, 29, 33, 37, 38, 39, 42, 44, 45, 49
GKF 2500 ASB 100% ............................................................................................................... 19, 22, 38, 39, 42, 44, 45
GKF 2500 ASB IPK ......................................................................................................................... 13, 19, 38, 39, 44, 45
GKF 3000 ....................................................................................................................................... 19, 38, 39, 42, 44, 45
GKF Capsylon 705 ........................................................................................... 13, 19, 29, 34, 35, 37, 38, 39, 42, 44, 45
GKF Capsylon 1505 ......................................................................................... 13, 19, 29, 33, 34, 37, 38, 39, 42, 44, 45
GKF Capsylon 3005 ..................................................................................................... 19, 29, 34, 37, 38, 39, 42, 44, 45
KKE 1500 ............................................................................................................................................................... 15, 50
KKE 1700 ..................................................................................................................................................................... 22
KKE 2000 ............................................................................................................................................................... 15, 51
KKE 2500 ................................................................................................................................................... 15, 16, 22, 52

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