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You are on page 1of 10

Leonhard Kreitmeier

Harman/Becker automotive systems

Straubing, Germany

Summary

The electrodynamic principle is widely used for Loudspeaker application due to the fact that the result

is a robust type of transducer.This Fact is especially useful in car application where there is massive

environmental testing done. FEM Simulations of these transducers helps defining the design of the

components without a large amount of samples. Also the components are defined and optimised with

respect to the sound pressure level frequency response SPL as the final target of the transducer.

In this Paper we want to show some of the special problems arising with FEM simulation of these

transducers. More specifically dealing with the problem of defining the material parameters.

Keywords

Loudspeaker, Material Parameter, Correlation, ANSYS MECHANICAL/EMAG,

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

1

2.4.3

1. Introduction

The investigation is done to an electrodynamic loudspeaker. (Fig. 1).

Figure 1:

electrodynamic loudspeaker

This speaker consists of the following main parts which are

a vibrating mechanical structure (membrane, dust cup, voice coil, voice coil former, surround

and spider) which is clamped or glued to a basket (Fig. 2).

a fixing structure (basket) (Fig. 3).

a motor unit (Magnet structure) which is also fixed to the basket. (Fig. 4).

Figure 2: vibrat.structure

Figure 3: basket

Figure 4: motor unit

This structure is assembled that way that the voice coil, which is part of the vibrating structure, is

placed in the radial air gap of the permanent magnet structure.

The electrical signal is now transferred via Lorenzforces acting on the voice coil, due to the interaction

of the current in the voice coil and the Magnet field in the air gap of the magnet system. Thus an axial

movement (vibration) of the structure is created (electro dynamic interaction). The vibrating structure

(membrane) then creates air waves in the audio frequency range. (Fig. 1).

The FEM Simulation of this structure and of its parts has the target to create a constant sound

pressure level over the operating audio frequency range. Also the limitation of this vibration (motion) in

a defined manner and level is part of this simulations.

Denomination of certain parts of the vibrating structure (Fig. 5).

surround

Voice coil

former

membran

spider

Dust cup

Figure 5: vibrating structure

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

2

2. Simulation of electrodynamic Loudspeakers and their components

Some examples for this type of calculations are magnet calculations, none linear force excursion,

Force Factor Bl versus excursion calculation for magnet-voice coil configuration and frequency

response calculation for the complete loudspeaker.

magnet simulation (optimisation) Fig. 6a,b

Flux Density B in the air gap

Created are Design spaces of geometric data versus the Flux Density B[T] in the air gap. The

variables to be optimised in this calculations, are iron part thicknesses, magnet material type

and dimension. Principle design space plots are

preferred versus single optimisation results (f.e.

random optimisation because of changing

optimisation target functions.

magnet simulation (large signal) Fig. 7a,b

Force Factor BL versus excursion x

The Designspace consists of the configuration type of magnet system and voice coil system. The

target is to design this excursion function of the

Force Factor Bl [ Tm] in a way that the distortion of

the transducer is minimised. Target function is

created by special large signal measurement

software.

Figure 6b: Design Space

Figure 6a: magnet

suspension simulation ( large signal )

Force versus excursion

The Force Excursion curve for the components (spider,surround) or the complete speaker, is

evaluated by a none linear calculation. The figure 8b show results for a spider and the variation of its

roll height. This allows geometric design

with respect to excursion limits. Fig. 8a,b

Figure 7b: Bl vers. Excursion ( voice coil)

Figure 7a:

Figure 8b: Force-Excursion ( spider )

Figure 8a:

Roll height

spider

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

3

frequency response Topology Correlation

Sound Pressure Level (SPL) versus frequency

( dome tweeter ) Fig. 9a,b

The sound pressure frequency response is used two ways

- as a target function of an existing sample for material parameter definition

- optimisation for the geometric design data of the transducer.

In this example the frequency response curve for a dome tweeter is calculated from 8kHz up to 30kHz.

The results are used to determine the material parameters of the dome tweeter components by

correlation with the measured response.Sensitivity

Figure 9b: Sound Pressure Level (SPL)

frequency response

analysis of the parameters allow to detect the

influence of the parameter on part of the response

curve and how it is typically changed.So certain

specifics of the frequency response should be

reproduced.

Figure 9a:

3. Special requirements of an acoustic frequency response calculation

Now we want to look at certain specifics of calculating sound pressure level frequency response curve

by FEM simulation means with ANSYS/MECHANICAL.

What is of interest here are certain requirements concerning frequency calculation of the complete

loudspeaker over the audio frequency range.

3.1. Initial considerations

specifics on loudspeaker frequency response calculation should be considered here.

Initial considerations

Axisymetric calculation in 2D

Air space is reduced to 0.37 m

Exact FEM modelling of geometry, wave guide, inner air spaces and glue is necessary

sensitivity of the frequency response result is very high to geometric variations,

so the geometric data must be defined very exactly

Results data of the FEM simulation ( Frequency resonse,basic resonance fo,excursion x ) are used

in different ways

to correlate with measured data of a sample to determine material parameters

to make design optimisation of geometric data in case the material parameters are defined.

The calculation is now performed as a harmonic calculation (Small Signal Domain)

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

4

3.2. special requirements of acoustic calculations

Specialities of a acoustic frequency response calculation

The specifics for such an acoustic calculations are

3.2.1 Frequency bandwidth is large

The frequency bandwidth for this transducers is very high . Fig. 10

The frequency bandwidth covers the whole

audio bandwidth from 20 Hz to 20 kHz.

Measured frequency range for the devices

Figure 10: frequency response bandwidth

SPL

30 000 Hz

20 Hz

f [Hz]

8 kHz

is 0 Hz up to 30 kHz.

3.2.2 multi physic coupling

There is a series of energy conversion from electrical signal to the final sound pressure wave in air.

Fig. 10

Figure 11: multi physic coupling

Sound Pressure Level SPL

Lorenz Force F

the fluid-structure coupling

the mechanical vibration creates an

acoustic pressure wave.

the electrodynamic coupling

electrical signal is converted to

mechanical vibration of the structure.

3.2.3 number of DOFs is extremely high

the number of DOFs becomes under certain conditions very high dependent on dimension and upper

frequency limit Fig.12a,b,c

Figure 12c:

Structur+air space 0.375 m

Elements : 74646

DOFs : 75552

Calc.time (25 frequ.) : -3 Std.

the main contribution due to air alements

size of the elements is defined by upper bandwidth limit

Abbildung 12a:

Figure 12b:

structure

Elements : 906

DOFs : 1812

Calc.time (25 frequ.) :

Structur+air space 0.375 m

Elements : 14040

DOFs : 14946

Calc.time (25 frequ.) : 7 min

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

5

3.2.4 difference of 2D and 3D calculation (radiating modes)

A 2D calculation is sufficient because only radial modes are contributing to the radiation. Only in

special cases a 3D calculation is necessary (Oval transducers,

Figure 13c:

asymmetric overlap of glued parts,etc,). High amount of elements

and thus an extended calculation time is achieved by solving a

3D Problem and keeping the resolution at the measurement point

the same as in the 2D axisymetric case. Fig. 13a,b,c

Figure 13a:

Figure 13b:

Structur+air space 0.375 m

Elements : 74646

DOFs : 75552

Calc.time (25 frequ.) : -3 hours.

Structur+air space 0.375 m

Elements : 14040

DOFs : 14946

Calc.time (25 frequ.) : 7 min

Structur+air space 0.375 m

Elements : 560.000

DOFs : 560.000

Calc.time (25 frequ.) : -8 days

3.2.5 material parameters are frequency dependent

Material Parameters for most materials (paper,polymers, glues) are frequency dependent over this

extended frequency range.Measurements have been

done on this area and show a clear dependency on

frequency and temperature over the audio frequency

range.

Measurements on Polyvinylchlorid results from

Becker and Oberst are shown in Fig. 14. [1] [2]

The frequency range is from 10 Hz to 10 kHz

The temperature range from 5 C to 120 C

The Module is changing from 1.0e7 Pa to 5.0e9 Pa.

120 C

5 C

E-Module

Figure 14: E-Module of Polyvinylchlorid

3.2.6 to measure frequency parameter

Most available material parameter measurement tools are only for static measurements. The

consequence is for the determination of material parameters values at higher frequencies there is a

need to relay on correlation with result values ( frequency response, etc).

measurement technique frequency range temperature range

Push/Pull measurement 0Hz -40-300 C

Rotary-vibrating measurement 2Hz -40-300 C

( Dreh/Schwingversuch )

DMTA Dynamic Mechanical Thermal Analysis 1 - 200Hz -40-300 C

Modal Analysis measurement (by Laser) 1Hz - 5kHz -40-300 C

Modal Correlation Software (LMS,IDEAS)

Special Rotary-Vibration measurement 1Hz 5 kHz -40-300 C

( Mastering Technique ) 1Hz 10 kHz -40-300 C

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

6

3.2.7 Material parameter correlation

For the entire frequency range correlations with result values like frequency response are the only

way to determine material parameter values. In the case of the frequency response the correlation is

done reproducing the special characteristics of the response curve. If there are none then samples are

created with different configuration (shapes, wave guide, etc ) or reduced amount of materials.

There are certain categories ( force-excursion, resonances, response curve) used for correlation

correlation measurement component frequency range

static force-excursion measurement surround/spider 0 Hz

static force-3D deformation measurement cone 0 Hz

Basic resonance measurement surround/spider 50 Hz 2 kHz

surround resonance Measurement surround 1 kHz

cone resonance measurement cone 15 kHz

Frequency response of SPL (Topology) loudspeaker 10 Hz 30 kHz

consistent multi response correlation loudspeaker 10 Hz 30 kHz

general sensitivity analysis

special samples with reduced amount of materials

3.2.8 large amount of materials

The loudspeaker consists of a large amount of materials which are connected to each other. Mostly

These parts are glued but there is also the possibility of clamping. They all interact creating the

frequency response curve.

So only those parameter formulations (damping models) are available which can be assigned to a lot

of materials (material dependent damping i).

minimum 2 materials

( membrane, glue)

maximum up to 14 materials

3.2.9 restriction on material models to be used (due to large amount of materials)

Only those parameter formulations are available in ANSYS/MECHANICAL which can be assigned to a

lot of materials ( material dependent damping

i

)

large amount of materials

only certain damping mechanisms

can be used (material dependent

damping and element damping)

parameter of the damping model

is used as adjustment parameter

Figure 16: damping mechanisms in ANSYS

Global mass damping

Global structural damping

Global constant damping

element damping

Material depending structural damping

in an energetic view.

3.2.10 MACRO in APDL

To incorporate these aspects into the calculation and using frequency dependent material parameters

an external Macro in APDL is created for these calculations.

This external Macro in APDL allows to formulate the material parameters as frequency dependent

functions as well as to use simply material dependent constant damping.

Iteration process of external macro (Ansys APDL language)

allows for

- application of material parameter functions (redefining and remeshing)

- constant damping ratio for different materials

- to choose linear or logarithmic frequency spacing

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

7

4. Examples

We want to go into details showing 2 examples of determining material parameters by correlation.

4.1. material parameter correlation of cone membrane

In this example the frequency dependent material parameter of different paper cones is determined by

use of correlation.

Theoretical response curve known from

measurements. [1] [2]

( see point 4.1.1 )

in the static case correlation with force-excursion

measurements are performed (3D deformation of

cone )

( see point 4.1.2 )

In the upper frequency range 3kHz to 10 kHz

resonances of the cone are used for correlation.

( in this frequency range the cone does not vibrate

as a rigid poston cone break up region )

( see point 4.1.3 )

Figure 16: frequ.depending E of paper cone

Force-excurs. theory

Cone res.

3.

2.

1.

4.1.1 theoretical response curve

Theoretic response curve from measurements

by Becker and Oberst on Polyvinylchlorid [1] [2]

Fig. 17

The absolute values of the E-module function depends

Abbildung 17: E-Module Polyvinylchlorid

on the softening temperature of the material used.

In principle there is a continuos raising function with

temperature.

4.1.2 static case force-excursion correlation

In the static case correlation with force-excursion measurements are performed.(3D deformation of

cone Fig. 18a,b,c,d

in the static case the Youngs modulus E is determined by correlation with force-excursion

measurements

this correlation is a replacement for static push/pull measurement done with special tailored, flat

samples.

the advantage of the correlation is that the initial sample is used.

Figure 18a:

measurement

Figure 18b:

modelling

Figure 18c:

simulation

Figure 18d: correlation

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

8

4.1.3 dynamic case cone resonance correlation

The definition of the cone material parameter in the dynamic case at higher frequencies ( 3 kHz to 10

kHz )is done by correlation with cone resonances. For this case a special sample is created with

removed surround and the dust cup replaced by a massive part. So the relevant materials remained

are the cone and the glue to the voice coil. In this upper frequency range the cone does not vibrate as

a rigid piston. So a multitude of resonances are created ( cone break up modes ). Fig. 19a,b

Figure 19b: cone resonances

Figure 19a:

special sample loudspeaker

(with no surround )

No surround.

4.1.3 comparison with DMTA measurement

Comparison of the correlation results(Fig. 20a) of two cone paper materials with DMTA measurements

Fig. 20b show a clear correspondence of the static values (0Hz or 1Hz) at a temperature of 27 C.

Also the tendency of the frequency dependency towards higher frequency is represented in a

corresponding behaviour towards low temperatures in the DMTA measurement.

Figure 20a:

Determine E-Modulus by correlation

Figure 20b:

DMTA measurement of E-modulus at 1Hz

2.9 GPa 2.2 GPa

0.54 GPa

0.95 GPa

0.56 GPa

1.01 GPa

4.2. dome tweeter frequency response calculation

Dome Tweeter loudspeaker for high frequency reproduction require a very exact modelling due to the

fact that the sound pressure frequency response SPL shows high sensitivity concerning a variation of

geometric data.

Two procedures are possible either to use one frequency response and detect the frequency range

where the specific parameter acts upon or to use multiple sample type results using the same

materials (consistent set type of parameter).

Figure 21b: single frequency

4.1.3 Single frequency response topology

sensitivity analysis of material parameters

on the frequency response. Fig. 21a,b

Figure 11a: dome

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

9

4.2.2 multi frequency response topology

Sensitivity analysis of material parameter on a multitude of frequency responses of different sample

types using the same materials. The changed geometry shapes of the dome membrane and the

changed acoustic wave guide in front of the transducer create a completely different frequency

response behaviour. The effects of the material parameters on those responses is also different.These

different target response curves allow to identify the correct set of parameters

Tweeter with wave guide 1. Fig. 22a,b

Tweeter with wave guide 2. Fig. 23a,b

Figure 22b:

Tweeter without wave guide. Fig. 24a,b

Figure 22a:

Figure 23b:

Figure 23a:

Figure 24b:

Figure 24a:

Conclusions

The Problems arising with the design of Loudspeakers can be solved with Ansys FEM simulations.

Also the specific formulations of frequency dependent material parameters can be implemented in

Ansys to adapt to the requirements of loudspeaker Simulations.

The definition and correlation of material parameters is the most time consuming part of the

simulations. Once these parameters are defined the performance of the loudspeaker, the geometric

design, the material choice, tolerance considerations, the weight and the related costs could be

optimised (minimised).

This is a much more time saving and cost optimised procedure of adoption to the required

performance than to build a huge amount of samples.

References

[1] Becker G.W., Oberst H..: "Frequency dependent material parameter of Polyvinylchlorid,Kolloid

Zeitschrift 148, 1956, pp. 6

[2] Cremer L., Heckel M.: "Krperschall", Springer Verlag, 1996, pp 224

20th CAD-FEM Users Meeting 2002 October 9-11, 2002

International Congress Kultur- und Congress Centrum Graf-Zeppelin-Haus,

on FEM Technology Friedrichshafen, Lake Constance, Germany

10

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