1

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

Element Properties:

| Int. Press |

From| To | + Liq. Hd
|

bars

|
|

Nominal | Total Corr|

Element |

Allowable |

Thickness | Allowance |

Diameter |

Stress(SE)|

mm.

mm.

mm.

N./mm

--------------------------------------------------------------------------fondo 1|

12.000 |

10.000 |

2.0000 |

302.38 |

138.78 |

Fasciame|

12.000 |

10.310 |

2.0000 |

302.38 |

97.279 |

12.000 |

10.000 |

2.0000 |

302.38 |

114.45 |

Design |

M.A.W.P. |

M.A.P. |

Minimum |

Required |

From| To |

Pressure |

| New & Cold |

Thickness |

Thickness |

30|

40|

Calculation Results:

bars

Corroded
bars

bars

mm.

mm.

---------------------------------------------------------------------------fondo 1|

12.0000 |

70.6269 |

121.074 |

10.0000 |

3.46605 |

Fasciame|

12.0000 |

51.3740 |

84.0766 |

10.3100 |

3.90153 |

12.0000 |

58.2427 |

113.513 |

10.0000 |

3.73719 |

16.000

16.000

30|

40|

Minimum

Warning: A standard flange is governing the MAWP!

Internal Pressure Calculation Results :

European Std: EN 13445-3: 2009(E) Issue 1 (2009-07)

Torispherical Head From 10 To 20 A-106 B at 192 C

fondo 1

Design Stress at Ambient Temperature = 160.006 N./mm

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

Required thickness

3.466 mm.

Required thickness in the crown =

3.114 mm.

This is not a Korbbogen, Kloepper or Elliptical Head

Treated as a Torispherical Head (Korbbogen if nozzle is outside 80%)

The Material is Carbon Steel which affects value of fb:

Buckling Strs at ope. fb = Yield/1.5 = 171.688/1.5 = 114.459 N./mm

Buckling Strs at amb. fb = Yield/1.5 = 223.842/1.5 = 149.228 N./mm

Geometry factors per EN13445 7.5.3.5: - Design Condition:

Pressure including hydro head

P : 12.0000 bars

Inside Head Diameter

(new)

Di : 302.3800 mm.

Head Crown

Radius

(new)

R : 255.0000 mm.

Head Knuckle Radius

(new)

r : 48.0000 mm.

Head Thickness

(new)

e : 10.0000 mm.

Head Corrosion Allowance Internal

ci : 2.0000 mm.

Head Corrosion Allowance External

co : 0.0000 mm.

Joint Efficiency

Z : 1.0000

Inside Corroded Head Depth [h]:

= L - Sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 257.00 -Sqrt((257.00 -306.38/2)*(257.00 +306.38/2-2*50.00 ))
= 77.554 mm.

= Min(e/R, 0.04) = Min(1.46605/257.0000, 0.04) = 0.0057045

= Log10(1 / Y) = Log10(1 /

= r / Di = 50.0000 / 306.3800 = 0.16320

0.006) = 2.2438

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014
N

= 1.006 - 1 / ( 6.2+( 90 * Y )^4) )

= 1.006-1 / (6.2+( 90*0.0057)^4) = 0.84650

Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.846 (-.1833*2.244^3 + 2.2124*2.244^2 - 3.2937*2.244 + 1.8873)
= 0.9224

Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.006 - 82.5 * 0.006^2), 0.5 )
= 0.5189

Beta

= 10 ( ( 0.2 - X ) * Bets01 + ( X - 0.1 ) * Beta02

= 10 ( ( 0.2 - 0.1632 ) * 0.9224 + ( 0.1632 - 0.1 ) * 0.5189
= 0.6674

Thickness Due to Design Internal Pressure: e = Max(es, ey, eb) - para 7.5.3.2

Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 12.000 * 257.0/( 2 * 1387.731 * 1.00 - 0.5 * 12.000 )
= 1.1136 mm.

ey = Beta*P(0.75*R+0.2*Di)/f =0.67*12.0(0.75*257.0+0.2*306.4)/
1387.7306 = 1.4660 mm.
eb = (0.75R+0.2Di)((P/111*fb)*(Di/r)0.825)1/1.5
= (0.75*257.00+0.2*306.38) *
(12.00/111 *114.46)(306.38/50.00)0.825)1/1.5
= 1.4279 mm.

Computed Head Thickness per EN13445 - 7.5.3:

= Max(es,eb,ey)+c+cext = Max(1.1136,1.4279,1.4660) + 2.0000 + 0.0000
= 1.4660 + 2.0000 +0.0000 = 3.4660 mm.

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

The head is suitable for the design pressure.

Computed Stress at Design Pressure [Stres]:

= 20.647 N./mm

Computed Maximum Allowable Working Pressure - Design [MAWP]:

MAWP - Phydro = 80.7682 - 0.0000 = 80.7682 bars

Computed Maximum Pressure New and Cold [MAPNC]:

= 121.074 bars

Uncorrected (for liquid) Hydrotest Pressure:

= 130.452 bars

Elongation of the extreme fiber:

For a spun head per EN 13445-4 Para 9.2.1 [F]:
Assuming the blank is 20% larger than the head diameter
= 100 * ln( 386.856/( 302.380 - 2 * 10.000 ) ) = 24.637 %

For a segmented head per EN 13445-4 Para 9.2.5 [F]:

= 100 * e/R = 100 * 0.394/6.149 = 6.402 %

If F exceeds 5% PWHT may be required. Please refer

to EN 13445 Part 4 Table 9.4.1

Required Thickness of Straight Flange = 3.330 mm.

Min. Des. Temp. per EN-13445 Part 2: Thickness 10.000 mm. at 0 C :

User entered Minimum Design Temperature: 0.0 C

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014
Note: The Component is Post Weld Heat Treated.

Material Yield Stress 262.0 N./mm

Selected Graph: B2.1-1 per EN 13445-2 B4

Note: Computed Impact Test Temp. Tkt: 50 C .

Impact Temperature (49 C ) Exceeds 20 C , Impact Testing Not Required

However, this must be confirmed as meeting the Code Requirements.

Cylindrical Shell From 20 To 30 A-106 B at 192 C

Fasciame

Design Stress at Ambient Temperature = 150.005 N./mm

Thickness due to internal pressure [e]:

= P * Di / ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
= 12.00 * 306.38/( 2 * 114.446 * 0.850 - 1.200 ) + c + cext
= 1.9015 + 2.0000 + 0.0000 = 3.9015 mm.

The shell is suitable for the design pressure.

Maximum Working Pressure Hot and Corroded [MAWP]:

= ( 2 * f * ecor * z ) / (Di + ecor) - Phead
= ( 2 * 114.45 * 8.3100 * 0.850 )/(306.38 + 8.3100 )-0.00
= 5.138 N./mm

Maximum Pressure New and Cold [MAPNC]:

= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 150.01 * 10.31 * 0.850 )/( 302.38 + 10.31 )
= 8.408 N./mm

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

Stress at Design Pressure [Stres]:

= P( Di + ecor ) /(2 * ecor * z)
= 12.000 (306.380 + 8.3100 )/(2 * 8.3100 * 0.850 )
= 26.732 N./mm

Uncorrected (for liquid) Hydrotest Pressure per 6.2.2 stress limitation:

= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 223.84 * 10.31 * 0.850 )/( 302.38 + 10.31 )
= 12.547 N./mm

Elongation of the extreme fiber per EN 13445-4 Para 9.2.2 [F]

= 50*Max(e, enom)/Rm = 50*Max(10.310 ,10.310 )/157.345 = 3.276 %

Min. Des. Temp. per EN-13445 Part 2: Thickness 10.310 mm. at 0 C :

User entered Minimum Design Temperature: 0.0 C

Note: The Component is Post Weld Heat Treated.

Material Yield Stress 262.0 N./mm

Selected Graph: B2.1-1 per EN 13445-2 B4

Note: Computed Impact Test Temp. Tkt: 50 C .

Impact Temperature (49 C ) Exceeds 20 C , Impact Testing Not Required

However, this must be confirmed as meeting the Code Requirements.

Torispherical Head From 30 To 40 A-106 B at 192 C

Design Stress at Ambient Temperature = 150.005 N./mm

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014
Required thickness

3.737 mm.

Required thickness in the crown =

3.351 mm.

This is not a Korbbogen, Kloepper or Elliptical Head

Treated as a Torispherical Head (Korbbogen if nozzle is outside 80%)

The Material is Carbon Steel which affects value of fb:

Buckling Strs at ope. fb = Yield/1.5 = 171.688/1.5 = 114.459 N./mm

Buckling Strs at amb. fb = Yield/1.5 = 223.842/1.5 = 149.228 N./mm

Geometry factors per EN13445 7.5.3.5: - Design Condition:

Pressure including hydro head

P : 12.0000 bars

Inside Head Diameter

(new)

Di : 302.3800 mm.

Head Crown

Radius

(new)

R : 255.0000 mm.

Head Knuckle Radius

(new)

r : 48.0000 mm.

Head Thickness

(new)

e : 10.0000 mm.

Head Corrosion Allowance Internal

ci : 2.0000 mm.

Head Corrosion Allowance External

co : 0.0000 mm.

Joint Efficiency

Z : 1.0000

Inside Corroded Head Depth [h]:

= L - Sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 257.00 -Sqrt((257.00 -306.38/2)*(257.00 +306.38/2-2*50.00 ))
= 77.554 mm.

= Min(e/R, 0.04) = Min(1.73719/257.0000, 0.04) = 0.0067595

= Log10(1 / Y) = Log10(1 /

= r / Di = 50.0000 / 306.3800 = 0.16320

= 1.006 - 1 / ( 6.2+( 90 * Y )^4) )

0.007) = 2.1701

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014
= 1.006-1 / (6.2+( 90*0.0068)^4) = 0.84820

Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.848 (-.1833*2.170^3 + 2.2124*2.170^2 - 3.2937*2.170 + 1.8873)
= 0.8861

Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )

= max ( 0.95 * ( 0.56 - 1.94 * 0.007 - 82.5 * 0.007^2), 0.5 )
= 0.5160

Beta

= 10 ( ( 0.2 - X ) * Bets01 + ( X - 0.1 ) * Beta02

= 10 ( ( 0.2 - 0.1632 ) * 0.8861 + ( 0.1632 - 0.1 ) * 0.5160
= 0.6522

Thickness Due to Design Internal Pressure: e = Max(es, ey, eb) - para 7.5.3.2

Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 12.000 * 257.0/( 2 * 1144.396 * 1.00 - 0.5 * 12.000 )
= 1.3510 mm.

ey = Beta*P(0.75*R+0.2*Di)/f =0.65*12.0(0.75*257.0+0.2*306.4)/
1144.3961 = 1.7372 mm.
eb = (0.75R+0.2Di)((P/111*fb)*(Di/r)0.825)1/1.5
= (0.75*257.00+0.2*306.38) *
(12.00/111 *114.46)(306.38/50.00)0.825)1/1.5
= 1.4279 mm.

Computed Head Thickness per EN13445 - 7.5.3:

= Max(es,eb,ey)+c+cext = Max(1.3510,1.4279,1.7372) + 2.0000 + 0.0000
= 1.7372 + 2.0000 +0.0000 = 3.7372 mm.

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014
The head is suitable for the design pressure.

Computed Stress at Design Pressure [Stres]:

= 20.647 N./mm

Computed Maximum Allowable Working Pressure - Design [MAWP]:

MAWP - Phydro = 66.6068 - 0.0000 = 66.6068 bars

Computed Maximum Pressure New and Cold [MAPNC]:

= 113.513 bars

Uncorrected (for liquid) Hydrotest Pressure:

= 130.452 bars

Elongation of the extreme fiber:

For a spun head per EN 13445-4 Para 9.2.1 [F]:
Assuming the blank is 20% larger than the head diameter
= 100 * ln( 386.856/( 302.380 - 2 * 10.000 ) ) = 24.637 %

For a segmented head per EN 13445-4 Para 9.2.5 [F]:

= 100 * e/R = 100 * 0.394/6.149 = 6.402 %

If F exceeds 5% PWHT may be required. Please refer

to EN 13445 Part 4 Table 9.4.1

Required Thickness of Straight Flange = 3.615 mm.

Min. Des. Temp. per EN-13445 Part 2: Thickness 10.000 mm. at 0 C :

User entered Minimum Design Temperature: 0.0 C

Note: The Component is Post Weld Heat Treated.

10

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

Material Yield Stress 262.0 N./mm

Selected Graph: B2.1-1 per EN 13445-2 B4

Note: Computed Impact Test Temp. Tkt: 50 C .

Impact Temperature (49 C ) Exceeds 20 C , Impact Testing Not Required

However, this must be confirmed as meeting the Code Requirements.

Hydrostatic Test Pressure Results:

Note: The Hydrotest Pressure Derivation is an Iterative Process

Limited by: Cylinder Fasciame

Hydrotest pressure is based upon stress (ftest) in the weakest element:

Note: 1.5 / 1.05 = 1.429, The PED requirement is 1.43

Test allowable per Table 6-1 [ftest]:

= 223.842 N./mm

Test Pressure = Calc Test Press - Liquid Head

= 125.461 - 0.030 = 125.432 bars

Stresses on Elements due to Test Pressure:

From To

Stress

Allowable

Ratio

---------------------------------------------------------------------fondo 1

196.0

223.8

0.875

Fasciame

223.8

223.8

1.000

30

196.0

223.8

0.875

40

----------------------------------------------------------------------

PV Elite 2013 SP2 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : prova NF11---------------------------------------Internal Pressure Calculations :
Step: 3 5:30p Sep 4,2014

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013

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