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RIPPL TCE TSL

1
1.1
Pipes,Pipies fittings i.e.
bends,Tees,Reducer,Flang
es,Gaskets & Fastners etc.
Physical condition,Dimension &
End condition, Chemical &
Physical
properties,Identification,Stackin
g
Major V,M,R 100%
Approved drawings /
Customer specification
/ Relevant
strandards/MTC
Approved drawings /
Customer specification
/ Relevant
strandards/MTC
SR / MTC P
R /
RW
R
1.2 welding consumables
Classification.Size,Btch
no.,Storage,Chemical & Physical
properties
Major V,Ve,R 100%
Relevant IS codes i.e. IS
814,AWS and ASME
Sec.II Part-C or as
applicable
Relevant IS codes i.e. IS
814,AWS and ASME
Sec.II Part-C or as
applicable
SR / BTC P
R /
RW
R
1.3 Paints
Painting specification, Brand
name/Make,Batch no., Storage
Major V,Ve,R 100%
Approved Painting
Specification/Relevant
Standards
Approved Painting
Specification/Relevant
Standards
SR / BTC P
R /
RW
R
1.4 Botls & Nuts
Grade,Brand
name/Make,storage,Chemical &
Physical
Major V,Ve,R 100%
Tech. Specification /
Relevant Standars
Tech.Specification/Rele
vant Standars
SR / BTC P
R /
RW
R
2
2.1 WPS/PQR
Welding Parameters, Chemical
& Mechanical test,NDE
Major R,Ve,T 100%
Relevant IS codes (i.e. IS
7307,AWS and ASME
Sec.IX)
Relevant IS codes (i.e. IS
7307,AWS and ASME
Sec.IX)
WPS,PQR P W / H R
2.2
Welder Qualification Test
Setup, technique,Surface
Defects & Soundness of
Major Vi,M & T 100%
Relevant IS codes (i.e. IS
7307,AWS and ASME
Sec.IX)
Relevant IS codes (i.e. IS
7307,AWS and ASME
Sec.IX)
WQTR P W / H R
3
Calibration certificate,
register for testing and
measuring equipment's
Date of testing, validity Major R,Ve 100% Applicable
CALIBERATIO
N
CERTIFICATE
P R R
4
4.1
Fit up of Pipe/Supporting
structure/Fittings/Valves/
Pipes Spools incluging
bends,reducer etc.
Physical condition,Dimension,
edge preparation, straigtness,
orientation, ovality etc.
Major Vi & M 100%
Tech. Specification /
Approved drawings
Tech. Specification /
Approved drawings
site Log Book P W,H R
4.2 Before welding
Electrode, backing (as
applicable), position of job for
welding, pre heat, inter pass
temperature(as applicable)
Major Vi,M 100% Approved WPS
WPS AND relevant
standards
WPS P W R
4.3 During welding
Welding Parameters, Sequence
of Welding
Major Vi,Ve 100%
Technical specification /
Approved
drawings/WPS
Technical specification /
Approved
drawings/WPS
--- P RW R
RAI INDUSTRIAL POWER Pvt.Ltd
INSPECTION TEST PLAN (CHECK/HOLD POINTS ) FOR PIPING WORKS
MATERIAL
A.Fabrication of Piping
Inspection By Format of
Record
Acceptance Norms SR.NO Activity Characteristics Category
Reference of
Document
Remarks
Type or Method of
check
Extent of
check
WELDING & WELDER QUALIFICATION
FABRICATION WORKS
WELDING
4.4
After completion of
welding
Weld size, Finish, soundness of
weld, Overall dimensions
Critical Vi,G,T 100%
Technical specification /
Approved
drawings/Relevant
Standards
Technical specification /
Approved drawings /
Relevant Standards site Log Book
& SR
P W,H R
5
5.1
A/G Piping:- Mechanical
Cleaning & application of
primer, intermidiate and
Final Painting
Profile of surface preparation,
coverage, color shade,
uniformity and Measurment of
DFT
Major
Profile, visual
inspection, DFT by
Elkometer &
Document Review
100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings
Stage
Inspection
Report
P w R
5.2 Flushing of Pipe lines Cleanliness Major Visual inspection 100%
Technical specification /
Approved
drawings/Approved
Procedure / Relevant
Technical specification /
Approved
drawings/Approved
Procedure / Relevant
Approved
Format
P W,HP R
5.3 Pickling & Passivation Cleanliness Major Visual inspection 100%
Technical specification /
Approved
Procedure/Relevant
Standards
Technical specification /
Approved
Procedure/Relevant
Standards
Approved
Format
P W,HP R
6
6.1 Radiography Testing Soundness of Weld Major
Review/Interpretat
ion
As per
tech spec
Technical
Specification/Relevant
Standards
Technical
Specification/Relevant
codes & Standards
RT Report P H R
6.2 Root DPT and Final DPT Surface defects Major Visual & Testing
Random
Root=100
%
Technical specification /
Approved drawings /
Relevant Standards
Technical
Specification/Relevant
codes & Standards
RT Report P W R
6.3
Valves,Strainer,Flanges,
Blinds,gaskets,pressure
gauges,RF Pads etc.
Visual Inspection, Inspection
status & MTC etc
Major
Visual,
Measurement,
Leak Test, body
and Seat test 100%
Technical specification /
Approved drawings /
MTC/IC
Technical specification /
Approved drawings/
Relevant Standard
Site Log
book, Test
Report
P
R/
RW
R
6.4 Hydro Test and Flushing Leak Tightness, Pressure Drop Major Visual and Testing
100%
Technical specification /
Approved
drawings/Approved
Procedure
Technical specification /
Approved drawings/
Relevant Standard
Test Report P
W/
HP
R
6.5
Pneumatic Test for RF Pad,
(as Applicable)
Measurement of Pressure, leak
tightness
Major
Visual and
Measurement
100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings/
Relevant Standard
Test Report P
R/
RW
R
7
7.1 Pipe Support
Elevation, type of support
(anchor, guide, saddle etc)
Major
Visual and
Measurement
100%
Approved drawings &
Project specification
Approved drawings &
Project specification
SR P RW R
7.2
Arrangement, location and
orientation of branches
Erecting of pipes over rack and
support as applicable
Major
Visual and
Verification
Random Approved Drawings
Technical Specification/
Approved Drawings
SR P W R
7.3 Lifting and Placing LHS & Supporting Documents Major Visual and Review 100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings
LHS &
Supporting
Documents
P W R
INSPECTION & NDE
SURFACE PREPARATION & PAINTING FOR U/G AND A/G PIPING
ERECTION OF A/G PIPING
7.4
Provision of Instrument
Tapping including vents
and drains
Tapping point location for
instrumentation
Major
Visual and
Measurement
100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings
Site Log book P RW R
7.5
Pipes,Valves,Strainer,Flang
es,
Blinds,gaskets,pressure
gauges,RF Pads,Fittings
etc.
Physical Condition, correctness
of types of fittings, Dimensions,
Identifications, orientations,
allignment, Level, Slope etc
Major
Visual,
Measurements,
Leak Test
100%
Technical specification /
Approved drawings/
Test Reports
Technical specification /
Approved drawings
Site Log
book/ test
report
P W R
8
8.1
Preparation of loop file,
Mechanical clearance
including physical
verification and
Documentation(Test Pack) Major
Verification,
Measurement
100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings
Formats P R/HP R
8.2
Final Documentation and
Commissioning
Completeness of stagewise
inspection reports, Test reports
& closing of NCR etc
Major
Review/Verificatio
n
100%
Technical specification /
Approved drawings
Technical specification /
Approved drawings
Formats P R/HP R
P-PERFORMER
MTC-Manufacturer's Test
Certificates
H-Hold Point
W-WITNESS SC-Sub Contractor MRR-Material Receiving Report
RW- RANDOM WITNESS R-Review SIR-Site Inspection Report
SIGN & DATE : RIPPL TCE TSL
BOX-UP
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