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# Data:-

28 MPa
30mm
20mm
2.55
2.65
180 mm
Step 1:-
Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation
fm= fmin+ks
= 28+1.644
34.56MPa
Here,
s= = 4
K=
Step 2:-
Determination of Water Content Ratio:-
Water / Cement Ratio = 0.65
Step 3:-
180 mm
So Final Water Content : 225 - 15
Determination of Water Content :
more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according
to the table 11.13 considering slump = 125mm
Mix of Fly Ash in Cement: 20%
By Table 11.2 water content is 225 Kg/m^3
** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses
Considering Slump:
Maximum Size of Aggregate : 20mm (Crushed)
Maximum Size of Aggregate:
Exposure Condition:
at the age of 28 days
By Using Table: 11.11 & Figure: 11.3 from concrete technology by M.S. Shetty
1.64 ( where 5% result are allowed to fall below specific design strength)
Clear Cover to be used :
Standard Deviation
225-15 = 210 kg/m^3
Reduction per CBM: 15kg/m^3
Concrete Mix Design
Specific Characteristics Strerngth:
very severe( In Pile)
Specific Graivity of Coarse Aggregate
Targeted Slump
Specific Gravity of Fine Aggregate:
Determination of Targated Mean Strength:-
Step 4 :-
Here,
= 301 Kg
pC
100 - p
20*337
100 - 20
= 75.25 kg
Step 5:-
Step 6:-
= 3.76
p = percent of flyash
W = water content
=
Determination of Cement Content:
Cement Content =
( 100 - p)*w
( 100 -0.7P)* W/C
Refferring to table 9.20, for very severe exposure condition concrete cover 25mm the maximum
( 100 - 20)*210
(100 -0.7*20)* 0.65
the fly ash content =
free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3
Hence the total cementitious material content is 301 + 75.25 = 376.25 kg/m^3
Say, Cement Content = 376 kg/m^3
=
Cement = 376 kg
Amount of Coarse Aggregate = 1837 - 735 = 1114 kg/ m^3
So Final Estimated Quantities:
CA = 1114 Kg
FA = 742 kg
Water = 169 kg
Thus water content = 376*0.50 = 188 kg/m^3
Admixure @ 1% of Count weight
2404.76kg
Quantity of Fine Aggregate = 742 kg/ m^3
Determination of Total Aggregate:
Bulk Specific gravity of 20mm Crushed Aggregate = 2.65
Determination of Fine Aggregate:-
Water/ Cement Ratio = 0.50
*** Water also can be reduced by use wate reducing Admixture or high range water reducer
Rheobuild 623 is Prescibe to be used and water reducer considered 10%
Maximum size of Aggregate = 20mm
Ratio of Fine Aggregate = 40%
Free Water Content = 188 kg/m^3
By using figure 11.4 , Density of wet Concrete is 2401 kg/m^3
So weight of total Aggrgate = 2401 - ( 376+ 169) = 1856kg/m^3
So Water = 188 - 18.8 = 169.2 kg/m^3 169 kg/m^3
Step 4 :-
0.55
189 kg/m^3
Water /Cement Ratio=
Cement Content = 189/0.55 = 358kg/m^3
So, 344 Kg/m^3
According to the durabelity and exposure condition table 9.20, Minimum cement content is
= 325 kg/m^3
Maximum Content is Accepted
Determination of Cement Content:
Total Water =
Refferring to table 9.20, for very severe exposure condition concrete cover 25mm the maximum
Data:-
30 MPa
30mm
20mm
2.55
2.65
150 mm
Step 1:-
Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation
fm= fmin+ks
= 30+1.644
36.56MPa
Here,
s= = 4
K=
Step 2:-
Determination of Water Content Ratio:-
Water / Cement Ratio = 0.62
Step 3:-
125mm
So Final Water Content : 225 - 15
Concrete Mix Design
Specific Characteristics Strerngth: at the age of 28 days
Exposure Condition: Severe( In Pier)
Clear Cover to be used :
Maximum Size of Aggregate:
Specific Gravity of Fine Aggregate:
Specific Graivity of Coarse Aggregate
Targeted Slump
Determination of Targated Mean Strength:-
Standard Deviation
1.64 ( where 5% result are allowed to fall below specific design strength)
By Using Table: 11.11 & Figure: 11.3
Determination of Water Content :
Considering Slump:
Maximum Size of Aggregate : 20mm (Crushed)
By Table 11.2 water content is 225 Kg/m^3
** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses
more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according
to the table 11.13 considering slump = 125mm
Mix of Fly Ash in Cement: 20%
Reduction per CBM: 15kg/m^3
225-15 = 210 kg/m^3
Step 4 :-
Here,
= 315 Kg
pC
100 - p
20*315
100 - 20
= 78.75 kg
Step 5:-
Step 6:-
Determination of Cement Content:
Cement Content =
( 100 - p)*w
( 100 -0.7P)* W/C p = percent of flyash
=
( 100 - 20)*210 W = water content
(100 -0.7*20)* 0.62
the fly ash content =
=
Hence the total cementitious material content is 315 + 78.75 = 395.75 kg/m^3
Say, Cement Content = 394 kg/m^3
Refferring to table 9.20, for Severe exposure condition concrete cover 30mm the maximum
free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3
Thus water content = 394*0.50 = 197 kg/m^3
*** Water also can be reduced by use wate reducing Admixture or high range water reducer
Rheobuild 623 is Prescibe to be used and water reducer considered 10%
So Water = 197 - 19.7 = 177.3 kg/m^3 177 kg/m^3
Determination of Total Aggregate:
Bulk Specific gravity of 20mm Crushed Aggregate = 2.65
Free Water Content = 177 kg/m^3
By using figure 11.4 , Density of wet Concrete is 2398 kg/m^3
So weight of total Aggrgate = 2398- ( 394+ 177) = 1827 kg/m^3
Determination of Fine Aggregate:-
Water/ Cement Ratio = 0.50
Maximum size of Aggregate = 20mm
Ratio of Fine Aggregate = 40%
Quantity of Fine Aggregate = 731 kg/ m^3
Amount of Coarse Aggregate = 1827 - 731 = 1096 kg/ m^3
So Final Estimated Quantities:
Cement = 394 kg
Admixure @ 1% of Count weight
FA = 731 kg
CA = 1096 Kg
Water = 177 kg
= 3.94
2401.94 kg
Data:-
32 MPa
30mm
20mm
2.55
2.65
125 mm
Step 1:-
Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation
fm= fmin+ks
= 32+1.644
38.56MPa
Here,
s= = 4
K=
Step 2:-
Determination of Water Content Ratio:-
Water / Cement Ratio = 0.61
Step 3:-
125mm
So Final Water Content : 225 - 15
Concrete Mix Design
Specific Characteristics Strerngth: at the age of 28 days
Exposure Condition: Severe( In Pier)
Clear Cover to be used :
Maximum Size of Aggregate:
Specific Gravity of Fine Aggregate:
Specific Graivity of Coarse Aggregate
Targeted Slump
Determination of Targated Mean Strength:-
Standard Deviation
1.64 ( where 5% result are allowed to fall below specific design strength)
By Using Table: 11.11 & Figure: 11.3
Determination of Water Content :
Considering Slump:
Maximum Size of Aggregate : 20mm (Crushed)
By Table 11.2 water content is 225 Kg/m^3
** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses
more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according
to the table 11.13 considering slump = 125mm
Mix of Fly Ash in Cement: 20%
Reduction per CBM: 15kg/m^3
225-15 = 210 kg/m^3
Step 4 :-
Here,
= 320 Kg
pC
100 - p
20*320
100 - 20
= 80 kg
Step 5:-
Step 6:-
Determination of Cement Content:
Cement Content =
( 100 - p)*w
( 100 -0.7P)* W/C p = percent of flyash
=
( 100 - 20)*210 W = water content
(100 -0.7*20)* 0.61
the fly ash ontent =
=
Hence the total cementitious material content is 320 + 80 = 400 kg/m^3
So, Cement Content = 400 kg/m^3
Refferring to table 9.20, for Severe exposure condition concrete cover 30mm the maximum
free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3
Thus water content = 400*0.50 = 200 kg/m^3
*** Water also can be reduced by use wate reducing Admixture or high range water reducer
Rheobuild 623 is Prescibe to be used and water reducer considered 15%
So Water = 200 - 30 = 170 kg/m^3
Determination of Total Aggregate:
Bulk Specific gravity of 20mm Crushed Aggregate = 2.65
Free Water Content = 200 kg/m^3
By using figure 11.4 , Density of wet Concrete is 2390 kg/m^3
So weight of total Aggrgate = 2390- ( 400+ 170) = 1820 kg/m^3
Determination of Fine Aggregate:-
Water/ Cement Ratio = 0.50
Maximum size of Aggregate = 20mm
Ratio of Fine Aggregate = 40%
Quantity of Fine Aggregate = 728 kg/ m^3
Amount of Coarse Aggregate = 1820 - 728 = 1092 kg/ m^3
So Final Estimated Quantities:
Cement = 400 kg
Admixure @ 1% of Count weight
FA = 728 kg
CA = 1092 Kg
Water = 170 kg
= 4.00
2394 kg
Data:-
35 MPa
30mm
20mm
2.55
2.65
125 mm
Step 1:-
Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation
fm= fmin+ks
= 35+1.644
41.56MPa
Here,
s= = 4
K=
Step 2:-
Determination of Water Content Ratio:-
Water / Cement Ratio = 0.58
Step 3:-
125mm
So Final Water Content : 225 - 15
Concrete Mix Design
Specific Characteristics Strerngth: at the age of 28 days
Exposure Condition: Moderate( In Deck)
Clear Cover to be used :
Maximum Size of Aggregate:
Specific Gravity of Fine Aggregate:
Specific Graivity of Coarse Aggregate
Targeted Slump
Determination of Targated Mean Strength:-
Standard Deviation
1.64 ( where 5% result are allowed to fall below specific design strength)
By Using Table: 11.11 & Figure: 11.3 from concrete technology by M.S. Shetty
Determination of Water Content :
Considering Slump:
Maximum Size of Aggregate : 20mm (Crushed)
By Table 11.2 water content is 225 Kg/m^3
** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses
more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according
to the table 11.13 considering slump = 125mm
Mix of Fly Ash in Cement: 20%
Reduction per CBM: 15kg/m^3
225-15 = 210 kg/m^3
Step 4 :-
Here,
= 337 Kg
pC
100 - p
20*337
100 - 20
= 84.25 kg
Step 5:-
Step 6:-
Determination of Cement Content:
Cement Content =
( 100 - p)*w
( 100 -0.7P)* W/C p = percent of flyash
=
( 100 - 20)*210 W = water content
(100 -0.7*20)* 0.58
the fly ash content =
=
Hence the total cementitious material content is 337 + 84.25 = 421.35 kg/m^3
Say, Cement Content = 421 kg/m^3
Refferring to table 9.20, for moderate exposure condition concrete cover 25mm the maximum
free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3
Thus water content = 421*0.50 = 210.5 211 kg/m^3
*** Water also can be reduced by use wate reducing Admixture or high range water reducer
Rheobuild 623 is Prescibe to be used and water reducer considered 15%
So Water = 211 - 31.5 = 179.35 kg/m^3 179 kg/m^3
Determination of Total Aggregate:
Bulk Specific gravity of 20mm Crushed Aggregate = 2.65
Free Water Content = 211 kg/m^3
By using figure 11.4 , Density of wet Concrete is 2400 kg/m^3
So weight of total Aggrgate = 2400 - ( 421+ 179) = 1800 kg/m^3
Determination of Fine Aggregate:-
Water/ Cement Ratio = 0.50
Maximum size of Aggregate = 20mm
Ratio of Fine Aggregate = 40%
Quantity of Fine Aggregate = 720 kg/ m^3
Amount of Coarse Aggregate = 1800 - 720 = 1080 kg/ m^3
So Final Estimated Quantities:
Cement = 421 kg
FA = 720 kg
CA = 1080 Kg
Water = 179 kg
Admixure @ 1% of Count weight
= 4.21
Step 4 :-
0.55
2404.21 kg
Determination of Cement Content:
Total Water = 189 kg/m^3
Water /Cement Ratio=
Cement Content = 189/0.55 = 358kg/m^3
So, 344 Kg/m^3
According to the durabelity and exposure condition table 9.20, Minimum cement content is
= 325 kg/m^3
Maximum Content is Accepted
Data:-
35 MPa
30mm
20mm
2.55
2.65
150 mm
Step 1:-
Target Mean Strenth = Specific Charateristics Strenth + Himsworth Constant Standard deviation
fm= fmin+ks
= 35+1.644
41.56MPa
Here,
s= = 4
K=
Step 2:-
Determination of Water Content Ratio:-
Water / Cement Ratio = 0.58
Step 3:-
150mm
So Final Water Content : 225 - 15
Concrete Mix Design
Specific Characteristics Strerngth: at the age of 28 days
Exposure Condition: Moderate( In Girder)
Clear Cover to be used :
Maximum Size of Aggregate:
Specific Gravity of Fine Aggregate:
Specific Graivity of Coarse Aggregate
Targeted Slump
Determination of Targated Mean Strength:-
Standard Deviation
1.64 ( where 5% result are allowed to fall below specific design strength)
By Using Table: 11.11 & Figure: 11.3
Determination of Water Content :
Considering Slump:
Maximum Size of Aggregate : 20mm (Crushed)
By Table 11.2 water content is 225 Kg/m^3
** Reduction of Water:
Since portland composite cement will be used and most of the cement brands uses
more than 20% Flyash. Assuming Fly ash content 20% . Water to be reduced according
to the table 11.13 considering slump = 125mm
Mix of Fly Ash in Cement: 20%
Reduction per CBM: 15kg/m^3
225-15 = 210 kg/m^3
Step 4 :-
Here,
= 337 Kg
pC
100 - p
20*337
100 - 20
= 84.25 kg
Step 5:-
Step 6:-
Determination of Cement Content:
Cement Content =
( 100 - p)*w
( 100 -0.7P)* W/C p = percent of flyash
=
( 100 - 20)*210 W = water content
(100 -0.7*20)* 0.58
the fly ash content =
=
Hence the total cementitious material content is 337 + 84.25 = 421.35 kg/m^3
Say, Cement Content = 421 kg/m^3
Refferring to table 9.20, for moderate exposure condition concrete cover 25mm the maximum
free water/cemetitious material ratio is 0.50 and minimum cement content is 350 kg/m^3
Thus water content = 421*0.50 = 210.5 211 kg/m^3
*** Water also can be reduced by use wate reducing Admixture or high range water reducer
Rheobuild 623 is Prescibe to be used and water reducer considered 10%
So Water = 211 - 21.1 = 189.9 kg/m^3 190 kg/m^3
Determination of Total Aggregate:
Bulk Specific gravity of 20mm Crushed Aggregate = 2.65
Free Water Content = 211 kg/m^3
By using figure 11.4 , Density of wet Concrete is 2400 kg/m^3
So weight of total Aggrgate = 2400 - ( 421+ 190) = 1789 kg/m^3
Determination of Fine Aggregate:-
Water/ Cement Ratio = 0.50
Maximum size of Aggregate = 20mm
Ratio of Fine Aggregate = 40%
Quantity of Fine Aggregate = 716 kg/ m^3
Amount of Coarse Aggregate = 1789 - 716 = 1073 kg/ m^3
So Final Estimated Quantities:
Cement = 421 kg
Admixure @ 1% of Count weight
FA = 716 kg
CA = 1073 Kg
Water = 190 kg
= 4.21
2404.21 kg