MOTIONLINE

2
Challenges to automation
Worldwide, there are well over a
million industrial robots in opera-
tion, with over 100,000 new robots
installed every year, represent-
ing some $19 billion annually, if
software, peripherals and systems
engineering are included.
The automotive industry once led
the drive to robotize. However, to-
day, food and beverage producers;
the electrical/electronics industry;
chemical, rubber and plastics; and
the metal products and machinery
industries are continuing to robotize
operations.
What drives this growth? Prices for
robots have plummeted, and quality
has increased. Robots now cost half
of what they did in 1990. Mean-
while, automation systems and proc-
ess control have radically changed.
Todays machines are electrically-
driven, and control systems have
much improved through Programma-
ble Logic Controllers (PLCs), Dis-
tributed Control Systems (for heavy
process, large-scale applications),
and new PC-based Control Systems.
What robotic and machine tool
manufacturers expect of a cable
supplier:
High performance for effcient in-
tegration and distributed control.
Quality, reliability and durability
to avoid costly stoppages.
Availability and fast delivery for
production line exibility.
Resistance to harsh environments
and imperviousness to EMI.
Safety for personnel, e.g. lead-
and cadmium-free, and easy
recycling.
Conformity to international
standards, and cross-industry
compatibility.
Excellent service, from testing to
support and maintenance
Assembly lines require a complete
range of high performance robotic
cables for production effciency and
process control.
3
MOTIONLINE

Specications
Br
Cl
Fl
x d
l max.
Cycles
basic line advanced line premium line
1 2 4 6 + 7
18 x d 10 - 12 x d 7 x d
2 m/s 10 m/s 50 m/s
2 m/s
2
10 m/s
2
50 m/s
2
5 m 10 m 50 m
1 Mio. 5 Mio. 5 Mio.
5 ... +60 C 5 ... +60 C 35 ... +70 C


yes yes yes

yes yes yes
no requirement resistant highly resistant
SFK
4
Br
Cl
Fl
Chain Capabilitiy Class (SchleppFhigkeitsKlasse)
Drag chain bending radius
Drag chain speed
Drag chain acceleration
Drag chain length
Drag chain cycles
Operating temperature
EMI Electro Magnetic Interference
Mechanical resistance
Halogen free
Oil resistance
Flame retardant
x d
l max.
Explanation of pictograms
Cycles
SFK
5
require MOTIONLINE

reliable and exible cables
One weak link can interrupt the
production chain and delay the
delivery of a product resulting in
nancial loss. To prevent this, Nex-
ans manufactures a full range of
MOTIONLINE reliable, dynamic
cables to assure the interconnection,
control and process efciency of
robots and owlines.
Nexans offers a wide scope of
cable products for automation under
its MOTIONLINE brand that con-
form to all major international safety
standards, such as German (VDE),
Canadian (CSA), American (ANSI)
Chinese (CCC) and UL worldwide.
We also frequently design and en-
gineer a special cable to deliver the
vital com bination of high-perform-
ance, reliability and long life. This
is especially true for custom-made
miniaturized installations.
We supply everything from miniatur-
ized control cables to state-of-the-art
industrial Pronet cables to bring
the ofce and the production oor
closer together. Efciency begins
with an up-front requirement analy-
sis. Then, our Nexans research cent-
ers test the cables currently used,
and strive to surpass them in terms
of performance, durability, chemical
and oil-resistance.
This move from benchmarking to
theory and then back to practical
implementation results in customized
designs, modularity and appropri-
ate materials that can t neatly into
the entire production process. Thus,
together with the worlds leading
robot and industrial equipment
manufac turers, we are creating
standards to streamline automation
worldwide.
A full range of products for
power and control functions.
Interconnectivity to merge both
the analog and digital worlds.
Optimized conductor and
insulation materials (no shrinkage
and low hydrolysis).
Special designs to maintain
electrical parameters throughout
the life cycle.
Easy strippability and connectivity
for installation and replacement
ease.
Fire- and heat-resistance for
safety and performance.
Imperviousness to oils, fats and
other chemical agents.
Technical support tailored to
customer needs.
MOTIONLINE

for robotics and

industrial assembly
6
Your local partner worldwide
Nexans has an extensive global
network of plants, facilities and
ofces that help forge effective local
partnerships to support the activities
of our international customers.
This partnership approach enables
us to develop close, cooperative re-
lationships with customers anywhere
in the world to deliver added-value
automation cable solutions adapted
to meet their specic market require-
ments. Our in-depth understanding
of local cultures, manufacturing
practices and supply chains ensures
a fast and efcient response to sup-
port local production.
For customers gearing up for major
global expansion, we provide a
fast-track response by transferring
our sophisticated manufacturing
technology to the appropriate local
Nexans plant.
7
Contents
Cables for Trailing Chain Applications

Power Cables for Servo Motors (screened/unscreened) 9
Single Core Power Cables (screened/unscreened) 33
Encoder Cables 37

Data Cables DC 47
Hybrid Cables 51
Torsion Cables 55

Sensor Cables 59

Home Run Cables for Sensor Application 64
Bus-Cables 71
Pronet & Industrial Ethernet 74
Probus DP & Probus PA 77
Interbus 81
CAN bus 83
DeviceNet 85
USB 87
AS-Interface 89
Hybrid BUS Cables (Pronet, CAN, Probus, Interbus) 91
Motion Application Centre 95
Installation Instructions 98
DESINA 99
8
MOTIONLINE

9
Power Cables for Servo Motors (screened)
MOTIONLINE

BASIC
10
These screened cables provide
power to servos and motors
for xed or low dynamic two-
dimensional movements from
1.5 to 50 mm cross section.
Application
Power core
Stranded bare copper wires
class 5 acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Signal pair
stranded bare copper wires
class 5 acc. IEC 60228
insulation: TPM
Core identication:
white
black
2 cores stranded together with ller
plastic tape
tinned copper braid
plastic tape
Cable assembly with llers
Plastic tape
Tinned copper braid
PVC jacket
Colour
orange (RAL 2003)
Design
DC conductor resistance:
power cores: acc. IEC 60228
class 5
signal cores: 13.7 /km
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
core/screen
signal cores: 4 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PVC Power Cable for Servo Motors 0.6/1 kV
MOTIONLINE

BASIC
11
Approvals
VDE-Reg. No. 7755
acc. UL758
style page 10492 (insulation)
style page 2570 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLCY-J
Construction Data
Construction Article No. Diameter Cu Total weight Similar to
nominal 6FX5008
mm kg/km kg/km
(4x1.5)C 494 052 63 8.2 77 119 1BB11
(4x2.5)C 494 053 63 9.8 120 172 1BB21
(4x4)C 494 054 63 11.4 193 252 1BB31
(4x6)C 494 055 63 13.6 290 368 1BB41
(4x10)C 494 056 61 19.1 476 670 1BB51
(4x16)C 494 057 61 23.6 698 1064 1BB61

(4x1.5 +1P1.5/C)C 494 040 63 10.4 130 189 1BA11
(4x2.5 +1P1.5/C)C 494 041 63 12.0 167 241 1BA21
(4x4+1P1.5/C)C 494 042 63 13.6 252 339 1BA31
(4x6 +1P1.5/C)C 494 043 63 15.6 339 458 1BA41
(4x10 +1P1.5/C)C 494 044 61 21.0 533 773 1BA51
(4x16 +1P1.5/C)C 494 045 61 24.1 746 1113 1BA61
(4x25 +1P1.5/C)C 494 064 61 28.3 1157 1530 1BA25
(4x35 +1P1.5/C)C 494 065 61 31.1 1538 2007 1BA35
(4x50 +1P1.5/C)C 494 066 61 36.5 2153 2764 1BA50
Specication
SN 35176
SN 35175 (with control pair)
PVC Power Cable for Servo Motors 0.6/1 kV
similar to SIEMENS standard 6FX5008
MOTIONLINE

BASIC
12
Approvals
VDE-Reg. No. 7755
acc. UL758
style page 10492 (insulation)
style page 2570 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLCY-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(4x1.0 + 1P0.5)C 493 237 60 9 90 150
(4x1.5 + 1P0.5/D)C 493 940 60 9.2 100 146
(4x2.5 + 1P0.5/D)C 493 941 60 10.5 139 191

(4x1.5 + 1P0.75/D)C 493 097 60 10.4 109 167
(4x2.5 + 1P0.75/D)C 493 098 60 12,2 150 228
Specication
dedicated data sheet
PVC Power Cable for Servo Motors 0.6/1 kV
similar to Lenze standard
MOTIONLINE

BASIC
Approvals
acc. UL758
style page 10492 (insulation)
style page 2570 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLCY-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(4x1.5+2x(2x0.75)D) 493 143 60 11.7 127 198
(4x2.5+2x(2x0.75)D)C 493 144 60 13.1 162 241
(4x4.0+2x(2x1.0)D)C 493 145 60 14.8 248 346
(4x6.0 + 2x(2x1.0)StC)C 493 146 60 16.5 329 448
(4x10.0+2x(2x1.0)D)C 493 147 60 19 508 657
(4x16.0+2x(2x1.5)D)C 493 148 60 22.8 755 960
Specication
dedicated data sheet
PVC Power Cable for Servo Motors 0.6/1 kV
similar to INDRAMAT standard
13
Power Cables for Servo Motors (screened)
MOTIONLINE

ADVANCED
14
These screened cables provide
power to servos and motors
for medium dynamic two-
dimensional movements from
1.5 to 50 mm. Depending upon
specic types, cables contain
one or two pairs to connect ser-
vo breaks and thermal sensors.
Application
Power core
Stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Signal pair
stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
1 pair solution
white
black
2 pair solution (numerical code)
pair 1: 5 + 6
pair 2: 7 + 8
2 cores stranded together with ller
plastic tape
tinned copper braid
plastic tape
Cable assembly with llers
Plastic tape
Tinned copper braid
PUR jacket
Jacket colour
orange RAL 2003 (screened)
Design
DC conductor resistance:
acc. IEC 60228 class 6
signal cores: 13.7 /km
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
core/screen
signal cores: 4 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Power Cable for Servo Motors 0.6/1 kV
MOTIONLINE

ADVANCED
15
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 20234 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight Similar to
nominal 6FX8008-
mm kg/km kg/km
(4x1.5)C 494 852 61 9.9 82 147 1BB11
(4x2.5)C 494 853 61 11.6 127 213 1BB21
(4x4)C 494 854 61 12.7 204 288 1BB31
(4x6)C 494 855 61 14.1 269 369 1BB41
(4x10)C 494 856 61 16.0 444 562 1BB51
(4x16)C 494 857 61 20.0 713 850 1BB61

(4x1.5 +1P1.5/C)C 494 840 61 12.3 144 237 1BA11
(4x2.5 +1P1.5/C)C 494 841 61 13.8 186 288 1BA21
(4x4+1P1.5/C)C 494 842 61 14.9 265 378 1BA31
(4x6 +1P1.5/C)C 494 843 61 15.9 321 451 1BA41
(4x10 +1P1.5/C)C 494 844 61 18,2 497 643 1BA51
(4x16 +1P1.5/C)C 494 845 61 21,4 769 950 1BA61
(4x25 +1P1.5/C)C 494 864 61 25,4 1150 1375 1BA25
(4x35 +1P1.5/C)C 494 865 61 30,8 1570 1911 1BA35
(4x50 +1P1.5/C)C 494 866 61 34,0 2210 2540 1BA50
Specication
SN 35148
SN 35149 (with control pair)
PUR Power Cable for Servo Motors 0.6/1 kV
similar to SIEMENS standard 6FX8008
MOTIONLINE

ADVANCED
16
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 21233 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(4x1.0 + 1P0.5)C 493 742 60 9.5 90 155
(4x1.5 + 1P0.5/C)C 493 743 60 9.9 110 160
(4x2.5 + 1P0.5/C)C 493 744 60 11.1 153 220

(4x1.5 + 1P0.75/C)C 493 867 60 10.4 115 170
(4x2.5 + 1P0.75/C)C 493 868 60 12.2 155 230
Specication
dedicated data sheet
PUR Power Cable for Servo Motors 0.6/1 kV
similar to Lenze standard
MOTIONLINE

ADVANCED
17
Approvals
acc. UL758
style page 10492 (insulation)
style page 21223 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight INDRAMAT
nominal ID
mm kg/km kg/km
(4x1.0 + 2x(2x0.75)StC)C 493 720 60 11.1 138 200 IN 653
(4x1.5 + 2x(2x0.75)StC)C 493 721 60 11.8 159 231 IN 650
(4x2.5 + 2x(2x0.75)StC)C 493 722 60 13.0 201 284 IN 602
(4x2.5 + 2x(2x1.0)StC)C 493 76260 13.5 218 301
(4x4.0 + 2x(2x1.0)StC)C 493 723 60 15.3 285 396
(4x4.0 + (2x1.5)StC+(2x1.0)StC)C 493 773 60 15.5 303 416 IN 603
(4x4.0 + 2x(2x1.5)StC)C 493 763 60 15.8 324 441
(4x6.0 + 2x(2x1.0)StC)C 493 724 60 17.0 363 497
(4x6.0 + (2x1.5)StC+(2x1.0)StC)C 493 774 60 18.0 383 537 IN 604
(4x6.0 + 2x(2x1.5)StC)C 493 764 60 18.3 401 555
(4x10 + 2x(2x1.0)StC)C 493 725 60 20.0 529 731
(4x10 + (2x1.5)StC+(2x1.0)StC)C 493 775 60 20.1 585 750 IN 605
(4x10 + 2x(2x1.5)StC)C 493 765 60 20.3 563 768
(4x16 + 2x(2x1.5)StC)C 493 726 60 23.0 832 1052 IN 606
(4x25 + 2x(2x1.5)StC)C 493 727 60 28.7 1210 1722 IN 607
(4x35 + 2x(2x1.5)StC)C 493 728 60 31.4 1579 2177 IN 667
(4x50 + 4x2.5 StC)C 493 875 60 38.0 2083 2605 IN 668

(4x0.75+(2x0.5) StC)C 493 876 60 9.4 75 129 IN 670
Specication
SN 35150/IN (control pair 0,75 mm)
SN 35151/IN (control pair 1,0 mm)
SN 35152/IN (control pair 1,5 mm)
PUR Power Cable for Servo Motors 0.6/1 kV
similar INDRAMAT standard
MOTIONLINE

ADVANCED
18
These screened cables provide
power to servos and motors for
medium dynamic two-dimen-
sional movements from 1.5 to
50 mm. Depending upon spe-
cic types, cables contain one
or two pairs to connect servo
breaks and thermal sensors.
Application
Power core
Stranded bare copper wires
class 5 and class 6
acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Signal pair
stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
1 pair solution
white
black
2 cores stranded together with ller
plastic tape
tinned copper braid
plastic tape
Cable assembly with llers
Plastic tape
Tinned copper braid
PUR jacket
Jacket colour
orange RAL 2003
Design
DC conductor resistance:
acc. IEC 60228 class 6
signal cores: 13.7 /km
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
core/screen
signal cores: 4 kV (AC) 1 min.
core/core
core/screen

mutual capacitance:
power cores
core/core: app. 100 pF/m
signal cores
core/core: app. 150 pF/m
Technical data at +20 C
PUR Power Cable for Servo Motors 0.6/1 kV
Nexans standard ML 800
MOTIONLINE

ADVANCED
19
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 21223 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(4x1.5)C 494 750 60 8.1 78 117
(4x2.5)C 494 751 60 9.7 120 173
(4x4)C 494 752 60 11.2 193 245
(4x6)C 494 753 60 13.4 290 364
(4x10)C 494 754 60 16.0 452 549
(4x16)C 494 755 60 19.7 721 849
(4x25)C 494 756 60 24.5 1100 1299
(4x35)C 494 757 60 27.4 1510 1692
(4x50)C 494 758 60 33.1 2130 2442

(4x1.5 + 1P1.5/C)C 494 770 60 10.5 135 190
(4x2.5 + 1P1.5/C)C 494 771 60 12.1 174 248
(4x4 + 1P1.5/C)C 494 772 60 13.5 260 342
(4x6 + 1P1.5/C)C 494 773 60 15.5 352 445
(4x10 + 1P1.5/C)C 494 774 60 18.3 507 640
(4x16 + 1P1.5/C)C 494 775 60 21.4 773 943
(4x25 + 1P1.5/C)C 494 776 60 25.7 1150 1376
(4x35 + 1P1.5/C)C 494 777 60 29.9 1570 1919
(4x50 + 1P1.5/C)C 494 778 60 33.3 2180 2530
Specication
SN 35195
PUR Power Cable for Servo Motors (screened) 0.6/1 kV
Nexans standard ML 800 ratio
MOTIONLINE

ADVANCED
20
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 20234 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(4x1.5)C 494 352 60 9.0 82 137
(4x2.5)C 494 353 60 10.5 122 190
(4x4)C 494 354 60 12.1 197 275
(4x6)C 494 355 60 14.2 273 370
(4x10)C 494 356 60 16.5 442 566

(4x1.5 + 1P1.5/D)C 494 340 60 11.2 125 201
(4x2.5 + 1P1.5/D)C 494 341 60 12.6 172 257
(4x4 + 1P1.5/D)C 494 342 60 14.0 246 345
(4x6 + 1P1.5/D)C 494 343 60 16.1 321 439
(4x10 + 1P1.5/D)C 494 344 60 18.4 517 649
(4x16 + 1P1.5/D)C 494 345 60 21.0 751 907
Specication
SN 35174
SN 35173 (with control pair)
PUR Power Cable for Servo Motors (screened; pair with spiral screen) 0.6/1 kV
Nexans standard ML 800
MOTIONLINE

ADVANCED
21
Power Cable for Servo Motors (unscreened)
MOTIONLINE

ADVANCED
22
These unscreened cables provide
power to servos and motors for
high dynamic two-dimensional
movements from 1.5 to 50 mm
cross section.
Application
Power core
Stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Cable assembly with powder
PUR jacket
Jacket colour
black RAL 9005
Design
DC conductor resistance:
acc. IEC 60228 class 6
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
Technical data at +20 C
PUR Power Cable unscreened 0.6/1 kV
MOTIONLINE

ADVANCED
23
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 21223 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSL11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
4x1.5 494 780 10 7,7 54 99
4x2.5 494 781 10 9,3 89 149
4x4 494 782 10 10,8 153 225
4x6 494 783 10 12,9 235 334
4x10 494 784 10 15,5 383 517
4x16 494 785 10 18,8 614 787
4x25 494 786 10 23,7 960 1.238
4x35 494 787 10 26,2 1.335 1.655
4x50 494 788 10 31,8 1.923 2.369
Specication
dedicated data sheet
PUR Power Cable for Servo Motors (unscreened) 0.6/1 kV
MOTIONLINE

ADVANCED
24
MOTIONLINE

25
Power Cables for Servo Motors (screened)
MOTIONLINE

PREMIUM
26
These screened cables provide
power to servos and motors for
high dynamic two-dimensional
movements from 1.5 to 50 mm
cross section. Depending upon
specic types, cables contain
one pair to connect servo breaks
or one quad.
Application
Power core
Stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Signal pair
stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
1 pair design
white
black
2 cores stranded together with ller
plastic tape
tinned copper braid
plastic tape
Cable assembly with llers
Plastic tape
Tinned copper braid
PUR jacket
Jacket colour
orange RAL 2003 (screened)
Marking
cross section, approval,
date of production
Design
DC conductor resistance:
acc. IEC 60228 class 6
signal cores: 13.7 /km
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
core/screen
signal cores: 4 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Power Cable for Servo Motors 0.6/1 kV
MOTIONLINE

PREMIUM
The insulation material TPM
(thermo plast modied), which
has been developed by Nexans,
enables the design engineer to
meet low capacitance require-
ments.
Remark
27
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 21223 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Specication
SN 35201
PUR Power Cable for Servo Motors 0.6/1 kV
similar to SIEMENS standard MC 800+
MOTIONLINE

PREMIUM
Construction Data
Construction Article No. Diameter Cu Total weight Similar to
nominal 6FX8008+
mm kg/km kg/km
(4x1.5)C 494 930 61 9.1 87 140 1BB11
(4x2.5)C 494 931 61 10.6 136 196 1BB21
(4x4)C 494 932 61 11.9 201 274 1BB31
(4x6)C 494 933 61 14.4 281 375 1BB41
(4x10)C 494 934 61 17.5 461 586 1BB51
(4x16)C 494 935 61 21.6 733 919 1BB61
(4x25)C 494 936 61 25.2 1128 1327 1BB25
(4x35)C 494 937 61 28.6 1528 1798 1BB35
(4x50)C 494 938 61 33.4 2145 2472 1BB50

(4x1.5 + 1P1.5/C)C 494 940 61 11.6 153 227 1BA11
(4x2.5 + 1P1.5/C)C 494 941 61 13.4 192 285 1BA21
(4x4 + 1P1.5/C)C 494 942 61 14.8 261 368 1BA31
(4x6 + 1P1.5/C)C 494 943 61 16.8 352 478 1BA41
(4x10 + 1P1.5/C)C 494 944 61 19.4 524 679 1BA51
(4x16 + 1P1.5/C)C 494 945 61 22.5 798 1026 1BA61
(4x25 + 1P1.5/C)C 494 946 61 25.8 1176 1390 1BA25
(4x35 + 1P1.5/C)C 494 947 61 29.8 1584 1904 1BA35
(4x50 + 1P1.5/C)C 494 948 61 34.0 2172 2523 1BA50
28
Approvals
VDE-Reg. No. 7661
acc. UL758
style page 10492 (insulation)
style page 20234 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSLC11Y-J
Specication
SN 35202
PUR Power Cable for Servo Motors 0.6/1 kV
similar to SIEMENS standard MC 800+
MOTIONLINE

PREMIUM
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
4x1.5+1V0.5 16AWG/ 4c + 20AWG/1quad 494 713 60 11.6 126 200
4x2.5+1V0.5 14AWG/ 4c + 20AWG/1quad 494 714 60 12.6 165 255
4x4.0+1V0.5 12AWG/ 4c + 20AWG/1quad 494 715 60 14.1 242 340
4x6.0+1V0.5 10AWG/ 4c + 20AWG/1quad 494 716 60 15.9 317 433
4x10.0 1V0.5 8AWG/ 4c + 20AWG/1quad 494 717 60 19.0 501 666
4x16.0 1V0.5 6AWG/ 4c + 20AWG/1quad 494 719 60 21,4 757 940
29
MOTIONLINE

30
These screened cables provide
power to servos and motors for
high dynamic two-dimensional
movements from 1.5 to 50 mm
cross section. Depending upon
specic types, cables contain
one pair, two pairs, one triple
or one quad to connect servo
breaks and thermal sensors.
Application
Power core
Stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
U/L1/C/L+
V/L2
W/L3/D/L
green/yellow
Signal cores
stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Core identication:
1 pair design
white
black
2 pair design (numerical code)
pair 1: 5 + 6
pair 2: 7 + 8
1 quad design
black, white, red, yellow
2 or 4 cores stranded together
(ller optional)
plastic tape
tinned copper braid
plastic tape
Cable assembly without llers
Inner jacket
Platic tape (optional)
Tinned copper braid
PUR jacket
Jacket colour
orange RAL 2003 (screened)
Design
DC conductor resistance:
acc. IEC 60228 class 6
Insulation resistance:
500 M x km
Voltage test:
power cores: 4 kV (AC) 5 min.
core/core
core/screen
signal cores: 4 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV
MOTIONLINE

PREMIUM
31
Approvals
VDE-Reg. No. 7661
acc. UL758
CSA C22.2 No. 210.2
UL 21223 or 20234
Specication
Type
PSL18YC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
Specication
SN 35163
SN 35158 (with pair 1,5 mm)
SN 35156
PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV
MOTIONLINE

PREMIUM
Servo Motor
(4x1.5)C 494 970 60 10.0 56 160
(4x2.5)C 494 971 60 12.0 129 221
(4x4)C 494 972 60 13.4 206 321
(4x6)C 494 973 60 15.4 269 412
(4x10)C 494 974 60 18.2 450 628
(4x16)C 494 975 60 22.7 730 1.014
(4x25)C 494 976 60 26.2 1.060 1.445

(4x1.5 + 1P1.5/C)C 494 950 60 12.7 143 221
(4x2.5 + 1P1.5/C)C 494 951 60 14.3 185 307
(4x4 + 1P1.5/C)C 494 952 60 15.7 267 411
(4x6 + 1P1.5/C)C 494 953 60 17.9 267 527
(4x10 + 1P1.5/C)C 494 954 60 20.0 520 729
(4x16 + 1P1.5/C)C 494 955 60 24.0 769 1096
(4x25 + 1P1.5/C)C 494 956 60 28.0 1.151 1615

Linear Motor
(4x1.5 + 1Q0.5/C)C 494 707 60 12.0 131 238
(4x2.5 + 1Q0.5/C)C 494 708 60 13.5 174 289
(4x4 + 1Q0.5/C)C 494 709 60 15.3 255 409
(4x6 + 1Q0.5/C)C 494 710 60 16.9 328 520
(4x10 + 1Q0.5/C)C 494 711 60 19.9 508 739
(4x16 + 1Q0.5/C)C 494 712 60 22.3 749 1009
32
Approvals
acc. UL758
style page 10492 (insulation)
style page 20234 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSL18YC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
Specication
SN 35163
SN 35158 (with tripple)
PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV
similar SEW Eurodrive standard
MOTIONLINE

PREMIUM
(4x1.5)C 494 970 60 10.1 85 159
(4x2.5)C 494 971 60 11.6 129 219
(4x4)C 494 972 60 13.2 206 314
(4x6)C 494 973 60 15.3 269 405
(4x10)C 494 974 60 17.8 450 609

(4x1.5 + 3x1.0/C)C 493 085 61 12.3 139 236
(4x2.5 + 3x1.0/C)C 493 086 61 13.8 183 300
(4x4 + 3x1.0/C)C 493 087 61 15.3 262 396
(4x6 + 3x1.5/C)C 493 088 61 17.4 354 515
(4x10 + 3x1.5/C)C 493 089 61 20.0 522 730
Approvals
acc. UL758
style page 10492 (insulation)
style page 21223 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSL18YC11Y-J
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
Specication
SN 35180
PUR Power Cable with Inner Jacket for Servo Motors 0.6/1 kV
similar to INDRAMAT standard
(4x1 + 2x(2x0,75)StC)C 494 630 60 12.1 141 225
(4x1,5 + 2x(2x0,75)StC)C 494 631 60 12.8 159 250
(4x2,5 + 2x(2x0,75)StC)C 494 632 60 13.8 199 302
(4x4 + (2x1,5)StC+(2x1)StC)C 494 633 60 15.5 313 455
33
Single Core Power Cables for Servo Motors (screened/unscreened)
MOTIONLINE

PREMIUM
34
These screened or unscreened
single core power cables provi-
de power to motors for medium
dynamic two-dimensional move-
ments from 6 to 240 mm.
Application
Core
Stranded bare copper wires
class 6 acc. IEC 60228
insulation: TPM
Insulation colour: nature
Tinned copper braid
(screened version)
PUR jacket
Jacket colour
orange RAL 2003
(screened cable)
black RAL 9005
(unscreened cable)
yellow/green
(ground conductor)
Design
DC conductor resistance:
acc. IEC 60228 class 6
Insulation resistance:
500 M x km
Voltage test:
4 kV (AC) 5 min.
core/screen
Technical data at +20 C
PUR Single Core Power Cables 0.6/1 kV
MOTIONLINE

PREMIUM
35
Approvals
acc. UL758
style page 10492 (insulation)
style page 10553 or
10973 (jacket)
CSA C22.2 No. 210.2
Specication
Type
PSL9Y11Y (unscreened)
PSL9YC11Y (screened)
Specication
dedicated data sheet
PUR single core power cable 0.6/1 kV
MOTIONLINE

PREMIUM
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
PSL9Y11Y
1x6 493 467 10 7.1 55.9 93
1x10 493 468 10 8.1 94.2 135
1x16 493 469 10 9.2 151 195
1x25 493 470 10 10.9 237 292
1x35 493 489 10 12.1 335 392
1x50 493 490 10 14.3 480 552
1x70 493 491 10 16.4 694 773
1x95 493 492 10 18.1 917 989
1x120 493 493 10 19.6 1129 1206
1x150 493 494 10 22.6 1320 1445
1x185 493 495 10 25.7 1890 2015
1x240 493 496 10 28.6 2441 2611

PSL9YC11Y
(1x6)C 493 640 60 7.8 77 116
(1x10)C 493 642 60 8.9 127 170
(1x16)C 493 643 60 10.0 189 236
(1x25)C 493 644 60 11.6 285 341
(1x35)C 493 645 60 12.9 389 447
(1x50)C 493 646 60 15.0 544 613
(1x70)C 493 647 60 16.9 768 837
(1x95)C 493 648 60 19.1 1020 1096
(1x120)C 493 641 60 20.8 1246 1331
(1x150)C 493 649 60 23.6 1450 1578
(1x185)C 493 650 60 26.7 2040 2166
(1x240)C 493 651 60 29.6 2621 2791

PSL9Y11Y-J
1x6 494 301 67 6.2 55.9 74
1x10 494 000 60 7.2 94.2 121
1x16 494 300 67 8.3 151 171
1x16 494 300 17 8.3 151 177
1x25 492 604 10 10.4 238 277
1x35 492 605 10 11.4 332 370
36
MOTIONLINE

37
Encoder Cables for Servo Motors
MOTIONLINE

38
A control cable for low dynamic
2-dimensional movements, usual-
ly 4 to 18 cores in pairs and
quads. Those cables connect the
central processing unit (PLC) to
the motor.
Application
Stranded bare copper wires
acc. DIN EN 13602
insulation: PP
Cable assembled with llers
Plastic tape
Tinned copper braid
PVC jacket
Jacket colour
green (RAL 6018)
Note:
for detail description of the
design and colour code see
dedicated data sheet
Design
max. working voltage:
30 V/300 V
DC conductor resistance:
acc. IEC 60228 class 6
or reference the dedicated
data sheet
Insulation resistance:
1 G x km
Voltage test:
1000 V (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PVC Encoder Cables
MOTIONLINE

BASIC
39
MOTIONLINE

BASIC
Approvals
acc. UL758
style page 1589 (insulation)
style page 2502 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLCY
Specication
dedicated data sheet
PVC Encoder Cables
similar SIEMENS standard 6FX5008
Construction Data
Construction Number of Article No. Diameter Cu Total weight Similar to
conductors nominal 6FX5008-
mm kg/km kg/km
(4x2x0.34+4x0.5)C 12 494 026 71 8.9 71 117 1BD21
(3x(2x0.14)D+2x0.5+4x0.14)C 12 494 029 71 8.9 61 103 1BD41
(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 028 71 9.4 72 123 1BD51
Approvals
acc. UL758
style page 10467 (insulation)
style page 2464 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLY or SSLCY
Specication
dedicated data sheet
PVC Encoder Cables
similar LENZE standard
Construction Data
Construction Number of Article No. Diameter Cu Total weight
conductors nominal
mm kg/km kg/km
(3x(2x0.14)D+(2x0.5)D)C 8 493 245 70 8.7 61 112
4x(2x0.14)D+(1P1.0)D 10 493 235 70 10.4 63 117
(3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 236 70 8.5 60 100
Approvals
acc. UL758
style page 10467 (insulation)
style page 1464 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLCY-J
Specication
dedicated data sheet
PVC Encoder Cables
similar INDRAMAT standard
Construction Data
Construction Number of Article No. Diameter Cu Total weight
conductors nominal
mm kg/km kg/km
(4x2x0.14+4x1.0+(4x0.14)D)C 16 493 149 60 8.6 85 125
(4x2x0.25+2x1.0)C 10 493 150 60 8 61 96
(4x2x0.25+2x0.5)C 10 493 151 60 7.9 47 82
40
A control cable for high dyna-
mic 2-dimensional movements,
usually 4 to 18 cores in pairs
and quads. They link the cen-
tral processing unit (PLC) to the
motor.
Application
Stranded tinned copper wires
acc. DIN EN 13602
insulation: PP
Cable assembled with llers
Plastic tape
Tinned copper braid
PUR jacket
Jacket colour
green (RAL 6018)
Note:
for detail description of the
design and colour code see
dedicated data sheet
Design
max. working voltage:
30 V/300 V
DC conductor resistance:
acc. IEC 60228 class 6
or reference the dedicated
data sheet
Insulation resistance:
1 G x km
Voltage test:
1000 V (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Encoder Cables
MOTIONLINE

ADVANCED
41
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLC11Y
Specication
dedicated data sheet
PUR Encoder Cables
similar SIEMENS standard 6FX8008
Construction Data
Construction Number of Article No. Diameter Cu Total weight Similar to
conductors nominal 6FX8008-
mm kg/km kg/km
(8P0.18)C 16 494 833 71 7.8 52 94 1BD11
(4x2x0.34+4x0.5)C 12 494 826 71 8.9 71 116 1BD21
(3x(2x0.14)D+2A0.5D)C 8 494 827 71 9.0 63 106 1BD31
(3x(2x0.14)D+2x0.5+4x0.14)C 12 494 829 71 8.9 61 102 1BD41
(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 828 71 9.4 73 122 1BD51
(4P0.18)C 8 494 831 71 6.4 31 55 1BD61
(2P0.18)C 4 494 832 71 5.0 22 39 1BD71
(12x0.22)C 12 494 830 71 6.9 48 75 1BD81
Approvals
acc. UL758
style page 10467 (insulation)
style page 20233 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSL11Y or SSLC11Y
Specication
dedicated data sheet
PUR encoder cable
similar LENZE standard
Construction Data
Construction Number of Article No. Diameter Cu Total weight
conductors nominal
mm kg/km kg/km
(3x(2x0.14)D+(2A0.5)D)C 8 493 745 70 9 65 115
4x(2x0.14)D+(2x1)D 10 493 834 70 10.4 63 117
(3x(2x0.14)D+(4x0.14)+(2x0.5))C 12 493 835 70 8,5 60 100
MOTIONLINE

ADVANCED
42
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLC11Y
Specication
dedicated data sheet
PUR Encoder Cables
similar INDRAMAT standard
Construction Data
Construction Number of Article No. Diameter Cu Total weight INDRAMAT
conductors nominal ID
mm kg/km kg/km
(4x2x0.25+2x1.0)C 10 493 870 60 8.2 61 97 IN 209
(4x2x0.25+2x0.5)C 10 493 890 60 8.3 47 79 IN 448
(34x0.25+2x0.5)C 36 493 880 60 11.4 139 216 IN 271
(4x2x0.14+4x1.0+(4x0.14)D)C 16 493 892 60 9.4 85 137 IN 532
(3x0.25+3x(2x0.25)+2x1.0)C 11 493 899 60 8.1 84 125 IN 280
(2x2x0.25+2x0.5)C 6 493 877 60 7.6 40 82 IN 750
(9x0.5)C 9 493 869 60 8.7 68 111 IN 208
MOTIONLINE

ADVANCED
43
Encoder Cables for Servo Motors
MOTIONLINE

PREMIUM
44
A control cable for high dyna-
mic 2-dimensional movements,
usually 4 to 18 cores in pairs
and quads. They link the cen-
tral processing unit (PLC) to the
motor.
Application
Stranded tinned copper wires
acc. DIN EN 13602
insulation: PP
Cable assembled with llers
Plastic tape
Tinned copper braid
PUR jacket
Jacket colour
green (RAL 6018)
Note:
for detail description of the
design and colour code see
dedicated data sheet
Design
max. working voltage:
30 V or 300 V
DC conductor resistance:
acc. IEC 60228 class 6
or reference the dedicated
data sheet
Insulation resistance:
1 G x km
Voltage test:
1000 V (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Encoder Cables
MOTIONLINE

PREMIUM
45
PUR Encoder Cables
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLC11Y
Specication
dedicated data sheet
PUR Encoder Cables without Inner Jacket 30 V
similar Siemens MC 800+
Construction Data
Construction Number of Article No. Data sheet Diameter Cu Total weight
conductors nominal
mm kg/km kg/km
(3x(2x0.14)D+2A0.5+4A0.14+4A0.22)C 16 494 928 71 DB-N 494928 9.5 80.4 130
3x(2x0.14)D+2A0.5+4A0.14)C 12 494 929 71 DB-N 494929 67.2 108
MOTIONLINE

PREMIUM
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSL18YC11Y
Specication
dedicated data sheet
PUR Encoder Cable with Inner Jacket 30 V
similar Nexans standard
Construction Data
(4x2x0.34+1V0.5)C 12 494 801 71 DB-N 494801 10.7 76 139
(3x(2x0.14)D+2x0.5+4x0.14+4x0.22)C 16 494 871 70 DB-N 494871 9.9 86 157
Approvals
acc. UL758
style page 10493 (insulation)
style page 20280 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSLC11Y
Specication
dedicated data sheet
PUR Encoder Cables without Inner Jacket 300 V
similar SEW Eurodrive standard
Construction Data
Construction Number of Article No. Diameter Cu Total weight
conductors nominal
mm kg/km kg/km
(6x2x0.25)C 12 493 290 73 9.4 59 105
(5x2x0.25)C 10 493 266 73 8.8 51 91
Approvals
acc. UL758
style page 10493 (insulation)
style page 20280 (jacket)
CSA C22.2 No. 210.2
Specication
Type
SSL18YC11Y
Specication
dedicated data sheet
PUR Encoder Cables with Inner Jacket 300 V
similar SEW Eurodrive standard
Construction Data
(6x2x0.25)C 12 493 290 71 DB-N 49329071 9.9 60 124
(5x2x0.25)C 10 493 266 71 DB-N 49326671 9.6 53 114
46
MOTIONLINE

47
Data Cables DC
MOTIONLINE

48
The new generation of digital
feedback cables will be the futu-
re and replace more and more
encoder cables.
Application
Data cables with and without
power supply
Core
Stranded bare or tinned copper
wires acc. DIN EN 13602
insulation: solid PE or PP, foamed
insulation
Cable assembled with ller
Plastic tape (optional)
Screening foil
Tinned copper braid
(where required)
PVC or PUR jacket
Jacket colour
grey RAL 7032
green RAL 6018
as per DESINA denition
Note:
for detail description of the
design and colour code see
dedicated data sheet
Design
max. working voltage: 30 V
DC conductor resistance:
acc. data sheet
Insulation resistance:
1 G x km
Voltage test:
500 V (AC) 1 min.
core/core
core/screen
Technical data at +20 C
Data Cables DC
similar to Siemens DRIVE CLiQ standard
MOTIONLINE

49
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (PUR jacket)
style page 2502 (PVC jacket)
CSA C22.2 No. 210.2
Type
see table
Specication
see table
Data Cables DC
Construction Data
Construction Jacket Jacket Article No. Data sheet Diameter Cu Total weight
colour nominal
RAL mm kg/km kg/km
MOTIONLINE

BASIC DC 200
(2x2x0.22)StC ** PVC 6018 44499179 DB-N 444991 6.9 31,2 71
(1x4x0.25)StC ** PVC 6018 44496779 DB-N 444967 6.9 45 83
MOTIONLINE

BASIC DC 500
(2x2x0.14 + 1x2x0.34)StC* PVC 6018 44499479 DB-N 444994 6.9 31 66
(2x2x0.22 + 1x2x0.34)StC** PVC 6018 44499779 DB-N 444997 6.9 36 84
(1x4x0.25 + 1x2x0.34)StC** PVC 6018 44496979 DB-N444969 6.9 37 73

MOTIONLINE

ADVANCED DC 500
(2x2x0.14 + 1x2x0.34)StC* PUR 6018 44499379 DB-N 444993 6.9 31 61
(1x4x0.25 + 1x2x0.34)StC** PUR 6018 44499679 DB-N 444996 6.9 37 71
MOTIONLINE

PREMIUM DC 800
(2x2x0.15 + 1x2x0.34)C* PUR 6018 44495079 DB-N 444950 6.9 42 72
(1x4x0.25 + 1x2x0.34)C* PUR 6018 44497479 DB-N 444974 6.9 42 76
(1x4x0.25 + 1x2x0.34)C* enhanced EMV PUR 6018 44497679 DB-N 444976 6.9 43 76
* max. distance 50 m
** max. distance 100 m
nn = not nominated
MOTIONLINE

50
MOTIONLINE

51
Tailormade Hybrid Cables
MOTIONLINE

PREMIUM
52
A key trend in the automation indu-
stry is towards hybrid cables that
combine power, control and data
cores within a single cable.
These tailor-made cables deliver
unsurpassed energy and control
capability, meeting the need of
decentralized control systems.
Nexans developed these special
cables with leading German con-
nector producers and harness
makers to meet specic connector
and environmental factors for all
applications.
These cables are part of our Mo-
tionline solutions designed by
Nexans to respond to the very
demanding expectations of the
automation market.
Tailormade Hybrid Cables
MOTIONLINE

PREMIUM
53
Tailormade Hybrid Cables
Approvals
acc. UL758
Specication
Type
see table
Specication
dedicated data sheet
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193
P/DSL11Y-J 3x4,0+2x2,5+4xAWG22/C 494 908 60 4,8 248 350
P/DSLC11Y-J 5xAWG12+2x3xAWG18+4xAWG22/C 495 026 21 16,9 199 284
SLC11Y (3x1,5)/C+12x0,14 494 100 10 10,4 104 170
D/PSLC11Y-J 5x4,0+6x0,75+(4x0,24)/C 495 025 18 17,3 312 449
P/DSLC11Y (4xUTP26)C18Y+(3P0,14)C+2A1,5 495 025 82 14,0 121 212
P/DSLC11Y-J 5x2,5+4xAWG22/C 495 023 96 13,6 199 284
P/DLY-J 13A komb. + 4x2xAWG26 CAT 5 495 026 22 11,7 123 193
MOTIONLINE

PREMIUM
54
MOTIONLINE

55
Cable for Torsion Application
MOTIONLINE

PREMIUM
56
MOTIONLINE

57
MOTIONLINE

PREMIUM
Construction Article No. Data sheet Diameter Cu Total weight
nominal
mm kg/km kg/km
1x25 492 604 10 DB-N 492604 10.4 238 277
1x35 492 605 10 DB-N 492605 11.6 336 376
3x25 494 512 10 SN 35191 23.1 722 941
3x35 494 513 10 SN 35191 25.6 995 1229
(4x2.5+1P1.0)D 494 004 15 DB-N 494004 11.6 149 221
(4x1.0+2x(P0.75)StC)D 492 801 61 DB-N 492801 12.2 138 212
Approvals
acc. UL758
CSA C22.2 No. 210.2
PUR Power Cable 0.6/1 kV
Type
TL11Y-J
Specication
Construction Data
Construction Article No. Data sheet Diameter Cu Total weight
nominal
mm kg/km kg/km
23x1.0+1P1.0/D 494 016 15 DB-N 494016 13.5 245 348
(4P0.25+2A0.5)StD 492 802 61 DB-N 492802 8.5 55 93
Approvals
acc. UL758
CSA C22.2 No. 210.2
PUR Control Cable 300 V
Type Specication
Construction Data
Construction Article No. Data sheet Diameter Cu Total weight
nominal
mm kg/km kg/km
Multibus Probus (1x2xAWG22)C 492 821 80 DB-N 492821 14.2 127 236
DeviceNet (1x4xAWG22)C
Interbus 2x(2xAWG24)D
Power (1x4x1.0)D
Gound cond. 1x1.0
Probus (1x2x0.3)StD 444 821 89 DB-N 444821 8.0 24 87
Ethernet (2x2x0.18)StD 444 674 70 DB-N 444674 6.7 21 60
Ethernet (4x2x0.18)StD 444 846 70 DB-N 444846 7.4 30 80
Approvals
acc. UL758 and CSA C22.2
No. 210.2
PUR Bus cable 30 V
Type Specication
Construction Data
58
59
Sensor Cables
MOTIONLINE

60
Used to connect all types of sen-
sors. Adapter cables are used
for machine tool and produc-
tion equipment. Used in harsh
environment, under mechanical
stress and contact to oil and
cooling uids.
Application
Stranded tinned copper wires
acc. DIN EN 13602
insulation: TPM
colour code:
3 cores:
brown/black/blue
4 cores:
brown/black/blue/white
5 cores:
brown/black/blue/white/grey
Cable assembly with optional
center llers
Plastic tape
(only for screened version)
Tinned copper braid
PUR jacket
Jacket colour
yellow RAL 1021 (unscreened)
black RAL 9005 (unscreened)
grey RAL 7040 (unscreened)
green RAL 6018 (screened)
Design
max. working voltage: 300 V
DC conductor resistance:
0,25 mm 79 /km
0,34 mm 60 /km
Insulation resistance:
1 G x km
Voltage test:
2 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Sensor Cables
MOTIONLINE

ADVANCED
61
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YH-11YH (unscreened)
Specication
SN 35222
PUR Sensor Cables
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
3x0.25 444 682 xx 4.1 7.5 22
4x0.25 444 681 xx 4.4 9.8 25
3x0.34 444 683 xx 4.3 10.1 25
4x0.34 444 684 xx 4.7 13.5 31
5x0.34 444 686 xx 5.0 16.9 36
xx = depending on colours
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YH(C)11YH (screened)
Specication
SN 35242
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(3x0.25)C 444 909 xx 4.8 15.7 32
(4x0.25)C 444 955 xx 5.2 18.4 34
(3x0.34)C 444 921 xx 5.0 21.0 34
(4x0.34)C 444 922 xx 5.4 25.0 43
(5x0.34)C 444 923 xx 5.7 27.1 48
xx = depending on colours
MOTIONLINE

ADVANCED
62
Used to connect all types of sen-
sors. Adapter cables are used
for machine tool and produc-
tion equipment. Used in harsh
environment, under mechanical
stress and contact to oil and
cooling uids. The behaviour
with respect to ame propaga-
tion is improved compared to
MOTIONLINE ADVANCED
version.
The behaviour with respect to
ame propagation is improved
compared to MOTIONLINE
ADVANCED version.
Application
Stranded tinned copper wires
acc. DIN EN 13602
insulation: TPM
colour code:
3 cores:
brown/black/blue
4 cores:
brown/black/blue/white
5 cores:
brown/black/blue/white/grey
Cable assembly with optional
center llers
Plastic tape
(only for screened version)
Tinned copper braid
PUR jacket
Jacket colour
yellow RAL 1021 (unscreened)
black RAL 9005 (unscreened)
grey RAL 7040 (unscreened)
green RAL 6018 (screened)
Design
max. working voltage: 300 V
DC conductor resistance:
0,25 mm 79 /km
0,34 mm 60 /km
Insulation resistance:
1 G x km
Voltage test:
2 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PUR Sensor Cables
MOTIONLINE

PREMIUM
63
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YH-11YH (unscreened)
Specication
SN 35220
PUR Sensor Cables
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
3x0.25 444 280 xx 4.1 7.5 23
4x0.25 444 281 xx 4.4 9.8 27
3x0.34 444 282 xx 4.3 10.1 27
4x0.34 444 283 xx 4.7 13.5 33
5x0.34 444 285 xx 5.0 16,9 38
xx = depending on colours
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YH(C)11YH (screened)
Specication
SN 35240
Construction Data
Construction Article No. Diameter Cu Total weight
nominal
mm kg/km kg/km
(3x0.25)C 444 290 xx 4.8 15.7 33
(4x0.25)C 444 291 xx 5.2 18.4 36
(3x0.34)C 444 292 xx 5.0 21.0 36
(4x0.34)C 444 293 xx 5.4 25.0 45
(5x0.34)C 444 295 xx 5.7 27.1 50
xx = depending on colours
MOTIONLINE

PREMIUM
64
Used to connect all types of sen-
sors. Adapter cables are used
for machine tool and production
equipment. Used in harsh envi-
ronment and contact to oil and
cooling uids.
Application
Core
Stranded tinned copper wires
acc. IEC 13602
insulation: TPM
Cable assembly
center: ller
1st layer:
1mm brown
0,5mm yellowbrown
0,5mm browngreen
0,5mm white
0,5mm yellow
0,5mm pink
0,5mm greybrown
2nd layer:
1mm yellowgreen
0,5mm violett
0,5mm red
0,5mm grey
0,5mm redblue
0,5mm green
1mm blue
0,5mm greypink
0,5mm whitegreen
0,5mm whiteyellow
0,5mm whitegrey
0,5mm black
PVC jacket
Jacket colour
black RAL 9005
Design
max. working voltage: 300 V
DC conductor resistance:
0,34 mm 60 /km
0,5 mm 39 /km
1 mm 20 /km
Insulation resistance:
1 G x km
Voltage test:
2 kV (AC) 1 min.
core/core
core/screen
Technical data at +20 C
PVC Home Run Cables for Sensor Applications
MOTIONLINE

BASIC
65
Approvals
acc. UL758
style page 10493 (insulation)
style page 2464 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YY
Specication
dedicated data sheet
PVC Home Run Cables for Sensor Applications
MOTIONLINE

BASIC
Construction Data
Construction Article no. Diameter Cu Total weight
nominal
mm kg/km kg/km
8x0.34 + 3x1.0 444 005 10 8.1 57 102
12x0.34 + 3x1.0 444 007 10 8.8 68 118
16x0.34 + 3x1.0 444 009 10 9.7 81 133
16x0.5 + 3x1.0 444 009 10 9.9 106 161
66
Used to connect all types of sen-
sors. Adapter cables are used
for machine tool and produc-
tion equipment. Used in harsh
environment, under mechanical
stress and contact to oil and
cooling uids.
Application
Core
Stranded tinned copper wires
acc. IEC 13602
insulation: TPM
Cable assembly
center: ller
1st layer:
1mm brown
0,5mm yellowbrown
0,5mm browngreen
0,5mm white
0,5mm yellow
0,5mm pink
0,5mm greybrown
2nd layer:
1mm yellowgreen
0,5mm violett
0,5mm red
0,5mm grey
0,5mm redblue
0,5mm green
1mm blue
0,5mm greypink
0,5mm whitegreen
0,5mm whiteyellow
0,5mm whitegrey
0,5mm black
PUR jacket
Jacket colour
black RAL 9005
Design
max. working voltage: 300 V
DC conductor resistance:
0,34 mm 60 /km
0,5 mm 39 /km
1 mm 20 /km
Insulation resistance:
1 G x km
Voltage test:
2 kV (AC) 1 min.
core/core
Technical data at +20 C
PUR Home Run Cables for Sensor Applications
MOTIONLINE

ADVANCED
67
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9Y-11Y
Specication
dedicated data sheet
PUR Home Run Cables for Sensor Applications
Construction Data
Construction Article No. Data sheet Diameter Cu Total weight
nominal
mm kg/km kg/km
8x0.34 + 3x1.0 444 871 11 DB-N 444871 9.0 60 110
12x0.34 + 3x1.0 444 876 11 DB-N 444876 10 72 120
16x0.34 + 3x1.0 444 872 11 DB-N 444872 11 88 140
16x0.5 + 3x1.0 444 948 11 DB-N 444948 11.1 107 164
MOTIONLINE

ADVANCED
68
Used to connect all types of sen-
sors. Adapter cables are used
for machine tool and production
equipment. Used in harsh envi-
ronment, under high mechanical
stress and contact to oil and
cooling uids.
Application
Core
Stranded tinned copper wires
acc. IEC 13602
insulation: TPM
Cable assembly
center: ller
PUR jacket
Jacket colour
black RAL 9005
Design
max. working voltage: 300 V
DC conductor resistance:
0,34 mm 60 /km
0,5 mm 39 /km
1 mm 20 /km
Insulation resistance:
1 G x km
Voltage test:
2 kV (AC) 1 min.
core/core
Technical data at +20 C
PUR Home Run Cables for Sensor Applications
MOTIONLINE

PREMIUM
69
PUR Home Run Cables for Sensor Applications
MOTIONLINE

PREMIUM
Approvals
acc. UL758
style page 10493 (insulation)
style page 21198 (jacket)
CSA C22.2 No. 210.2
Specication
Type
Li9YH-11YH
Specication

Construction Data
Construction Article No. Data sheet Diameter Cu Total weight
nominal
mm kg/km kg/km
8x0,34 + 3x1,0 444 013 10 DB-N 444 013 9.0 60 110
12x0,34 + 3x1,0 444 014 10 DB-N 444 014 10 72 120
16x0,34 + 3x1,0 444 015 10 DB-N 444 015 11 88 140
16x0,5 + 3x1,0 444 016 10 DB-N 444 016 11.1 107 164
70
MOTIONLINE

71
Bus & Data Cables
MOTIONLINE

72
Bus & Data Cables
ince the beginning of the 80s
eldbus systems are well known
through the EDP (electronic data
processing). Furthermore the networ-
king of systems gains an increase
of interest, especially the decentral
distributed intelligence in the Indu-
stry- Building- Environment or Trafc-
Automation. Here bus systems are
used as an communication medium
for sectored actors, sensors and
steering in the automation technic
and all overthere where electronic
modules has to be connected wit-
hout a big effort of cabling.
Only one cable connects all compo-
nents.
Why Bus Systems?
The summarized advantages of
Bus Systems are as follows:
Less wiring/cabling
Small space in switchboards
More transparency
Faster diagnose
Better availability
Higher safety
All these pros leads to relevant cost
advantages.
The different requirements to the bus
system, the variety of technical solu-
tions but also corporate policy leads
to a variety of bus systems without a
single standard.
Fieldbus
Fieldbus is the generic name for all
bus systems which are used for the
metrology, steering and controlling
engineering.
These are:
CAN
DeviceNet
Profbus
Profnet
Interbus
CC-Link
ASI Bus
According to the DIN (German
institute for standardisation) stan-
dard a eld bus in general should
transmit a small volume of data in
fast time series on a digital compa-
re between sensors/actuators and
steering. As the requirements to the
bus system depends on the level of
automation, there is no eld bus
which can solve all tasks optimal
together.
Following table should show a short
overview of the most important
features of the three rst called bus
systems:
Highest BPS Dimension Max. number of participants Standardisation
Pronet/Industrial Ethernet 100 Mbit/s 100 m unlimited IEC 11801
ISO/IEC 24702
Probus 12 Mbit/s to 100 m 1200 m at 93 Kbit/s 256 IEC 61158
Interbus 500 Kbit/s to 40 m 12,8 km at 400 m Segments 256 IEC 61158
CAN Bus 1 Mbit/s to 40 m 1 km at 50 Kbit/s 64 (128) ISO 11898
MOTIONLINE

73
Bus & Data Cables
Industrial Ethernet
is the name given to the use of the
Ethernet network protocol in an
industrial environment, for automa-
tion and process control. A number
of techniques are used to adapt
the Ethernet protocol for the needs
of industrial processes (e.g. PROFI-
NET), which must provide real time
behaviour. By using non-proprietary
protocols, automation systems from
different manufacturers can be
interconnected throughout a pro-
cess plant. Industrial Ethernet takes
advantage of the relatively larger
marketplace for computer intercon-
nections to reduce cost and improve
performance of communications
between industrial controllers.
PROFIBUS DP
(Decentralized Peripherals) is used
to operate sensors and actuators via
a centralized controller in produc-
tion (factory) automation applicati-
ons. The many standard diagnostic
options, in particular, are focused
on here.
Description of eld bus systems
PROFIBUS PA
(Process Automation) is used to
monitor measuring equipment via
a process control system in process
automation applications.
Controller-area network
(CAN or CAN-bus) is a vehicle
bus standard designed to allow
microcontrollers and devices to
communicate with each other within
a vehicle without a host computer.
CAN is a message based protocol,
designed specically for automotive
applications but now also used in
other areas such as industrial auto-
mation and medical equipment.
DeviceNet
is a communication protocol used
in the automation industry to inter-
connect control devices for data
exchange. It uses Controller Area
Network as the backbone technolo-
gy and denes an application layer
to cover a range of device proles.
Typical applications include infor-
mation exchange, safety devices,
and large I/O control networks.
INTERBUS
is a serial bus system, which trans-
mits data between control systems
(e.g., PCs, PLCs, VMEbus com-
puters, robot controllers etc.) and
spatially distributed I/O modules
that are connected to sensors and
actuators (e.g., temperature sensors,
position switches).
AS-Interface
(Actuator Sensor Interface, AS-i) is
an industrial networking solution
(physical layer, data access method
and protocol) used in PLC, DCS and
PC-based automation systems. It is
designed for connecting simple eld
I/O devices (e.g. binary ON/OFF
devices such as actuators, sensors,
rotary encoders, analog inputs and
outputs, push buttons, and valve
position sensors) in discrete manuf-
acturing and process applications
using a single 2-conductor cable.
MOTIONLINE

74
Bus cables ensure a reliable data
transmission within an industrial
environment. Various types of
bus cables are available in order
to connect machine parts with
the PLC at the eld level or to
connect PLC to the management
level of a factory. The bus cables
are designed for 2- or 3-dimen-
sional exible applications.
Application
Core
Stranded bare or tinned copper
wires acc. IEC 13602
insulation: solid PE or PP,
foamed insulations
Cable assembled with ller
Plastic tape (optional)
Tinned copper braid
(screening foil where required)
PVC or PUR jacket and others
Jacket colour
green RAL 6018
violet RAL 4001
black RAL 9005
yellow RAL 1021
Note:
for detail description of the
design and colour code see
dedicated data sheet
Design
max. working voltage: 30 V
DC conductor resistance:
acc. data sheet
Insulation resistance:
1 G x km
Voltage test:
500 V (AC) 1 min.
core/core
cpre/screen
Technical data at +20 C
Pronet / Industrial Ethernet
MOTIONLINE

75
Approvals
acc. UL758
style page 1589 (insulation)
style page 2502 (PVC jacket)
style page 20236 (PUR jacket)
CSA C22.2 No. 210.2
(only when is applied)
Type
BUS: 2YH(ST)CY (PVC jacket)
BUS: 2YH(ST)CH (HFFR jacket)
BUS: 2YH(ST)C11Y (PUR jacket)
Specication
dedicated data sheet
Construction Data
Construction Pronet cULus Jacket Article No. Data sheet Diameter Cu Total weight
type (AWM) nominal
mm kg/km kg/km
(1x4xAWG22/1)StC A PVC 444 820 79 DB-N 444820 6.6 31 64
(1x4xAWG22/1)StC A PUR 444 977 79 DB-N 444977 6.6 31 63
(1x4xAWG22/1)StC A HFFR 444 803 79 DB-N 444803 6.6 31 66
Pronet Cables
for xed installation
MOTIONLINE

Construction Data
Construction Pronet cULus Jacket Article No. Data sheet Diameter Cu Total weight
type (AWM) nominal
mm kg/km kg/km
(1x4xAWG22/7) C PUR 444 917 70 DB-N 444917 6.7 29 61
MOTIONLINE

ADVANCED
Construction Data
Construction Pronet cULus Jacket Article No. Data sheet Diameter Cu Total weight
type (AWM) nominal
mm kg/km kg/km
(1x4xAWG22/7) B PVC 444 978 79 DB-N 444978 6.6 31 64
(1x4xAWG22/7) B PUR 444 980 79 DB-N 444980 6.6 31 66
(1x4xAWG22/7) B HFFR 444 979 79 DB-N 444979 6.6 31 63
MOTIONLINE

BASIC
Construction Data
Construction Pronet cULus Jacket Article No. Data sheet Diameter Cu Total weight
type (AWM) nominal
mm kg/km kg/km
(1x4xAWG22/19) C PUR 444 981 79 DB-N 6.8 37 71
MOTIONLINE

PREMIUM
76
Industrial Ethernet Cables
MOTIONLINE

Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (PUR jacket)
CSA C22.2 No. 210.2
Type
BUS: 2Y(ST)C11Y (PUR jacket)
Specication
dedicated data sheet
Construction Data
Construction Conductor Core for RJ45 Article No. Data sheet Diameter Cu Total weight
(standard) nominal
mm mm kg/km kg/km
(1x4x0.14)StC AWG26/19 1.0 444 673 79 DB-N 444673 4.9 16 34
(4x2x0.14)StC AWG26/19 1.0 444 951 79 DB-N 444951 7.3 38 70
MOTIONLINE

ADVANCED
MOTIONLINE

PREMIUM
Construction Data
Construction Conductor Core for RJ45 Article No. Data sheet Diameter Cu Total weight
(standard) nominal
mm mm kg/km kg/km
(1x4x0.29)StC AWG23/19 1.3 444 709 70 SN 39006 6.5 29.3 60
(4x2x0.24)StC AWG24/19 1.25 444 730 70 DB-N 444730 9.4 54 118
77
Probus
MOTIONLINE

78
Probus DP Cables
for xed installation
MOTIONLINE

Construction Data
Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight
colour nominal
RAL mm kg/km kg/km
(1x2xAWG24/19) trailing PUR 4001 444 763 89 444763 8.0 20 64
(1x2xAWG24/19) trailing PUR 4001 444 762 89 444762 8.0 20 69
(1x2xAWG24/19) trailing PUR 4001 444 788 89 39005 8.0 20 82
(1x2xAWG24/19) trailing PUR 4001 444 848 89 39005 8.0 20 88

Approvals
acc. UL758
style page 1589 (insulation)
style page 2560 (PVC jacket)
style page 20236 (PUR jacket)
CSA C22.2 No. 210.2
(only when is applied)
Type
BUS: 02YH(ST)C11Y (PUR jacket)
BUS: 02YH(ST)CY (PVC jacket)
BUS: 02YH(ST)CH (HFFR jacket
BUS: 02YH(ST)C2Y (PE jacket)
BUS: 02YH(ST)CY2Y (PVC/PE jacket)
Specication
dedicated data sheet
Construction Data
Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight
colour nominal
RAL mm kg/km kg/km
(1x2xAWG22/1) standard PVC 4001 444 759 89 444759 8.0 19 67
(1x2xAWG22/1) standard PVC 4001 444 775 89 39005 8.0 19 86
(1x2xAWG22/1) standard PVC 4001 444 847 89 39005 8.0 19 91
(1x2xAWG22/1) robust PUR 4001 444 841 89 444841 8.0 19 66
(1x2xAWG22/1) robust PUR 4001 444 840 89 39005 8.0 19 84
(1x2xAWG22/1) FRNC HFFR 4001 444 773 89 444773 8.0 19 73
(1x2xAWG22/1) FRNC HFFR 4001 444 816 89 39005 8.0 19 88
(1x2xAWG22/1) direct burial PVC/PE 9005 444 760 19 444760 10.0 19 100
(1x2xAWG22/1) food/ outdoor PE 9005 444 779 19 444757 8.0 19 58
Construction Data
Construction Use FC UL Jacket Jacket Article No. Data sheet Diameter Cu Total weight
colour nominal
RAL mm kg/km kg/km
(1x2xAWG24/7) exible PVC 4001 444 691 89 444 691 8.0 17 72
MOTIONLINE

BASIC
FC = Fast Connect compatible
MOTIONLINE

ADVANCED
79
Probus PA Cables
for xed installation
MOTIONLINE

Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Type
BUS: 2Y(ST)CY (PVC jacket)
Specication
dedicated data sheet
Construction Data
Construction Fast cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
connect (AWM) colour nominal
mm kg/km kg/km
(1x2xAWG18/1) PVC 9005 444 734 19 DB-N 444734 7.7 33 76
(1x2xAWG18/1) PVC 5015 444 734 59 DB-N 444734 7.7 33 76
(1x2xAWG18/7) PVC 9005 444 966 19 DB-N 444966 7,7 33 80
(1x2xAWG18/7) PVC 5015 444 966 59 DB-N 444966 7,7 33 80
FC = Fast Connect compatible
80
MOTIONLINE

81
Interbus
MOTIONLINE

82
Interbus
MOTIONLINE

Approvals
acc. UL758
CSA C22.2 No. 210.2
(on request)
Type
BUS: 2YCY (PVC jacket)
BUS: 2YC11Y (PUR jacket)
Specication
dedicated data sheet
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(3x2xAWG24/19)C PVC 4001 444 765 89 DB-N 444765 7.0 32 70
(3x2xAWG24/19+3x1.0)C PVC 4001 444 771 89 DB-N 444771 8.6 66 110
Construction Data
MOTIONLINE

BASIC
MOTIONLINE

ADVANCED
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(3x2xAWG24/19)C PUR 4001 444 764 89 DB-N 444764 7.8 43 77
(3x2xAWG24/19+3x1.0)C PUR 4001 444 982 89 DB-N 444982 8.6 66 108
Construction Data
83
CAN Bus
MOTIONLINE

84
CAN Bus Cables
MOTIONLINE

Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x2xAWG24/7)C PVC 4001 444 695 89 DB-N 444695 5.4 13 38
(1x4xAWG24/7)C PVC 4001 444 696 89 DB-N 444696 5.6 21 49
(1x2xAWG22/7)C PVC 4001 444 974 80 DB-N 444974 6,5 26 60
(1x4xAWG22/7)C PVC 4001 444 976 80 DB-N 444976 6,6 33 66
(1x2x0.5)C PVC 4001 444 835 80 DB-N 444835 7,0 29 68
(1x4x0.5)C PVC 4001 444 836 89 DB-N 444836 8.5 43 105

(1x2x0.75)C PVC 4001 444 939 80 DB-N 444939 8.4 39 91
(1x4x0.75)C PVC 4001 444 983 80 DB-N 444983 8.7 55 106
Approvals
acc. UL758
style page 1589 (insulation)
style page 2502 (PVC jacket)
style page 20236 (PUR jacket)
CSA C22.2 No. 210.2
(only when is applied)
Type
BUS: 2YCY (PVC jacket)
BUS: 2YC11Y (PUR jacket)
Specication
dedicated data sheet
Construction Data
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x2xAWG24/19)C PUR 4001 444 697 89 DB-N 444697 6.0 20 42
(1x4xAWG24/19)C PUR 4001 444 698 89 DB-N 444698 6.3 26 52
(2x2xAWG24/19)C PUR 4001 444 824 89 DB-N 444824 7.5 33 68
(1x2xAWG22/19)C PUR 4001 444 979 80 DB-N 444979
(1x4xAWG22/19)C PUR 4001 444 601 89 DB-N 444601 6.6 33 66
(1x2x0.5)C PUR 4001 444 980 80 DB-N 444980
(1x4x0.5)C PUR 4001 444 981 80 DB-N 444981 7.4 40 80
(1x2x0.75)C PUR 4001 444 984 80 DB-N 444984
(1x4x0.75)C PUR 4001 444 985 80 DB-N 444985


MOTIONLINE

ADVANCED
MOTIONLINE

BASIC
85
DeviceNet
MOTIONLINE

86
DeviceNet Cables
MOTIONLINE

MOTIONLINE

ADVANCED
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
((1x2x0.34)St+(1x2x0.22)St)C PUR 4001 444 818 00 DB-N 444818 7.0 34 75
((1x2x1.5)St+(1x2x0.75)St)C PUR 4001 444 817 00 DB-N 444817 10.8 84.5 180
Approvals
acc. UL758
style page 1589 (insulation)
style page 20236 (PUR jacket)
CSA C22.2 No. 210.2
(only when is applied)
Type
BUS: 02Y(ST)C11Y (PUR jacket)
Specication
dedicated data sheet
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(2xAWG22/19+ PUR 4001 444 986 80 DB-N 444986 6.4 32.5 66
(1x2xAWG24/19)St)StC
(2xAWG15/19+ PUR 4001 444 987 80 DB-N 444987 10.8 100 330
(1x2xAWG18/37)St)StC
Construction Data
MOTIONLINE

BASIC
87
USB
MOTIONLINE

88
MOTIONLINE

PREMIUM
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1P28/19 + 2A20/19)STC* PUR 4001 444 918 89 DB-N 444918 4.9 23.2 42
(1P24/19 + 2A20/19)STC** PUR 4001 444 919 89 DB-N 444919 5.8 29.3 56
* 5 m max. transmission distance
** 10 m max. transmission distance (depends active equipment)
Approvals
acc. UL758
style page 1589 (insulation)
style page 202963 (PUR jacket)
CSA C22.2 No. 210.2
Type
BUS: (design)/(ST)C11Y
(PUR jacket)
Specication
dedicated data sheet
Construction Data
USB Cables
89
AS-INTERFACE
MOTIONLINE

90
AS-INTERFACE Cables
for xed installation
MOTIONLINE

Approvals
acc. UL758
style page 10493 (insulation)
style page 20549 (PUR jacket)
CSA C22.2 No. 210.2
(only when is applied)
Type
3G3G-FL (EPDM jacket)
9Y11Y-FL (PUR jacket)
Specication
special at cable for AS-I Modules,
dedicated data sheet
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight
(AWM) colour
kg/km kg/km
2x1.5 3G3G rubber yellow 482 101 65 SN 24009 29 70
2x1.5 3G3G rubber black 482 101 16 SN 24009 29 70
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Cu Total weight
(AWM) colour
kg/km kg/km
2x1.5 9Y11Y PUR yellow 482 161 65 SN 24018 29 61
2x1.5 9Y11Y PUR black 482 161 15 SN 24018 29 61
MOTIONLINE

ADVANCED
91
Hybrid Cables
MOTIONLINE

92
Hybrid Cables
for xed installation
MOTIONLINE

Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x4xAWG22/7)ST C+4x1.5 HFFR 6018 444 989 79 DB-N 444989 9.6 43 110
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Pronet + Power Cores
Type
BUS:2YH(ST)C + 4x1.5
Specication
dedicated data sheet
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
((1x4xAWG24/7)C+3x1,5)STC PE 9005 444 804 19 DB-N 444804 10.1 95.5 151
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
CAN + Power Cores
Type
BUS:2YC + 3 x 1.5
Specication
dedicated data sheet
Construction Data
93
Hybrid Cables
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x4xAWG22/7)STC+4x1.5 PVC 6018 444 988 79 DB-N 444988 9.6 43 110
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Pronet + Power Cores
Type
BUS:2YH(ST)C + 4x1.5
Specication
dedicated data sheet
Construction Data
MOTIONLINE

BASIC
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
CAN + Power Cores
Type
BUS:2YC + 3x1.5
Specication
dedicated data sheet
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
((1x4xAWG24/7)C+3x1,5)STC PVC 9005 444 602 19 DB-N 444602 10.0 95.5 160
Construction Data
94
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x4xAWG22/7)STC+4x1.5 PUR 6018 444 990 79 DB-N 444990 9.6 45 108
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Pronet + Power Cores
Type
BUS:2YH(ST)C + 4x1.5
Specication
dedicated data sheet
Construction Data
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x2xAWG24/19)STC+4x1.5 PUR 4001 444 742 89 DB-N 444742 11.2 76 160
(1x2x0.3)STC+3x0.75 PUR 4001 444 739 89 DB-N 444739 9.6 43 110
(1x2x0.3)STC+3x0.75 PUR 4001 444 809 89 DB-N 444739 9.6 43 110
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Probus DP + Power Cores
Type
BUS:02Y(ST)C + 4x1.5
BUS:02Y(ST)C + 3x0.75
Specication
dedicated data sheet
Construction Data
MOTIONLINE

ADVANCED
Hybrid Cables
Construction cULus Jacket Jacket Article No. Data sheet Diameter Cu Total weight
(AWM) colour nominal
mm kg/km kg/km
(1x4xAWG22/19)STC+4x1.5 PUR 6018 444 987 79 DB-N 444987
Approvals
acc. UL758
CSA C22.2 No. 210.2
(only when is applied)
Pronet + Power Cores
Type
BUS:2YH(ST)C + 4x1.5
Specication
dedicated data sheet
Construction Data
MOTIONLINE

PREMIUM
Hybrid Cables
95
Safe and reliable Cables and Solutions
MOTION APPLICATION CENTER MAC
TESTED
96
Motion Application Centre
Type of sample:
signal, power and control
cable
roller bending test roller bending test revers bending test
bending -
torsion test
eld application
automation automation
automotive/
automation
automation robotics
type of sample:
signal,
power and control cable
max. outer diameter
35 mm
max. outer diameter
20 mm
max. outer diameter
30 mm
for combined
bending/torsion test
max. outer diameter
18 mm
Machine parameter rolls diameter
available:
250 mm
Trailing lenght: max
5 mt
Cycles/day:
Approx. 10 000
rolls diameter
available:
60 - 200 mm
Trailing lenght: max
1 mt
Cycles/day:
15 000
rolls diameter
available:
12 - 50 mm
Bending angle:
max 90
Cycles/day:
12 000
Combined
bending/
torsion test:
torsion angle
0 +/- 360
Bending angle
0 +/- 90
Frequency
max. 2 Hz
Cycles/day:
80 000
Specications DIN EN 50396 DIN EN 50396
bending tests 12 9 8 6
Name
of equipment vibration test
Field
application automation
torsion
angle max 90
cable
diameter max 5.5 mm
Vertical
vibration
Amplitude
max 12 mm
Torsion
Frequency 1 Hz
vibration test 13
4 3 2 1
Name of
equipment
trailing cable test
eld
application
automation
moving lenght
0,5 m 1,5 m 5 m 13 m
max. speed
4 m/s 6 m/s 10 m/s 10 m/s
max.
accerelation
70 m/s
2
30 m/s
2
50 m/s
2
20 m/s
2
max. cable
10 mm 30 mm 40 mm 50 mm
Bending
radius
12 - 50 mm 15 - 200 mm 63 - 200 mm 63 - 300 mm
Max cycles/week
1 400 000 280 000 200 000 90 000
trailing tests
11 10 7 5
Name of
equipment
torsion test
eld
application
automation
torsion angle
max 720 max 720 max 720
cable lenght
max. 2 mt max. 2.5 mt max. 1.8 mt
speed
22
cycles/min
(@ 360)
17
cycles/min
(@ 180)
35
cycles/min
(@ 360)
cycles/day 31 000
(@ 360)
24 000
(@ 180)
50 000
(@ 360)
torsion tests
3
4
8
9
13
6
2
12
11
10
5
7
1
97
Motion Application Centre
Type of sample:
signal, power and control
cable
roller bending test roller bending test revers bending test
bending -
torsion test
eld application
automation automation
automotive/
automation
automation robotics
type of sample:
signal,
power and control cable
max. outer diameter
35 mm
max. outer diameter
20 mm
max. outer diameter
30 mm
for combined
bending/torsion test
max. outer diameter
18 mm
Machine parameter rolls diameter
available:
250 mm
Trailing lenght: max
5 mt
Cycles/day:
Approx. 10 000
rolls diameter
available:
60 - 200 mm
Trailing lenght: max
1 mt
Cycles/day:
15 000
rolls diameter
available:
12 - 50 mm
Bending angle:
max 90
Cycles/day:
12 000
Combined
bending/
torsion test:
torsion angle
0 +/- 360
Bending angle
0 +/- 90
Frequency
max. 2 Hz
Cycles/day:
80 000
Specications DIN EN 50396 DIN EN 50396
bending tests 12 9 8 6
Name
of equipment vibration test
Field
application automation
torsion
angle max 90
cable
diameter max 5.5 mm
Vertical
vibration
Amplitude
max 12 mm
Torsion
Frequency 1 Hz
vibration test 13
4 3 2 1
Name of
equipment
trailing cable test
eld
application
automation
moving lenght
0,5 m 1,5 m 5 m 13 m
max. speed
4 m/s 6 m/s 10 m/s 10 m/s
max.
accerelation
70 m/s
2
30 m/s
2
50 m/s
2
20 m/s
2
max. cable
10 mm 30 mm 40 mm 50 mm
Bending
radius
12 - 50 mm 15 - 200 mm 63 - 200 mm 63 - 300 mm
Max cycles/week
1 400 000 280 000 200 000 90 000
trailing tests
11 10 7 5
Name of
equipment
torsion test
eld
application
automation
torsion angle
max 720 max 720 max 720
cable lenght
max. 2 mt max. 2.5 mt max. 1.8 mt
speed
22
cycles/min
(@ 360)
17
cycles/min
(@ 180)
35
cycles/min
(@ 360)
cycles/day 31 000
(@ 360)
24 000
(@ 180)
50 000
(@ 360)
torsion tests
3
4
8
9
13
6
2
12
11
10
5
7
1
98
DESINA
Type of cable Function Colour
Servo cable screened Servo Motor cable 600/1000 Volt orange RAL 2003
Encoder cable screened Encoder cable usually 300 Volt green RAL 6018
Bus-/Hybrid cable Bus or Hybrid cable with LWL - elements violet RAL 4001
Sensor cable unscreened Sensor-/Actor cable, usually 300 Volt yellow RAL 1021
Power cable unscreened Motor cable 600/1000 Volt black RAL 9005
Control cable Control cable 300 Volt or 24 Volt signals grey RAL 7001
Specied acc. DESINA The jacket of all cables has to be resistant against oil and typical uids
Specied acc. Nexans halogenfree acc. EN 50267-2-1
oil resistant acc. EN 60811-2-1
ame retardant EN 60332-1-2
10 Mio. cycles in a chain, bending radius 10 - 12 x D
screen EMC optimized
99
Installation of the cables in the
daisy chain

The removal of the cables must be
without twists, i.e. the cables must
be unreeled. They must never be
pulled in loops over the ange of
the drum. A balanced lling of the
webs guarantees that the position
of the cables remains unchanged
during operation.
Do not install cables of different
sheath materials without using a
separation web.
The cables should be installed as
symmetrically as possible depen-
ding on their weights and measure-
ments. This is also true for the outer
diameters. Cables which highly
differ in outer diameter should be
separated by webs.
The cables must not be installed in a
xed construction in the chain, but
they must be mobile. In particular in
the area of the bending radii the
cables must move freely. The indica-
ted minimum bending radii must be
considered the absolute minimum
value.
Instructions for Installation*
Fastening of the cable in the
daisy chain

Both ends of the cable must be xed
in a dead zone in an appropriate
distance to the ends of the mobile
parts (approx. 30 x diameter). At
least in the area of the mobile parts
of the daisy chain the cables must
be provided with a traction relief.
Cable installation in engines
The cables must not touch the sur-
face of the engine.
Minimum admissible bending radii

12 x outer diameter of the cable.
Smaller bending radii are possible
at a reduced life.
Right!
Wrong!
100
Instructions for Installation*
Tensile stress max. 50 N/mm
2
conductor cross section for xed installation,
max. 20 N/mm
2
conductor cross section for exible horizontal installation
Utilization in the daisy chain Regular version (1 sheath construction with/without screen braid)
- minimum admissible bending radius: 12 x D
- maximum admissible acceleration: 5 m/sec.2*
- maximum admissible displacement: 100 m/min (180 m/min)**
- guaranteed bendings (ati 12xD): min. 10 Mio *
D...... Conductor cross section (mm)
* for cables > 16 mm
2
reduced requirements
2 (acceleration 1 m/sec
2
, million bendings)
** for cables 6 mm
2
conductor cross section
+ The instructions for installation of the manufacturers of energy
conducting chains must be observed in addition.
- maximum admissible horizontal displacement: 5 m
- alternating bendings not admissible
- Torsion is not admissible for cables with overall screen
(torsion for a maximum 30/m are admissible)
For deviating (higher) requirements, like
- smaller bending radii
- larger horizontal / vertical displacements
- higher velocities / acceleration
- alternating bendings
- torsion et cetera
there are special constructions upon demand.
N
o
v
e
m
b
e
r

2
0
1
0

-

C
o
p
y
r
i
g
h
t

2
0
1
0

-

N
e
x
a
n
s
Global expert in cables and cabling systems
Nexans Deutschland GmbH
Sieboldstrae 10 90411 Nrnberg
Tel. +49 (0) 911 5207-0 Fax +49 (0) 911 5207-598
eMail: produktinfo@nexans.com www.nexans.de