HIGH QUALITY AND EXCELLENT VALUE 03 02 Are you looking for a reliable, high-performing and compact rope hoist with a lifting capacity of up to 12.5 tons? Then the Demag DR rope hoist is the right choice for you. It is distinguished by its excellent value. This is achieved through its long service life, comprehensive standard equipment and high performance. The modular design of the rope hoist allows quick and easy maintenance and servicing of individual components further reducing operating costs. YOUR BENEFITS Safe and durable Functional and reliable Tough and robust Economical to run Simple to operate Easy to maintain We leverage our deep expertise and customer knowledge to ensure our products seamlessly inte- grate into our customers value creation process. World-class project support and technical expertise helps drive the safety, reliability and long service life of your DR rope hoist. You profit from a powerful partner at your side, with almost 660,000 Demag cranes and hoists installed all over the world, Terex Material Handling has the largest installed base worldwide. Highly cost-effective thanks to long service life and reduced maintenance needs 4 0 2 0 9 -1 HOIST MANUFACTURERS INSTITUTE 4 0 7 6 3 Demag DR rope hoist 05 04 The DR rope hoist is perfect for all applications as its offered in several different configurations: four models, three sizes, three hooks paths and six speeds. Plus, by leveraging standard modular components, maintenance is quicker and more cost-effective. The right choice: For your application YOUR BENEFITS High safety level in everyday operation thanks to integrated drop stop Safe and easy operation with ergonomically designed control pendant Certified safety through cCSAus approval Excellent side approach dimensions thanks to com- pact design Long service life thanks to robust gearbox Minimal running noise and low-wear running thanks to universal travel wheels and guide rollers Precise positioning with two-speed cross travel Quick and easy installation thanks to variable trolley adjustment for large flange widths EKDR MONORAIL TRAVELING HOIST The series traveling hoist for single-girder cranes Extremely compact headroom dimension C for maximum lifting height Directly driven travel wheel (maintenance-free, lubricated for life) Flangeless travel wheels for quiet and low-wear travel Optionally with thrust rocker or counterweights EZDR DOUBLE-RAIL TRAVELING HOIST The series trolley for double-girder cranes Two directly driven travel wheels for extra safe and precise travel Drive unit with proven Demag geared motor for long service life FDR FOOT-MOUNTED HOIST The versatile solution for other lifting applications for special machinery construction Stationary type for various installation positions Direct integration in prepared steel structures or special trolleys Can be used in different mounting positions with various rope lead-off directions Can be attached on three sides Three standard configurations to fit your needs up to 12.5 tons SAFE: Precisely engineered for maximum system safety ECONOMICAL: Long service life, high availability FLEXIBLE: Versatile in application with many combina- tions, sizes and variants LONG SERVICE LIFE: Service-friendly, robust components 4 0 6 5 0 -2 4 0 6 5 2 -1 4 0 6 5 3 -1 4 0 7 6 7 4 0 2 6 0 - 4 4 0 7 6 7 07 06 Range Load capacity [t] Hook path [m] [ft] Lifting speed [m/ min] [FPM] Group of mechanisms FEM/ISO Load capacity [t] Hook path [m] [ft] Lifting speed [m/ min] [FPM] DR 3 Reeving 2/ 1 Reeving 4/ 1 1.0 12 20 30 39 65 98 12/ 2.0 48/8.0 4m/ M7 2.0 6 10 15 20 32 49 6/ 1.0 24/6.0 1.25 3m/ M6 2.5 1.6 2m/ M5 3.2 2.0 10/ 1.6 40/6.4 1Am/ M4 4.0 5/ 0.8 20/3.2 DR 5 Reeving 2/ 1 Reeving 4/ 1 1.6 12 20 30 39 65 98 12/ 2.0 48/8.0 4m/ M7 3.2 6 10 15 20 32 49 6/ 1.0 24/6.0 2.0 3m/ M6 4.0 2.5 2m/ M5 5.0 3.2 10/ 1.6 40/6.4 1Am/ M4 6.3 5/ 0.8 20/3.2 DR- 10 Reeving 2/ 1 Reeving 4/ 1 3.2 12 20 30 39 65 98 10/ 1.6 40/6.4 4m/ M7 6.3 6 10 15 20 32 49 5/ 0.8 20/3.2 4.0 3m/ M6 8.0 5.0 2m/ M5 10.0 6.3 8/ 1.2 32/4.8 1Am/ M4 12.5 4/ 0.6 16/2.4 DR ROPE HOIST: TECHNICAL DATA Cross-travel speed: 5/20 m/min (80/20 FPM) EZDR 6.3/25 m/min Flange width range: 200-410 mm (7.9 in. - 16.1 in.) Operating voltage: 460 480 volts Control voltage: 220 volts IP 55 enclosure EZDR standard track widths of 1 mm (.04 in.), 400 mm (15.7 in.), 2,240 mm (88.2 in.) and 2,800 mm (110 in.) DR rope hoist technology ROPE DRUM AND GUIDE Generously dimensioned drum for long rope service life Precisely machined rope grooves Rope guide made of heavy duty composite material Reliable operation even in critical environments: Rope lead-in via hardened metal pressure rollers mounted on anti-friction bearings Rope fleet angle up to +/- 4 without physical contact between rope and rope guide. HOIST MOTOR Rugged 12 / 2-pole cylindrical-rotor motor Low-vibration, quiet running characteristics Thermal contacts to protect against overheating Designed for extended operating periods, classified in accordance with FEM IP 55 enclosure BRAKE DC disk brake with brake release monitoring Minimum safety factor of 1.8 Rapid response through integrated brake module 4 0 9 5 0 -1 4 0 9 5 1 -2 4 0 6 0 0 -2 9 GEARBOX Three stage, helical gear reducer Low running noise Lubricated for life Precision geared limit switch for reliable hoist cut- off at the limit positions 3 9 7 8 0 BOTTOM BLOCK Ergonomically designed and operator friendly Easy guidance with one hand and two grip recesses for simple handling 4 0 6 0 6 -1 4 CONTROL SYSTEM Conventional contactor control Two-speed cross travel Electronic module for control of time functions Overload protection fitted as standard for increased safety Control by means of DST control pendant: Ergonomic and rugged design with 7 or 9 buttons Emergency Off switch fitted as standard 4 0 2 0 1 -1 2 TEREX CORPORATION Terex Corporation is one of the worlds leading suppliers of crane technology with Demag industrial cranes and crane components. The core competence of the Terex Material Handling business group lies in the development, design and production of technically sophisticated cranes, hoists and components and the provision of services for these products. The business group manufactures in 16 countries on five continents and is present in more than 60 countries, reaching customers in more than 100 countries. Demag Cranes & Components Corp. 29201 Aurora Road Cleveland, OH 44139-1895 Phone: 440 248-2400 Fax: 440 248-3874 www.demag-us.com 0 5 1 3