Dongshin PRO-WD Series High Precision Intelligent Injection Molding Machines Guide

DS 201103
HEAD OFFICE
749-2, Hakjang-Dong, Sasang-Gu, Busan, Korea.
TEL +82-51-320-8700
FAX +82-51-324-2405, +82-51-316-8434
SEOUL OFFICE / 656, Deungchon-Dong, Gangseo-Gu, Seoul, Korea.
TEL +82-2-3661-6424
FAX +82-2-3662-2271
USA BRANCH OFFICE / DIMA, INC.
2670 N. Berkeley Lake Road, Suite 16 Duluth, GA 30096, USA.
TEL +1-678-475-0414
FAX +1-678-475-0415
CHINA FACTORY / DONGSHIN INJECTION MACHINE (NINGBO) CO.,LTD.
No.239 Miaoqianshan-Road, Beilun, Ningbo, Zhejiang, China.
TEL +86-574-8680-7300
FAX +86-574-8680-7306
www.dongshin.net
E-Mail : dongshin @ dongshin.net
Products Guide Book
www.dongshin.net
Challenge for world wide!

Dongshin Leading the Revolution !
DONGSHIN Hydraulics Co. Ltd. aims to provide the highest standards of excellence for all of our customers worldwide.
DONGSHIN makes the future with the challenge to a new world and unswerving R & D efforts.
You shall be assured of our efforts for the world-highest precision and quality.
DONGSHIN /
2page
Steps towards the Future

DONGSHIN makes the future with the challenge to a new world and
unswerving R & D efforts.
You shall be assured of our efforts for the world-highest precision and quality.
Index
PRO WD SERIES
High Precise and Intelligent Injection Molding Machine
06
PRO MC SERIES
High Precise Injection Molding Machine with Closed Loop Contol System
08
PRO TF SERIES
Exclusive Injection Molding Machine for Thin Parts
PRO DIMA SERIES
Large Capacity Injection Molding Machine
12
18
PRO DIMA II SERIES
Ultra Big Size Injection Molding
24
PRO HYBRID SERIES
All electric + Hydraulic Hybrid high precise & energy saving New technology injection molding machine
28
MUCELL SERIES
Accomplished Microcellular Foaming Process
T MOULD SERIES
Twice product rate and use one get two effect
30
32
PRO HS SERIES
High Speed Injection Molding Machine
34
PRO ES SERIES
All Electric Injection Molding Machine
36
PRO TDC SERIES
Dual Injection 2-Color Machine
38
DSC/DSCR SERIES
Horizontal Type Injection Molding Machine For Insert Molding Products
40
DSV/DSVR SERIES
Vertical Type Injection Molding Machine For Insert Molding Products
42
DSVH SERIES
LSR 80
Horizontal Type Injection Molding Machine For Insert Molding Products
Liquid Silicone Rubber Injection Molding Machine
HYTO 450
DMT 650
Preservation Merit of Toggle clamping device and Direct Clamping device

Charge on Fly Hybrid Injection machine
44
46
48
50
2000 DIMA II / EXCLUSIVE 2-color, 3-color (TDC, TDT) / SMALL SIZEC7, 32TON / EXCLUSIVE M/C
52/53
DSI MOLDING / PRO 400,220 TDC / HYBRID MACHINE / RUBBER INFUSION DEVICE / LOW FRAME MACHINE
54/55
DSVH 500 / LOW PRESSURE MACHINE / OTHER EXCLUSIVE M/C
56/57
DONGSHIN /
3page
Innovation
For Tomorrow
DONGSHIN machines are manufactured with pride based on more than 40 years of experience gained by a close cooperation with our
loyal customers. In result, we are able to maintain our position as a market leader and help us to move confidently into the 21st century.
By providing only the best technology and drawing upon our high tech production facilities, we continue to strive for ongoing success
in manufacturing high quality and accurate machines.
We will continue to be market leaders in the 21st century with our highest quality design and production facilities.
This ensures that our highly professional staff and workforce will continue the tradition of developing high performance machines,
which in turn will guarantee DONGSHIN
s position as a market leader in the industry.
All of us at DONGSHIN take pride in the latest additions to our production facilities and our ever improving management systems and training. This ensures that
we have the best technicians from design, production, and quality control that have established DONGSHIN
sreputation for excellent machines and
ongoing customer support.
DONGSHIN /
4page
HEAD OFFICE
DONGSHIN /
www.dongshin.net
History
Apr. 1967. Established a factory at #11, Bujun-Dong, Jin-Gu, Busan, Korea
May. 1969. Manufactured the nation first in-line screw type injection molding machine
Jun. 1972. Acquisition of a patent on a practical new device
(No. 8989 for injection molding machine Kounle-Range Hydraulic Device. Developed and
manufactured fully automatic injection molding machine)
Jun. 1984. Re-established a factory at #749-2, Hakjang-Dong, Puk-Gu, Busan, Korea
Dec. 1986. Reward for successful Technical development (Presidential# 176)
Jan. 1988. Established Dongshin Electronics
Nov. 1988. Rewarded with 25th Trade Day "5 million dollars Export Tower"
Dec. 1990. The first factory moved to #730-5, Hakjang-Dong, Puk-Gu, Busan, Korea
Jul. 1992. Established the headquarter for Environmental business
Sep. 1992. Rewarded with "Silver Tower Industrial Medal" for contribution to nation
(Presidential #375)
Nov. 1993. Rewarded with 30th Trade Day "10 million dollars Export Tower"
Oct. 1994. Rewarded with "New Technique Cooperation" from the office promotion industry
Jun. 1995. Rewarded with "Trade Promotion" the Korea trade research association
Apr. 1996. Manufactured the first hydraulic mechanic system called "PRO-DIMA"
Jun. 1996. Participated in "KOPLAS '96" SEOUL
Sep. 1996. Participated in "IPF '96" JAPAN
Oct. 1997. ISO 9001 Quality System Certified
Nov. 1998. Participated in "Technologia '98" Russia
Feb. 1999. Participated in "Technologia '99" India
Jan. 2000. Manufactured Domestic first large size mechanic called "PRO-DIMA 4000Ton"
Feb. 2002. Supersize injection molding machine PRO-DIMA 4000 tons developed
first in the country
May.2000. Developed all electric injection molding machine (PRO-ES Series)
Jun. 2000. Participated in "NPE show" in Chicago, USA
Aug.2000. Acquired CE Mark
Jan. 2001. Developed energy saving injection molding machine (PRO-VI Series)
Sep. 2001. Contracted with Trexel Inc (USA) regarding introduction of
MuCell injection molding technology
Mar. 2002. Developed Hydraulic type injection molding machine (PRO-DM Series)
Apr. 2002. Developed the first MuCell injection molding machine in Korea
Nov. 2002. Rewarded a grand prize of Korea Production Management
Feb. 2003. Began to sell MuCell injection molding machine
Jul. 2003. Developed MuCell 650ton injection molding machine
Aug. 2003. Developed Mobile Phone Injection molding machine (PRO-TF Series)
Jan. 2004. Established a factory in China (Ningbo)
Mar. 2004. Developed Two Color Injection molding machine (Table type)
May. 2004. Developed MuCell 1600ton injection molding machine
Dec. 2004. Developed Tiebar-separation lock clamping & double injection type
injection molding machine (PRO-DIMA II Series)
Dec. 2004. Developed High efficiency Inverter Injection Molding Machine (PRO-HI Series)
Sep. 2005. CertifiedGDGood Design mark (PRO-WD, PRO-TF Type)
Mar. 2006. Developed exclusive silicone injection molding machine
Jun. 2006. Selected as one of the best company in Busan, Korea
Dec. 2006. Selected as the leading company of strategic businesses (Busan Metropolitan City)
May. 2007. Selected Technical Innovation Small and Medium enterpries (INNO-BIZ)
Oct. 2007. Participated in "K-2007" show Dusseldorf, Germany
May. 2008. The company's R & D Center was established. (Korea Industrial Technology Association)
Aug. 2008. Developed, In-Mold injection machine. (Invention patent No. 10-0853121)
Dec. 2008. Swarded Jajo medal of order of Saemaeul service merit.(48th Presidential Decree)
Sep. 2008. Developed, TANDEM injection molding machine. (Invention patent No. 10-0857474)
Aug. 2009. Developed, 300 Ton 2-Color injection molding machine
Sep. 2009. Developed, 380 PET injection molding machine
Dec. 2009. All injection molding machines certified by KC-Mark.
Mar. 2010. Developed 30 Ton CONNECT injection molding machine.
Apr. 2010. Developed, 65 Ton LED injection molding machine.
Jul. 2010. Awarded, silver prize for presentation of good example of the safety certificate
(Korea Occupational Safety & Health Agency).
Aug. 2010. Awarded, silver prize for presentation of good example to support learning
organization system for small and medium industries.
(Human Resources Development Service of Korea)
DONGSHIN /
5page
DONGSHIN PRO-WD SERIES /
www.dongshin.net
GD Mark(Good Design)
High precision and intelligent molding machine equipped with the most advanced
control system
DONGSHIN /
6page
Multi stage controls for injection pressure / injection speed / holding pressure /
back pressure / screw rotation / hydraulic ejector
Highly consistent and accurate valve results in minimum deviation
(less than 0.1%) for pressure and speed control
PID temperature control of all heating zones and hydraulic oil temperature
SPC data for each molding cycle
Weekly subscribed start-up function
Auto die height adjustment and clamping force adjustment
RS - 422 port connection for CIM(Computer Integrated Manufacturing network system)
and external communication port (Optional)
Easy operation and updated technology integrated for WD CONTROL SYSTEM

with high performance and intelligent functions.
- High resolution 10.4TFT LCD display
- Distributed and integrated control by 32 bit multi-processors
- High precision position control (0.1mm) with high grade
sensor and converter
- CIM communication port to Central monitoring control (option)
- Molding data processing by internal and external IC memory card
- Weekly reserved to pre-heating and machine running stop by
power standby
- PID high precision temperature control (0.1) suited for high
sensitive resin
- High repeatability and precision pressure/speed control (less 0.1%)
- Multiple function selections (50)
- 8 step injection and holding pressure by times (0.01sec) and positions
- Customizable screens (50) and standard sequence control
-
Self-diagnostic system and operator guide messages

Machine alarm and trouble shooting and alarm logging
Simultaneous motion graphic, data, and I/O name monitoring
Line Graph for injection and screw rotation
USER SCREEN
3 levels of screen groups, protected with password
(Operator, report monitor, engineer)
- Help screens (20) for screen operation, molding information, and machine spec
- Multilingual screens and control unit selection
Mold Open/Close Screen
Temp. Screen
Machine Monitor Screen
Injection Screen
Product Management
Screen
Weighing Screen
- Production data (plan/report - operator,

quantity, running time, required resin)
- Enhanced production and quality with
speedy setup and process
- Statistical Process Control (SPC) Quality control for data processing
- Compact - design operator station by Somatology
- Excellent safety and confidence of
machine operation verification
- Certificate of EMC, LVD compliance by
International official recognition
DONGSHIN /
7page
DONGSHIN PRO-MC SERIES /
www.dongshin.net
The most advanced and high precision injection molding machine

with perfect closed loop control
Microprocessor based controller with color LCD display

Powerful software with pre-programmed sequence and function selection
Security protection against unauthorized changes to machine set up
Easy-to-use operator screens
Engineering screens protected by password
Alarm messages / IO status indication and system diagnostics
Multiple mold set up recipes may be stored internally in the control, or on external memory cartridges
Mold open and mold close speed and pressure adjustable in 4 stages
Injection speed set up in 10 stages
Hydraulic accumulator for injection (optional)
Additional proportional value for clamp movement closed loop control (option)
Screw suck back (melt decompression) in 2 stages (pre-suck back and post suckback)
Hydraulic ejector position controlled by linear sensor
DONGSHIN /
8page
Closed-Loop MACO CONTROL SYSTEM

- Multi-processing control by high speed APU card.
- Analogue INPUT - Ensure the repeatability by high speed
precise analyzing of position and pressure.
- Analog OUTPUT - Improvement of response time by high
speed control of proportional valve.
- Injection speed control - 10stages control.
- Excellent multi-ramping control of holding pressure
Superior to numerical control.
- Program download/ upload by exclusive USB memory stick.
- Internal mold data saving 2000ea.
- Easy and fast touch screen.
- Closed loop control for injection process.
- PID temperature control for hydraulic oil, barrel heating
zones and indication of ambient temperature.
- Unattended preheat function via timer control.
- CIM (Computer Integrated Manufacturing Net-wok System : Option).
- Statistical process control (SPC).
USER SCREEN
Closed-Loop PID Control
MACO System
Mold open/Close Screen
Statistic Processing set up Screen
Temp. Screen
Sun Sraph Screen
Injection & Weighing Screen
Machine Condition Screen

DONGSHIN /
9page
25
50
80
120
170
Injection Unit
Item & Units
SCREW DIAMETER
mm
22
25
25
28
30
30
36
40
36
40
45
40
45
50
55
SHOT WEIGHT (P.S.)
29
38
54
67
77
77
111
137
148
183
232
252
318
393
476
oz
1.3
1.9
2.4
2.7
2.7
3.9
4.8
5.2
6.5
8.2
8.9
11.2 13.9 16.8
201
254
276
350
Shot Size
cm3
Injection Pressure
kg / cm
Injection Rate
cm3 / sec
Screw Stroke
mm
Plasticizing Capacity
kg / hr
Screw Speed
rpm
0-440
0-281
0-231
0-204
0-198
Clamp System
Type
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Clamp Force
ton
25
50
80
120
170
Opening Stroke
mm
210
250
300
350
440
Min. Mold Height
mm
80
100
150
170
190
Max. Mold Height
mm
250
340
360
400
460
Tie-Rod Space(H x V)
mm
255225
315315
345345
410410
520520
Platen Size(H x V)
mm
395365
450450
500500
610610
740740
Ejector Force
ton
1.8
2.7
2.7
4.0
4.0
Ejector Stroke
mm
40
70
100
120
140
Heater Power
kW
2.5
5.8
5.8
6.9
7.5
Pump Motor
kW
5.5
11
15
19
22
Total Wattage
kW
16.8
20.8
25.9
29.5
Oil Tank Capacity
200
250
250
340
410
Machine Size (LxWxH)
mm
30009701600
386013101680
414513101705
449813901838
498514902000
Machine Weight
ton
1.7
2.9
4.0
5.0
7.0
Cooling Water Reg.
/ min
20
30
30
38
44
Dry Cycle Time
sec
1.73
1.82
2.10
2.81
3.9
32
42
59
74
85
85
122
151
163
3008
2330
2509
2000
1742
2652
1842
1492
2458
1991
1573
2428 1919 1554 1284
112
86
106
135
106
134
77
51
93
66
90
37
48
51
85
31
64
74
63
120
44
25
31
91
160
120
40
33
58
68
432
523
165
199
119
153
220
Clamping Unit
General
1. The theoretical shot size is based on the cross-sectional area of the screw multiplied by the stroking distance of the screw.
2. The shot weight is calculated for PS and is based on 90% of the theoretical shot size. However, the actual shot weight will depend on the molding conditions and mold distance.
3. The cooling water consumption varies according to the resin used on the molding conditions. The above value is an approximate figure in normal operating conditions.
4. Plasticizing capacity is based on PS resin.
5. The above specifications are subject to change without notice.
DONGSHIN /
10page
Technical Specifications /
220
S A B
50
55
300
380
S A B
C
80
550
S A B
80
100
A B
85
90
100
60
65
70
75
713 888 969 1027
906
1051
1206
15.6 18.8 22.4 28.7
25.1 31.3 34.1 36.2
32.0
37.1
42.5
51.1 57.6 64.6 79.7
65.6
86.8
107
124
156
491 593 706
907
792 987 1077 1407
995
1155
1325
1608 1815 2035 2513
2066 2316 2580 2859
2735
3377
3926
4926
2218 1833 1540 1198
2083 1670 1530 1171
2237
1929
1680
1971 1746 1557 1262
187 226 269
346
300 375 409
423
376 425
270
186 247 278
267
252 277
280
368
189
226
1859 2083 2322 2573

74
82
90
90
100
100
112
2461
3039
3534
4433
1914 1707 1533 1383
1909
1547
1748
1393
477
588
447
501 559
619
583
720
795
998
355
493
209
266 311
370
365
503
510
320
300
373
1448 1634 1832 2261
95
68
318
90
850
817
535
85
650
60
250
70
450
442 534 636
124 156 197
67
www.dongshin.net
364
430
500
785
0-213
0-201
0-183
0-136
0-102
0-122 0-110
0-138
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
220
300
380
450
550
650
850
520
590
700
680
770
1000
1250
230
300
300
350
420
450
550
550
680
750
750
880
1100
1300
560490
685580
710710
790740
900760
970970
11001100
830760
995890
10201020
11501100
13001160
14401440
16301630
7.03
11
10.6
17.18
17.18
20
26
130
150
200
180
182
200
250
11.95
15.07
23
24.93
28.60
45
55
37
55
45
67
75
85
110
48.95+1.5
70.07+2.2
68
91.93
103.6
130
165
560
810
710
820
1175
1260
1500
638816032295
745817872428
757017001950
844019952797
904921302852
1114022702820
1277024102890
11
15.2
14
24.5
30
36
47
74
110
90
134
150
170
220
4.1
4.5
5.1
6.9
7.5
7.9
8.2
DONGSHIN /
11page
DONGSHIN PRO-TF SERIES /
www.dongshin.net
GD Mark(Good Design)
For mobile phone production
Special purpose Injection Molding Machine
PRO-TF Series
Clamping system and injection unit designed specifically for thin-wall moulding
Capable of producing precision parts of 0.3mm thick
Ensures excellent dimensional compatibility for various components of mobile phone handsets
Simple and adjustable mold height by utilizing a newly developed 5 point toggle mechanism
Utilizes specially designed screw and barrel suitable for mobile phone components
Longer hydraulic ejector stroke
Utilizes compact automation controller
DONGSHIN /
12page
Superior controls with diagnostic functions

USER SCREEN
MACO System
Mold open/Close Screen
Statistic Processing set up Screen
Temp. Screen
Sun Sraph Screen

DONGSHIN /
13page
80 TF -
80 TF -
80 TF -
80 TF -
120 TF - 120 TF -
Injection Unit
Item & Units
Screw Diameter
mm
23
25
28
23
25
28
23
25
28
25
28
23
25
28
23
25
28
Shot Weight(PC)
46.4
59.5
83.6
46.4
59.5
83.6
46.4
59.5
83.6
76.2
95.6
46.4
59.5
83.6
46.4
59.5
83.6
oz
2.7
3.4
1.6
2.1
2.9
1.6
2.1
2.9
61.4
86.2
47.8
61.4
86.2
1.6
2.1
2.9
1.6
2.1
2.9
1.6
2.1
2.9
Shot Size
cm3
47.8
61.4
86.2
47.8
61.4
86.2
47.8
61.4
86.2
78.5
98.5
47.8
Injection Pressure
kg / cm2
3474 3264 3061 3474 3264 3061 3474 3264 3061
3674
2929
3474 3264 3061 3474 3264 3061
Injection Rate
cm3/ sec
106
112
120
130
137
146
130
137
146
393
493
153
161
173
130
137
146
Injection Speed
mm/ sec
256
230
196
311
280
238
311
280
238
800
800
367
330
281
311
280
238
Screw Stroke
mm
115
125
140
115
125
140
115
125
140
160
160
115
125
140
115
125
140
kg / hr
29
34
44
39
46
59
39
46
59
22
30
41
48
62
39
46
59
Screw Speed
rpm
304
304
304
405
405
405
405
405
405
286
286
426
426
426
405
405
405
Clamping Unit
ClampSystem
Type
Clamp Force
ton
80
80
Opening Stroke
mm
300
300
Min. Mold Height
mm
150
150
Max. Mold Height
mm
360
360
mm
345345
Platen Size(H x V)
mm
Ejector Force
ton
Ejector Stroke
mm
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
80
80
120
120
300
300
350
350
150
150
170
170
360
360
400
400
345345
345345
345345
410410
410410
500500
500500
500500
500500
610610
610610
2.7
2.7
3.44
2.7
4.0
4.0
100
100
100
100
120
120
8.6
8.6
8.6
8.6
8.6
8.6
General
Heater Power
kW
Pump Motor
kW
22
22
22
22
30
22
Total Wattage
kW
30.6
30.6
30.6
30.6
38.6
30.6
Oil Tank Capacity
300
300
260
350
300
300
mm
476515301705
444013751705
444013751705
412314501705
505115301838
465613751838
Machine Weight
ton
3.6
3.7
4.1
4.8
4.9
Cooling Water Reg.
/ min
30
44
22
30
38
44
Dry Cycle Time
sec
1.2/1.3/1.4
1.1/1.2/1.3
1.1/1.2/1.3
0.9
1.2/1.3/1.4
1.3/1.3/1.5
Invertoer Vector Motor 22kW
Variable Pump
Hybrid Moter Pump
ACC, Injection Servo Valve
Variable Pump
Spec.
DONGSHIN /
14page
www.dongshin.net
Machone Dimensions & Mold Mounting /
120 TF -
120 TF -
www.dongshin.net
170 TF -
170 TF -
170 TF -
170 TF -
220 TF -
23
25
28
25
28
23
25
28
23
25
28
23
25
28
25
28
23
25
28
46.4
59.5
83.6
76.2
95.6
46.4
59.5
83.6
46.4
59.5
83.6
46.4
59.5
83.6
76.2
95.6
46.4
59.5
83.6
1.6
2.1
2.9
2.7
3.4
1.6
2.1
2.9
1.6
2.1
2.9
1.6
2.1
2.9
2.7
3.4
1.6
2.1
2.9
47.8
61.4
86.2
78.5
98.5
47.8
61.4
86.2
47.8
61.4
86.2
47.8
61.4
86.2
78.5
98.5
47.8
61.4
86.2
3474 3264 3061
3674
2929
3474
3264
3061
3474
3264
3061
3474
3264
3061
3674
2929
3474
3264
3061
130
137
146
393
493
153
161
173
130
137
146
130
137
146
393
493
130
137
146
311
280
238
800
800
367
330
281
311
280
238
311
280
238
800
800
311
280
238
115
125
140
160
160
115
125
140
115
125
140
115
125
140
160
160
115
125
140
39
46
59
22
30
41
48
62
39
46
59
39
46
59
22
30
39
46
59
405
405
405
286
286
426
426
426
405
405
405
405
405
405
286
286
405
405
405
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
120
120
170
170
170
170
220
320
350
440
440
440
440
520
170
170
190
190
190
190
230
400
400
460
460
460
460
550
410410
410410
520520
520520
520520
520520
560490
610610
610610
740740
740740
740740
740740
830760
4.95
4.0
4.0
4.0
4.95
4.0
7.04
120
120
140
140
140
140
130
8.6
8.6
8.6
8.6
8.6
8.6
8.6
22
22
30
22
22
22
22
30.6
30.6
38.6
30.6
30.6
30.6
30.6
260
350
350
350
260
400
240
465613751838
489813901838
539315601999
499814751999
499814751999
518515651999
638816032295
4.9
5.1
5.9
5.9
5.9
6.1
11
22
38
44
44
22
44
22
1.3/1.3/1.5
0.9
1.5/1.6/1.7
1.6/1.7/1.8
1.6/1.7/1.8
0.9
1.8/1.9/2.0
Hybrid Moter Pump
Variable Pump
Hybrid Moter Pump
Hybrid Moter Pump
DONGSHIN /
15page
Machine Dimensions
Model
H(H )
I(I )
25 ton
50 ton
80 ton
120 ton
170 ton
220 ton
300 ton
380 ton
450 ton
550 ton
3155
3860
4145
4498
5115
6388
7458
7263
8440
9049
3570
3910
3993
4370
5256
6232
6150
7140
7666
2856
3404
3183
3922
4150
1608
1794
1542
1822
1887
1700
1680
1705
1838
2000
2295
2428
2068
2797
2852
1500
1507
1507
1603
1777
1943
2053
1930
2287
2377
1117
1081
1123
1173
1272
1373
1443
1302
1542
1587
(810)
(1310)
(1310)
(1390)
(1490)
1603
1787
1691
1995
2130
(760)
(760)
(840)
(940)
1035
1225
1235
1400
1540
Model
650 ton
850 ton
9835
11180
11140
12770
4450
4920
2530
2650
1455
1555
1700
1770
2820
2890
2270
2410
1455
1650
2135
2325
Model
25 ton
50 ton
80 ton
120 ton
170 ton
220 ton
300 ton
380 ton
450 ton
550 ton
650 ton
850 ton
250
340
360
400
460
550
680
750
750
880
1150
1300
80
100
180
200
220
230
300
1450
350
420
450
550
40
70
100
120
140
130
150
200
180
180
200
280
180
335
335
330
330
300
400
370
440
536
630
770
100
120
120
120
120
120
150
120
150
150
210
210
3
3
3
3
3
4
4
5
6
6
6
6
30
30
30
30
30
30
30
30
30
30
50
50
15
15
15
15
15
15
15
15
15
25
25
R10
R10
R10
R10
R10
R10
R10
R10
R10
R10
R10
R10
DONGSHIN /
16page
www.dongshin.net
Mold Mounting
25TON
50TON
80TON
120TON
170TON
220TON
300TON
380TON
450TON
550TON
650TON
850TON
DONGSHIN /
17page
DONGSHIN PRO-DIMA SERIES /
www.dongshin.net
High Capacity-High Performance
User Friendly Control System Superior Computer Controls - For Increased Productivity
Dongshin Hydraulics took advantage of its technology and its long to produce Pro-DIMA series,
which represents a revolution in the industry.
Pro-DIMA is developed using 2-Platen direct locking type mechanism with highly functional and
aesthetic design.
Precise injection molding machine with closed-loop control

Superior Control Function
- An innovative microprocessor - based control system
with numerous features to guarantee precise molding
- Multi stage control of injection and screw recovery, self - diagnostic
functions, PID temperature control, data storage function, satistical
process control (SPC), closed loop process control for injection
process.
- PID closed - loop control of oil pressure and temperature
guarantees repeatability of mold condition for precise
parts
DONGSHIN /
18page
Statistic Processing
Mold Zone &
Option Screen
High Pressure Zone Screen
Sun Sraph Screen
Temp. Screen
USER SCREEN
Mechanical Characteristics
- 20 ~ 25% REDUCTION IN FLOOR SPACE
The compact design of the clamping system reduces the footprint by 20% ~ 25%, compared to toggle machines.
- REDUCTION OF HYDRAULIC OIL FLOW - BY 25%

The special mold-locking cylinder reduce the amount of hydraulic oil circulating in the machine by 25%.
- MACHINE WEIGHT REDUCED BY 10%

Since tail stock platen is no longer required, the weight of the machine is reduced by 10% without any sacrifice in the
rigidity of the machine frame.
- MINIMIZATION OF PLATEN DEFLECTION ALLOWS FOR ULTRA-PRECISION MOLDING

The special clamp design concentrates the clamping force at the center of the mold, thus minimizing platen deflection.
- ADJUSTMENT AND DIE HEIGHT ADJUSTMENT

The die height and mold clamping force can be set easily and quickly via keyboard.
- INCREASED MOLD THICKNESS AND MOLD OPEN STROKE

The PRO-DIMA machines can accommodate thicker molds with a longer mold opening stroke.
- HIGH SPEED MOLD OPEN / CLOSE

The opening and closing cylinder are independent of the mold locking cylinders, thus increasing the speed of mold
open and close movement.
LOCKING
OLD - LOCK TYPE
NEW - LOCK TYPE (PRO-DIMA)

AFTER
CLAMPING
AFTER
CLAMPING
MOLD STRAIN
DURING
INJECTION
DURING
INJECTION
INJECTION
INJECTION
BURR
UNLOCKING
DONGSHIN /
19page
Model
650 ton
850 ton
1050 ton
1300 ton
1600 ton
2000 ton
2500 ton
3000 ton
4000 ton
5000 ton
8500
9760
10500
11336
11790
12000
13200
15200
18200
21100
9170
10230
11090
12120
12520
13500
15000
17000
20000
22000
4900
5330
5468
6120
6312
7300
8100
9200
10800
11900
2180
2070
2520
2390
2863
3500
3900
4000
4500
4900
1455
1550
1530
1620
1708
1900
2100
2200
2500
2650
1755
1900
1843
2000
2071
2400
2700
2900
3400
3600
2690
2830
3040
3380
3860
3800
4200
5000
5200
5800
650TON 850TON 1050TON 1300TON 1600TON 2000TON 2500TON 3000TON 4000TON 5000TON
Injection Unit
Item & Units
Screw Diameter mm
Shot Weight(P.S.) g
oz
90
100
100
112
105
115
115
125
115
125
132
140
140
150
160
170
170
190
200
220
2462
3039
3533
4433
4052
4861
6076
7179
6076
7179
9237 10391 11360 13040 16286 18385 20020 25007 29687 35922
86
107
124
156
143
171
214
253
214
253
325
366
400
460
574
648
706
882
1047
1267
Shot Size
cm
2735
3377
3926
4926
4503
5401
6751
7976
6751
7976 10263 11545 12622 14490 18095 20428 22244 27785 32986 39913
Injection Pressure
kg / cm2
1909
1547
1748
1393
1721
1434
1812
1533
1812
1533
1700
1511
1730
1507
1744
1545
1652
1322
1573
1300
Injection Rate
cm / sec
589
727
807
1012
898
1078
973
1150
973
1150
1207
1358
1223
1404
1580
1784
1863
2328
1769
2140
Injection Stroke
mm
Plasticizing Capacity kg / hr
Screw Speed
430
303
rpm
500
391
442
124
520
576
465
140
650
598
537
154
650
629
537
121
750
629
730
121
820
840
718
117
900
873
973
100
980
1116
1116
100
1050
1445
1867
100
2425
71
Clamping Unit
Clamp System
Type 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC 2PLATE D.LC
ClampForce/OpenForce ton
650/33
850/46
1050/56
1300/90
1600/110
2000/130
2500/150
3000/180
4000/180
5000/200
Opening Stroke
mm
1000/1600
1250/2000
1300/2200
1700/2300
1700/2450
2400/3100
2700/3600
2700/3700
2700/3700
2700/3700
Min. Mold Height
mm
500
550
600
700
750
800
900
1000
1000
1200
Max. Mold Height
mm
Tie-Rod Space(HV) mm
1100
1300
1500
1300
1500
1500
1800
2000
2000
2200
970970
11001100
13001300
14101410
16001500
18001600
20501700
21001800
23002000
24002100
Platen Size(HV)
mm
14401440
16301630
19001900
20152015
22202120
24502150
27102360
30002650
32502900
34503100
Ejector Force
ton
21
27
27
40
40
40
40
50
60
73
Ejector Stroke
mm
200
250
250
300
300
350
400
500
500
500
General
Heating Capacity
kW
Pump Motor Wattage
kW
Total Wattage
kW
130
Oil Tank Capacity
1260
Machine Size(LWH) m
Machine Weight
ton
45
45
85
55
55
110
55
55
60
55
60
68
71
81
85
96
100
115
130
150
180
110
130
130
150
165
205
225
225
165
165
185/190
185/190
228/221
246/250
301/305
340/355
375/405
1500
1500
2000
2000
2500
3000
3500
4000
4500
10.53.02.8
12.83.53.0
12.93.83.5
13.53.83.5
154.23.9
1754
205.24.5
225.84.9
54
62
75
110
130
195
230
300
9.172.482.18 10.92.72.8
34
55
45
Coolant Capacity /min
170
220
220
260
260
300
330
410
450
450
Dry Cycle Time
7.67
9.05
10.33
16.10
17.61
18.82
32.06
33.38
32.65
40.31
sec
The above specifications are subject to change without notice.

DONGSHIN /
20page
www.dongshin.net
Mold Mounting
650TON
850TON
1050TON
1300TON
1600TON
2000TON
2500TON
3000TON
4000TON
5000TON
DONGSHIN /
21page
WD
MC
DIMA
TF
Mold opening/closing speed control
Hydraulic ejector device
Clamping Unit
Oscillate ejector
Mold height adjustment by Electrical(hydraulical) motor
O <Mechanical>
Safety guard electric, mechanical & hydraulic

Position open stoper
No Need
Oilless tie-bar bush

High sensitive die plate support
Alarm for excessive mold lock up
Mold position liner sensor

Ejector position liner sensor
Ejector on fly
Pneumatic ejector
Core pulling(A,B,C)
Double core
Electrical unscrewing
Air blast
Core on fly
Daylight extention
Power assisted safety door(over 220ton)
Automatic Mold clamping
Hydraulic ejector
T-slot platen
Automatic mold height adjustment
No Need
Automatic clamping force setup
Injection Unit
Screw selection A.B.C
Injection speed control
10
10
Injection pressure control
Holding pressure control
Ramping
Ramping
Ramping
10
Screw position display

Suck-back
Cushion display & alarm
Injection unit backward prevention
Hydraulic
Injection unit swivel (220ton~550ton : manual)

Power saving heater
Purge cover
Open nozzle
General hopper
PID Temp control
Automatic fuzzy circut
Heater failur indicator/alarm

Injection position liner sensor
Over charging time alarm
Cold screw prevention
Heater disconnection alarm
Heater disconnection indicator
Preheat timer for barrel
Screw RPM indicator
Ejector stroke extention
DONGSHIN /
22page
www.dongshin.net
Color : Standard/ O : Option / X : Not Application
WD
MC
DIMA
TF
Dual range Hyd. motor(25,80ton unavailable)
Charge on fly (hybrid)
Hopper swivel device
Purge cover interlock
Extended nozzle
Niddle nozzle
Shut-off nozzle
Anti-abrasion/corrosion screw & barrel
Special screw design
Instrusion circuit
Temp indicator on hopper hole
Closed loop control for injection process
Injection Unit
Back pressure remote control

Accumulator
O
MC
Manual
X
3200EA /1CARD
2000EA /1CARD
2000EA /1CARD
2000EA /1CARD
Oil filter
Filter alarm
Oil Temperature alarm
General
Oil preheating
Cycle indicator & alarm
Mold data memory
Preset counter
Error number display
Unattended operation
Main power brake switch
Subsidiary equipment oulet(2EA)
Operation help screen
Data graphic monito
Oil temperature setting device
Central grease supply device
Oil level alarm

Lubricant oil recycling device(over 220ton)
Lubricant refuel alarm
High pressure hose spring coating
Robot circuit & Robot hole
Mold temperature indicator
Machine operating preset schedule
Cooling water flow regulator
Level pads
Product slopping chute
EP-2000
COMPACT
COMPACT
COMPACT
Statistical process control

Data diagnostic screen
CIM network system(RS-422/485)
Alarm buzzer
Cooling water seal circut
Control type
DONGSHIN /
23page
DONGSHIN PRO-DIMA II SERIES /
www.dongshin.net
High Capacity-High Performance
Able to inject (100kg) first time in the world 3000ton machine only by DongShin
Retractable tie-bars and two injection Unit brand new high tonnage
injection machine in Korea
Minimization of Platen Deflection allows for highest precision molding

Automatic Mold Clamping Pressure setting and die height adjustment
The increased Mold Thickness and Mold Open Stroke.(wide daylight)
Higher speed for Mold Open/Close
20% reduction in installation space
Less consumption of Hydraulic Oil by 25%
Less weight of machine by 10% (Comparing with Toggle system)
By installing BOSCH control proportion valve for Hydraulic possible to improve reproducibility
and fast movement
DONGSHIN /
24page
The highest injection rate makes product quality better
Closed-Loop MACO CONTROL SYSTEM

USER SCREEN
MACO System
Mold Zone &

High Pressure Zone Screen
Statistic Processing
Option Screen
Temp. Screen
Sun Sraph Screen

DONGSHIN /
25page
Clamping Unit
Ultra Strong Platen Designed by Structure Analysis
Variable Selection of Mold by Retractable Tie Bar
Clamping Unit Design
Shut-Off Nozzle
Big Size Hydraulic Motor

1400cc / Rev X 2
Machine Operating
Mold close/Lock close(Rotation)
High pressure IN
Mold Open
Ejecting
DONGSHIN /
26page
High pressure OUT/Lock release(Return)
www.dongshin.net
DIMA2500TON
DIMA3000TON
Injection Unit
& Units
Item Item
& Units
Screw Diameter
Shot Weight(P.S.)
Shot Size
mm
140
150
11487
13186
oz
405.2
465.1
cm3
12623
14491
INJECTION 1
INJECTION 2
250
250
100334
3540
68722.3
68722.3
Injection Pressure
kg / cm
1785
1555
3573
3573
Injection Rate
cm3 / sec
1149
1319
1427
1427
Injection Stroke
mm
820
1400
kg / hr
658
770
Screw Speed
rpm
98
98
1400
1550
56
56
DIMA2500TON
DIMA3000TON
Type
Tie-bar Separation
Lock Type
Tie-bar Separation
Lock Type
Clamp Force/Open Force
ton
2500 / 180
3000 / 300
Opening Stroke
mm
2500
6000
Min. Mold Height
mm
900
900
Max. Mold Height
mm
1800
1000
Tie-Rod Space(HV)
mm
20501700
21101810
Platen Size(HV)
mm
28002450
30002490
Ejector Forcen
ton
47.7
48
Ejector Stroke
mm
350
400
DIMA2500TON
DIMA3000TON
Clamping Unit
Clamp System
General
Heating Capacity
kW
146.5
500
Pump Motor Wattage
kW
176
450
Total Wattage
kW
311.5
950
Oil Tank Capacity
2000
6000
Machine Size(LWH)
13.5X3.8X3.6
23.93X7.43X4.95
Machine Weight
ton
120
320
Cooling Water Reg.

Dry Cycle Time
/ min
352
900
sec
28.7
30.5

DONGSHIN /
27page
DONGSHIN PRO-HYBRID SERIES /
www.dongshin.net
All electric + Hydraulic Hybrid high precise & energy saving

New technology injection molding machine
New technology injection molding machine
Energy saving 65~75% & low noise control performance by servo motor For high quality and
precise injection.
Advantage of Hybrid technology
High stability, feed back - increasing minute control performance

Cooling water & maintenance cost saving
Servo
Motor
Decreasing system heat
High injection holding time
Energy saving & Precise control

Hydraulic
Hybrid
High injection stability
Comparison for hybrid system function

Hybrid hydraulic system
Electric Hydraulic Hybrid
Hydraulic
machine
Feed back
Energy saving
Maintenance so so
All electric
machine
DONGSHIN /
28page
Price
high
good
good
low
low
HYBRID-Motor
Comparison for hybrid system function
80TON 120TON
170TON
220TON
300TON
450TON
550TON
S A B C
S A B C
S A B C
S A B C
Injection Unit
Item & Units
S A B S A B S A B C
mm
30 36
g
77 111
oz
2.7 3.9
Shot Size
cm3
85 122
Injection Pressure
kg / cm2 2652 1842
Injection Rate
cm3 / sec
63 91
Injection Speed
cm / sec
8.9
Plasticizing Capacity kg / hr
33 58
Screw Speed
rpm
0-231
Screw Diameter
Shot Weight(P.S.)
40
137
4.8
151
1492
112
77
36
148
5.2
163
2458
86
40
183
6.5
201
1991
106
8.5
51 68
0-204
45
232
8.2
254
1573
135
40
252
8.9
276
2328
110
93
66
45
318
11.2
350
1839
139
50
393
13.9
432
1490
172
8.4
90 119
0-198
55 50 55 60 68
476 442 534 636 817
16.8 15.6 18.8 22.4 28.7
523 491 593 703 907
1231 2218 1833 1540 1198
208 187 226 269 346
9.5
153 124 156 197 270
0-213
60 67 70
713 888 969
25.1 31.3 34.1
792 987 1077
2083 1670 1530
300 375 409
10.6
186 247 278
0-201
80
1266
44.6
1407
1171
535
373
80
1448
51.1
1608
1971
376
85 90
1634 1832
57.6 64.6
1815 2035
1746 1557
426 477
7.5
252 277 355
0-136
100
2261
79.7
2513
1262
588
493
85
1859
65.6
2066
1914
447
90 95
2083 2322
74.0 82.0
2316 2580
1707 1533
501 559
7.9
209 266 311
0-102
100
2573
90.0
2859
1383
619
370
Clamping Unit
Double toggle Double toggle
80
120
300
350
150
170
360
400
345345
410410
500500
610610
2.7
4
100
120
Double toggle
170
440
190
460
520520
740740
4
140
Double toggle
220
520
230
550
560490
830760
7.03
130
Double toggle
300
590
300
680
685580
995890
10.99
150
Double toggle
450
680
350
750
790740
11501100
17.78
180
Double toggle
550
770
420
880
900760
13001160
17.78
182
kW
5.8
6.9
kW
11
15
kW
16.8
21.9
Total Wattage
160
221
Oil Tank Capacity
Machine Size(LWH)
mm
414513101705 449813901838
Machine Weight
ton
4
5
Cooling Water Reg.
11
15
/ min
2.1
2.81
Dry Cycle Time
sec
7.5
15
22.5
260
498514902000
7
15
3.9
11.95
22
33.95
240
638816032295
11
22
4.1
15.07
22 + 11
48.07
315
745817872428
15.2
33
4.5
24.93
22 + 15
61.9
470
844019952797
24.5
37
6.9
28.6
22 + 22
72.6
630
904921302852
30
44
7.5
Clamp System
Clamp Force
Opening Stroke
Min. Mold Height
Max. Mold Height
Tie-Rod Space(HV)
Platen Size(HV)
Ejector Forcen
Ejector Stroke
type
ton
mm
mm
mm
mm
mm
ton
mm
General
Heater Power
Charger Capacity

DONGSHIN /
29page
DONGSHIN MuCell SERIES /
www.dongshin.net
MuCell Injection molding Machine for microcellular forming process
What is MuCell?
A technical process to create evenly distributed and uniformly sized microscopic cells throughout
a polymer by diffusing supercritical fluids(SCF) such as nitrogen or carbon dioxide gases
Possible to develop foamed plastics with cell sizes between 5 ~ 50
m Advantages of MuCell
Environmental friendly process using natural atmospheric gases (CO2 or N2)
Decrease in part weight
Elimination of stress warpage and sinkmarks
Reduction or elimination of hold time
Summary of MuCell
MuCell is a licensed technology by Trexel Inc. in USA developed by MIT (Massachusetts
Institute of Technology) (October 2001)
MuCell reduces operating costs by 20 ~ 30% compared to conventional injection molding process
Use of MuCell technology is popular among automtive industries and is spreading rapidly
MuCell technology is applicable to injection molding and extrusion processes, and is
considered the next generation technology, replacing gas injection
MuCell technology is a process in which supercritical gas is diffused into molten polymer to
develop foamed plastics with cell sizes between 5 ~ 50m
Possible to decrease product weight by 20 ~ 30% without significant loss in mechanical
properties of conventional non-foamed plastics
Features of MuCell Processing Technology

Decrease in production costs
10~20% decrease in material usage and 1~17% weight reducation
20~50% decrease in cycle time, without back press process
(20% reduction in net cooling time)
Improved Quality
Elimination of warpage by removal of mold stress
Dimensional accuracy and stability
Reinforcement of Material Physical Properties
Cell organization possible by increased shock prevention and heat insulation
Increase in compression intensity and tension compared to existing forming products
Environmental Friendly
Possible to recycle using CO2 and N2 gases
Reduction of electric consumption possible through low machine tonnage
DONGSHIN /
30page
Advamtages of MuCell
Applicable to all the materials
Max 60% reduction of material viscosity
70% reduction of molding temperature
30~50% reduction of Injection pressure
Elimination of holding pressure time
+minimized cooling time = reduction of cycle time
Max 50% reduction in weight of the
products
30~80% reduction of machine tonnage
Elimination of sink mark
Environmental friendly
MuCell Process
Stage
Contents
1st stage
Gas Injecton
CO2 gas inject to the cylinder

CO2 dissolves by the macromolecule
2nd stage
Mucell forming
Forming ball production stage

high speed pressure drop equired.
3rd stage
Cell Growth
Cell formation stage

Formed cell ontrolled by the processing condition.
Precise mold and temperature control reqiored
4th stage
Molding
Molding stage followed by injection
Molten Resin
MuCell 220
Injection Unit
Item & Units
Gas inserted into the cylinder Penetration to polymer material
Diffusing Process
Single-Phase Solution
- Reduction of
Mold Stress
- Elimination of
Holding Pressure
- Uniform Internal
Pressure
Increasing temperature Decrease in

Cell growth and forming pressure Homogeneous nucleation
MuCell 300
A
MuCell 450
A
MuCell 550
A
MuCell 650 DIMA

A
Screw Diameter
mm
55
60
67
70
85
90
90
95
90
100
Shot Weight (P.S.)
535
636
888
970
1634
1832
2084
2322
2462
3039
oz
18.9
22.4
31.3
34.2
57.6
64.6
73.5
81.9
87
107
Shot Size
594
707
987
1078
1816
2036
2316
2580
2736
3377
Injection Pressure
bar
1833
1540
1670
1530
1654
1475
1708
1533
1910
1547
Injection Rate
cc/ sec
341
406
374
409
560
628
634
706
739
913
Injection Speed
cm/sec
14.4
14.4
10.6
10.6
9.9
9.9
10
10
11.6
11.6
Injection Stroke
mm
250
250
280
280
320
320
364
364
430
430
kg / hr
146
186
231
253
345
442
339
396
404
524
Screw Speed
rpm
201
201
201
201
170
170
131
131
156
156
Clamping Unit
Double toggle
Double toggle
Double toggle
Double toggle
Clamp Force
ton
220
300
450
550
650
Opening Stroke
mm
520
590
680
770
1000
Min. Mold Height
mm
230
300
350
420
500
Max. Mold Height
mm
550
680
750
880
1100
mm
560490
685580
790740
900760
970970
Platen Size(H x V)
mm
ton
830760
995890
11001150
11601300
14401440
Ejector Forcen
7.03
11
17.18
17.18
21
Ejector Stroke
mm
130
150
180
182
200
kW
30
31
58
61
45
Pump Motor
kW
55
55
75
75
110
Total Wattage
kW
85 + 1.5
86 + 2.2
133 + 3.7
136 + 3.7
155
Oil Tank Capacity
620
620
965
965
1260
Machine Size (L x W x H)
mm
ton
6.761.62.29
7.341.782.43
8.651.992.79
9.642.132.85
11
15.2
24.5
30
34
/ min
110
110
150
150
220
sec
2.73
4.45
5.34
5.88
6.05
Clamp System
2PLATE D.L.C
General
Heater Power
Machine Weight
Cooling Water Reg.
Dry Cycle Time
Machine of all kinds of tons can be produced by request of user

DONGSHIN /
31page
DONGSHIN T-MOULD /
www.dongshin.net
Brand new T/Mould injection machine only for DONGSHIN
Reduces Installation machine space and half using auxiliary machine

It twice product rate and use one get two effect
Characteristics of Tandem mold Injection machine

Able to set manufacturing condition control in individual parting. Also it is suitable for family
products
An additional side injection device to create double injection and able to Produce a product
with different material
In case of a similar shaped product, it twice production rate
In a Family product, it is possible to reduce one equipment without effecting The production rate
Reduces production cycle time by average 45% in standard injection, average 55% reduction
in Mucell injection
Three Plates Two Parting Levels
DONGSHIN /
32page
#1
A : CLAMPING B: COOLING
#2
A : INJECTION B : COOLING
#3
A : COOLING B : CHARGE
#4
A : COOLING B : CLAMP
#5
A : COOLING B : INJECTION
#6
A : CHARGE B : COOLING
DONGSHIN /
33page
DONGSHIN PRO-HS SERIES /
www.dongshin.net
High-Speed / High-Tech Injection Molding Machine

Pro HS Series injection molding machines utilizes an accumulator, which speeds up the flow
rate, thus increasing the speed of cycle. Precise molding is possible through closed-loop
control of injection speed, pressure, and servo value. As a result, injection speed is increased
over 3 times.
Major Features
Super - speed Injection Unit
Increased injection speed by more than 3 times using accumulator mounted for injection.
Reduction in Cycle Time

Reduction of injection and cooling time with low-pressure molding
Precise Molding
Precision molding is possible through closed loop control of injection speed and pressure by
adopting the servo valve
Control System
Proportional valves for open/close mold mounted for controlling precise position and
for protection of precise mold.
High Response
High response injection is possible with the servo valve
DONGSHIN /
34page

80 TON
120 TON
170 TON
220 TON
300 TON
S A B C
S A B C
S A B C
50
Injection Unit
Item & Units
30
36
40
36
40
45
40
Screw Diameter
mm
Shot Weight(P.S.)
76
110
136
147
181
229
254 321 397 480
45
50
55
442 534 636 817
713 888 969 1266
oz
2.7
3.8
4.8
5.2
6.4
8.0
9.0 11.3 14.0 17.0
15.6 18.8 22.4 28.7
25.1 31.3 34.1 44.6
254
283 357 441 534
491 593 706 907
792 987 1077 1407
2458 1990 1574
2800 2212 1792 1481
2218 1833 1540 1198
2083 1670 1530 1171
530 641 763 980
763 951 1039 1357
Shot Size
cm3
Injection Pressure
kg / cm
Injection Rate
cm3/ sec
190
274
339
274
339
429
339 429 530 641
kg / hr
33
48
65
42
68
93
64
Screw Speed
rpm
0-231
Clamp System
Type
Clamp Force
ton
Opening Stroke
mm
Min. Mold Height
mm
Max. Mold Height
mm
mm
Platen Size(H x V)
mm
Ejector Force
ton
2.7
Ejector Stroke
mm
100
Heater Power
kW
5.8
Charger Capacity
kW
15
Total Wattage
kW
Oil Tank Capacity
Machine Weight
Cooling Water Reg.
/ min
30
Dry Cycle Time
sec
1.08
85
2
122
151
2652 1841 1491
163
201
87 111 139
55
60
68
60
67
70
80
124 156 197 270
186 231 253 330
0-204
0-191
0-213
0-201
Double toggle
Double toggle
Double toggle
Double toggle
Double toggle
80
120
170
220
300
300
350
440
520
590
150
170
190
230
300
360
400
460
550
680
345345
410410
520520
560490
685580
500500
610610
740740
830760
995890
4.0
4.0
7.03
10.99
120
140
130
150
6.9
7.5
11.95
15.07
19
22
37
55
20.8
25.9
29.5
48.95 + 1.5
70.07 + 2.2
390
340
410
425
620
mm
380314001700
449813901838
498514902000
638816032295
745817872428
ton
3.6
5.0
7.0
11
15.2
38
44
74
110
2.81
3.76
2.04
2.19
Clamping Unit
General
DONGSHIN / 35page
DONGSHIN PRO-ES SERIES /
www.dongshin.net
All Electric Injection Molding Machine
Dongshin Hydraulic Co., developed all electric Injection molding machine.

Dongshin Hydraulic Co., developed all electric Injection molding machine.
Electric machines are considered the next generation injection molding machines, which
eliminates the use of operating oil, resulting in cleaner working environment compared to
the traditional injection molding machines.
Features of an all electric injection molding machine

20% decrease in cycle time, resulting in increase in productivity
Max 50% of reduction in electric consumption
Increased speed and high precision molding
Capable of producing thin products
Clean working environment by eliminating the use of operating oil
DONGSHIN /
36page
55 TON
100 TON
150 TON
Injection Unit
Item & Units
Screw Diameter
mm
22
25
28
28
32
36
36
40
45
Shot Weight(P.S.)
43
55
70
89.6
117
148
173
213
271
oz
1.52
1.94
2.47
3.16
4.13
5.22
6.1
7.52
9.56
Shot Size
cm3
47
61
77.0
98.5
128.7
162.8
189
233
296
Injection Pressure
kg / cm2
2608
2020
1610
2612
2000
1580
2000
1620
1280
Injection Rate
cm3/ sec
76
98
123
123
161
204
152.6
188.5
238.5
Injection Speed
mm/sec
300
300
Injection Stroke
mm
125
160
kg / hr
Screw Speed
rpm
500
350
Type
Double toggle
Double toggle
Double toggle
Clamp Force
ton
55
100
150
Opening Stroke
mm
300
350
440
Min. Mold Height
mm
150
170
190
Max. Mold Height
mm
360
400
460
mm
345345
410410
520520
Platen Size(H x V)
mm
500500
610610
740740
Ejector Force
ton
2.5
3.5
Ejector Stroke
mm
80
100
130
33
48
72
33
44
150
186
70
73
102
139
350
Clamping Unit
Clamp System
General
5.5
6.9
7.5
Injection Motor Capacity ton
14.66
17.8
17.8
Charging Motor
mm
14.66
23
23
Clamping Motor
mm
15.71
14.66
17.8
Ejectior
mm
2.01
2.76
3.36
Total Wattage
mm
Heater Power
Type
Machine Size ( Lx W x H ) mm
44.25
46.50
83.10
4260 x 1170 x1590
5015 x 1190 x 1750
5283 x 1456 x 1876

7.0
4.0
5.0
Cooling Water
/ min
30
30
30
Dry Cycle Time
sec
2.5
3.5
Machine Weight
ton
DONGSHIN /
37page
DONGSHIN PRO-TDC SERIES /
www.dongshin.net
Option : Injection unit full cover
Dual colored and materials Injection Molding Machine
Features of PRO-TDC Series

Value-added products through advanced technology
Optimized production improvement in welding, painting, and assembly process
Precise control using two separate piston clamp system
Excellent response resulting in shorter cycle time
Servo motor driving system should improve the repeatability of rotary equipment
remarkably (circumference direction +0.01 mm error.)
Excellent injection speed with higher operation efficiency
Core Rotation Type

- 2 Color Injection Molding
After the completion of the 1st injection,
completed mold rotates 180. 2nd injection
takes place on top of 1st injection.
This rotating cycle speeds up the injection
process by saving time. In addition, the gate
partition of first semi-finished part can be
eliminated by 2nd injection molding.
Molding Process
Molding Cycle
Second injection takes place immediately

after the first injection process.
(Shown below)
Core Rotation Type
2nd
Injection
Fixed
Platen
1st
Injection
Charge Cooling
Charge
Cooling
2nd Process
Rotary
Platen
Mold Close
1st Process
Mold Open
Rotation
Take Out
DONGSHIN /
38page
130TDC
Injection Unit
1st Injection Unit
Item & Units

Screw Diameter
Shot Weight(P.S.)
Shot Size
Injection Pressure
Injection Rate
Injection Speed
Screw Speed
mm
g
oz
cm3
kg / cm2
cm3 / sec
mm/sec
kg / hr
rpm
2nd Injection Unit
25
66.7
2.4
68.7
3648
87
177
24
289
28
83.6
2.9
86.2
2908
109
177
34
289
25
66.7
2.4
68.7
3648
87
177
24
289
28
83.6
2.9
86.2
2908
109
177
34
289
Clamping Unit
type
ton
mm
mm
mm
mm
mm
ton
mm
Double direct cylinder

130
460
170
630
690290
910510
2.8
110
Total Wattage
kW
kW
kW
Oil Tank Capacity
Machine Size(LWH)
Cooling Water Reg.
mm
ton
/min
Dry Cycle Time
sec
17.2
37
54.2
760
460015001700
8
74
3.62
Clamp System
Clamp Force
Opening Stroke
Min. Mold Height
Daylight
Tie-Rod Space(HV)
Platen Size(HV)
Ejector Force
Ejector Stroke
General
Heater Power
Pump Motor
Machine Weight
Mold Mounting
DONGSHIN /
39page
Special Series
DSC 25 : Exclusive machine for TPA (Rubber) material only

THIS MACHINE IS CONVENIENT FOR SMALL INDUSTRIAL PARTS
Features of DSC/DSCR Series
DONGSHIN /
C-Type machines have a horizontal-type injection device and a vertical-type clamping system
The left-right sliding system is excellent for multi-cavity insert molding as well as increasing
productivity and safety
40page
Horizontal type injection molding machine for insert molding products

DSC 25
DSC 45
DSCR 60
DSCR 85
DSCR 150
DSCR 200
25 (Slide)
45 (Slide)
60 (Table)
85 (Table)
150 (Table)
200 (Table)
horizontal
horizontal
horizontal
horizontal
horizontal
horizontal
Injection Unit
Item & Units
Injection Unit
type
Screw Type
type
Screw Diameter
mm
22
36
40
36
40
40
45
45
50
55
60
SHOT WEIGHT (P.S.)
17
Shot Size
cm3
19
122
150
122
150
201
254
349
431
593
706
Injection Pressure
kg / cm
1247
1840
1491
1840
1491
1990
1573
1919
1554
1833
1540
Injection Rate
cm3/ sec
57
67
83
67
83
93
118
97
120
169
201
kg / hr
13.6
35
47
35
47
62
85
68
88
175
Screw Speed
rpm
0-300
0-170
0-170
0-185
0-150
0-240
Clamp Unit
type
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Clamping Type
type
Frame
Frame
Tie bar
Tie bar
Tie bar
Tie bar
Clamping Force
ton
25
43.9
55.6
86.2
150
200
Opening Stroke
mm
150
185
280
250
370
370
Min. Mold Height
mm
190
235
235
250
250
380
Bottom Mold Thickness
mm
110
150
150
150
150
250
Daylight
mm
340
420
515
500
620
750
Slide Platen
mm
450
450
Platen Size(H x V)
mm
900260
900340
Ejector Stroke
mm
50
60
60
70
70
Table Space
mm
1000
1000
1170
1370
Heater Power
kW
7.5
11
11
19
22
30
Pump Motor
kW
2.2
5.8
5.8
6.9
7.5
11.95
Total Wattage
kW
9.7
16.8
16.8
25.9
29.5
41.95
Oil Tank Capacity
200
300
300
350
350
600
mm
1.91.72.0
2.61.72.1
3.11.42.0
3.31.62.0
3.72.03.1
4.12.13.2
Machine Weight
ton
2.8
4.1
4.2
5.0
10.5
14
Cooling Water Reg.
/ min
20
30
30
38
44
60
Dry Cycle Time
sec
1.62
1.73
1.9
2.1
3.9
4.1
111/137
111/137
184/233
321/396
545/649
220
Clamping Unit
General
It can be produced by request of user

DONGSHIN /
41page
Special Series
- The rotary table can be rotated smoothly with the hydraulic motor Rotation speed can
be freely controlled
- Accurate setting of table position with knock pin type table
- The vertical injection device, located at the center of the upper mold platen, make it
possible to use general molds
- Stable molding operation with horizontal motion of rotary table, not vertical motion
- Molds can be mounted easily on the upper part by two of hydraulic nozzle touch
device
- Increased productivity using two sets of movable platens
DONGSHIN /
42page
Vertical Type Injection Molding Machine for Insert Molding Products

DSV 30
DSV 60
DSV 85
DSV 150
DSV 220 DSVR 30 DSVR 60 DSVR 85 DSVR 100
Injection Unit
30 (Slide) 30 (Bed) 60 (Slide) 60 (Bed) 85 (Slide) 85 (Bed) 150 (Slide) 150 (Bed) 220 (Slide) 220 (Bed) 30(Table) 60(Table) 85(Table) 100(Table)
Item & Units

Injection Unit
type
Vertical Vertical
Vertical Vertical
Vertical Vertical
Vertical Vertical
Vertical Vertical
Vertical Vertical Vertical Vertical
Screw Type
type
Screw Diameter
mm
25 28 25 28 28 32 28 32
36 40 36 40
45 50 55 50
55 60 55 60
25 28 28 32 36 40 36 40
Shot Weight(PC)
45 56 45 56
138 171 138 171
321 396 481 396
484 576 484 576
45 56 67 88 138 171 138 171
Shot Size
cm
49 61.5 49 61.5 73.8 96.5 73.8 96.5 150 186 150 186
349 431 523 431
527 627 527 627
49 61.5 73.8 96.5 150 186 150 186
Injection Pressure
kg / cm2
2329 1857 2329 1857 1857 1422 1857 1422 1840 1491 1840 1491
1919 1554 1284 1554
1833 1540 1833 1540 2329 1857 1857 1422 1736 1406 1736 1406
Injection Rate
cm3/ sec
39 49 39 49 67 87 67 87
100 124 100 124
97 120 142 120
169 201 169 201
39 49 67 87 184 227 184 227
kg / hr
16 19 16 19 24 29 24 29
52 71 52 71
68 88 115 88
175 220 175 220
16 19 24 29 61 75 61 75
Screw Speed
rpm
0-240
0-240
67 88 67 88
0-250
0-250
0-250
0-250
0-150
0-150
0-240
0-240
0-240
0-250
0-280
0-280
Clamping Unit
Clamp Unit
type
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical Vertical Vertical Vertical
Clamping Type
type
Tie bar
Tie bar
Tie bar
Tie bar
Tie bar
Tie bar
Tie bar
Tie bar
Tie bar
Clamp Force
ton
31.7
55.6
86.2
153
220
31.7
55.6
84.8
100
Opening Stroke
mm
260
280
250
370
300
260
280
320
320
Min. Mold Height
mm
160
180
250
430
350
160
180
230
295
Daylight
mm
420
460
mm
270295 270270 350350 350350
Top Platen Size(H x V)
mm
410435 410410 520520 515515
Slide Platen(H x V)
mm
900265
Slide Distance
mm
450
500
550
700
Table Space
mm
Ejector Stroke
mm
60
60
65
80
kW
2.7
3.5
6.3
Pump Motor
kW
7.5
11
19
Total Wattage
kW
10.2
14.5
Oil Tank Capacity
250
300
Machine Size(LWH)
Machine Weight
ton
1000340
500
800
650
420
460
545
615
330470 470330
500600 460400
450610 610450
500640 640500
725825 685625
730890 890730
1100460
1400596
1400600
700
860
1000
1100
1100
110
60
60
50
50
7.8
9.7
2.7
3.5
6.3
6.3
22
30
7.5
11
19
19
25.3
29.8
39.7
10.2
14.5
25.3
25.3
350
350
500
250
300
350
350
General
Heater Power
Cooling Water Reg. / min

Dry Cycle Time
sec
1.31.82.9(2.4) 1.31.32.9(2.3) 1.62.03.2(2.6) 1.41.43.1(2.4) 1.72.03.6(2.9) 1.51.53.5(2.8) 2124.58.0 2124.58.0 2.22.65.1(4.1) 2.22.25.0(4.0) 2.01.42.9(2.3) 2.01.53.2(2.6) 2.21.63.6(2.9) 2.21.94.0(3.2)
3.2
3.2
3.5
4.7
8.0
20
2.8
3.6
30
3.2
38
44
60
20
30
38
38
1.73
1.9
2.1
3.9
4.36
1.73
1.9
2.1
2.98
4.3
4.3
7.5
6.5
10.5
10.0

DONGSHIN /
43page
Special Series
DSVH MACHINES ARE BEST SUITED FOR AUTOMATIC-INSERT MOLDING OF

INDUSTRIAL PARTS
DSVH Series
DONGSHIN /
44page
Vertical mold clamp & horizontal injection system

Easy insert/withdraw molding by horizontal mold plane
Consistent vertical motion of mold platen
Compact in design compared to horizontal - type machine, resulting in more working space
Horizontal Type Injection Molding Machine for Insert Molding Products

DSVH 85
DSVH 150
DSVH 180
DSVH 350
180(Bed)
350(Bed)
Horizontal
Horizontal
Injection Unit
Item & Units
85 (Slide)
85 (Bed)
150 (Slide)
150 (Bed)
Injection Unit
type
Screw Type
type
Screw Diameter
mm
40
45
40
45
45
50
45
50
45
50
55
60
Horizontal
Horizontal
Shot Weight(PC)
184
233
184
233
321
396
321
396
321
396
367
649
Shot Size
cm3
201
254
201
254
349
431
349
431
349
431
593
706
Injection Pressure
kg / cm
1990
1573
1990
1573
1919
1554
1919
1554
1919
1554
1833
1540
Injection Rate
cm3/ sec
93
118
93
118
97
120
97
120
97
120
240
285
kg / hr
62
85
62
85
68
88
68
88
68
88
175
220
Screw Speed
rpm
0-185
0-150
0-150
0-240
Clamp Unit
type
Vertical
Vertical
Vertical
Vertical
Clamping Type
type
Tie bar
Tie bar
Tie bar
Tie bar
Clamping Force
ton
86.2
150
180
350
Opening Stroke
mm
250
370
370
500
Min. Mold Height
mm
250
250
330
380
Bottom Mold Thickness
mm
150
150
170
250
Daylight
mm
500
500
620
620
700
880
Tie-Rod Space(HV)
mm
300470
470300
400460
460400
460400
1400450
Slide Platen(HV)
mm
1100460
1200455
Top Platen Size(HV)
mm
640470
685625
695635
1750800
Ejector Stroke
mm
60
60
60
80
80
120
Clamping Unit
General
Heater Power
kW
6.9
7.5
7.5
12
Pump Motor
kW
19
22
24.2
37
Total Wattage
kW
25.9
29.5
31.7
49
Oil Tank Capacity
350
350
350
800
Machine Size(LWH)
3.01.82.8
3.61.73.6
7.0
16.0
Machine Weight
Cooling Water Reg.
Dry Cycle Time
ton
3.12.02.1 3.11.62.1 3.02.22.7 3.01.82.7

4.8
4.3
6.8
6.0
/ min
38
44
48.4
74
sec
2.1
3.9
4.1
5.1
DONGSHIN /
45page
Special Series
For Silicone Rubber Production

Liquid Silicone Rubber Injection Molding Machine
LSR 80
Features of LSR 80
Superior material property
Thermal resistance, electric insulating property, high solidity, incombustibility, electric conduction, and more
properties enable wide usages not only the transparent products and the coloring.
The reduced manufacturing stages
The additional reaction hardened liquid phase silicone rubber realize the faster hardening and injection molding.
The improved productivity
A liquid phase resin enables the low pressure injection molding and is proper for the precise shaping.
The automated molding process
The good mold release after the hardening enables the automated extrusion process. The continuous auto
extrusion is enabled by short cycle period.
The environmental friendliness
No additional substance is made from the hardening process. No disposal for waste from the injection
molding is required, thus the environmental friendly manufacturing is possible.
Liquid Silicone Supplying Device
DONGSHIN /
46page
SAMPLE
SYSTEM OF LSR INJECTION

Liquid silicone Rubber
Mold
- High speed thermosetting

- Fluidity
- Cold runner
- Runner less
Pump
- Fixed amount pumping

- Safety molding
- Precision charging
Cost Saving
Feature of Thermosetting and Molding

Thermosetting Temp.
Molding is possible within 90~210
Injection Pressure
Optimized molding condition Thermosetting Temp.
130~200, Pressure 40~120/
Thermosetting Time
In case of thermosetting temp. 180, It can be produced
under the thermosetting time 3~5sec but it depends on the
thickness.
Application
Automobile Spark plug booth, Seals(Cable, Connector, etc.)
IT
Computer, Display
Medical
Parts of medical device
Baby care
Baby Nipples
Food
Seal for rice cooker
Gas mask, Diving mask, Equipment for leisure time, Amusement
Others
Nose Pad
LSR 80
Item & Units
Automation
Injection molding M/C
Injection Unit
Screw Diameter
mm
36
Shot Weight
143
oz
Shot Size
5
143
Injection Pressure
cm3
kg/cm3
1642
Injection Rate
cm3/ sec
102
Injection Speed
mm/sec
101
Injection Stroke
mm
140
kg / hr
60
Screw Speed
rpm
231
Clamping Unit
Double toggle
Clamp System
Clamp Force
ton
80
Opening Stroke
mm
300
Min. Mold Height
mm
180
Max. Mold Height
mm
360
mm
345 x 345
Platen Size(H x V)
mm
500 x 500
Ejector Force
ton
2.7
Ejector Stroke
mm
100
Heating Power
kW
16
Charger Capacity
kW
15
Total Wattage
kW
31
Oil Tank Capacity
290
mm
4145 x 1310 x 1705
Machine Weight
ton
Cooling Water Reg.
/min
32
Dry Cycle Time
sec
2.2
General

DONGSHIN /
47page
Special Series
Compressive and Indurative High quality Injection molding machine

Preservation Merit of Toggle clamping device and
Direct Clamping device
HYTO 450
Features of HYTO 450
Preservation merit of toggle clamping device and direct clamping device
Saving energy - high speed mold open/close - accuracy mold clamping force
Life extension of toggle link - when mold clamping force happen, no rotation
Stability of thermosetting pallets molding- when thermosetting and bmc mold, gas vent function use from
mold inside happen
Nothing happen to stop making oil film - able to reduce operation cost by less wasting lubricating oil
Clamping cylinder drive only for transfer movement it makes cylinder diameter less minimal Installation for
control valve for high speed position control
High Pressure Cylinder & Mold Plate
DONGSHIN /
48page
Sample
Characteristics of HYTO
Injection
Mold Clamping
Injection
Realization of precision molding through the minimization of

platen and mold strain Mold closed by high pressure
cylinder which operated around central mold
Injection compression Molding

1.Packing process
- After mold close by using lower clamping force,
open parting line of mold by injection
2.High-pressure process
- Close mold gate
- High-pressure again
- Adoption of Maximum 10th-stage
pressure and speed
Injection Press
1.Packing
- Inject suitable amount of material after
Making enlarge the cavity capacity
Injection Unit
HYTO 450
Item & Units

Screw Diameter
mm
Shot Weight(P.S.)
85
1634
oz
57.6
1816
Injection Pressure
cm3
kg/cm3
Injection Rate
cm3/ sec
426
Injection Speed
mm/sec
75
Injection Stroke
mm
320
kg / hr
Screw Speed
rpm
Shot Size
1746
276
0-136
Clamping Unit
Hydro - toggle
Clamp System
Clamp Force
ton
450
Opening Stroke
mm
680
Min. Mold Height
mm
350
Max. Mold Height
mm
750
mm
790 x 790
Platen Size(H x V)
mm
1150 x 1150
Ejector Force
ton
17.2
Ejector Stroke
mm
180
General
2.High pressure
- Make the melted resin to flow on the
mold surface by high pressure with
multistage pressure and speed
kW
25
Charger Capacity
kW
67
Total Wattage
kW
92
Oil Tank Capacity
Heating Power
Machine Size (L x W x H) mm
3.Cooling Process
835
8865 x 1852 x 2360
Machine Weight
ton
26.5
Cooling Water Reg.
/ min
134
Dry Cycle Time
sec
7.9

DONGSHIN /
49page
Special Series
Hybrid Injection machine for high tonnage product

650ton moving clamp 1300ton Injection and Charge on
Fly Hybrid Injection machine
DMT 650
Features of DMT 650
High speed mold close /open by toggle design

Charge on fly by hybrid system
Holding pressure is realized by back pressure during material charging
(cycle time reduced by elimination of holding pressure)
Injection speed increased
High injection rate
LM guide for injection slide base (smooth movement of injection unit and
high performance of injection and charging movement
Easy to take out the crate by extended frame
Sample
DONGSHIN /
50page
Feature for Charge on fly(Hybrid)
Charge on fly (Hybrid)

High efficiency Inverter motor with Speed
reducer for charge on fly
Production cost reduction by Fast cycle time
Cooling line component
Shut off nozzle

prevention of material
leakage
Operation by charge on fly
Precision injection
Special cooling line

Multiple cooling line
Water manifold for Rapid
cooling
Profitable for complicated
designed molding
Moving
Injection Unit
DMT 650
Item & Units

Screw Diameter
mm
130
Shot Weight(HDPE)
6471
oz
228.3
8628
Injection Pressure
cm3
kg/cm3
Injection Rate
cm3/ sec
1448
Injection Speed
mm/sec
109
Injection Stroke
mm
650
kg / hr
Screw Speed
rpm
Shot Size
1418
450
0-121
Clamping Unit
Slide
Cooling
Line
Double toggle
Clamp System
Fixing
High mixing and charging screw

High mixing screw
Specially designed high mixing Screw for
smoothing charge
Suitable for material mixing and precision
charging
Reduction of defective rate by high reapperance
Clamp Force
ton
650
Opening Stroke
mm
1000
Min. Mold Height
mm
450
Max. Mold Height
mm
1100
mm
970 x 970
Platen Size(H x V)
mm
1410 x 1410
Ejector Force
ton
17.2
Ejector Stroke
mm
200
General
Heating Power
kW
63
Charger Capacity
kW
150
Total Wattage
kW
213
Oil Tank Capacity
2000
mm
12850 x 2895 x 2570
Machine Weight
ton
39
Cooling Water Reg.
/ min
300
Dry Cycle Time
sec
7.9

DONGSHIN /
51page
Special Series
2000ton INTRACO Malaysia machine

Special Features and Advantages
This machine
s injection unit designed double injection part which is actualized
larger injection capacity than general machines.
(Maximum 30kg)
This machine designed to adopt hybrid system which is available to operate

injection process and discovery process in the same time using a servo motor
to the discovery device.
(Cycle time reduction)
This machine designed to be available to install thick molds improving

previous 2000ton moving cylinder device.
(Minimum 700mm, Maximum 2,100mm)
This machine is designed for cost saving technology by using recycled resin
and adopted recycle system.
(installed resin filter to discovery part)
Exclusive 2-color / 3-color

PRO - TDC
TDT
DONGSHIN /
52page
Machone Dimensions & Mold Mounting /
www.dongshin.net
www.dongshin.net
Small SizeC
, 32 Ton
V / L / LT Type
- electric connectors
C type driving structure. Horizontal injection & vertical
clamping system
Designed to easily operate the machine
Increased productivity & safety by left / right slide
movement structure (V type)
Simple design
Center moving slide design
- more increased productivity (L type)
Suitable for large quantity cavity insert molding
LT type
L type
V type
Exclusive Machine Development

CD 450 Hydraulic Type
CD jewel box
- 450 Hydraulic type
- Automatic CD jewel box production
Realization of mass production system

: Cycle time 30% down, production cost saving
Compact design
: Space saving 30%, fixed cost reduction
Exclusive control system for high response, high repeatability,

high precision : Saving operation cost
DONGSHIN /
53page
Special Series
DSI Molding
650 TON
Movement circuit of special mold insert cylinder & separate installation of Unit
Molding Method
1. Preparation Molding
5. Closing / Melting Attachment Injection
Sample
2. 1st Injection Molding
6. Mold Open
3. Mold Open
7. Detach Finished Product
4. Moving into the Operating Part
8. Moving into the initial position
PRO 400/220 TDC

400/200 TDC
2 Kinds Resin Compounding
- Product Molding which has peculiar quality
- Improvement of design value & functional property
- Improvement of product durability
Reduction processing after assembly
Possible to exclude capacity printing process
- Durability improvement though more frequent contact
than printing
Precision & Safety Molding
- Precision & Safety Molding for unbalance products
of 1st & 2nd unit
Table diameter : 1320mm
Hybrid Machine
DONGSHIN /
Instead of Hyd. Charge on fly, it is used by electric vector motor & inverter control
Removed complicated problem of pump noise, temp. increasing, Hyd. Unit of standard machine
54page
SAMPLE
www.dongshin.net
Rubber Infusion Device

400TDC
Material Infusion Device
- Heating device maintained Set up temp. (about 80)
using temp. controller
- Infusion device for gel status resin
(adaptable to BMC)
Injection Process Order
Clamp Injection Charging Mold Open
Ejector
Infusion
Capacity calculation for resin infusion device
- Period of resin infusion : 4 Hours
- 1 Cycle Time : [A]sec
- 1 Shot Weight : [B]gr
- Resin specific gravity : [C]gr/
- required weight = 4 x 3600 x B/A : [D]gr
Infusion
Cylinder
Rising Pressure
Input
Falling Pressure
Re-rising
Piston
Raw Material
Port
Heating
Device
Input
Re-falling
Hopper
Connecting
Hole
Completing
Low Frame Machine
450,550ton
Wider working space & user friendly working environment

- Reduction machine height compared with standard 450,550ton
Reduction cylinder size through high pressure (175bar) usage
DONGSHIN /
55page
Special Series
DSVH 500
Vertical
Machine
Horizontal
Machine
Compounding
Vertical / Horizontal
DSVH 500
500TON
Structure : Injection - Special 500TON Injection
Clamp - Crown, Moving PLATE, Bolster, Rotate Plate, Oil Tank
Properies
1. Possessing merit both vertical & horizontal M/C
2. SERVO MOTOR : Precision movement & control using one motor device
3. Rotary Plate : Easier operation in the standard vertical M/C
Movement : 1 Cycle
Moving plate rising Bolster left transfer Rotary plate falling Rotary plate rising
Bolster right transfer Moving plate falling Injection unit forward Injection
Injection unit backward
Low Pressure Machine

Injection
1. Injection the melted material into the mold using right amount of pressure
Bolster & Moving Unit
1. Device to install bottom mold
2. Installed on the right side 1EA & left side 1EA from the center of injection M/C
3. Moving device moved by Hyd. Motor which is moved right & left side
DONGSHIN /
56page
SAMPLE
www.dongshin.net
Other Exclusive Special Machines
Molding Type
TON
Properties
Silicone Tube Molding Machine
300
High Speed Cycle Machine
300
Disposable bowl production High speed Mold close

Increasing Hyd. Pressure Capacity +
Injection High Speed ACC + Charging Hybrid Type
Glass Insult Molding Machine
450
Vacuum Occurrence,
Inhalation Device & Etc.
Magnetic Injection Machine
100, 120, 150
Clamping Force Increase
250
High Speed Molding
25
Square Die Platen Type
550
Designed square platen
PET Preform
380
PET + ACC
Development for Mold Internal
DSV 30
Exclusive Battery
Production Machine
220, 300, 450, 550, 650
Die Plate reinforcement + HI capacity increase +

Tiebar increase (reinforced clamping force)
Injection Servo Control, 300mm/s control,
WD SYSTEM control
Product : Sensors (Vertical machine)
Increase high productivity(Reduction Cycle Time)

Increasing Charging Speed (250~280rpm)
DONGSHIN /
57page
DONGSHIN SERVICE NETWORK

Dongshin Hydraulics is advancing toward the 21st century by putting continuous effort in research and
development in order to manufacture the worlds best injection machine.
Needless to say, one of the reasons we are #1 in the industry is because of our network.
Our service is geared toward our customers and is available worldwide.
AGENTS BY CONTINENT
EUROPE
GERMANY, ITALY, PORTUGAL, ROMANIA, RUSSIA, SPAIN,
TURKEY, UNITED KINGDOM
OCEANIA
AUSTRALIA, NEW ZEALAND
AFRICA
EGYPT, ETHIOPIA, MOROCCO, SOUTH AFRICA, TUNISIA
NORTH & MID AMERICA

MEXICO
SOUTH AMERICA
BRAZIL, COLOUMBIA
SOUTH EAST ASIA

BANGLADESH, HONGKONG, INDONESIA, MALAYSIA,
SINGAPORE, THAILAND
MID EAST ASIA

IRAN, ISRAEL, SAUDI ARABIA
DONGSHIN /
58page
Global Network
A challenge towards the world through not just customers
satisfaction but impression on them! A challenge towards the future!
DONGSHIN /
59page

Dongshin PRO-WD Series High Precision Intelligent Injection Molding Machines Guide

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Dongshin PRO-WD Series High Precision Intelligent Injection Molding Machines Guide

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DS 201103

Products Guide Book

Challenge for world wide!

Steps towards the Future

High Precise and Intelligent Injection Molding Machine

Exclusive Injection Molding Machine for Thin Parts

PRO DIMA SERIES

Large Capacity Injection Molding Machine

PRO DIMA II SERIES

Ultra Big Size Injection Molding

PRO HYBRID SERIES

Accomplished Microcellular Foaming Process

Twice product rate and use one get two effect

High Speed Injection Molding Machine

All Electric Injection Molding Machine

PRO TDC SERIES

Dual Injection 2-Color Machine

Horizontal Type Injection Molding Machine For Insert Molding Products

Vertical Type Injection Molding Machine For Insert Molding Products

Horizontal Type Injection Molding Machine For Insert Molding Products

Liquid Silicone Rubber Injection Molding Machine

Preservation Merit of Toggle clamping device and Direct Clamping device

DSVH 500 / LOW PRESSURE MACHINE / OTHER EXCLUSIVE M/C

DONGSHIN PRO-WD SERIES /

Easy operation and updated technology integrated for WD CONTROL SYSTEM

Self-diagnostic system and operator guide messages

Mold Open/Close Screen

Machine Monitor Screen

- Production data (plan/report - operator,

DONGSHIN PRO-MC SERIES /

The most advanced and high precision injection molding machine

Microprocessor based controller with color LCD display

Closed-Loop MACO CONTROL SYSTEM

Closed-Loop PID Control

Mold open/Close Screen

Statistic Processing set up Screen

Sun Sraph Screen

Injection & Weighing Screen

Machine Condition Screen

SHOT WEIGHT (P.S.)

11.2 13.9 16.8

Min. Mold Height

Max. Mold Height

Oil Tank Capacity

Machine Size (LxWxH)

Cooling Water Reg.

Dry Cycle Time

2428 1919 1554 1284

713 888 969 1027

15.6 18.8 22.4 28.7

25.1 31.3 34.1 36.2

51.1 57.6 64.6 79.7

491 593 706

792 987 1077 1407

1608 1815 2035 2513

2066 2316 2580 2859

2218 1833 1540 1198

2083 1670 1530 1171

1971 1746 1557 1262

187 226 269

300 375 409

186 247 278

1859 2083 2322 2573