Service Manual

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Service Manual
November 2008
No.002F
Copyright Xanavi Informatics Corporation 2008. All rights reserved.
ACM(Audio&Navi Control Module) for Brick
NA6W-4200 Series
Ford Motor Company
MODEL No.
NA6W-4200 Series
FoMoCo Part No.
9L8T-18K931-xx
9L1T-18K931-xx
9L2T-18K931-xx
9L7T-18K931-xx
9A1T-18K931-xx
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ACM for Brick (No.002F)
Table of Contents
1. NAVIGATION RADIO SYSTEM OVERVIEW .............................................................................................. 1-1
1.1 Navigation Radio System Vehicle Configuration.................................................................................. 1-1
1.2 Brick Description ................................................................................................................................. 1-2
1.2.1 Brick External Configuration ...................................................................................................... 1-2
1.2.2 Brick Internal Component Configuration .................................................................................... 1-3
2. AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS ................................................. 2-1
3. BRICK EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE ........................................................ 3-1
3.1 Navigation Radio System Vehicle Configuration - Bench Set-Up for the Brick .................................... 3-1
3.2 Dengen Box and Digital Control Unit (DCU) Description ..................................................................... 3-2
3.3 Dengen Box, DCU, and Wire Harness Connection Assignments ........................................................ 3-5
3.4 Dengen Box Operating Instructions - Power (On and off) Sequences ................................................. 3-6
3.4.1 Power ON procedure ................................................................................................................ 3-6
3.4.2 Power OFF procedure............................................................................................................... 3.6
3.5 Software Operation Summary ............................................................................................................. 3-7
3.5.1 Hyper Terminal Setup ............................................................................................................... 3-7
3.5.2 XTP Mode ................................................................................................................................. 3-8
3.5.3 CAN Mode ................................................................................................................................ 3-9
4. DIAGNOSIS / REPAIR / VALIDATION ........................................................................................................ 4-1
4.1 ACM Diagnosis / Repair / Validation Flowchart ................................................................................... 4-1
4.2 Diagnosis ............................................................................................................................................ 4-2
4.2.1 Summary of ACM Replaceable Parts ........................................................................................ 4-2
4.2.2 Summary of Root Causes ......................................................................................................... 4-3
4.2.3 Troubleshooting Root Causes ................................................................................................... 4-4
4.3 Repair ................................................................................................................................................ 4-21
4.3.1 Diassembly / Assembly / Handling Precautions ...................................................................... 4-21
4.3.1.1 Precautions When Handling DVD Drive .................................................................. 4-21
4.3.1.2 Precautions When Handling HDD ........................................................................... 4-23
4.3.1.3 Precautions When Handling Fan Assy .................................................................... 4-26
4.3.1.4 Precautions When Handling Display&SW Assy ...................................................... 4-28
4.3.1.5 FFC Connector Handling Method and Instructions.................................................. 4-30
4.3.2 Component and Circuit Board Replacement ........................................................................... 4-32
4.3.2.1 Brackets .................................................................................................................. 4-32
4.3.2.2 Seal ......................................................................................................................... 4-34
4.3.2.3 HDD........................................................................................................................ 4-35
4.3.2.4 Display&SW Assy ................................................................................................... 4-36
4.3.2.5 KNOB...................................................................................................................... 4-41
4.3.2.6 Rear Cover ............................................................................................................. 4-44
4.3.2.7 Separating Chassis ................................................................................................. 4-45
4.3.2.8 Navi PCB ................................................................................................................ 4-48
4.3.2.9 Audio PCB .............................................................................................................. 4-51
4.3.2.10 Fan Assy ................................................................................................................. 4-53
4.3.2.11 HDD Connector PCB .............................................................................................. 4-54
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4.3.2.12 DVD Drive Assy ...................................................................................................... 4-55
4.3.2.13 FFC of DVD Drive Assy .......................................................................................... 4-56
4.3.3 Audio Board Repair ................................................................................................................. 4-58
4.3.3.1 CLARION Model No. EU-1289A-H.......................................................................... 4-58
4.3.3.2 CLARION Model No. EU-1289A-I/J ........................................................................ 4-81
4.3.4 Temporary ACM ID and UDAC reassignment ......................................................................... 4-86
4.4 Validation .......................................................................................................................................... 4-87
4.4.1 Repair Validation Check .......................................................................................................... 4-87
5. SOFTWARE UPDATES .............................................................................................................................. 5-1
5.1 Software Summary .............................................................................................................................. 5-1
5.2 Software Update Flow Chart ............................................................................................................... 5-2
5.3 Version Identification ........................................................................................................................... 5-3
5.4 Chassis ID and UDAC reassignment ................................................................................................... 5-4
5.4.1 Unique ACM ID and UDAC reassignment (New Service Part) .................................................. 5-4
5.4.2 UDAC reassignment (Existing Service Part) ............................................................................. 5-6
5.5 Software Update Procedure ................................................................................................................ 5-7
5.6 Writing ECAN and VMSPN to the ACM ............................................................................................... 5-8
5.7 Restore ACM Default Configuration .................................................................................................... 5-9
5.8 Dusa.................................................................................................................................................... 5-9
6. KITTING ...................................................................................................................................................... 6-1
6.1 Kitting Flow Chart ................................................................................................................................ 6-1
6.2 Bracket Attachment ............................................................................................................................. 6-2
6.3 Writing EDAN to the ACM ................................................................................................................... 6-2
7. PRE-DELIVERY INSPECTION (PDI) .......................................................................................................... 7-1
7.1 Pre-Delivery Inspection (PDI) Flow Chart ............................................................................................ 7-1
7.2 Pre-Delivery Inspection (PDI) Procedure............................................................................................. 7-2
APPENDICES ................................................................................................................................................... 8-1
A-1 Summary of Hyper Terminal Software Commands ............................................................................. 8-1
A-2 Software Version Control Matrix .......................................................................................................... 8-7
A-3 Exploded Views ................................................................................................................................... 8-8
A-4 Service Parts List .............................................................................................................................. 8-10
A-5 ACM ID Service Center Related Information ..................................................................................... 8-11
A-6 EDAN, ECAN, and VMSPN for the Brick ........................................................................................... 8-12
A-7 Configuring ACM Control Module ...................................................................................................... 8-13
A-8 Miscellaneous Screen Shots ............................................................................................................. 8-14
A-9 ACM Operations ................................................................................................................................ 8-18
A-10 Abbreviations .................................................................................................................................... 8-19
A-11 Brick Calibration File.......................................................................................................................... 8-20
A-12 Screw Shape and Dimensions .......................................................................................................... 8-37
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Table of Contents
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1-1
NAVIGATION RADIO SYSTEM OVERVIEW
1. NAVIGATION RADIO SYSTEM OVERVIEW
1.1 Navigation Radio System Vehicle Configuration
Although the ACM for Brick has different brackets and Display&SW ASSY (depending on the vehicle models in which the
ACM is mounted), the chassis is the same for all models. This service manual applies to the models shown in the table below.
There may be multiple ACM models for each vehicle model. Descriptions and procedures outlined in this service manual
refer to models highlighted with an asterisk in the tables below.
Model No.
NA6W-4200BF
NA6W-4201BF
For U377 vehicles
For U222, U354, P356, VN127, U387, U251, P251 vehicles
For U228, U418, U388 vehicles
FoMoCo Part No.
9L8T-18K931-xx
9L8T-18K931-xx
Model No.
NA6W-4200GB
NA6W-4203GB
FoMoCo Part No.
9L1T-18K931-xx
9L1T-18K931-xx
Model No.
NA6W-4202GB
NA6W-4204GB
FoMoCo Part No.
9L2T-18K931-xx
9L2T-18K931-xx
Model No.
NA6W-4210WC
NA6W-4211WC
FoMoCo Part No.
9L7T-18K931-xx
9L7T-18K931-xx
Model No.
NA6W-4220WC
FoMoCo Part No.
9A1T-18K931-xx
U251, P251
U222, U354, P356, VN127, U387
U228, U418
U388
U377
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1-2
1.2 Brick Description
1.2.1 Brick External Configuration
The Brick contains the display and SW operation functions for the unit, which is different than the ACM for Center Stack. The
system is comprised only of the Brick. This service manual shows how to repair the Brick.
The basic parts of the Brick are the ACM and Display&SW Assy.
ACM
- ACM power is controlled via MS-CAN.
- Communication between the vehicle and ACM is maintained via MS-CAN communications.
- There are three antennas connected to the ACM (GPS, SIRIUS and AM/FM Radio).
- Audio related units, such as an amplifier, are connected to the ACM.
- Receives the video signal from an optional rear view camera.
- The ACM for the Brick is very similar to the ACM for Center Stack, with only a few parts being different.
Display&SW Assy
- Displays all visual information related to the operation and use of the ACM and related items.
- Displays the image from an optional rear view camera via the ACM.
- SW operation functions are provided.
- Display&SW Assy power is controlled by the ACM.
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1-3
1.2.2 Brick Internal Component Configuration
Most problems associated with the Brick can be fixed by replacing the components listed below. The Audio PCB can also be
repaired. For Audio PCB repairs refer to the Audio PCB service documentation included in this manual.
Navi PCB
- Controls the ACM. The Audio PCB, HDD and DVD Drive are connected via their respective FFCs. The Navi PCB is also
connected to the Display&SW Assy via a board-to-board connector.
- GPS antenna is connected to the Navi PCB.
- Note that the Navi PCB used in the Brick is different from the Navi PCB used in the ACM for Center Stack.
- The Navi PCB is a replaceable component. The repair of this component is neither authorized nor supported.
Audio PCB
- The Audio PCB controls audio functions.
- The Audio PCB is connected to the Navi PCB using one FFC. (Note)
- SIRIUS and AM/FM radio antennas are connected to the audio PCB.
- Most signals, including battery power supply, either originate from, or pass through the Audio PCB.
- The Audio PCB used in the Brick is the same as the audio PCB in the ACM for Center Stack.
- The Audio PCB is a replaceable or repairable component.
(Note) This FFC is different from that in the ACM for Center Stack in the way it is folded: The electrical connection is
exactly the same. The folding is different so as to reduce radio frequency noise.
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1-4
HDD (Hard Disk Drive)
- The HDD is connected to the Navi PCB using one FFC via the HDD Connector PCB.
- Note that the HDD used in the Brick is different than the HDD in the ACM for Center Stack.
- The HDD is a replaceable component. The repair of this component is neither authorized nor supported.
- Software must be installed in replacement HDD's before they are installed in the ACM.
DVD Drive
- The DVD Drive is connected to the Navi PCB using two FFCs.
- The DVD Drive used in the Brick is the same unit as that in the ACM for Center Stack.
- The DVD Drive is a replaceable component. The repair of this component is neither authorized nor supported.
Fan
- The Fan is connected to the Audio PCB.
- The fan will operate only when the temperature in the unit becomes high.
- There are two speeds. High and Low.
- The fan used in the Brick is the same as that in the ACM for Center Stack.
- The Fan is a replaceable component. The repair of this component is neither authorized nor supported.
Display&SW Assy
- The inside comprises display PCB, LCD panel with backlight, touch panel and SW PCB.
- There are different types of Display&SW Assy for Lincoln and Ford, because of differences in illumination colors. The
differences originate in the SW PCB. The display PCB, LCD panel with backlight and touch panel are the same.
- The Display&SW Assy is a replaceable component. The repair of this component is neither authorized nor supported.
Miscellaneous
The Brick ACM is different than the ACM for Center Stack only in the following points.
- Model of HDD
- Shape of rear cover
- Shape of FFC for connecting the Audio PCB
- Front Cover Assy of ACM for Center Stack and Display& SW Assy of ACM for Brick
- Navi PCB
- Upper Case and Snubber (The Brick Snubber is riveted to the Upper Case.)
The Disassembly/Assembly procedures are the same.
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2-1
BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
2. BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Signal name
Battery
Nav Voice (Aux3 +)
Audio shield (Aux3)
N/C
Switched B+ Power
Reverse Gear Sense
Aux3 Enable/Clip Detect
LF Speaker (+)
LR Speaker (+)
RR Speaker (+)
RF Speaker (+)
RF Speaker (-)
Power Ground
Nav Voice (Aux 3 -)
Start
SWC2 -
SWC2 +
SWC1 +
SWC1 -
N/C
LF Speaker (-)
LR Speaker (-)
RR Speaker (-)
Audio Shield
Function
Power input. Connect to Battery+
Navi Voice Pre output
Shield for Audio AUX3 signal
No Connection
AM/FM ANTENNA Power output
Vehicle signal input, Reverse Gear
Aux3 Enable/Clip Detect Signal
LF Speaker Pre output
LR Speaker Pre output
RR Speaker Pre output
RF Speaker Pre output
RF Speaker Pre output
Power input. Connect to Vehicle Chassis
Navi Voice Pre output
Vehicle signal input , Ignition key Start
Steering SW signal input
No Connection
LF Speaker Pre output
LR Speaker Pre output
RR Speaker Pre output
Shield for Audio Signal
J1-1
J1-2
J1-3
J1-4
J1-5
J1-6
J1-7
J1-8
J1-9
J1-10
J1-11
J1-12
J1-13
J1-14
J1-15
J1-16
J1-17
J1-18
J1-19
J1-20
J1-21
J1-22
J1-23
J1-24
J1
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2-2
No.
25
26
27
28
29
30
31
32
33
34
Signal name
Rear Camera +
Rear Camera Shield
Reserved
Reserved
Reserved
Rear Camera -
Reserved
Reserved
Reserved
Reserved
Function
RearView Camera Video Signal input
Shield for RearView Camera Video Signal
No Connection
No Connection
No Connection
RearView Camera Video Signal input
No Connection
No Connection
No Connection
No Connection
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
No.
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Signal name
Stereo In 1 L (+)
Stereo In 1 L (-)
Stereo In 1 Audio Shield *
Phone Mono (+)
Phone Mono (-)
Stereo In 2 R (+)
Stereo In 2 L (+)
Stereo In 2 L (-)
Stereo In 1 R (+)
Stereo In 1 R (-)
Microphone In (+)
Microphone In (-)
Mono Audio Shield *
Stereo In 2 R (-)
MS-CAN_H
MS-CAN_L
Function
Audio 1 input
Audio 1 input
Shield (No connection)
Phone signal input
Phone signal input
Audio 2 input
Audio 2 input
Audio 2 input
Audio 1 input
Audio 1 input
Microphone signal input
Microphone signal input
Audio 2 input
MS-CAN Communication Signal
MS-CAN Communication Signal
J3-1
J3-2
J3-3
J3-4
J3-5
J3-6
J3-7
J3-8
J3-9
J3-10
J3-11
J3-12
J3-13
J3-14
J3-15
J3-16
J2
J3
No.
51
52
53
54
55
56
57
58
Signal name
Aux1 (+)
Aux1 (-)
Aux1 Shield *
Aux2 (+)
Aux2 (-)
Aux2 Shield *
Function
Audio AUX1 input
Audio AUX1 input
Audio AUX2 input
Audio AUX2 input
J4-1
J4-2
J4-3
J4-4
J4-5
J4-6
J4-7
J4-8
J4
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No.
74
75
Signal name
GPS Signal (input)
GPS Signal Ground (input)
Function
GPS ANTENA Power output/ GPS Signal input
GPS ANTENA Ground
GPS-1
GPS-2
No.
76
77
Signal name
AM/FM Signal (input)
AM/FM Signal Ground (input)
Function
AM/FM Radio signal input
AM/FM Radio signal ground
RF-1
RF-2
No.
78
79
Signal name
Satellite Radio Signal (input)
Satellite Radio Signal Ground
Function
SIRIUS ANTENA Power output/ SIRIUS Signal input
SIRIUS ANTENA Ground
SDARS-1
SDARS-2
GPS ANT
FM/AM ANT
Sirius ANT
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3-1
EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
3. EQUIPMENT DESCRIPTION AND POWER-UP SEQUENCE
3.1 Navigation Radio System Vehicle Configuration - Bench Set-Up for the Brick
Brick ACM
Computer
Brick Type Audio&Navigation System (Bench Set-up)
12 V DC Power supply
CAN Tool
Rear View
Camera
Audio Amp
MGM, etc.
GPS ANTENNA
AM/FM ANTENNA
SIRIUS ANTENNA
4
6
5
7
15
Dengen Box and DCU 1 2
Not connected Not connected
Not connected
J1 J3 J4
Wire harness
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3-2
Dengen Box and DCU
DCU-32pin DCU-24pin
CN4
CN5 CN1-TK16pin CN2-TH16pin
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
MS-CAN
Computer
B+ ACC
Power supply
System Harness
3
4
6
5
7
9 10 12 14
13
8
11
2
1 Dengen Box
DCU
1 Dengen Box
Operating the switches on this box will supply power to the system and generate the necessary vehicle signals.
2 DCU(MS-CAN-Tool)
The DCU converts the Dengen Box Switch data to MS-CAN messages. The DCU has a microprocessor inside that is
operated by proprietary software.
3 CN2-TH16pin, DCU-32pin, DCU-24pin
The CN2-TH16pin connector on the Dengen Box is plugged into the DCU-32pin and DCU-24pin connectors via the
exclusive harnesses A .
4 CN1-TK16pin
An exclusive system harness B is connected to this connector. The connector is plugged into each unit via this harness.
3.2 Dengen Box and Digital Control Unit (DCU) Description
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3-3
5 CN4
This connector is plugged into a computer using a DSUB-9pin cable.
6 CN5
A CAN tool, value CAN as an example, can be plugged into this connector if necessary.
7 POWER IN
Connected to a 12 V DC power supply. The yellow wire is connected to the positive side; the black wire, to ground.
8 POWER Switches
B+SW: Push up the lever, and battery power will be supplied to the system (FCIM, FDIM, ACM).
ACC SW: Push up the lever, and power will be supplied to pin 14 (SW ACC) of CN1-TK16. Note that the ACC Switch has
nothing to do with the power supply of FCIM, FDIM and ACM. Push both levers down at first.
9 POWER OUT (B+, ACC TERMINAL)
Voltages will appear at these terminals interlocked with the POWER Switches shown above, and power can be supplied to
peripheral devices using these terminals.
10 IGNITION KEY Switch
This switch simulates the ignition key of a vehicle. It has five switch points (Door Open/KEY OFF/ACC/RUN/START).
Turn the switch clockwise to ACC: The system will come on. Turning switch counterclockwise to Door Open will turn the
system off. Operate the switch slowly to prevent malfunction.
11 KEY POSITION INDICATOR
The LEDs show the position of the IGNITION KEY SW. All LEDs turned off shows Door Open.
12 VEHICLE Switches
REV SW: Pushing up the lever will have the same effect as the automatic transmission lever being set to the reverse
position.
ILL SW: Pushing up the lever will have the same effect as turning the vehicle headlights/running lights on. Each time this
switch is pushed up, the brightness of the FCIM illumination will change.
PKB SW: Pushing up the lever will have the same effect as pulling the parking brake. Push all the switches down first.
13 VEHICLE SPEED Simulation
Turning the rotary switch will change the simulated vehicle speed. Turning the rotary switch fully counterclockwise will
stop the vehicle. Set the vehicle to the stop status at first.
14 TEST BIT Switches
These switches change the operation mode of the ACM: Set all levers down for ordinary operation, and set the switches to a
specified state for operation in the XTP mode. Turning on the system power supply again will change the operation mode
of ACM.
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3-4
15 TEST BIT Cable (Serial Side Port Connection)
Connect the Test BIT Cable C to the connector hole in the right side of ACM only when a computer is connected to the
system. Handle the connector and cable with care: The connector is small and the cable is thin, and they are easily dam-
aged.
Reference Materials:
- Refer to Section 3.3 for the connections of exclusive harnesses A , B and C .
- Refer to "2. BRICK AUDIO CONTROL MODULE (ACM) CONNECTOR PIN ASSIGNMENTS" for the locations of the
connectors of ACM.
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3.3 Dengen Box, DCU, and Wire Harness Connection Assignments
TK16FGY (Gray)
1 MS-CAN-L
2 MS-CAN-H 8 6 4 2 2 4 6 8
3 NC 7 5 3 1 1 3 5 7
4 NC
ZHR06(JST )
5 NC
TH08FW (White) TH08MW (White)
6 NC
6 NC 8 PC-NAVI 8 PC-NAVI 5 PC-NAVI
7 Start 7 NAVI-PC 7 NAVI-PC 4 NAVI-PC
8 TESTB2 6 TESTB2 6 TESTB2 3 TESTB2
11 PC-NAVI 3 NC 3 ACC
12 NAVI-PC 2 NC 2 PowerGround
13 RV 1 NC 1 Battery
14 SW ACC
15 PowerGround
16 Battery
TH16FW (White)
Molex:30700-1244
16 Battery
15 PowerGround
1 Battery
14 ACC
2 Aux 3 (+)
13 RUN
14 Aux 3 (-)
12 START
3 Audio shield
11 Door Open (SYSC0)
7 Aux3 Enable/Clip Detect
10 RV
4 N/C
9 SPEED
5 Switched +B Power
8 ILL (SYSC1)
8 LF Speaker (+)
7 PKB
21 LF Speaker (-)
6 NC
11 RF Speaker (+)
5 NC
12 RF Speaker (-)
4 ACC CONT
13 Power Ground
3 NC
6 RV
2 MS-CAN_H
15 Start
1 MS-CAN_L
16 SWC2 -
17 SWC2 +
18 SWC1 +
19 SWC1 -
20 N/C
9 LR Speaker (+)
TH24FW (White)
22 LR Speaker (-)
1 Battery
10 RR Speaker (+)
3 PowerGround
23 RR Speaker (-)
10 ACC
24 Audio Shield
14 RUN (ILL)
12 START (IGN)
13 Door Open (SYSC0)
Molex:30700-1100 (Gray)
6 RV
25 Rear Camera +
16 SPEED
30 Rear Camera -
15 ILL (SYSC1)
26 Rear Camera Shield
17 PKB
33 N/C
21 ACC CONT (RVRST)
28 Video Enable (DISPEnable)
27 DVD Video +
32 DVD Video -
31 DVD Shield
TH32FW (White)
34 DISP-NAVI(RXD)
25 MS-CAN_H
29 NAVI-DISP(TXD)
26 MS-CAN_L
38 Phone Mono (+)
Molex:30700-1167 (Gray)
39 Phone Mono (-)
45 Microphone In (+)
pin 27-56 are omitted.
46 Microphone In (-)
47 Mono Audio Shield
35 Stereo In 1 L (+)
36 Stereo In 1 L (-)
43 Stereo In 1 R (+)
44 Stereo In 1 R (-)
37 Stereo In 1 Audio Shield
41 Stereo In 2 L (+)
42 Stereo In 2 L (-)
40 Stereo In 2 R (+)
48 Stereo In 2 R (-)
49 MS-CAN_H
50 MS-CAN_L
Molex:30700-1121 (Black)
1 Battery
3 Rear Camera +
9 Rear Camera -
2 Rear Camera Shield
8 NC
7 PowerGround
5 Disp Enable
6 DVD Video In+
12 DVD Video In-
11 DVD Video Shield
4 DISP-NAVI (Tx)
10 NAVI-DISP (Rx)
1 Battery
2 MS-CAN_H
3 MS-CAN_L
4 PowerGround
9 Battery
5 MS-CAN_H
6 MS-CAN_L
12 PowerGround
7 MSG CENTER SW
8 MSG CENTER RTN.
10 HAZARD SW
11 Traction Control SW
13 SRS PADI Indicator In
14 SRS PADI Indicator Return
25 30
26 31
27 32
28 33
29 34
2 14
3 15
4 16
5 17
6 18
7 19
20
12
24
11
10
9
8
23
22
21
13 1
35 43
36 44
37 45
38 46
39 47
40 48
41 49
42 50
1 7
2 8
3 9
4 10
5 11
6 12
Dengen Box
&
DCU
2 1
4 3
6 5
8 7
10 9
12 11
14 13
16 15
18 17
20 19
22 21
24 23
26 25
28 27
30 29
32 31
34 33
36 35
38 37
40 39
42 41
44 43
46 45
48 47
50 49
52 51
54 53
56 55
2 1
4 3
6 5
8 7
10 9
12 11
14 13
16 15
2 1
4 3
6 5
8 7
9
10
12 11
14 13
16 15
120
ACM
2 1
4 3
6 5
8 7
9
10
12 11
14 13
16 15
CN1
2 1
4 3
6 5
8 7
10 9
12 11
14 13
16 15
2 1
4 3
6 5
8 7
10 9
12 11
14 13
16 15
18 17
20 19
22 21
24 23
DCU-24pin
CN2
26 25
28 27
30 29
32 31
34 33
36 35
38 37
40 39
42 41
44 43
46 45
48 47
50 49
52 51
54 53
56 55
DCU-32pin
2 14
3 15
4 16
5 17
6 18
7 19
20
12
24
11
10
9
8
23
22
21
13 1
J1
25 30
26 31
27 32
28 33
29 34
J2
J3
35 43
36 44
37 45
38 46
39 47
40 48
41 49
42 50
Harness A
System Harness B Test Bit Cable C
2
4
3
1
11 6
12
13 8
14
7
9
10 5
4pin
10pin
6
5
4
3
2
1
Serial Side Port
Not connected
Not connected
Not connected
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3.4 Dengen Box Operating Instructions - Power (On and off) Sequences
3.4.1 Power ON procedure
(1) Connect the devices as shown in the system connection diagram (reference Section 3.1).
(2) Before activating the power supply, check the switches on the Dengen Box:
- B+, ACC SWs: OFF (levers must be down).
- Ignition key SW: Set to Door OPEN or OFF.
- Rev, ILL, PKB SWs: OFF (levers must be down).
- TEST BITS SWs (B0/B1/B2): Either Eng. Eval mode (Down/Up/Up) or XTP mode (Up/Up/Down).
- VEHICLE SPEED SW: Set to the stop status.
(3) Supply 13.5 V DC from the power supply to the Dengen Box.
(4) Turn the B+ switch on.
This will supply the battery + power to each unit.
(5) Turn the key switch clockwise to the ACC position.
The splash screen (Ford logo) will soon appear in the display, and the system will begin to operate. The signal from the key
switch is input to DCU, converted to an MS-CAN command, and input to each module, such as ACM: The power supplies
of each module, including ACM, will then turn on or off.
3.4.2 Power OFF procedure
(1) Turn the ignition key SW counterclockwise to the Door OPEN position.
The display screen will soon disappear, and the system will end operations.
(2) Make sure that the ammeter of the power supply reads 10 mA or less before turning the B+ switch off.
The current will not decrease immediately because the HDD is operating inside the ACM: Turning the B+ switch off
without checking the reading on the ammeter could cause the HDD to crash.
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
IGNITION KEY SW
VEHICLE SPEED SW B+, ACC SWs
Rev, ILL, PKB SWs
TEST BITS SWs
(B0/B1/B2)
Switch position:

= ON(Up)

= OFF(Down)
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3.5 Software Operation Summary
3.5.1 Hyper Terminal Setup
The Hyper Terminal is used for all communication with the Audio Control Module (ACM).
Communication is established between the Hyper Terminal and the ACM through the serial side port connector that is part of
the wire harness assembly. (Refer to 15 in section 3.2)
The Hyper Terminal is a standard accessory on MS-Windows based PC's and laptops.
Procedure for establishing Hyper Terminal on a LapTop or PC for communication with the Navigation Radio:
1 Start
2 All Programs
3 Accessories
4 Communication
5 Hyper Terminal
The settings on the Hyper Terminal are as follows:
Bits/second: 9600
Data Bits: 8
Parity: None
Stop Bits: 1
Flow Control: None
It is possible to record all activity while the ACM is connected to the Hyper Terminal.
Procedure for initiating the logging of data (Do not turn on ACM until this procedure is completed.):
1 Open the Hyper Terminal Program
2 Select TRANSFER at the top of the Hyper Terminal window.
3 Select CAPTURE TEXT from the TRANSFER menu.
4 Verify desired filepath
5 Click on START
6 Power up ACM per standard procedure
7 Shut down Hyper Terminal after ACM is powered down.
It's recommended that this information may be archived for future reference.
Appendix A-1 provides specific details and examples of the software commands used in this manual.
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3.5.2 XTP Mode
XTP refers to eXchange Transfer Protocol and is used to communicate with the ACM.
XTP mode is established by attaching the serial side port connector (Reference 15 in Section 3.2) to the serial side port on
the right side of the ACM. The serial side port is the lower of the two ports on the right-side of the ACM. Attach the serial
side port connector before turning the ACM on.
XTP mode is accessed by setting test bits B0, B1, and B2 on the Dengen Box to the following positions:
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
B0: ON(Up)
B1: ON(Up)
B2: OFF(Down)
Switch position:

= ON(Up)

= OFF(Down)
XTP communication is performed using the Hyper Terminal. Please reference section 3.5.1 for the Hyper Terminal Set-up.
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3.5.3 CAN Communications
The Audio Control Module can be accessed through a CAN connection (Reference 6 in Section 3.1).
CAN commands are executed using the Ford Diagnostic Engineering Tool (DET).
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4-1
DIAGNOSIS / REPAIR / VALIDATION
4. DIAGNOSIS / REPAIR / VALIDATION
This section of the service manual provides the necessary details for diagnosing, repairing, and validating the ACM.
4.1 ACM Diagnosis / Repair / Validation Flowchart
This section of the service manual provides the necessary flowcharts for understanding and performing the necessary diag-
nostics, repairs, and validations of the ACM.
Proceed to Software
Update.
(Section 5)
Can Problem be
duplicated?
Yes
No
Navi Board NG?
No
Yes
Repair Validation NG?
Yes
No
Audio Board NG?
No
Yes
DVD Drive NG?
No
Yes
HDD NG?
No
Yes
Replace Board?
Yes
No
Perform ACM Diagnostics
(Section 4.2)
Replace Navi Board
(Section 4.3.2.8)
Replace DVD Drive
(Section 4.3.2.12)
Replace HDD
(Section 4.3.2.3)
Replace
Structural Components
(Section 4.3.2)
Repair Audio Board
(Section 4.3.3)
Replace Audio Board
(Section 4.3.2.9)
Structural Components
NG?
No
Yes
Perform Repair Validation
(Section 4.4.1)
Is replacement HDD
blank?
Yes
No
Load New HDD with software
(HDD Copier Owner's Manual)
Receive NG ACM
Has Temporary
ACM ID been
assigned?
Yes
No
Assign Temporary ACM ID
(Section 4.3.4)
Display&SW NG?
No
Yes
Replace Display&SW
(Section 4.3.2.4)
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4.2 Diagnosis
4.2.1 Summary of ACM Replaceable Parts
The assemblies that are the likely cause of ACM malfunctions can be divided into six groups as shown in the table below.
The table also shows the replaceable parts in each assembly.
Number in
exploded view
Part Description
1 Navi PCB Assy C14 Navi PCB for Brick
2 Audio PCB Assy C11 Audio PCB
C20 FFC 68pin for Brick
3 HDD Assy C17 HDD for Brick
C12 HDD Connector PCB
C22 FFC 50pin
4 DVD Drive Assy C18 DVD Drive Assy
C23 FFC 45pin
C24 FFC 40pin
5 FAN Assy C19 FAN with Bracket and Rubber
6 Display Assy C15 Display&SW ASSY(G)
Display&SW ASSY(B)
Display&SW ASSY(W) (for U228)
Display&SW ASSY(W) (for U388)
Root
cause
Assembly
Replaceable parts
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1 2 3 4 5 6
Navi Audio HDD DVD FAN Display
A The ACM does not boot 1 2
B APP does not start 2 1
C No map appears 2 1 3
D No GPS signal reception
E Abnormal behavior of the vehicle icon 1 2
F Voice guidance operation is faulty 2 1
G DVD drive does not operate 2 3 1
H CD/DVD playback sound is faulty 2 1 3
I DVD image is faulty (comp1) 2 3 1 4
J Ripping operation is faulty 2 3 1
K JUKEBOX playback sound is faulty 2 3 1
L 5.1ch & AUX1,2 speaker sound is faulty 2 1
M Disc loading/eject operation is faulty 2 1
N
Faulty microphone while in voice
recognition mode
1 2
O No AM/FM radio reception 2 1
P No satellite radio reception 2 1
Q No traffic information reception 2 1
R
Faulty microphone during telephone
operation

S
FES & LINE stereo input/output and
telephone voice input/output is faulty
2 1
T
Muting does not engage during ACC
ON/OFF

U Steering switch operation is faulty 2 1
V FAN operation is faulty 2 1
W No rear camera image 2 1 3
X SW or Touch panel operation is faulty 2 1
Y Illumination is faulty 1 2
Case Malfunction phenomena
Root Cause
Brick
Functions
Navigation
Functions
Audio
Functions
4.2.2 Summary of Root Causes
The table below summarizes probable root causes for malfunctioning ACM's.
The
indicates the location of the probable root cause.

If more than one portion may possibly be the root cause, numbers 1, 2 ... will be entered in the order of most probable root
cause.
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Cause and Remedy
- Replace the NAVI PCB per Section 4.3.2.8.
- Does the ACM boot?
- Substitute the AUDIO PCB with a temporary AUDIO PCB for a functional
check per Section 4.3.2.9.
- Does the ACM boot?
- Replace the FFC 68pin per Section 4.3.2.9.
- Perform operation check.
Result
Yes
Repair is complete. Continue diagnostics
per ACM Diagnosis Flowchart 4.1.
No
GO to A2.
Yes
Repair or replace the AUDIO PCB.
No
GO to A3.
Step
A1
A2
A3
Case B: APP does not start (The splash screen appears, but the main screen does not appear)
* Reference Appendix A-8 for an example of the Main screen.
Cause and Remedy
- Does the HDD failsafe screen appear 30 seconds after the splash screen
appeared? (Reference Appendix A-8)
- Replace the HDD with an HDD that is loaded with software per section
4.3.2.3).
- Does APP start?
- Replace the HDD Connector PCB per Section 4.3.2.11.
- Does APP start?
- Does APP start?
Result
Yes
GO to B2.
No
GO to B3.
Yes
No
GO to B3.
Yes
No
GO to B4.
Yes
No
GO to B5.
Step
B1
B2
B3
B4
B5
4.2.3 ACM Diagnostic Root Causes
Case A: The ACM does not boot (No splash screen appears)
* Reference Appendix A-8 for an example of the Splash screen.
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Case C: No map appears.
Cause and Remedy
- Does the splash screen appear at the startup?
(Reference Appendix A-8 for an example of the Splash screen.)
- Does the opening screen appear at the startup?
(Reference Appendix A-8 for an example of the Main screen.)
- Can the Bezel diagnosis screen be displayed?
(Reference Appendix A-8 for an example of the Bezel diagnosis screen and
the procedure for accessing the Bezel diagnosis screen.)
- Execute the HDD TEST from the Bezel diagnosis screen.
- Are the diagnosis results normal?
- Replace the HDD with an HDD that is loaded with software per Section
4.3.2.3.
- Replace the HDD Connector PCB and FFC 50pin per Section 4.3.2.11.
- Does the map appear?
Result
Yes
GO to C2.
No
GO to "Case A: The ACM does not
boot".
Yes
GO to C3.
No
GO to "Case B: APP does not start".
Yes
GO to C4.
No
GO to "Case X: SW or Touch panel
operation is faulty".
Yes
GO to C7.
No
GO to C5.
Yes
GO to C7.
No
GO to C6.
Yes
GO to C7.
No
GO to C8.
Yes
No
GO to C8.
Step
C1
C2
C3
C4
C5
C6
C7
C8
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Case D: No GPS signal reception
Cause and Remedy
- Is the GPS antenna connected properly?
- Reconnect the GPS antenna properly.
- Is GPS signal being received?
No GPS received is indicated by a "No GPS" icon. Reference Appendix A-8
for a "No GPS" icon.
- Move to a location where the necessary signal strength can be obtained.
- Is GPS signal being received?
- Is the time set on the GPS clock correct?
- Execute GPS INFO from the Bezel diagnosis screen.
Result
Yes
GO to D3.
No
GO to D2.
Yes
No
GO to D3.
Yes
There is no abnormality. Continue
diagnostics per ACM Diagnosis Flow-
chart 4.1.
No
GO to D4.
Yes
GO to D5.
No
GO to D6.
Yes
No
GO to D6.
Step
D1
D2
D3
D4
D5
D6
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Case E: Abnormal behavior of the vehicle icon
Cause and Remedy
- Turn the product 45 to the right and 45 to the left.
- Does the vehicle mark turn 45 to the right and then 45 to the left, synchro-
nized with the turning of the ACM?
- Does the vehicle mark move erratically, such as continuously spinning?
- Replace the NAVI PCB per Section 4.3.2.8. and perform operation check.
- Is the vehicle mark behavior normal?
- Does the vehicle mark move during running?
Result
Yes
GO to E2.
No
GO to E3.
Yes
GO to E3.
No
GO to E4.
Yes
No
GO to E5.
Yes
chart 4.1.
No
GO to E5.
Yes
No
GO to E6.
Yes
No
GO to E7.
Step
E1
E2
E3
E4
E5
E6
E7
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Case F: Voice guidance operation is faulty
Cause and Remedy
- Execute SPEAKER WALK from the Bezel diagnosis screen.
- Is the speaker walk normal?
- Is the voice guidance operation normal?
Result
Yes
GO to F3.
No
GO to F2.
Yes
No
GO to F3.
Yes
No
GO to F4.
Yes
No
GO to F5.
Step
F1
F2
F3
F4
F5
Case G: DVD drive does not operate.
Cause and Remedy
- Is the DVD drive operating?
- Replace the DVD drive per Section 4.3.2.12.
Result
Yes
No
GO to G2.
Yes
No
GO to G3.
Yes
No
GO to G4.
Step
G1
G2
G3
G4
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Case H: CD/DVD playback sound is faulty
Cause and Remedy
- Is the CD/DVD playback sound normal?
- Is the CD/DVD playback sound normal?
Result
Yes
GO to H5.
No
GO to H2.
Yes
GO to H5.
No
GO to H3.
Yes
GO to H5.
No
GO to H4.
GO to H5.
Yes
No
GO to H6.
Yes
No
GO to H7.
Step
H1
H2
H3
H4
H5
H6
H7
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Case I: DVD image is faulty
Cause and Remedy
- Is the DVD image normal?
- Repair the AUDIO PCB per Section 4.3.3. or replace the AUDIO PCB per
Section 4.3.2.9.
- Replace the DISPLAY&SW Assy per Section 4.3.2.4.
Result
Yes
No
GO to I2.
Yes
No
GO to I3.
Yes
No
GO to I4.
Yes
No
GO to I5.
Yes
No
GO to I6.
Yes
No
GO to I7.
Step
I1
I2
I3
I4
I5
I6
I7
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Case J: Ripping operation is faulty
Cause and Remedy
- Is the ripping operation normal?
(Reference Appendix A-9 for an example of the Ripping operation.)
- Is the ripping operation normal?
- Replace the HDD with an HDD that is loaded with software per section
4.3.2.3).
Result
Yes
No
GO to J2.
Yes
No
GO to J3.
Yes
GO to J7.
No
GO to J4.
Yes
GO to J7.
No
GO to J5.
Yes
GO to J7.
No
GO to J6.
GO to J7.
Step
J1
J2
J3
J4
J5
J6
J7
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Case K: JUKEBOX playback sound is faulty
Cause and Remedy
- Execute HDD TEST from the Bezel diagnosis screen.
- Replace the HDD with an HDD that is loaded with software.
- Is the JUKEBOX playback sound normal?
Section 4.3.2.9.
Result
Yes
GO to K5.
No
GO to K2.
Yes
GO to K5.
No
GO to K3.
Yes
GO to K5.
No
GO to K4.
Yes
No
GO to K5.
Yes
No
GO to K6.
Yes
No
GO to K7.
Step
K1
K2
K3
K4
K5
K6
K7
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Case L: 5.1ch & AUX1,2 speaker sound is faulty
Cause and Remedy
- Is the speaker sound normal?
- Is the speaker sound normal?
Result
Yes
GO to L4.
No
GO to L2.
Yes
GO to L4.
No
GO to L3.
Yes
GO to L4.
No
GO to L6.
Yes
No
GO to L5.
Step
L1
L2
L3
L4
L5
L6
Case M: Disc loading/eject operation is faulty
Cause and Remedy
- Is the disc loading/eject operation normal?
Result
Yes
No
GO to M4.
Yes
No
GO to M5.
Yes
No
GO to M6.
Step
M1
M2
M3
M4
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Case N: Faulty microphone while in voice recognition mode
Cause and Remedy
- Is the microphone voice recognition operation normal?
- Is the microphone voice recognition operation normal?
Result
Yes
No
GO to N2.
Yes
No
GO to N3.
Step
N1
N2
N3
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Case O: No AM/FM radio reception
Cause and Remedy
- Are the AM/FM antennas connected properly?
- Reconnect the AM/FM antennas properly.
- Is AM/FM radio broadcast being received?
- Is AM/FM radio broadcast being received?
- Execute Radio signal strength from the Bezel diagnosis screen.
- Is the SEEK operation normal?
Result
Yes
GO to O3.
No
GO to O2.
Yes
No
GO to O3.
Yes
chart 4.1.
No
GO to O4.
Yes
GO to O5.
No
GO to O6.
Yes
No
GO to O7.
Yes
No
GO to O7.
Step
O1
O2
O3
O4
O5
O6
O7
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Case P: No satellite radio reception
Cause and Remedy
- Is the satellite radio antenna connected properly?
- Reconnect the satellite radio antenna properly.
- Is satellite radio broadcast being received?
- Execute SDARS signal strength from the Bezel diagnosis screen.
Result
Yes
GO to P3.
No
GO to P2.
Yes
No
GO to P3.
Yes
chart 4.1.
No
GO to P4.
Yes
GO to P5.
No
GO to P6.
Yes
No
GO to P7.
Yes
No
GO to P7.
Yes
No
GO to P8.
Step
P1
P2
P3
P4
P5
P6
P7
P8
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Case Q: No traffic information reception
Cause and Remedy
- Is the satellite radio antenna connected properly?
- Reconnect the satellite radio antenna properly.
- Execute SDARS signal strength from the Bezel diagnosis screen.
- Is traffic information being received?
Result
Yes
GO to Q3.
No
GO to Q2.
Yes
No
GO to Q3.
Yes
chart 4.1.
No
GO to Q4.
Yes
GO to Q5.
No
GO to Q6.
Yes
No
GO to Q7.
Yes
No
GO to Q7.
Yes
No
GO to Q8.
Step
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
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Cause and Remedy
- Is the microphone during telephone operation normal?
Result
Yes
No
GO to R2.
Step
R1
R2
Case R: Faulty microphone during telephone operation
Case S: FES & LINE stereo input/output and telephone voice input/output is faulty
Cause and Remedy
- Are the FES & LINE stereo input/output and telephone voice input/output
normal?
- Are the FES & LINE stereo input/output and telephone voice input/output
normal?
Result
Yes
No
GO to S2.
Yes
No
GO to S3.
Step
S1
S2
S3
Case T: Muting does not engage during ACC ON/OFF
Cause and Remedy
Section 4.3.2.9.
Result
Step
T1
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Cause and Remedy
- Is the steering switch operation normal?
- Is the steering switch operation normal?
Result
Yes
No
GO to U2.
Yes
No
GO to U3.
Step
U1
U2
U3
Case U: Steering switch operation is faulty
Cause and Remedy
- Replace the FAN per Section 4.3.2.10.
- Does the FAN operation return to normal?
Section 4.3.2.9.
Result
Yes
No
GO to V2.
Step
V1
V2
Case V: FAN operation is faulty
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Case: W No rear camera image
Cause and Remedy
- Is the rear camera image normal?
Result
Yes
No
GO to W2.
Yes
No
GO to W3.
Yes
No
GO to W4.
Step
W1
W2
W3
W4
Case: X SW or Touch panel operation is faulty
Cause and Remedy
- Is the SW or Touch panel operation normal?
Result
Yes
No
GO to X2.
Step
X1
X2
Case: Y Illumination is faulty
Cause and Remedy
- Is the illumination normal?
Result
Yes
No
GO to Y2.
Step
Y1
Y2
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- The DVD drive incorporates many ICs and a laser pickup
(hologram laser device). These components are susceptible
to static electricity: If the static voltage is too high, they may
be destroyed. Take thorough measures for grounding to
prevent electrostatic damage.
- Ground all the equipment, measuring instruments, and tools,
etc.
- Lay out a conductive mat on work bench to ground it.
- Use an antistatic wrist strap (1 M) to discharge static
electricity from the body.
- Be aware that static electricity charged on clothes will not
be discharged by anti-static wrist strap: Be careful that your
clothes do not touch any semiconductor components, such
as a laser pickup.
- The DVD drive consists of many optical and precision parts,
so do not replace, repair or store the mechanism in a place
where the temperature or humidity is high, or in a dusty
place.
- If the laser beam strikes your eye, you could lose your
eyesight: NEVER let laser beam near your eye, and do not
expose your finger or skin to laser beam.
- Never supply electric power to a pickup whose laser output
block (objective lens, etc.) is damaged.
- Do not detach or reattach the DVD drive with power on:
Doing so will break down the laser pickup. Be sure to turn
power off before detaching or reattaching the DVD drive.
4.3 Repair
Do not use any components that have been dropped.
4.3.1 Diassembly / Assembly / Handling Precautions
4.3.1.1 Precautions When Handling DVD Drive
Caution ! use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
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- When handling the DVD drive, grasp its outer frame: Do
not touch any other portions.
- The pickup lens is protected by a delicate, support spring.
Never touch the pickup lens: If fingerprints, foreign object,
etc. are on the lens, the performance will noticeably deterio-
rate.
- Do not leave the DVD drive turned down for a long time,
since it could adversely affect the pickup.
- The DVD drive incorporates a strong magnetic circuit: Do
not place any magnetic materials near the circuit. In particu-
lar, if an iron piece, pin or screw enters the drive block, the
DVD drive could malfunction. If the DVD drive is left out,
be sure to cover it with cloth, etc. Store the mechanism in an
antistatic bag, to prevent entrance of foreign object.
- The DVD drive has been adjusted with precision: Be careful
that the DVD drive is not subject to impact from dropping
or careless, improper handling.
- If there is any dust on the lens surface, use an air blow
cleaner for camera, etc. to blow it off.
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4.3.1.2 Precautions When Handling HDD
The HDD has a very delicate structure, which is susceptible to physical or electrical impact. When handling a single HDD unit,
such as when replacing HDD, take great care to avoid any vibration, impact, condensation or static electricity. When storing
HDD, avoid any place where the environment is likely to change, such as near entrance/exit or at window.
- Spread a cushion at least 3 cm thick on work bench, place a
conductive mat on the cushion, and ground it.
- Use a wrist strap to discharge static electricity charged on
human body. For safety, insert a protective resistance of 1
M between the human body and ground.
- The static electricity discharged on clothes will not dis-
charge through the wrist strap: Take care that no clothes
come in contact with HDD.
- Ground all equipment , test equipment, tools, etc.
- When using a power screwdriver, use a low-impact type.
- Unpack HDD after leaving it for awhile in the work envi-
ronment, in order to avoid condensation due to abrupt
change in temperature.
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- Grasp the frame portions on the sides. Do not touch the
connector pins.
- Do not hold HDD while pinching the top cover and PCB
surface. This also applies to HDD before it is unpacked.
- Handle HDDs one by one. Do not try to hold multiple
HDDs at the same time, or to stack them.
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- Place HDD with the PCB surface down. Never place it
vertically.
- Take care that HDD is not subject to any impact from a fall
or careless handling.
- Do not bring any magnetic material near HDD.
- Do not place HDD near devices that generate magnetic
field, such as speaker.
- Use a screwdriver with the bit not magnetized.
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4.3.1.3 Precautions When Handling Fan Assy
A precision bearing is used for the revolving portion of the fan. Do not touch the revolving portion, or allow the Fan Assy to fall:
Doing so could damage the precision bearing, and result in noise.
- Grasp the bracket of the Fan Assy.
- Do not touch the revolving portion, even if it is in a plastic
bag.
- Do not grasp the cable with the Fan Assy hanging down.
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Caution when Removing Fan Assy from Bag
Initial Fan Assemblies for servicing are packed in long thin plastic bags and are difficult to remove. When removing the Fan
Assy from such a bag, do not pull the cable. Use scissors to cut out the portion shown by the dotted lines, and remove the Fan
Assy. Be careful not to cut or damage the cable.
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4.3.1.4 Precautions When Handling Display&SW Assy
Storage
- Store displays where no water or foreign objects can enter.
- Do NOT stack displays on top of each other.
Injury Prevention
- Wear gloves to prevent injury.
- Do NOT drop displays.
ESD (Electro-Static Discharge) Prevention
To prevent ESD, do as follows:
- A worker's hand or conductive tools must NOT touch connector pins on displays.
- No foreign objects should be put in connectors.
- Foreign objects must NOT be put in internal displays.
Dust and Stain Prevention
Reduce dust level in working area, especially the level of metal particles, so that internal circuit will not short out and cause
failure.
Use finger stalls or soft, dust-free gloves in order to keep displays clean when handled for assembly.
Prevention of Adhesives / Grease Adhesion on Display Surface
Be careful NOT to put any adhesives or grease on display surface: These can not be removed without losing quality level on
display surface.
Avoiding Water Condensation
Do NOT allow spots of water or other liquid on display. Wipe off any spot or spots of water mist on LCD panel gently with
absorbent cotton or other cloth as soon as possible, or discoloration or stain may result. If water gets into display, it may damage
display.
Prevention of Forces
Refrain from any strong shock such as dropping display from the work bench or knocking display against hard object. These may
cause cracked panel, damage to FL or other problems.
Protecting Display Surface
Refrain from any excessive force, such as pushing the display surface: This could cause scratches or breakage of the panel, or a
failure of the module.
Caution on Electricity
Do NOT disconnect connector or battery while applying current.
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Precautions when cleaning touch-panel display
Recommended cloth: Basically a soft cloth, such as the ones used for wiping glasses, is ideal. A dry cloth made of fiber of micron
unit is suitable material.
Note: In case dirt still remains after wiping, wipe again with ethyl alcohol.
Since marks will remain white after evaporating, they need to be wiped off again with dry soft cloth.
* Make sure that the moisture from alcohol does not get inside the display panel.
[Prohibited: Things NOT to do when you wipe off the display]
- Do not wipe the display with any detergent. We accept no responsibility for damage from detergent: This is because that some
trace residue will possibly remain.
- Do not wipe the surface on touch panels with solvent containing strong alkali. ---- Ingredient of AR coat, including SI com-
pound, may be removed.
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FH12-xx-0.5SV series, 40 and 45-pin connectors
[FFC pull-out method]
Push up the lock lever to unlock the connector, and then pull
the FFC out vertically.
[FFC insertion method (ZIF structure)]
Set FFC so that its metallic contact faces away from the lock
lever, insert it vertically into the connector until it stops, and
then push down the lock lever.
FH12x-xx-0.5SH series, 50-pin connector
Push up the lock lever to unlock the connector, and then pull
the FFC straight up and out.
[FFC insertion method (ZIF structure, bottom surface contact)]
Set FFC so that its metallic contact faces down, insert it
straight into the connector until it stops, and then push down
the lock lever.
4.3.1.5 FFC Connector Handling Method and Instructions
This navigation unit uses several types of FFC connectors: Plugging and unplugging FFC is different for each connector. Refer to
the following and take great care that no connector is broken and no defective contact occurs.
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FH28-series, 68-pin connector
Push up the lock lever to unlock the connector. Lift the FFC
slightly to release the tabs of FFC from the notch for position-
ing FFC to connector, and then pull the FFC obliquely upward
and out.
[FFC insertion method (ZIF structure, bottom surface contact)]
Set FFC so that its metallic contact faces down, and insert it
into the connector from the oblique upper position.
Insert the FFC until its tabs hook onto the notches for position-
ing FFC to connector, and then push down the lock lever.
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Item
C5
C9
C5
C8
Part Number
6584812100
NAZ8794
NAZ8734
NAZ8744
6584812100
NAZ8793
NAZ8733
NAZ8743
Description
Bracket R screws
ACM Bracket (R) for U377
Bracket L screws
ACM Bracket (L) for U377
Qty
2
1
1
1
2
1
1
1
1. Remove the 2 Bracket R screws C5 and the Bracket R
C9 .
2. Remove the 2 Bracket L screws C5 and the Bracket L
C8 .
3. To assemble, reverse the disassembly procedure.
NOTE:
- When attaching the Brackets, fit the Bracket Alignment
pins into the Bracket Alignment holes on the case, and
then attach the Bracket screws.
Tightening torque: 1.57 to 1.91 Nm
- Continued on the next page.
4.3.2 Component and Circuit Board Replacement
4.3.2.1 Brackets
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- The shapes of Brackets L and R are different depending on the vehicle model, but the disassembly/assembly procedures
are the same for all vehicle models.
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4.3.2.2 Seal
1. Remove the Seal C7 with your fingers.
Part Number
6584813400
Description
Seal
Item
C7
Qty
1
NOTE:
- Attach the Seal so that it does not overlap the heat sink holes, but making sure that it blocks the serial side port.
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1. Before starting this section, refer to "4.3.1.2 Precautions
when Handling HDD".
2. Remove the 2 HDD Slider screws C26 , then the HDD
Slider C42 using the Ground Strap.
3. Remove the 4 HDD screws C30 , then the HDD C16 .
NOTE:
- For proper alignment attach the HDD screws in the
order of 1 to 4 .
- When assembling the HDD Slider, make sure the HDD
Connector snaps into place before attaching the HDD
Slider screws.
4.3.2.3 HDD
Item
C26
C42
C30
C16
Part Number
MJZ0482
NQZ0601
MJZ0801
6584030600
Description
HDD Slider screws
Bracket SLIDER for HDD
HDD screws
HDD for Brick
Qty
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1
4
1
CAUTION:
When using a power screwdriver, use a low-impact type.
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4.3.2.4 Display&SW Assy
when Handling DISPLAY&SW ASSY".
2. Remove the Spacer C34 with your fingers..
Part Number
MQZ0271
Description
SPACER
Item
C34
Qty
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NOTE:
- Although the shapes of DISPLAY&SW ASSY are different depending on model, the disassembly/assembly procedures are
the same.
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3. Remove the Brackets L and R, referring to "4.3.2.1
Removing/Assembling Brackets".
4. Remove the 6 DISPLAY&SW ASSY screws C26 and
pull out the DISPLAY&SW ASSY C15 .
NOTE:
- When assembling the DISPLAY&SW ASSY: for
proper alignment, first attach the DISPLAY&SW ASSY
screws on both sides in the order of 1 to 4 . The
order of attaching the screws at the bottom of
DISPLAY&SW ASSY is not specified.
Item
C26
C15
Part Number
MJZ0482
6585329400
6585329300
6585329500
6585329700
Description
Display&SW ASSY screws
Display&SW ASSY (B)
Display&SW ASSY (G)
Display&SW ASSY (W) (*1)
Display&SW ASSY (W) (*2)
Qty
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1
1
1
(*1) NA6W-4211WC
(*2) NA6W-4220WC
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- If the NAVI PCB has been replaced, remove the protective cap from the board-to-board connector.
- If the DISPLAY&SW ASSY has been replaced, remove the protective cap from the board-to-board connector on the back
of the DISPLAY&SW ASSY.
- When assembling, verify proper alignment of board-to-board connector.
- Make sure the 2 upper tabs on the back of the DISPLAY&SW ASSY are outside the Upper Case.
- Make sure the left and right bottom tabs on the back of the DISPLAY&SW ASSY are outside the Under Cover.
- Make sure the center bottom tab on the back of the DISPLAY&SW ASSY into the Under Cover.
- Securely insert the guides at the back of DISPLAY&SW ASSY into the Under Case.
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- When the chassis positioning points have been fitted to the DISPLAY&SW ASSY, attach the DISPLAY&SW ASSY
screws.
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- Attach the spacer between the Upper Case screws on the left and right, making sure it blocks the gaps between the Upper
Case and DISPLAY&SW ASSY, and the holes in the Upper Case.
- Take care that the spacer does not overlap the Upper Case screws.
- After attaching the spacer, press the entire surface with sufficient force so the spacer sticks sufficiently.
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4.3.2.5 KNOB
Item
C50
C51
C52
Part Number
PCZ3631
PCZ3641
PCZ4851
PCZ3651
PCZ3661
PCZ4861
PCZ3671
PCZ3681
PCZ4871
Description
ROTARY KNOB for Ford-
Brick
ROTARY KNOB for
LINCOLN-Brick (*1)
ROTARY KNOB for
LINCOLN-Brick (*2)
VOL KNOB for Ford-Brick
VOL KNOB for LINCOLN-
Brick (*1)
VOL KNOB for LINCOLN-
Brick (*2)
TUNE KNOB for Ford-Brick
TUNE KNOB for LINCOLN-
Brick (*1)
TUNE KNOB for LINCOLN-
Brick (*2)
1. While holding the Rotary Knob C50 , pull out the
Volume Knob C51 or Tune Knob C52 along with the
Rotary Knob.
Qty
2
2
2
1
1
1
1
1
1
(*1) NA6W-4211WC
(*2) NA6W-4220WC
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NOTE:
- Securely push the Rotary Knob onto the indexed collar.
- Securely push the Vol Knob or Tune Knob onto the D-shaped post.
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- Perform a visual inspection to verify the knobs have been properly installed.
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4.3.2.6 Rear Cover
1. Remove the HDD Slider, referring to "4.3.2.3 Removing/
Assembling HDD".
2. Remove the 11 Rear Cover screws C26 and remove the
Rear Cover C46 .
CAUTION:
- When removing or assembling the Rear Cover, avoid
dropping screws into the ACM.
NOTE:
- When assembling the Rear Cover, fit the Alignment
pins of the Upper Case into the Alignment holes in the
Rear Cover, and then attach the Rear Cover screws.
Item
C26
C46
Part Number
MJZ0482
QAZ2792
Description
Rear Cover screws
Rear Cover for Brick
Qty
11
1
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4.3.2.7 Separating Chassis (into Upper Case and Under Case)
1. Remove the Brackets, referring to "4.3.2.1 Removing/
Assembling Brackets".
2. Remove the Seal, referring to "4.3.2.2 Removing/Assem-
bling Seal".
3. Remove the HDD Slider, referring to "4.3.2.3 Removing/
Assembling HDD".
4. Remove the DISPLAY&SW ASSY, referring to "4.3.2.4
Removing/Assembling DISPLAY&SW ASSY".
5. Remove the Rear Cover, referring to "4.3.2.6 Removing/
Assembling Rear Cover".
6. Before starting this section, refer to "4.3.1.5 FFC Connec-
tor Handling Method and Instructions".
7. Remove the 4 Upper Case screws C26 .
8. Disengage the Snap Fits on the left and right of Upper
Case, and then lift the Upper Case of chassis.
CAUTION:
- Be careful not to damage the FFCs.
9. Disconnect the 2 FFCs from the FFC connectors (FH12-
xx-0.5SV series) on the Navi PCB, and then separate the
chassis into the Upper Case and Under Case.
NOTE:
- Connect the FFCs so that the metallic contact surface is
on the left, the blue side on the right.
Part Number
MJZ0482
Description
Upper Case screws
Item
C26
Qty
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NOTE:
- Check the fold of 45-pin FFC.
- Check the fold of 40-pin FFC.
40-pin FFC
45-pin FFC
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- When the case positioning points have been fitted to the Upper Case, attach the Upper Case screws.
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4.3.2.8 Navi PCB
Item
C28
C13
Part Number
MJZ0533
6584023500
Description
Navi PCB screws
Navi PCB for Brick
Qty
6
1
1. Separate the chassis into the upper case and under case,
referring to "4.3.2.7 Separating Chassis".
2. Remove the 6 Navi PCBscrews C28 .
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Item
C13
Part Number
6584023500
Description
Navi PCB for Brick
Qty
1
3. Rotate the Navi PCB C13 as shown in the figure.
CAUTION:
- Take care not to damage any parts on the PCB.
4. Pull out the 68-pin FFC from the FFC Connector (FH28
Series) on the Navi PCB.
5. Pull out the 50-pin FFC from the FFC Connector (FH12x-
xx-0.5SH Series) on the Navi PCB.
NOTE:
- Connect the 68-pin FFC and 50-pin FFC properly as in
the figure.
- When attaching the Navi PCB to the Under Case, fit the
Alignment points (burring) of the Under Case into the
screw holes in the Navi PCB, and then attach the Navi
PCB screws.
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- After replacing the NAVI PCB, attach the EMC Gaskets
C25 .
CAUTION:
- Attach the EMC Gaskets using the ends of the bracket
shown in the figure as attachment references, making
sure that they do not protrude from the bracket.
- Do not use generally available double-sided adhesive
tape for attachment.
Part Number
MFZ0041
Description
EMC Gasket
Item
C25
Qty
2
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4.3.2.9 Audio PCB
2. Remove the 5 Under Cover screws C28 .
3. Release the 4 snap fits between the Under Cover and
Under Case, and then remove the Under Cover C45 .
4. Disconnect the 68-pin FFC C20 from the FFC Connector
(FH28 series) on the Audio PCB.
5. Pull out the FAN cable form the FAN connector, and then
remove the Audio PCB C11 .
CAUTION:
- Firmly grasp the housing when unplugging the FAN
cable, and do not pull on the cable.
NOTE:
- After plugging in the FAN cable, lay out the surplus
cable referring to the next page.
- Connect the 68-pin FFC properly as in the figure.
- When attaching the Under Cover to the Under Case,
engage the snap fits securely in place (fit the 4 Align-
ment pins of Under Cover into the 4 Alignment holes on
Under Case).
- When attaching the Under Cover to the Under Case, fit
the Alignment points (burring) of the Under Case into
the screw holes in the Audio PCB, and then attach the
Under Cover screws.
Item
C28
C45
C20
C11
Part Number
MJZ0533
QAZ2602
EKZ0262
-
Description
Under Cover screws
Under Cover
FFC 68pin for Brick
Audio PCB
Qty
5
1
1
1
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- Set the FAN cable according to the figure.
- Push any surplus FAN cable into the chassis from the direction of arrow A.
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4.3.2.10 Fan Assy
Item
C26
C19
Part Number
MJZ0482
6584030700
Description
FAN ASSY screws
FAN w/ Bracket and
Rubber
Qty
2
1
When Handling Fan Assy".
3. Remove the Audio PCB, referring to "4.3.2.9 Removing/
Assembling Audio PCB".
4. Remove the 2 Fan Assy screws C26 and the Fan Assy
C19 .
NOTE:
- Fan Assy screw tightening torque: 0.335 to 0.385 Nm
CAUTION:
- Do not touch the fan rotating portion or drop the Fan
Assy: Doing so could damage the precision bearing,
which could result in noise.
- When the Fan Assy is replaced, the Rubber may rise on
the new Fan Assy: If it does rise, push it in, and then
attach the Fan Assy.
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4.3.2.11 HDD Connector PCB
Item
C22
C26
C49
C26
C40
C41
C28
C12
Part Number
EKZ0411
MJZ0482
QAZ2961
MJZ0482
NQZ0482
NQZ0501
MJZ0533
6584023600
Description
FFC 50pin
HDD Frame screws
Under Case
HDD Holder screws
HDD Frame
HDD Holder
HDD Connector PCB
screws
HDD Connector PCB
2. Remove the Audio PCB, referring to "4.3.2.9 Removing/
Assembling Audio PCB".
3. Disconnect the 50-pin FFC C22 from the FFC Connector
(FH12x-xx-0.5SV series) on HDD Connector PCB.
4. Remove the 4 HDD Frame screws C26 and the Under
Case C49 .
5. Remove the 4 HDD Holder screws C26 and the HDD
Frame C40 and HDD Holder C41 .
6. Remove the 2 HDD Connector PCB screws C28 and the
HDD Connector PCB C12 .
NOTE:
- HDD Connector PCB screw tightening torque: 0.335 to
0.385 Nm
- When attaching the HDD Holder to the HDD Frame, fit
the Alignment pins of the HDD Frame into the Align-
ment holes in the HDD Holder, and then attach the
HDD Holder screws (at all 4 points).
- When attaching the HDD Frame to the Under Case, fit
the Alignment points (burring) of the Under Case into
the screw holes in the HDD Frame, and then attach the
HDD Frame screws (at all 4 points).
- Connect the 50-pin FFC properly as in the figure.
Qty
1
4
1
4
1
1
2
1
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4.3.2.12 DVD Drive Assy
Item
C26
C44
C18
Part Number
MJZ0482
QAZ2772
6584686200
Description
Upper Case screws
Upper Case for Brick
DVD Drive ASSY
Qty
4
1
1
when Handling DVD Drive".
3. Remove the 4 Upper Case screws C26 , and then remove
the DVD Drive Assy C18 from the Upper Case C44 .
NOTE:
- When attaching the DVD Drive Assy to the Upper Case,
fit the Alignment points (burrings) of the DVD Bracket
into the screw holes in the Upper Case, and then attach
the Upper Case screws (at all 4 points).
CAUTION:
- When replacing the DVD Drive, replace the entire DVD
Drive Assy (with FFC).
- Hold only the DVD Bracket when handling the DVD
Drive Assy. Do not touch the DVD Drive itself.
- Take extra precaution when removing the 4 Upper Case
screws: The DVD Drive Assy can fall and be damaged.
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4.3.2.13 FFC of DVD Drive Assy
When replacing the DVD Drive, replace the entire DVD Drive Assy (with FFC).
1. Remove Sheet C36 and Sheet C35 with your fingers.
2. Remove the 4 DVD Drive screws C27 and the DVD
Bracket.
CAUTION:
- When removing or assembling the DVD Drive, avoid
dropping screws into the Drive.
3. Unplug the 45-pin FFC C23 and 40-pin FFC C24 from
the connectors of the DVD Drive.
Item
C36
C35
C27
C23
C24
Part Number
MUZ2631
MUZ2611
MJZ0521
EKZ0412
EKZ0413
Description
Sheet for DVD
Sheet for DVD
DVD Drive screws
FFC 45pin
FFC 40pin
Qty
1
1
4
1
1
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Sheet C35
- When aligning the edge a of press bent portion and the edge a of square hole in Sheet DVD C35 , attach the sheet
over the FFC so that the cable opening in the DVD BRKT is blocked: Take care that the sheet does not overlap the press
bent portion. After attaching the sheet, press the entire surface with sufficient force so the sheet sticks sufficiently.
Sheet C36
- When aligning the edge b of press bent portion and the edge b of Sheet DVD2 C36 , the edge c of DVD BRKT
and the edge c of Sheet DVD2 C36 : attach the sheets so that the cable opening in the DVD BRKT is blocked, but
taking care that the sheet does not overlap the press bent portion. After attaching the sheet, press the entire surface with
sufficient force so the sheet sticks sufficiently.
NOTE:
- Connect the 45-pin FFC and 40-pin FFC properly as in the figure on the preceding page.
- When attaching the DVD Bracket to the DVD Drive, pass the 45-pin FFC and 40-pin FFC through the openings in the
DVD Bracket, fit the Alignment points of DVD Bracket (2 burring points at rear) into the screw holes in the DVD Drive,
and then attach the DVD Drive screws first at rear in the order of 1 to 2 . The order of attaching the DVD Drive screws
in front is not specified.
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This product is a lead free model.
Lead free solder is used in PWB stamped LF mark.
Please keep the following conditions when you repair.
1. Use lead free solder.
* Koki's lead free solder S3X-55M 0.6mm
(CLARION Parts No.642-0231-01)
2. Use a nitrogen solder system.
3. Do not use "General solder" and "Lead free solder"
together.
SPECIFICATIONS
AM/FM Radio section
Tuning system: PLL Frequeency synthesizer system
Receive range: AM 530kHz to 1710kHz
FM 87.75MHz to 107.9MHz
Intermediate frequency:
AM/FM10.7MHz
Quieting sensitivity: AM Less than 35dBu
(at 20dB S/N)
FM Less than 10dBu
(at 30dB S/N)
Separation: FM More than 35+10/-10dB
(400Hz)
More than 30+10/-10dB
(10kHz)
S/N ratio: AM More than 50dB
FM More than 58dB
Auto tuning stop sensitivity:
AM 35+5/-3dBu
(540/990/1710kHz)
FM 34+6/-4dBu
(87.9/97.9/107.9MHz)
SIRIUS Radio tuner section
Frequency range: 2320.0 to 2322.5MHz
General
Power supply voltage: DC13.2V(10.8V to 15.6V)
Negative ground
Dimensions(mm): 172(W) x 43(H) x 147(D)
Weight: 410g
NOTES
* As for this model, the tuner of the DSP type is used. When
you exchange it due to the tuner pack(BL101;880-2091I) or
IC304 trouble, it is necessary to adjust for S-meter etc. Spe-
cial JIG is necessary for an accurate adjustment. The pro-
cedure document for the exclusive use jig is appended to
it.
* The following parts which have heat sink on the bottom
face soldered to the PCB cannot be ex-changed.
D611; ST70-27F-7072
Q581; 2SD1758TK
Q614; 2SB1202FA
IC201; SAF7730HV/N317
* Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic ll" and the double-D symbol are trade-
marks of Dolby Laboratories.
* We cannot supply PWB with component parts in principle.
When a circuit on PWB has failure, please repair it by com-
ponent parts base. Parts which are not mentioned in ser-
vice manual are not supplied.
* Specifications and design are subject to change without no-
tice for further improvement.
COMPONENTS
1. Tuner unit ----------- 1
LF
4.3.3 Audio Board Repair
4.3.3.1 CLARION Model No. EU-1289A-H
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To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the in-
structions so that customers and Engineers in charge
of repair or inspection can avoid suffering any risk or
injury.
1. Use specified parts.
The system uses parts with special safety features against
fire and voltage. Use only parts with equivalent characteris-
tics when replacing them.
The use of unspecified parts shall be regarded as remodeling
for which we shall not be liable. The onus of product liability
(PL) shall not be our responsibility in cases where an acci-
dent or failure is as a result of unspecified parts being used.
2. Place the parts and wiring back in their original positions after
replacement or re-wiring.
For proper circuit construction, use of insulation tubes, bond-
ing, gaps to PWB, etc, is involved. The wiring connection and
routing to the PWB are specially planned using clamps to keep
away from heated and high voltage parts. Ensure that they
are placed back in their original positions after repair or in-
spection.
If extended damage is caused due to negligence during re-
pair, the legal responsibility shall be with the repairing com-
pany.
3. Check for safety after repair.
Check that the screws, parts and wires are put back securely
in their original position after repair. Ensure for safety rea-
sons there is no possibility of secondary ploblems around the
repaired spots.
If extended damage is caused due to negligence of repair,
the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the parts
for the automobile.
Disconnect the battery terminal after turning the ignition key
off. If wrong wiring connections are made with the battery con-
nected, a short circuit and/or fire may occur. If extensive dam-
age is caused due to negligence of repair, the legal responsi-
bility shall be with the repairing company.
5. Cautions in soldering
Please do not spread liquid flux in soldering.
Please do not wash the soldering point after soldering.
6. Cautions in soldering for chip capacitors
Please solder the chip capacitors after pre-heating for replace-
ment because they are very weak to heat.
Please do not heat the chip capacitors with a soldering iron
directly.
7. Cautions in handling for chip parts.
Do not reuse removed chips even when no abnormality is
observed in their appearance. Always replace them with new
ones. (The chip parts include resistors, capacitors, diodes,
transistors, etc).
Please make an operation test after replacement.
8. Cautions in handling flexible PWB
Before working with a soldering iron, make sure that the iron
tip temperature is around 270C. Take care not to apply the
iron tip repeatedly(more than three times)to the same pat-
terns. Also take care not to apply the tip with force.
9. Turn the unit OFF during disassembly and parts replacement.
Recheck all work before you apply power to the unit.
10. Cautions in checking that the optical pickup lights up.
The laser is focused on the disc reflection surface through the
lens of the optical pickup. When checking that the laser opti-
cal diode lights up, keep your eyes more than 30cms away
from the lens. Prolonged viewing of the laser within 30cms
may damage your eyesight.
11. Cautions in handling the optical pickup
The laser diode of the optical pickup can be damaged by elec-
trostatic charge caused by your clothes and body. Make sure
to avoid electrostatic charges on your clothes or body, or dis-
charge static electricity before handling the optical pickup.
11-1. Laser diode
The laser diode terminals are shorted for transportation in or-
der to prevent electrostatic damage. After replacement, open
the shorted circuit. When removing the pickup from the mecha-
nism, short the terminals by soldering them to prevent this
damage.
11-2. Actuator
The actuator has a powerful magnetic circuit. If a magnetic
material is put close to it. Its characteristics will change. En-
sure that no foreign substances enter through the ventilation
slots in the cover.
11-3. Cleaning the lens
Dust on the optical lens affects performance.
To clean the lens, apply a small amount of isopropyl alcohol
to lens paper and wipe the lens gently.
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EXPLANATION OF IC
051-3359-90 LTC3728LEGN#TRPBF Dual, 550kHz, 2-Phase
Synchronous Step-Down Switching Regulator
Terminal Description
pin 1: RUN/SS 1 : Combination of soft-start, run control input
and short-circuit detection timer. A capacitor
to ground at this pin sets the ramp time to
full output current. Forcing this pin back be-
low 1.0V causes the IC to shut down the cir-
cuitry required for that particular controller.
Latchoff overcurrent protection is also invoked
via this pin as described in the Applications
Information section.
pin 2: SENSE 1+ : The (+) Input to the Differential Current Com-
parator. The ITH pin voltage and controlled
offsets between the SENSE- and SENSE+
pins in conjunction with Rsence set the cur-
rent trip threshold.
pin 3: SENSE 1- : The (-) Input to the Differential Current Com-
parator.
pin 4: VO SENSE 1 : Error Amplifier Feedback Input. Receives the
remotely-sensed feedback voltage for the con-
t rol l er f rom an ext ernal resi st i ve di vi der
across the output.
pin 5: PLL FLTR : Filter Connection for Phase-Locked Loop. Al-
ternatively, this pin can be driven with an AC
or DC voltage source to vary the frequency
of the internal oscillator.
pin 6: PLL IN : External Synchronization Input to Phase De-
tector. This pin is internally terminated to
SGND with 50k . The phase-locked loop will
force the rising top gate signal of controller
1 to be synchronized with the rising edge of
the PLLIN signal.
pin 7: FCB : Forced Continuous Control Input. This input
acts on both controllers and is normally used
to regulate a secondary winding. Pulling this
pin below 0.8V will force continuous synchro-
nous operation.
pin 8: ITH 1 : Error Amplifier Output and Switching Regula-
t or Compensat i on Poi nt . The associ at ed
channels' current comparator trip point in-
creases with this control voltage.
pin 9: S GND : Small Signal Ground. Common to both con-
trollers, this pin must be routed separately
from high current grounds to the common (-)
terminals of the COUT capacitors.
pin 10: 3.3V OUT : Lnear Regulator Output. Capable of supplying
10mA DC wi th peak currents as hi gh as
50mA.
pin 11: ITH 2 : Error Amplifier Output and Switching Regula-
t or Compensat i on Poi nt . The associ at ed
channels' current comparator trip point in-
creases with this control voltage.
pin 12: VO SENSE 2 : Error Amplifier Feedback Input. Receives the
remotely-sensed feedback voltage for the con-
t rol l er f rom an ext ernal resi st i ve di vi der
across the output.
pin 13: SENSE 2- : The (-) Input to the Differential Current Com-
parator.
pin 14: SENSE 2+ : The (+) Input to the Differential Current Com-
parator. The ITH pin voltage and controlled
offsets between the SENSE- and SENSE+
pins in conjunction with Rsence set the cur-
rent trip threshold.
pin 15: RUN/SS 2 : Combination of soft-start, run control input
and short-circuit detection timer. A capacitor
to ground at this pin sets the ramp time to
full output current. Forcing this pin back be-
low 1.0V causes the IC to shut down the cir-
cuitry required for that particular controller.
Latchoff overcurrent protection is also invoked
via this pin as described in the Applications
Information section.
pin 16: TG 2 : The High Current Gate Drive for The Top N-
Channel MOSFET. This is the output of float-
ing driver with a voltage swing equal to IN-
TVCC - 0.5V superimposed on the switch
node voltage SW.
pin 17: SW 2 : Switch Node Connections to Inductor. Voltage
swing at this pin is from a Schottky diode
(external) voltage drop below ground to VIN.
pin 18: BOOST 2 : Bootstrapped Supplies to the Top Side Float-
ing Driver. Capacitor is connected between
the boost and switch pins and Schottky diode
is tied between the boost and INTVCC pins.
Voltage swing at the boost pins is from IN-
TVCC to (VIN + INTVCC).
pin 19: BG 2 : The High Current Gate Drive for Bottom (Syn-
chronous) N-Channel MOSFET. Voltage swing
at this pin is from ground to INTVCC.
pin 20: P GND : Driver Power Ground. Connects to the sourc-
es of bottom (synchronous) N-channel MOS-
FETs, anodes of the Schottky rectifiers and
the (-) terminal(s) of CIN.
pin 21: INT VCC : Output of the Internal 5V Linear Low Dropout
Regulator and the EXTVCC Switch. The driv-
er and control circuits are powered from this
voltage source. Must be decoupled to power
ground with a minimum of 4.7uF tantalum or
other low ESR capacitor.
pin 22: EXT VCC : External Power Input to an Internal Switch
Connected to INTVCC. This switch closes
TROUBLESHOOTING
No radio sound
Check
B/U, ACC power
NG
OK
Check
SYS +3.3V, 5V, 14V
power
OK
NG
Check
Tuner +8.5V, 5V
power
OK
NG
Check Mute circuit line
NG
Check
output of
DSP, DAC Audio
OK
Problem of
B/U+5V : Q616, D613, IC605
ACC : Q301
B/U-DET : IC606
Problem of
SYS+14V : Q614, Q615
SYS+3.3, SYS+5V :
IC501, Q501, Q502
Micom : IC301
Problem of
Q541, D541, Q542, Q543
Problem of
DSP : IC201 / DAC : IC702
NG
Check
20kHz LPF
power
OK
Problem of
Q618, D615, IC604
NG
Check
20kHz LPF
Audio power
OK
Problem of
IC601, IC602, IC603, IC701
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and supplies VCC power, bypassing the in-
ternal low dropout regulator, whenever EX-
TVCC is higher than 4.7V. See EXTVCC con-
nection in Applications section. Do not ex-
ceed 7V on this pin.
pin 23: BG 1 : The High Current Gate Drive for Bottom (Syn-
chronous) N-Channel MOSFET. Voltage swing
at this pin is from ground to INTVCC.
pin 24: V IN : Main Supply Pin. A bypass capacitor should
be t i ed bet ween t hi s pi n and t he si gnal
ground pin.
pin 25: BOOST 1 : Bootstrapped Supplies to the Top Side Float-
ing Driver. Capacitor is connected between
the boost and switch pins and Schottky diode
is tied between the boost and INTVCC pins.
Voltage swing at the boost pins is from IN-
TVCC to (VIN + INTVCC).
pin 26: SW 1 : Switch Node Connections to Inductors. Volt-
age swing at this pin is from a Schottky di-
ode (external) voltage drop below ground to
VIN.
pin 27: TG 1 : The High Current Gate Drive for The Top N-
Channel MOSFET. This is the output of float-
ing driver with a voltage swing equal to IN-
TVCC - 0.5V superimposed on the switch
node voltage SW.
pin 28: PGOOD : Open-Drain Logic Output. PGOOD is pulled
t o gr ound when t he vol t age on ei t her
VOSENSE pin is not within 7.5% of its set
point.
051-3523-90 NJM2846DL3-18-TE1
Positive Voltage Regurator 1.8V
051-5441-38 NJU7700F28 Precision Vlotage Detector 2.8V
Terminal description
pin 1: OUTPUT : N channel open drain output, positive logic.
pin 2: VDD : Positive supply voltage.
pin 3: GND : Ground.
pin 4: NC : Not in use.
pin 5: NC : Not in use.
5
4
3
2
1
N.C
Power Outut
Ground
VCC
Control in, H = ON.
3
1
2
3
5
4
N.C.
N.C.
OUTPUT
VDD
GND
051-5841-90 NJU26203V-TE2
DOLBY PRO LOGIC DECORDER
pin 1: ASDI 3 : IN: Audio serial data input. (LS/RS)
pin 2: ASDI 2 : IN: Audio serial data input. (C/SW)
pin 3: ASDI 1 : IN: Audio serial data input. (L/R)
pin 4: ASDI 0 : IN: Audio serial data input. (L/R)
pin 5: LR CK IN : IN: Left/Right clock input.
pin 6: VDD : - : Positive voltage supply.
pin 7: B CK IN : IN: Bit clock input.
pin 8: VSS : - : Negative voltage supply.
pin 10: TEST : IN: For the test.
pin 11: MUTE b : IN: The master volume will be muted after the
reset with input 0 to this terminal.
pin 12: WDCK : O : Watch doc clock output.
pin 13: PROC : IN: The program will be stopped after the re-
set with input 0 to this terminal.
pin 16: SEL : IN: HOST I/F selection. 0 = I2C.
pin 17: PLL VDD : - : Positive voltage supply for the internal PLL.
pin 18: PLL VSS : - : PLL ground.
pin 21: X out : O : Crystal connection.
pin 22: X in : IN: Ccrystal connection.
pin 25: RESET b : IN: Reset signal input.
pin 29: AD1 / SDIN : IN: Address input 1 (I2C) / Serial data input
( 4-line )
pin 30: AD2 / SSb : IN: Address input 2 (I2C) / Slave select in-
put ( 4-line )
pin 31: S CK : IN: Sift clock input.
pin 32: SDA / SDO :I/O: Serial data I/O (I2C) / Serial data output
( 4-line )
pin 34: M CK : O : Clock pulse output.
pin 35: B CK : O : Bit clock output.
pin 36: LR CK : O : LR clock output.
pin 37: ASDO3 : O : Audio serial data output. (LS/RS)
pin 38: ASDO2 : O : Audio serial data output. (C/SW)
pin 39: ASDO1 : O : Audio serial data output. (L/R)
pin 40: ASDO0 : O : Audio serial data output. (LB/RB)
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051-6653-90 TJA1040T/N1 High speed CAN transceiver
pin 1: TXD : transmit data input; reads in data from the
CAN controller to the bus line drivers.
pin 2: GND : ground.
pin 3: VCC : supply voltage.
pin 4: RXD : receive data output; reads out data from the
bus lines to the CAN controller.
pin 5: SPLIT : common-mode stabilization output.
pin 6: CANL : LOW-level CAN bus line.
pin 7: CANH : HIGH-level CAN bus line.
pin 8: STB : standby mode control input.
051-6654-90 PCA9515ADGKR I2C-bus repeater
051-6739-80 AK4388VT-E2 24bit 192kHz 2ch DAC
pin 1: M CK IN : IN: Master clock input.
pin 2: B CK IN : IN: Bit clock input.
1 TXD
2
G
N
D
4 RXD
8 STB
5 SPLIT
3
V
C
C
Time Out
&
Slope
Wakeup
Mode
Control
6 CAN L
7 CAN H
D
R
I
V
E
R
Multiplex
V Split
VCC
S CK 1
S DA 1
EN
8
7
6
5
NC
S CK 0
S DA 0
GND
1
2
3
4
Audio
data
interface
16 DZF 1 M CK
14 VDD
15 DEM
13 VSS
2 Bit CK
12 VCOM
3 DI
11 A out L
4 LR CK
10 A out R
5 RESET
9
D
I
F

1
6 S MUTE
8
D
I
F

0
7 ACKS
DAC LPF
DAC LPF
CONTROL
pin 3: D IN : IN: Serial data input.
pin 4: LR CK IN : IN: Left/Right clock input.
pin 5: RESET : IN: Reset signal input.
pin 6: SMUTE EN : IN: H = Soft mute enable.
pin 7: Auto Clock : IN: Master clock frequency automatic setting.
pin 8: DIF 0 : IN: Audio data format selection.
pin 9: DIF 1 : IN: Audio data format selection.
pin 10: A out R : O : Audio signal right channel output.
pin 11: A out L : O : Audio signal left channel output.
pin 12: V COMMON : O : Common voltage output.
pin 15: DEM : IN: De-emphasis enable command input.
pin 16: DZF out : O : Data zero input detection flag output.
051-6741-00 AK4126 Asynchronous Sample Rate Converter
pin 1: NU : - : Not in use.
pin 3: I LR CK : IN: Left/Right clock input for the input signal.
pin 4: I BI CK : IN: Bit clock input for the input signal.
pin 5: D VDD : - : Positive voltage supply for the digital sec-
tion.
pin 6: D VSS : - : Digital ground.
pin 8: SDTI 1 : IN: Audio serial data input.
pin 11: I DIF 0 : IN: Input data format select. Refer Table 1.
pin 19: UN LOCK : O : Unlock status pin.
tion.
pin 22: S MUTE : IN: The soft muting command input.
pin 23: DITHER : IN: H = Dither on, L = Dither off.
pin 24: PDN : IN: Power down & reset signal input.
pin 25: SMT 0 : IN: Soft mute time selection. Refer Table 5.
pin 26: SMT 1 : IN: Soft mute time selection. Refer Table 5.
pin 27: DEM 0 : IN: De-emphasis frq. selection. Refer Table 6.
pin 28: DEM 1 : IN: De-emphasis frq. selection. Refer Table 6.
pin 29: PM : IN: H = 4ch Mode. L = 6ch Mode.
pin 30: O BIT 0 : IN: Bit length selection for the output data. Re-
fer Table 4.
pin 31: O BIT 1 : IN: Bit length selection for the output data. Re-
fer Table 4.
pin 37: O DIF 1 : IN: Output data format select. Refer Table 3.
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pin 38: O DIF 0 : IN: Output data format select. Refer Table 3.
pin 39: SDTO 3 : O : Audio serial data output for the output
port.
port.
port.
tion.
pin 45: O BI CK : IN: Audio bit clock input for the output port.
pin 46: O LR CK : IN: Audio LR clock input for the output port.
tion.
pin 54: PLL 2 : IN: PLL mode selection. Refer Table 2.
pin 60: A VDD : - : Positive voltage supply for the analog sec-
tion.
pin 61: FILT : O : PLL filter output.
pin 62: A VSS : - : Analog ground.
pin 63: TEST : O : For the test.
Table 1. Input audio interface format (input port)
IDIF 2 IDIF 1 IDIF 0
SDTI format / IBICK frequency ( pin 13 ) ( pin 12 ) ( pin 11 )
16bit, LSB justified / >=32fsi L L L
20bit, LSB justified / >=40fsi L L H
24/20bit, MSB justified / >=48fsi L H L
24/16bit, I2S compatible / >=48 or 32fsi L H H
24bit, LSB justified / >=48fsi H L L
Table 2. PLL setting (input port)
PLL 2 PLL 1 PLL 0
ILRCK frequency / IBICK frequency (pin 54) (pin 55) (pin 56)
8kHz to 96kHz / depending on Table 1 L L L
8kHz to 192kHz / depending on Table 1 L L H
16kHz to 192kHz / depending on Table 1 L H L
8kHz to 192kHz / 32fsi H L L
8kHz to 192kHz / 64fsi H L H
8kHz to 192kHz / 64fsi H H H
Table 3. Output audio interface format 1 (output port)
SDTO format ODIF 1 ( pin 37 ) ODIF 0 ( pin 38 )
LSB justified L L
MSB justified H L
I2S compatible H H
V
C
C
O
E
_
4

B
1
4

B
2
4

A
3

B
1
3

B
2
3

A
1
6
1
5
1
4
1
3
1
2
1
1
1
0
9
12345678
S1

B
1
1

B
2
1

A
2

B
1
2

B
2
2

A
G
N
D
L
O
G
I
C
Table 4. Output audio interface format 2 (output port)
OBICK Frequency OBIT 1 OBIT 0
MSB justified,I2S / LSB justified SDTO ( pin 31 ) ( pin 30 )
>=32fso / 64fso 16bit L L
>=36fso / 64fso 18bit L H
>=40fso / 64fso 20bit H L
>=48fso / 64fso 24bit H H
Table 5. Soft mute
Period SMT 1 ( pin 26 ) SMT 0 ( pin 25 )
1024 / fso ( sec ) L L
2048 / fso ( sec ) L H
4096 / fso ( sec ) H L
8192 / fso ( sec ) H H
Table 6. De-emphasis Filter Frequency
Frequency DEM 1 ( pin 28 ) DEM 0 ( pin 27 )
44.1kHz L L
OFF L H
48kHz H L
32kHz H H
051-7548-90 TC74LCX257FT-ELK
QUAD 2-CHANNEL MULTIPLEXER
Function table
Function OE_ S
A port = B 1 port L L
A port = B 2 port L H
Disconnect H L
Disconnect H H
051-9427-90 BR24L32FV-WE2 I2C Bus Serial EEPROM
pin 1: A 0 : IN: Address input.
pin 4: GND : - : Ground.
pin 5: S DA :I/O: Serial data input/output.
pin 6: CK : IN: Clock pulse input.
pin 7: Write Protect : IN: Write protect signal input.
pin 8: VCC : - : Positive voltage supply.
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052-0318-00 M3087LFYBGP Audio CPU
[NOTE] When this IC is exchanged, it is necessary to write the program
because the program is not written in this IC.
Terminal Description for "EU-1289A-H"
pin 1: NU : O : Not in use.
pin 3: TUNER SD :I/O: Serial data input/output to the tuner pack.
pin 4: TUNER SCK : O : Serial data clock output to the tuner pack.
pin 7: NU : IN: Not in use.
pin 10: Vdd 5V Det : IN: VDD 5V detection.
pin 11: X out : O : The crystal connection.
pin 13: X in : IN: The crystal connection.
pin 16: ACC IN : IN: ACC ON flag input.
pin 17: BU 9V DET : IN: Backup 9V detection.
pin 18: START DET : IN: Start signal detection.
pin 22: TX : O : uC output for Sirius D_T test.
pin 23: ST in 2 Diag : IN: Stereo in 2 diagnosis input.
L = No-connect.
pin 24: SIRIUS TEST : O : Sirius TP.
pin 25: ST in 2 Diag on : O : L = Stereo in 2 diagnosis ON.
pin 26: FAN ON A : O : H = Fan ON.
pin 27: Common SCK : O : DSP, Dolby, (IDM) IIS(SCL) clock pluse
output.
pin 28: Common SDA :I/O: DSP, Dolby, (IDM) IIS(SCL) data input/out-
put.
pin 29: M UART TX : O : UART communication line to Navi-Micro-
computer.
pin 30: M UART RX : IN: UART communication line to Navi-Micro-
computer.
pin 33: SPPTX(SDARS) : O : UART communication line to Sirius.
pin 34: SPPRX(SDARS) : IN: UART communication line to Sirius.
pin 35: Primary LO Mut : O : Mute signal for Front-channel, AUX output.
pin 36: Second LO Mut : O : Mute signal for Rear-channel, FES output.
pin 37: Sub W R Lim : O : Subwoofer right / Mono limiter.
pin 38: FAN ON B : O : H = Fan speed is low.
pin 40: Sub W L Lim : O : Subwoofer left / Center limiter
pin 43: FR RR LIM : O : Front / Rear limiter
pin 45: DAC RESET : O : Reset pulse output to the DAC.
pin 47: AUX Ena 1 ON : O : AUX 1 Enable ON.
pin 51: RESET# (IDM) : O : IDM reset output.
pin 52: BLEND (IDM) : IN: IDM blend input.
pin 53: RESETN(SAF) : O : SAF7730 reset output.
pin 54: RDS DATA 1 : IN: RDS data input.
pin 55: Switched B+ ON: O : Switched B+ ON signal output.
pin 56: System 14V ON : O : System 14V ON signal output.
pin 57: DD Con ON : O : DC TO DC Converter ON signal output.
pin 58: DD Con Fs Sel : O : DC TO DC Converter frequency select out-
put.
pin 69: Sirius Ant Det 1 : IN: L = Sirius Antena shorts to the power sup-
ply.
pin 70: Sirius Ant Det 2 : IN: H = Sirius Antena shorts to the ground.
pin 73: RDS CLK 1 : IN: RDS clock input.
pin 74: RST N (SDARS): O : Sirius reset output.
pin 75: Enable (SDARS) : O : Sirius enable output.
pin 78: PDN (SRC) : O : SRC reset output.
pin 79: Unlock 1 (SRC) : IN: SRC 1 unlock signal input.
pin 82: AUX 1 Clip Det : IN: AUX 1 Clip Detection signal input.
pin 86: SWC 1 IN : IN: SWC 1 voltage input.
pin 87: SWC 2 IN : IN: SWC 2 voltage input.
pin 88: D_TX / TX : O : Map TX select. L = Sirius, H = uC.
pin 89: Temp Sens : IN: The temperature sensor signal input.
pin 95: WDC (Dolby) : IN: Dolby Watchdog Clock input.
pin 98: EEPROM SCK : IN: EEPROM serial clock input.
pin 99: EEPROM SDA :I/O: EEPROM serial data input/output.
pin100: RESETb (Dolby) : O : Dolby reset output.
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CONNECTOR LAYOUT
4 2 3 1
1
2
3
4
5
6
7
8
9
10
11
12
B/U
AUX3(+)
AUDIO SHIELD
N.C
SWITCHED
B+POWER
REVERSE
GEAR SENSE
AUX3 ENABLE
CLIP DETECT
FRONT-SP-L(+)
REAR-SP-L(+)
REAR-SP-R(+)
FRONT-SP-R(+)
FRONT-SP-R(-)
13
14
15
16
17
18
19
20
21
22
23
24
POWER GND
AUX3(-)
START
SWC2(-)
SWC2(+)
SWC1(+)
SWC1(-)
N.C
FRONT-SP-L(-)
REAR-SP-L(-)
REAR-SP-R(-)
AUDIO SHIELD
8 6 7 5
4 2 3 1 8 6 7 5
12 10 11 9 16 1415 13
4 2 3 1 5
9 7 8 6 10
4 2 3
1
5 6 7
8 9 10 11 12
13
16 1415 171819 20
23 21 22 24
J4 J3 J2
J1
1
2
3
4
5
6
7
8
AUX1(+)
AUX1(-)
AUX1 SHIELD
AUX1 ENABLE
CLIP DETECT
AUX2(+)
AUX2(-)
AUX2 SHIELD
AUX2 ENABLE
CLIP DETECT
1
2
3
4
5
6
7
8
STEREO IN 1 L(+)
STEREO IN 1 L(-)
STEREO IN 1
AUDIO SHIELD
PHONE MONO(+)
PHONE MONO(-)
STEREO IN 2 R(+)
STEREO IN 2 L(+)
STEREO IN 2 L(-)
9
10
11
12
13
14
15
16
STEREO IN 1 R(+)
STEREO IN 1 R(-)
MICROPHONE IN(+)
MICROPHONE IN(-)
MONO AUDIO SHIELD
STEREO IN 2 R(-)
MS-CAN H
MS-CAN L
1
2
3
4
5
6
7
8
9
10
RESERVED
(REAR CAMERA +)
RESERVED
(REAR CAMERA SHIELD)
DVD VIDEO(+)
VIDEO ENABLE
TXD
RESERVED
(REAR CAMERA -)
DVD SHIELD
DVD VIDEO(-)
N.C
RXD
J4 J3 J2 J1
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EXPLODED VIEW/PARTS LIST
1 ----------- MAIN PWB 1
2 092-2228-60 ANT-RECEPT(AM/FM) 1
3 092-2233-00 ANT-RECEPT(SIRIUS) 1
4 074-4032-08 OUTLET SOCKET 1
8 074-2245-68 OUTLET SOCKET(68P) 1
9 880-2091I AM/FM TUNER 1
10 941-0225-02 SIRIUS TUNER 1
11 331-4424-80 SHIELD CASE 1
12 331-4425-80 SHIELD CASE 1
13 331-4426-80 TUNER BRKT 1
14 331-4427-80 ANT BRKT 1
15 331-4428-80 CONNECTOR BRKT 1
16 331-4429-80 CONNECTOR BRKT 1
17 347-8359-00 SHIELD SHEET 1
18 714-2603-8B MACHINE SCREW(M2.6 x 3) 1
19 716-3614-00 IT SCREW(M2.5 x 5) 3
20 073-0791-91 TERMINAL 5
21 276-0489-12 SETPLATE 1
A
B
C
A
B
C
9
1
2
4
5
7
6
3
8
12
11
14
13
15
16
17
19
20
19
20
20
21
18
10
NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY
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ELECTRICAL PARTS LIST
Main PWB(B1) section
ANT101 092-2228-60 ANT-RECEPT
(AM/FM)
ANT102 092-2233-00 ANT-RECEPT
(SIRIUS)
BL101 880-2091I AM/FM TUNER
BL103 941-0225-02 SIRIUS TUNER
C105 166-2201-50 22pF CH
C106 165-1073-35 16V 100uF
C107 168-1032-55 0.01uF K
C108 165-1073-15 6.3V 100uF
C109 168-2232-55 0.022uF K
C110 168-1022-55 1000pF K
C111 168-1022-55 1000pF K
C112 168-1022-55 1000pF K
C115 168-1022-55 1000pF K
C116 168-1022-55 1000pF K
C124 166-4701-50 47pF CH
C125 166-4701-50 47pF CH
C126 166-4701-50 47pF CH
C156 166-4701-50 47pF CH
C157 166-4701-50 47pF CH
C158 166-4701-50 47pF CH
C159 166-4701-50 47pF CH
C160 166-4701-50 47pF CH
C161 166-1011-50 100pF CH
C162 168-1045-56 25V 0.1uF
C163 166-4701-50 47pF CH
C174 168-1045-56 25V 0.1uF
C175 166-1011-50 100pF CH
C176 165-1073-15 6.3V 100uF
C186 166-1511-50 150pF CH
C191 168-1045-56 25V 0.1uF
C192 168-1045-56 25V 0.1uF
C195 166-2201-50 22pF CH
C196 166-2201-50 22pF CH
C203 165-1073-15 6.3V 100uF
C205 168-4735-56 0.047uF Z
C206 043-0559-90 6.3V 22uF
C208 043-0603-90 16V 10uF
C209 178-1052-78 1uF
C212 168-3335-56 0.033uF Z
C213 168-3322-55 3300pF K
C214 168-3322-55 3300pF K
C215 168-1022-55 1000pF K
C216 168-4712-55 470pF K
C217 168-1045-56 25V 0.1uF
C219 168-1045-56 25V 0.1uF
C221 168-1045-56 25V 0.1uF
C222 168-1045-56 25V 0.1uF
C229 168-2232-55 0.022uF K
C230 166-2201-50 22pF CH
C231 166-2201-50 22pF CH
C232 166-2201-50 22pF CH
C233 168-2232-55 0.022uF K
C234 168-1045-56 25V 0.1uF
C237 168-1022-55 1000pF K
C243 166-1011-50 100pF CH
C244 166-1011-50 100pF CH
C246 166-9097-50 9pF CH
C247 166-9097-50 9pF CH
C248 166-1811-50 180pF CH
C250 043-0560-90 6.3V 4.7uF
C251 168-5622-55 5600pF K
C252 168-5622-55 5600pF K
C254 166-1011-50 100pF CH
C255 168-1022-55 1000pF K
C256 168-1022-55 1000pF K
C257 168-1045-56 25V 0.1uF
C258 043-0560-90 6.3V 4.7uF
C259 168-1045-56 25V 0.1uF
C260 043-0560-90 6.3V 4.7uF
C261 043-0499-51 0.1uF
C262 043-0560-90 6.3V 4.7uF
C264 043-0559-90 6.3V 22uF
C265 168-1045-56 25V 0.1uF
C266 165-4763-15 6.3V 47uF
C267 168-1045-56 25V 0.1uF
C268 042-1784-90 16V 470uF
C270 042-1769-90 6.3V 220uF M
C271 168-1045-56 25V 0.1uF
C272 168-1045-56 25V 0.1uF
C273 168-3322-55 3300pF K
C274 168-3322-55 3300pF K
C275 168-3322-55 3300pF K
C276 168-3322-55 3300pF K
C278 168-3922-55 3900pF K
C279 168-3922-55 3900pF K
C280 166-1011-50 100pF CH
C281 166-1011-50 100pF CH
C282 166-1011-50 100pF CH
C283 166-1011-50 100pF CH
C284 166-1511-50 150pF CH
C285 166-1511-50 150pF CH
C286 166-1511-50 150pF CH
C287 166-1511-50 150pF CH
C288 168-2232-55 0.022uF K
C289 168-2232-55 0.022uF K
C290 168-4745-79 0.47uF Z
C291 168-4745-79 0.47uF Z
C292 168-4745-79 0.47uF Z
C293 168-4745-79 0.47uF Z
C294 178-1052-78 1uF
C295 178-1052-78 1uF
C296 178-1052-78 1uF
C297 178-1052-78 1uF
C301 168-1045-56 25V 0.1uF
C302 166-8096-50 8pF D CH
C303 166-8096-50 8pF D CH
C304 168-1045-56 25V 0.1uF
C305 042-1776-90 6.3V 1000uF M
C306 168-1022-55 1000pF K
C312 168-1045-56 25V 0.1uF
C314 168-1045-56 25V 0.1uF
C316 166-1011-50 100pF CH
C320 168-1045-56 25V 0.1uF
C352 042-1776-90 6.3V 1000uF M
C401 043-0499-51 0.1uF
C402 043-0603-90 16V 10uF
C403 043-0499-51 0.1uF
C404 043-0603-90 16V 10uF
C405 168-1022-55 1000pF K
C406 168-1045-56 25V 0.1uF
C407 168-1022-55 1000pF K
C408 166-1007-50 10pF CH
C409 166-1007-50 10pF CH
C410 168-1022-55 1000pF K
C411 166-1007-50 10pF CH
C412 168-1022-55 1000pF K
C413 168-1022-55 1000pF K
C414 166-4701-50 47pF CH
C415 166-4701-50 47pF CH
C416 166-4701-50 47pF CH
C417 166-4701-50 47pF CH
C418 168-1045-56 25V 0.1uF
C419 043-0499-51 0.1uF
C420 165-1073-15 6.3V 100uF
C421 168-1045-56 25V 0.1uF
C422 168-1022-55 1000pF K
C431 168-6812-55 680pF K
C432 043-0309-92 10V 0.68uF
C433 166-1011-50 100pF CH
C434 168-1045-56 25V 0.1uF
C435 168-1045-56 25V 0.1uF
C436 166-1011-50 100pF CH
C441 168-1045-56 25V 0.1uF
C445 168-1045-56 25V 0.1uF
C446 168-1045-56 25V 0.1uF
C447 166-1011-50 100pF CH
C448 166-1011-50 100pF CH
C450 165-1063-35 16V 10uF
C451 165-1063-35 16V 10uF
C452 165-1063-35 16V 10uF
C501 168-1045-56 25V 0.1uF
C502 168-1022-55 1000pF K
C505 166-3301-50 33pF CH
C506 168-2212-55 220pF K
C507 166-3301-50 33pF CH
C508 168-2212-55 220pF K
C509 168-1022-55 1000pF K
C510 168-1045-56 25V 0.1uF
C511 168-1045-56 25V 0.1uF
C512 168-1045-56 25V 0.1uF
C513 168-1022-55 1000pF K
C514 042-1774-90 10V 47uF M
C515 178-1052-78 1uF
C519 168-1022-55 1000pF K
C520 042-1778-90 35V 330uF M
C521 043-0567-90 25V 22uF
C522 042-1773-90 6.3V 120uF M
C523 043-0559-90 6.3V 22uF
C524 168-1045-56 25V 0.1uF
C525 168-1022-55 1000pF K
C526 168-1045-56 25V 0.1uF
C527 168-1022-55 1000pF K
C528 042-1773-90 6.3V 120uF M
C529 043-0559-90 6.3V 22uF
C530 168-1045-56 25V 0.1uF
C531 168-1022-55 1000pF K
C532 178-3342-78 0.33uF
C533 043-0603-90 16V 10uF
REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION REF No. PART No. DESCRIPTION
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C541 165-1063-35 16V 10uF
C571 168-1045-56 25V 0.1uF
C572 168-1045-56 25V 0.1uF
C573 168-1045-56 25V 0.1uF
C581 165-4763-35 16V 47uF
C601 043-0603-90 16V 10uF
C602 043-0603-90 16V 10uF
C603 043-0603-90 16V 10uF
C604 043-0603-90 16V 10uF
C605 043-0603-90 16V 10uF
C606 043-0548-50 10V 2.2uF
C607 043-0548-50 10V 2.2uF
C608 168-1022-55 1000pF K
C609 166-2201-50 22pF CH
C610 168-1022-55 1000pF K
C611 166-2201-50 22pF CH
C612 166-2201-50 22pF CH
C613 166-2201-50 22pF CH
C614 166-2201-50 22pF CH
C615 168-1022-55 1000pF K
C616 166-2201-50 22pF CH
C617 168-1022-55 1000pF K
C618 043-0548-50 10V 2.2uF
C619 043-0548-50 10V 2.2uF
C620 168-1022-55 1000pF K
C621 168-1022-55 1000pF K
C622 166-2201-50 22pF CH
C623 168-1022-55 1000pF K
C624 166-2201-50 22pF CH
C625 166-2201-50 22pF CH
C626 166-2201-50 22pF CH
C627 166-2201-50 22pF CH
C628 168-1022-55 1000pF K
C629 166-2201-50 22pF CH
C630 168-1022-55 1000pF K
C631 043-0603-90 16V 10uF
C632 043-0603-90 16V 10uF
C633 043-0548-50 10V 2.2uF
C634 166-2201-50 22pF CH
C635 166-2201-50 22pF CH
C636 168-1022-55 1000pF K
C637 166-2201-50 22pF CH
C638 168-1022-55 1000pF K
C641 168-2212-55 220pF K
C642 042-1777-90 16V 220uF M
C644 165-4763-35 16V 47uF
C645 165-4763-35 16V 47uF
C646 042-1777-90 16V 220uF M
C647 168-2212-55 220pF K
C648 168-1045-56 25V 0.1uF
C649 165-1063-35 16V 10uF
C650 168-5612-55 560pF Z
C652 168-1022-55 1000pF K
C655 168-3322-55 3300pF K
C668 168-3335-56 0.033uF Z
C670 043-0499-51 0.1uF
C671 189-2283-32 16V 2200uF
C672 042-1778-90 35V 330uF M
C673 165-1073-35 16V 100uF
C674 168-1045-56 25V 0.1uF
C675 168-1045-56 25V 0.1uF
C676 165-4763-35 16V 47uF
C677 042-1775-90 16V 220uF M
C680 168-1045-56 25V 0.1uF
C686 165-4763-35 16V 47uF
C689 168-8232-78 0.082uF K
C701 043-0603-90 16V 10uF
C702 043-0603-90 16V 10uF
C703 043-0548-50 10V 2.2uF
C704 043-0548-50 10V 2.2uF
C705 168-8212-55 820pF K
C706 166-2201-50 22pF CH
C707 168-8212-55 820pF K
C708 166-2201-50 22pF CH
C709 166-2201-50 22pF CH
C710 166-2201-50 22pF CH
C711 166-2201-50 22pF CH
C712 168-1022-55 1000pF K
C713 166-2201-50 22pF CH
C714 168-1045-56 25V 0.1uF
C715 168-1022-55 1000pF K
C717 165-4763-35 16V 47uF
C718 168-1045-56 25V 0.1uF
C719 043-0603-90 16V 10uF
C720 168-1045-56 25V 0.1uF
C721 043-0603-90 16V 10uF
C722 168-5612-55 560pF Z
C741 168-1045-56 25V 0.1uF
C761 168-1045-56 25V 0.1uF
C762 168-1045-56 25V 0.1uF
C763 168-1045-56 25V 0.1uF
C764 165-4763-35 16V 47uF
C765 166-1011-50 100pF CH
C766 166-1011-50 100pF CH
C768 168-1022-55 1000pF K
C781 168-2222-55 2200pF K
C782 168-2222-55 2200pF K
C783 168-2222-55 2200pF K
C784 168-2222-55 2200pF K
C785 168-2222-55 2200pF K
C786 168-2222-55 2200pF K
C787 168-2222-55 2200pF K
C788 168-2222-55 2200pF K
C789 168-2222-55 2200pF K
C790 168-2222-55 2200pF K
C791 168-2222-55 2200pF K
C792 168-2222-55 2200pF K
C793 168-2222-55 2200pF K
C794 168-2222-55 2200pF K
C795 168-2222-55 2200pF K
C796 168-2222-55 2200pF K
C804 168-1045-56 25V 0.1uF
C805 168-1022-55 1000pF K
C806 168-1022-55 1000pF K
D101 001-0516-90 MA111
D102 001-0529-12 MA8027-L
D103 001-0529-40 MA8075-L
D104 001-2606-90 M1FS4
D502 001-2624-90 RB501V-40
D503 001-2624-90 RB501V-40
D504 001-0516-90 MA111
D541 001-4310-00 RLZ TE-11 9.1B
D542 001-4305-20 UDZSTE-17 5.6B
D561 001-0529-41 MA8075-M
D571 001-4100-51 PTZ TE25 5.1B
D573 001-2406-90 1PS226
D574 001-2406-90 1PS226
D575 001-4305-20 UDZSTE-17 5.6B
D576 001-4305-20 UDZSTE-17 5.6B
D581 001-4310-01 RLZ TE-11 10B
D582 001-4305-30 UDZSTE-17 15B
D601 001-0516-90 MA111
D602 001-1320-90 1SS300 TE85L,F
D603 001-1320-90 1SS300 TE85L,F
D604 001-0516-90 MA111
D605 001-0516-90 MA111
D606 001-0516-90 MA111
D607 001-4305-19 UDZSTE-17 5.1B
D608 001-0516-90 MA111
D610 001-4305-25 UDZSTE-17 9.1B
D611 ----------- ST70-27F-7072
D612 001-0516-90 MA111
D613 001-2606-90 M1FS4
D614 001-0529-44 MA8082-M
D615 001-0529-52 MA8110-L
D701 001-1320-90 1SS300 TE85L,F
D761 001-0516-90 MA111
D762 001-0516-90 MA111
D763 001-4305-19 UDZSTE-17 5.1B
D764 001-4305-19 UDZSTE-17 5.1B
D765 001-4315-50 MMBZ27VCLT1G
D766 001-4315-50 MMBZ27VCLT1G
D803 001-4305-19 UDZSTE-17 5.1B
D808 001-4305-19 UDZSTE-17 5.1B
FIL801 060-3102-91 NFM51R00P206
FIL802 060-3102-91 NFM51R00P206
FIL803 060-3102-91 NFM51R00P206
FIL804 060-3102-91 NFM51R00P206
IC101 051-7505-08 SN74LV08APWR
IC102 051-7239-38 SN74AHCT08PWR
IC201 ----------- SAF7730HV/N317
IC202 125-7007-90 Si5441BDC-TI-E3
IC301 052-0318-00 M3087LFYBGP
IC304 051-9427-90 BR24L32FV-WE2
IC306 051-5413-09 S-80824KNUA-D2B
IC401 051-5841-90 NJU26203V-TE2
IC402 051-6741-00 AK4126
IC405 051-6654-90 PCA9515ADGKR
IC501 051-3359-90 LTC3728LEGN
#TRPBF
IC502 051-3523-90 NJM2846DL3-18-
TE1
IC601 051-3019-90 NJM2060V
IC602 051-3019-90 NJM2060V
IC603 051-1080-91 NJM4560M
IC604 051-1080-91 NJM4560M
IC605 051-3298-90 TDA3664/N1
IC606 051-5441-38 NJU7700F28
IC607 051-5413-09 S-80824KNUA-D2B
IC701 051-3019-90 NJM2060V
IC702 051-6739-80 AK4388VT-E2
IC703 051-6653-90 TJA1040T/N1
IC801 051-7548-90 TC74LCX257FT-ELK
J1 074-4032-24 SOCKET(24P)
J2 074-4032-10 OUTLET SOCKET
J3 074-4032-16 SOCKET(16P)
J4 074-4032-08 SOCKET(8P)
J6 074-2245-68 68P
L101 010-2003-04 30uH
L201 010-3105-62 1k ohm/100MHz
L202 010-3105-62 1k ohm/100MHz
L203 010-3105-62 1k ohm/100MHz
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L204 010-3105-62 1k ohm/100MHz
L205 010-3105-62 1k ohm/100MHz
L207 010-3103-55 120 ohm/100MHz
L208 010-3103-55 120 ohm/100MHz
L209 010-3103-55 120 ohm/100MHz
L214 010-3105-62 1k ohm/100MHz
L215 010-3105-62 1k ohm/100MHz
L216 010-3104-54 600 ohm/100MHz
L218 010-3105-62 1k ohm/100MHz
L219 010-3104-54 600 ohm/100MHz
L221 010-3103-55 120 ohm/100MHz
L222 010-3103-55 120 ohm/100MHz
L230 010-3105-62 1k ohm/100MHz
L231 010-3105-62 1k ohm/100MHz
L232 010-3105-62 1k ohm/100MHz
L233 010-3105-62 1k ohm/100MHz
L234 010-3105-62 1k ohm/100MHz
L235 010-3105-62 1k ohm/100MHz
L401 010-3105-62 1k ohm/100MHz
L402 010-3105-62 1k ohm/100MHz
L403 010-3105-62 1k ohm/100MHz
L404 010-3103-55 120 ohm/100MHz
L405 010-3103-55 120 ohm/100MHz
L406 010-3103-55 120 ohm/100MHz
L407 010-3103-55 120 ohm/100MHz
L409 010-3105-62 1k ohm/100MHz
L431 010-3103-55 120 ohm/100MHz
L432 010-3103-55 120 ohm/100MHz
L433 010-3103-55 120 ohm/100MHz
L502 010-3503-91 3.6uH
L503 010-3503-90 CDR6D28MN6R5
6.5uH
L504 010-3408-61 22uH M
L505 010-3503-91 3.6uH
L506 010-3503-90 CDR6D28MN6R5
6.5uH
L601 010-8047-00 HKS-12D-100-
5810HRS
P303 076-0502-59 9P
P581 076-0569-02 2P
Q103 125-2038-92 RN1902
Q202 125-2038-92 RN1902
Q204 125-2027-91 DTC114EUA
Q301 125-2027-91 DTC114EUA
Q501 125-8017-90 SP8K4-TB
Q502 125-8017-90 SP8K4-TB
Q504 125-8016-90 RK7002
Q505 125-2027-91 DTC114EUA
Q541 133-1766-00 2SD1766
Q542 125-2027-91 DTC114EUA
Q543 190-1586-00 2SA1586 O,Y,G
Q561 192-5810-00 2SC5810 TE12L
Q571 190-1586-00 2SA1586 O,Y,G
Q572 125-2027-91 DTC114EUA
Q581 ----------- 2SD1758TK
Q582 125-2027-97 DTC114YUA
Q583 125-0021-90 DTA143EUA
Q584 125-2027-97 DTC114YUA
Q601 125-0021-92 DTA124EUA
Q602 125-2045-90 IMH21 T110
Q603 125-2045-90 IMH21 T110
Q606 125-0021-92 DTA124EUA
Q607 125-2042-90 DTC614TU-T106
Q608 125-0021-90 DTA143EUA
Q609 125-2027-91 DTC114EUA
Q610 125-2026-95 UN521N
Q611 191-1202-61 2SB1202FA
Q612 125-9025-90 HN1C01FU-TE85N
Q614 ----------- 2SB1202FA
Q615 125-2042-90 DTC614TU-T106
Q616 100-1359-00 2SA1359
Q617 192-4081-00 2SC4081
Q618 192-2873-00 2SC2873
Q619 125-9015-96 RN4906 VF
Q620 125-9015-96 RN4906 VF
Q701 125-2045-90 IMH21 T110
Q741 190-1586-00 2SA1586 O,Y,G
Q742 125-2042-90 DTC614TU-T106
Q761 125-0021-90 DTA143EUA
Q762 125-2027-91 DTC114EUA
Q763 125-0021-90 DTA143EUA
Q764 125-2027-91 DTC114EUA
Q807 125-9025-90 HN1C01FU-TE85N
Q808 125-2027-91 DTC114EUA
R101 119-2741-15 1/10W 270k ohm
R102 116-0000-05 1/4W 0 ohm JW
R103 116-0000-05 1/4W 0 ohm JW
R104 119-1011-15 1/10W 100 ohm
R105 119-1011-15 1/10W 100 ohm
R113 119-0000-05 1/10W 0 ohm JW
R114 119-0000-05 1/10W 0 ohm JW
R116 119-1031-15 1/10W 10k ohm
R117 119-1031-15 1/10W 10k ohm
R141 119-3921-15 1/10W 3.9k ohm
R142 119-5621-15 1/10W 5.6k ohm
R143 119-5621-15 1/10W 5.6k ohm
R164 119-1011-15 1/10W 100 ohm
R166 119-1021-15 1/10W 1k ohm
R167 119-1021-15 1/10W 1k ohm
R168 119-2221-15 1/10W 2.2k ohm
R201 032-0140-95 1/10W 20k ohm F
R202 032-0140-95 1/10W 20k ohm F
R203 032-0140-95 1/10W 20k ohm F
R204 032-0140-95 1/10W 20k ohm F
R205 119-1001-15 1/10W 10 ohm
R208 032-0140-99 1/10W 39k ohm F
R209 032-0140-99 1/10W 39k ohm F
R210 032-0140-99 1/10W 39k ohm F
R211 032-0140-99 1/10W 39k ohm F
R212 032-0140-56 1/10W 12k ohm F
R213 032-0140-56 1/10W 12k ohm F
R215 119-1011-15 1/10W 100 ohm
R216 119-1011-15 1/10W 100 ohm
R217 119-8221-15 1/10W 8.2k ohm
R218 119-0000-05 1/10W 0 ohm JW
R219 119-1001-15 1/10W 10 ohm
R220 119-0000-05 1/10W 0 ohm JW
R222 119-1031-15 1/10W 10k ohm
R223 119-1011-15 1/10W 100 ohm
R224 119-1011-15 1/10W 100 ohm
R225 119-1011-15 1/10W 100 ohm
R230 119-1011-15 1/10W 100 ohm
R231 119-1011-15 1/10W 100 ohm
R232 119-1011-15 1/10W 100 ohm
R233 119-1011-15 1/10W 100 ohm
R234 119-1011-15 1/10W 100 ohm
R235 119-1011-15 1/10W 100 ohm
R236 119-0000-05 1/10W 0 ohm JW
R237 119-1011-15 1/10W 100 ohm
R238 119-1011-15 1/10W 100 ohm
R239 119-1011-15 1/10W 100 ohm
R240 119-0000-05 1/10W 0 ohm JW
R241 119-0000-05 1/10W 0 ohm JW
R242 119-0000-05 1/10W 0 ohm JW
R243 119-0000-05 1/10W 0 ohm JW
R245 119-0000-05 1/10W 0 ohm JW
R248 119-1011-15 1/10W 100 ohm
R250 119-1011-15 1/10W 100 ohm
R251 119-0000-05 1/10W 0 ohm JW
R252 119-0000-05 1/10W 0 ohm JW
R253 119-4721-15 1/10W 4.7k ohm
R260 119-8221-15 1/10W 8.2k ohm
R261 119-1021-15 1/10W 1k ohm
R262 119-2201-15 1/10W 22 ohm
R263 119-0000-05 1/10W 0 ohm JW
R264 119-1001-15 1/10W 10 ohm
R265 119-0000-05 1/10W 0 ohm JW
R266 119-1031-15 1/10W 10k ohm
R267 119-1031-15 1/10W 10k ohm
R268 119-1011-15 1/10W 100 ohm
R269 032-0140-89 1/10W 47k ohm F
R270 032-0140-89 1/10W 47k ohm F
R271 032-0140-89 1/10W 47k ohm F
R272 032-0140-89 1/10W 47k ohm F
R273 032-0140-89 1/10W 47k ohm F
R274 032-0140-89 1/10W 47k ohm F
R275 032-0140-52 1/10W 33k ohm F
R276 032-0140-52 1/10W 33k ohm F
R277 032-0140-52 1/10W 33k ohm F
R278 032-0140-52 1/10W 33k ohm F
R279 032-0140-96 1/10W 120k ohm F
R281 032-0140-88 1/10W 100k ohm F
R282 032-0140-88 1/10W 100k ohm F
R285 119-1011-15 1/10W 100 ohm
R286 119-1011-15 1/10W 100 ohm
R293 119-0000-05 1/10W 0 ohm JW
R294 119-0000-05 1/10W 0 ohm JW
R295 119-0000-05 1/10W 0 ohm JW
R296 119-0000-05 1/10W 0 ohm JW
R301 119-1011-15 1/10W 100 ohm
R302 119-1011-15 1/10W 100 ohm
R305 119-1031-15 1/10W 10k ohm
R306 119-4731-15 1/10W 47k ohm
R309 119-1011-15 1/10W 100 ohm
R310 119-1011-15 1/10W 100 ohm
R311 119-4721-15 1/10W 4.7k ohm
R312 119-4721-15 1/10W 4.7k ohm
R313 119-1011-15 1/10W 100 ohm
R314 119-1011-15 1/10W 100 ohm
R317 119-1021-15 1/10W 1k ohm
R326 119-1011-15 1/10W 100 ohm
R327 119-4721-15 1/10W 4.7k ohm
R334 119-4721-15 1/10W 4.7k ohm
R335 119-1031-15 1/10W 10k ohm
R337 119-4721-15 1/10W 4.7k ohm
R338 119-4721-15 1/10W 4.7k ohm
R339 119-1031-15 1/10W 10k ohm
R340 119-4731-15 1/10W 47k ohm
R341 119-4721-15 1/10W 4.7k ohm
R353 119-4731-15 1/10W 47k ohm
R354 119-1021-15 1/10W 1k ohm
R355 119-1021-15 1/10W 1k ohm
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R356 119-1021-15 1/10W 1k ohm
R359 119-1021-15 1/10W 1k ohm
R360 119-1021-15 1/10W 1k ohm
R361 119-1021-15 1/10W 1k ohm
R401 119-1011-15 1/10W 100 ohm
R402 119-3321-15 1/10W 3.3k ohm
R403 119-3321-15 1/10W 3.3k ohm
R404 119-3321-15 1/10W 3.3k ohm
R405 119-3321-15 1/10W 3.3k ohm
R406 119-1011-15 1/10W 100 ohm
R407 119-4721-15 1/10W 4.7k ohm
R410 119-1011-15 1/10W 100 ohm
R411 119-1011-15 1/10W 100 ohm
R412 119-1011-15 1/10W 100 ohm
R413 119-1011-15 1/10W 100 ohm
R414 119-1011-15 1/10W 100 ohm
R415 119-1011-15 1/10W 100 ohm
R416 119-1011-15 1/10W 100 ohm
R418 119-3321-15 1/10W 3.3k ohm
R421 119-3321-15 1/10W 3.3k ohm
R431 119-1521-15 1/10W 1.5k ohm
R432 119-1011-15 1/10W 100 ohm
R433 119-1011-15 1/10W 100 ohm
R434 119-1011-15 1/10W 100 ohm
R435 119-3321-15 1/10W 3.3k ohm
R436 119-3321-15 1/10W 3.3k ohm
R437 119-3321-15 1/10W 3.3k ohm
R438 119-4721-15 1/10W 4.7k ohm
R439 119-3321-15 1/10W 3.3k ohm
R440 119-3321-15 1/10W 3.3k ohm
R441 119-3321-15 1/10W 3.3k ohm
R442 119-3321-15 1/10W 3.3k ohm
R443 119-3321-15 1/10W 3.3k ohm
R444 119-1011-15 1/10W 100 ohm
R450 119-1011-15 1/10W 100 ohm
R459 119-1011-15 1/10W 100 ohm
R462 119-1011-15 1/10W 100 ohm
R463 119-1011-15 1/10W 100 ohm
R465 119-1011-15 1/10W 100 ohm
R470 119-0000-05 1/10W 0 ohm JW
R474 119-1011-15 1/10W 100 ohm
R502 032-0140-86 1/10W 5.1k ohm F
R503 032-0140-88 1/10W 100k ohm F
R504 032-0140-95 1/10W 20k ohm F
R508 119-1531-15 1/10W 15k ohm
R509 119-1531-15 1/10W 15k ohm
R510 032-0140-80 1/10W 18k ohm F
R511 032-0140-00 1/10W 56k ohm F
R512 032-0140-75 1/10W 1.5k ohm F
R513 119-1001-15 1/10W 10 ohm
R514 119-1001-15 1/10W 10 ohm
R516 119-2201-15 1/10W 22 ohm
R517 032-0191-50 1/4W 0.022 ohm F
R518 119-1051-15 1/10W 1M ohm
R519 119-1001-15 1/10W 10 ohm
R520 119-1001-15 1/10W 10 ohm
R521 119-2201-15 1/10W 22 ohm
R522 032-0191-50 1/4W 0.022 ohm F
R523 032-0140-62 1/10W 1k ohm F
R524 032-0140-55 1/10W 4.7k ohm F
R525 032-0140-62 1/10W 1k ohm F
R526 119-0000-05 1/10W 0 ohm JW
R527 119-0000-05 1/10W 0 ohm JW
R528 032-0140-67 1/10W 3.3k ohm F
R541 116-3911-15 1/4W 390 ohm
R542 119-2221-15 1/10W 2.2k ohm
R543 119-1031-15 1/10W 10k ohm
R561 119-1521-15 1/10W 1.5k ohm
R572 119-1031-15 1/10W 10k ohm
R573 032-0189-50 1W 200 ohm F
R576 119-4721-15 1/10W 4.7k ohm
R577 032-0189-50 1W 200 ohm F
R578 119-5621-15 1/10W 5.6k ohm
R579 119-5621-15 1/10W 5.6k ohm
R581 116-4711-15 1/4W 470 ohm
R601 119-2241-15 1/10W 220k ohm
R602 119-2221-15 1/10W 2.2k ohm
R603 119-2221-15 1/10W 2.2k ohm
R604 119-2221-15 1/10W 2.2k ohm
R605 119-2221-15 1/10W 2.2k ohm
R608 119-3331-15 1/10W 33k ohm
R609 119-3331-15 1/10W 33k ohm
R612 119-1221-15 1/10W 1.2k ohm
R613 119-3331-15 1/10W 33k ohm
R614 119-3331-15 1/10W 33k ohm
R615 119-1221-15 1/10W 1.2k ohm
R616 119-2231-15 1/10W 22k ohm
R617 119-6821-15 1/10W 6.8k ohm
R618 119-5631-15 1/10W 56k ohm
R619 119-1831-15 1/10W 18k ohm
R620 119-1031-15 1/10W 10k ohm
R621 119-1031-15 1/10W 10k ohm
R622 119-1031-15 1/10W 10k ohm
R623 119-1031-15 1/10W 10k ohm
R624 119-5631-15 1/10W 56k ohm
R625 119-1831-15 1/10W 18k ohm
R626 119-2231-15 1/10W 22k ohm
R627 119-6821-15 1/10W 6.8k ohm
R628 119-1221-15 1/10W 1.2k ohm
R629 119-1221-15 1/10W 1.2k ohm
R630 032-0190-50 1/4W 740 ohm F
R631 032-0190-50 1/4W 740 ohm F
R632 032-0190-50 1/4W 740 ohm F
R633 032-0190-50 1/4W 740 ohm F
R634 119-2231-15 1/10W 22k ohm
R635 119-6821-15 1/10W 6.8k ohm
R636 119-1831-15 1/10W 18k ohm
R637 119-5631-15 1/10W 56k ohm
R638 119-1031-15 1/10W 10k ohm
R639 119-1031-15 1/10W 10k ohm
R640 119-1031-15 1/10W 10k ohm
R641 119-1031-15 1/10W 10k ohm
R642 119-5631-15 1/10W 56k ohm
R643 119-1831-15 1/10W 18k ohm
R644 119-2231-15 1/10W 22k ohm
R645 119-6821-15 1/10W 6.8k ohm
R646 032-0190-50 1/4W 740 ohm F
R647 032-0190-50 1/4W 740 ohm F
R648 032-0190-50 1/4W 740 ohm F
R649 032-0190-50 1/4W 740 ohm F
R650 119-2241-15 1/10W 220k ohm
R651 119-2221-15 1/10W 2.2k ohm
R653 119-3331-15 1/10W 33k ohm
R654 119-1221-15 1/10W 1.2k ohm
R655 119-1031-15 1/10W 10k ohm
R656 119-1031-15 1/10W 10k ohm
R657 119-5631-15 1/10W 56k ohm
R658 119-1831-15 1/10W 18k ohm
R659 119-6821-15 1/10W 6.8k ohm
R660 119-2231-15 1/10W 22k ohm
R661 032-0190-50 1/4W 740 ohm F
R662 032-0190-50 1/4W 740 ohm F
R663 119-1521-15 1/10W 1.5k ohm
R664 119-1521-15 1/10W 1.5k ohm
R665 119-1521-15 1/10W 1.5k ohm
R666 119-1521-15 1/10W 1.5k ohm
R669 032-0163-90 1/2W 47 ohm
R670 119-2221-15 1/10W 2.2k ohm
R671 119-2721-15 1/10W 2.7k ohm
R672 119-1031-15 1/10W 10k ohm
R673 116-2721-15 1/4W 2.7k ohm
R677 119-2231-15 1/10W 22k ohm
R678 119-2231-15 1/10W 22k ohm
R679 119-4741-15 1/10W 470k ohm
R680 119-1841-15 1/10W 180k ohm
R681 119-1531-15 1/10W 15k ohm
R682 032-0188-50 1W 470 ohm J
R685 119-1031-15 1/10W 10k ohm
R689 119-1801-15 1/10W 18 ohm
R690 119-6891-15 1/10W 6.8 ohm
R692 032-0140-31 1/10W 200k ohm G
R693 032-0140-88 1/10W 100k ohm F
R694 119-1031-15 1/10W 10k ohm
R695 119-2231-15 1/10W 22k ohm
R697 116-2221-15 1/4W 2.2k ohm
R698 119-1021-15 1/10W 1k ohm
R699 119-1021-15 1/10W 1k ohm
R701 119-2221-15 1/10W 2.2k ohm
R702 119-2221-15 1/10W 2.2k ohm
R705 119-1031-15 1/10W 10k ohm
R706 119-3331-15 1/10W 33k ohm
R707 119-1021-15 1/10W 1k ohm
R708 119-1221-15 1/10W 1.2k ohm
R709 119-1831-15 1/10W 18k ohm
R710 119-5621-15 1/10W 5.6k ohm
R711 119-1831-15 1/10W 18k ohm
R712 119-5631-15 1/10W 56k ohm
R713 119-1031-15 1/10W 10k ohm
R714 119-1031-15 1/10W 10k ohm
R715 119-1031-15 1/10W 10k ohm
R716 119-1031-15 1/10W 10k ohm
R717 119-5631-15 1/10W 56k ohm
R718 119-1831-15 1/10W 18k ohm
R719 119-2231-15 1/10W 22k ohm
R720 119-6821-15 1/10W 6.8k ohm
R721 032-0190-50 1/4W 740 ohm F
R722 032-0190-50 1/4W 740 ohm F
R723 032-0190-50 1/4W 740 ohm F
R724 032-0190-50 1/4W 740 ohm F
R725 119-0000-05 1/10W 0 ohm JW
R727 119-4721-15 1/10W 4.7k ohm
R728 119-1011-15 1/10W 100 ohm
R741 119-1041-15 1/10W 100k ohm
R742 119-1041-15 1/10W 100k ohm
R743 119-1031-15 1/10W 10k ohm
R744 119-1041-15 1/10W 100k ohm
R745 119-1041-15 1/10W 100k ohm
R746 119-1041-15 1/10W 100k ohm
R747 119-1041-15 1/10W 100k ohm
R765 032-0163-90 1/2W 47 ohm
R766 032-0163-90 1/2W 47 ohm
R767 119-2221-15 1/10W 2.2k ohm
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4-71
R768 119-2721-15 1/10W 2.7k ohm
R769 119-2221-15 1/10W 2.2k ohm
R770 119-2721-15 1/10W 2.7k ohm
R771 119-1011-15 1/10W 100 ohm
R774 119-1021-15 1/10W 1k ohm
R775 119-1021-15 1/10W 1k ohm
R780 119-1011-15 1/10W 100 ohm
R781 119-1011-15 1/10W 100 ohm
R803 116-2211-15 1/4W 220 ohm
R804 119-0000-05 1/10W 0 ohm JW
R805 119-0000-05 1/10W 0 ohm JW
R806 119-0000-05 1/10W 0 ohm JW
R807 119-0000-05 1/10W 0 ohm JW
R808 119-0000-05 1/10W 0 ohm JW
R810 116-2211-15 1/4W 220 ohm
R811 119-3321-15 1/10W 3.3k ohm
R813 119-1531-15 1/10W 15k ohm
R814 119-0000-05 1/10W 0 ohm JW
R815 119-0000-05 1/10W 0 ohm JW
R816 119-0000-05 1/10W 0 ohm JW
R830 119-0000-05 1/10W 0 ohm JW
R831 119-0000-05 1/10W 0 ohm JW
R832 119-4701-15 1/10W 47 ohm
R833 119-4701-15 1/10W 47 ohm
R834 119-4701-15 1/10W 47 ohm
R836 119-0000-05 1/10W 0 ohm JW
R855 119-1031-15 1/10W 10k ohm
R856 119-2221-15 1/10W 2.2k ohm
R857 119-4701-15 1/10W 47 ohm
R858 119-4701-15 1/10W 47 ohm
R860 119-0000-05 1/10W 0 ohm JW
R861 119-0000-05 1/10W 0 ohm JW
R862 119-0000-05 1/10W 0 ohm JW
R863 119-0000-05 1/10W 0 ohm JW
R864 119-0000-05 1/10W 0 ohm JW
R865 119-4731-15 1/10W 47k ohm
SUP101 060-0122-91 DSP-141N-S00B
SUP801 060-8081-50 IMSA-6802-01Y90
SUP802 060-8081-50 IMSA-6802-01Y90
SUP803 060-8081-50 IMSA-6802-01Y90
SUP804 060-8081-50 IMSA-6802-01Y90
TH101 002-0329-90 SMDC014F-2
TH161 002-0320-00 POSISTOR
TH301 002-0216-96 TN20-3N153KB
TH581 002-0326-00 22 ohm
TH601 002-0327-00 10 ohm
TM101 073-0791-91 M3 TERMINAL
TM102 073-0791-91 M3 TERMINAL
TM103 073-0791-91 M3 TERMINAL
TM104 073-0791-91 M3 TERMINAL
TM201 073-0791-91 M3 TERMINAL
X201 061-3537-90 41.6MHz
X301 061-3541-90 CRYSTAL 10MHz
X401 061-3548-90 12.288MHz/
NX5032GA
PWB 039-3154-03 PWB(WITHOUT
COMPONENT)
REF No. PART No. DESCRIPTION
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4-72
BLOCK DIAGRAM
Navi side Audio side
POWER
CONTROL(I2C)
SOUND VISUAL
SIGNAL(I2S)
MIC
J3
BATTERY
MS-CAN_H
MICROPHONE IN+
J1
SWICHED B+ POWER
REVERSE GEAR SENSE
START
SWC 1+
SWC 2+
Radio ANT
Sirius ANT
DVD Mecha
MS-CAN_L
MICROPHONE IN-
RLCLK
DATA
BCK
PHONE_MONO_+/-
STEREO_IN1_L+/-(FES_IN_L)
STEREO_IN1_R+/-(FES_IN_R)
STEREO_IN2_L+/-(LINE_IN_L)
STEREO_IN2_R+/-(LINE_IN_R)
MS-CAN
FRONT_L+/-
FRONT_R+/-
REAR_R+/- (FES_OUT_R)
REAR_L+/- (FES_OUT_L)
J4
AUX3+/-
(NAVI_PROMPT, FRONT_CENTER+/-)
AUX1+/-(SUBWOOFER+/-)
AUX3_ENABLE/CLIP_DET
AUX2+/-(CENTER,REAR_CENTER)
SWC 1-
SWC 2-
POWER GROUND
+B
J2
Rear Camera (+/-)& SHIELD
POWER GROUND
BATTERY
Differential Video AMP
NAVI_AUDIO
AUDIO_NAVI
Reverce Gear
SDARS_CPU
JW
AUDIO
CPU
M3087LFYBGP
5V CONTROL
DSP
SAF7730
AM/FM Tuner
(D-DICE)
880-2091I
Dolby
Prologic II
JRC
NJU26203
SD_HOST_OUT4
FS_SYS
SD_HOST_OUT2
SDARS
Sirius tuner
(DSRM 3.0)
D/A-
CONVERTER
AK4388
CAN Driver
TJA1040
SWC
I/F
SW_B+
CIRCUIT
(A-ANT)
STAR I/F
S-80824KNUA
EEPROM
ROHM
BR24L32
B/U +5V
TDA3664
SYSTEM
14V
I2C
TUNER_SCL(I2C_1)
TUNER_SDA(I2C_1)
COMMON_SDA(I2C_2)
COMMON_SCL(I2C_2)
DSP_SCL
DSP_SDA
S
D
A
RSTN, ENA(SDARS)
SPP_TX(SDARS_UART)
SPP_RX(SDARS_UART)
M-UART_RX
M-UART_TX
I2C
WS_IN1(I2S)
BCK_IN1(I2S)
SD_IN1(I2S)
SD_IN2(I2S)
BCK_IN2(I2S)
WS_IN2(I2S)
D_TX
3.3V 5V
LEVEL SHIFTER
SN74LV08APWR
SN74AHCT08PW
ACC-IN
WS_IN3(I2S)
BCK_IN3(I2S)
SD_IN3(I2S)
BLEND
SD_HOST_IN1
SD_HOST_IN2
SD_HOST_IN3
SD_HOST_IN4
S
C
L
EEPROM_SDA
EEPROM_SCL
RESET(DOLBY)
WS_HOST
BCK_HOST
PHONE_IN/GND
AUX_L / L_GND
AUX_R / R_GND
CD_L / L_GND
CD_R / R_GND
CAN-TX, CAN-RX, CAN-STB (with guard GND)
DAC_FL
DAC_FR
DAC_RR
DAC_RL
DAC_SUBW
DAC_CENTER
SD_HOST_OUT1
MIC
20kHz LPF
PreAMP +
1/2BIAS
NJM2060V
NJU4560 x2
S
W
C
1
_
IN
20kHz LPF
PreAMP
NJM2060V x2
START_DET
FAN_ON-A/B
SWITCHED B+_ON
AUX3_CLIP_DET
AUX1_CLIP_DET
AUX2_CLIP_DET
AUX_ENA3_ON
AUX_ENA1_ON
AUX_ENA2_ON
AUX
ENABLE/
CLIP_DET
CIRCUIT
AUX
ENABLE/
CLIP_DET
CIRCUIT
AUX
ENABLE/
CLIP_DET
CIRCUIT
B/U
DETECTOR
(9V)
NJU7700F28
B/U(9V)DETECTOR
VDD (B/U 5V)
DETECTOR
S80824KNUA
VDD5V_DETECTOR
VDD5V
SYSTEM14V_ON
FAN +B
CIRCUIT
DD-CON
LTC3728LEGN
5V/3.3V
TUNER
8.5V
TUNER
5V
5V
3.3V
DD-CON_ON
DD-CON_FS_SEL
TUNER 8.5V
TUNER 5V
1.8V
NJM2846DL3-18
B/U 5V
SYS 14V DD-CON 5V
MUTE
CIRCUIT
PRIMARY/SECONDARY_L/O_MUTE
DAC RESET
RESET
B/U 5V
SYS 5V
3.3V
SYS 3.3V
ENABLE
6.5V
E
N
A
6
.5
V
BLEND
TEMP
SENS
CIRCUIT
S
Y
S
1
4
V
SYS14V
SYS 5V
B/U14V
B/U14V B/U14V
B/U14V
B
/U
5
V
S
Y
S
3
.3
V S
Y
S
1
4
V
F
A
N
+
B

SYS 3.3V
Invertor
3.3V 5V
LEVEL
SHIFTER
PCA9515A
192k 44.1k
SRC
AK4126
B
/U
5
V
S
C
L
K
C
N
V
S
S
WD
1
/2
B
IA
S
SYS 5V
S
Y
S
5
V
SYS 5V
UNLOCK1
PDN(SRC)
ST IN2
DIAG
ST_IN2_DIAG_ON
ST_IN2_DIAG_DET
R
E
S
E
T
W
D
C
S
Y
S
5
V
WS_IN4 (I2S)
BCK_IN4 (I2S)
SD_IN4 (I2S)
Ant. Diag.
Circuit
Sirius Ant Det 1/2
S
ir
iu
s
A
n
t D
e
t 1
/2
SPDIF IN2
Start
J2 Interface
Circuit
RGS
Interface
Circuit
AUDIO_NAVI(TX)
NAVI_AUDIO(RX)
Reverce Gear
FAN
S
Y
S
3
.3
V
DVD SPDIF
SPDIF IN1
JW
SP-LRCK
SP-BCLK
SP-SDATA
D_TX
Selector
TC74LCX257
D
_
T
X
SYS 5V
D_TX/TX
TX
D_TX/TX
T
X
Power ON
(Acc-IN)
1, 2
5
6
8, 9
4
21
22
20
11
12
13
14
15
39
41
42
40
46
45
47
44
36
38
37
25
33
34
26~32
17
18
19
16
24
23
48
49~59
3, 7, 10, 35,
43, 61~68
BATTERY-C
S
U
B
-
W
O
F
-
R
-
L
IM
B
U
S
Y
E
P
M
C
E
S
U
B
-
W
O
F
-
L
-
L
IM
F
R
/R
R
-
L
IM
R
D
S
-
C
L
K
1
R
D
S
-
D
A
T
A
1
S
U
B
-
W
O
F
-
R
-
L
IM
S
U
B
-
W
O
F
-
L
-
L
IM
F
R
/R
R
-
L
IM
R
D
S
-
C
L
K
1
R
D
S
-
D
A
T
A
1
V
R
E
F
S
W
C
2
_
IN
T
E
M
P
_
S
E
N
S
_
IN
R
E
S
E
T
N
STEARING REMOCON SW
S
Y
S
1
4
V
NAVI_SCK
NAVI_SDA
NAVI_WS
S
P
P
_
R
X
S
P
P
_
T
X
R
E
S
E
T
,E
N
A
M
-
U
A
R
T
_
R
X
M
-
U
A
R
T
_
T
X
S
P
P
_
T
X
S
P
P
_
R
X
SDTI1
SDTI2
SDTI3
IL
R
C
K
IBICK
S
D
T
O
1
SDTO2
SDTO3
SYS 3.3V
UNLOCK1
PDN
OBICK
OLRCK
DVD VIDEO(+/-)
DISP_NAVI(RXD)
NAVI_DISP(TXD)
VIDEO ENABLE
Rear View Camera (+/-)
GND
RXD
TXD
GND
VIDEO ENABLE(POWER ON)
DVD VIDEO (+/-)
RXD
TXD
Rear Camera (+/-)
GND
FS_SEL
ON
TUNER_SCL
TUNER_SDA
LRCK
BICK
SDTI
MCLK
RESET
KAGC
IF_AGC_MSB
IF_AGC_LSB
AF_SAMPLE
AF_HOLD
DAC_IIS_BCLK
DAC_IIS_WS
Detect to
+40C/+45C
/+60C/+65C
ANT101
ANT102
IIS_DATA
IIS_SCK
IIS_RLCLK
D
V
D
_
D
A
T
A
2
D
V
D
_
D
A
T
A
1
D
V
D
_
D
A
T
A
0
D
V
D
_
L
R
C
K
D
V
D
_
B
C
K
SDI0
SDI1
SDI3
SDI2
SDO0
SDO1
SDO2
SDO3
BCKI
LRI
1.8V
SYS 3.3V
IEEE_LRCK
IEEE_BCK
IEEE_DATA
IEEE_FS_SYS
NAVI AUDIO SPDIF
NAVI_AUDIO_BCK
NAVI_AUDIO_DATA
NAVI_AUDIO_LRCK
Q541 Q543
IC703
BL101
IC702
Q602, Q603
Q607, Q701
IC701
IC603, IC604
IC601, IC602
Q741, Q742 Q571, Q572
TH301
IC607
Q611
IC605 IC606
IC306
Q614 IC501
Q807
FIL801, FIL802, FIL803, FIL804
P303
B/U5V
IC201
BL103
Q103
IC101, IC102
IC801
IC401
IC405
Q301
IC402
Q581
IC304
IC502 Q561
Q761,
Q762
Q763,
Q764
Q608,
Q609
IC301
J6
POW_ON
I/F Circuit
Interface Circuit
Interface Circuit
Interface Circuit
Interface Circuit
Reverse
connector
Rear Camera (+/-)
CPU
(CAN Micom)
CPU
(NAVI-CORE)
CODEC
NAVI Prompt
CPU
(NAVI-CORE)
DVD_DATA0(FrontL/R)
DVD_DATA1(Rear L/R)
DVD_DATA2(Center/Woofer)
DVD_LRCK
DVD_BCK
DVD_SPDIF
IEEE_LRCK
IEEE_BCK
IEEE_DATA
IEEE_FS_SYS
CPU
(NAVI-CORE)
CPU
(CAN Micom)
DSP DA610
Encode
/Decode
NAVI_AUDIO_BCK
NAVI_AUDIO_DATA
NAVI_AUDIO_LRCK
NAVI_AUDIO_SPDIF
IDB-1394
MB88388
Touch Panel
FLASH WRITE
P581
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4-73
8
.
2
V
4
.
9
V
5
.
9
V
5
.
9
V
3
.
3
V
5
.
0
V
5
.
0
V
4
.
6
V
4
.
8
V
3
.
3
V
5
.
0
V
C
C
C
C C
CCC
C
C
C
7 9 11 13 15 17 19 21 23 25 27 29 31 33
8 1 2 3 4 5 6 10 12 14 16 18 20 22 24 26 28 30 32
C
C
C C
1
2
3
4
5
6
78
9
1
0
1
1
1
2
1
3
1
41
2
3
4
5
6
78
9
1
0
1
1
1
2
1
3
1
4
1 2 3 4 5 7 8 11 12 14 15 17 16 13 10 9 6
R141
C
1
7
5
R
1
0
1
C
1
0
5
R
1
1
4
R
1
1
3
R
1
0
5
R
1
0
4
C192
C191
C
1
1
6
C
1
0
7
D104
R
1
1
6
R
1
1
7
R
1
6
6
C
1
6
1
C
1
6
2
C
1
7
4
R
1
0
2
R
1
0
3
R164
C186
R168
SIRIUS ANT
C
1
0
6
D
1
0
3
C
1
0
8
R142
R143
C
1
1
0
C
1
1
1
C
1
1
2
C
1
1
5
D
1
0
1
C
1
0
9
C
1
7
6
IC102 IC101
TH161
D
1
0
2
R
1
6
7
TM101
TM102
TM103
Q103
BL101
ANT101
TM104
S
U
P
1
0
1
TH101
L101
BL103
3.9K
1
0
0
p
2
7
0
K
2
2
p
0
0
1
0
0
1
0
0
0.1
0.1
1
0
0
0
p
0
.
0
1
M1FS4
1
0
K
1
0
K
1
K
1
0
0
p
0
.
1
0
.
1
0
1
/
4
W
0
1
/
4
W
100
150p
2.2K
1
0
0
1
6
V
M
A
8
0
7
5
L
1
0
0
6
.
3
V
5.6K
5.6K
1
0
0
0
p
1
0
0
0
p
1
0
0
0
p
1
0
0
0
p
M
A
1
1
1
0
.
0
2
2
1
0
0
6
.
3
V
SN74AHCT08PW SN74LV08APWR
PTGL9SAS1R2B51B0
M
A
8
0
2
7
L
1
K
EARTH PLATE
EARTH PLATE
EARTH PLATE
RN1902
880-2091I
EARTH PLATE
D
S
P
-
1
4
1
N
SMDC014F
30UH
SIRIUS
TUN+5V
TUN+8.5V
SYS+3.3V
TUN_SCL
GND
SPP_RST
SPP_RX
SD-IN2
WS-IN2
K_AGC
SYS+5V
TUN_SDA
IF_AGC_MSB
IF_AGC_LSB
AF_SMP
AF_HOLD
BLEND2
IF_ANA_N
IF_ANA_P
BLEND1
D_TX
NAVI-A
U-COM
BCK-IN2
SPP_TX
SRM_ENABLE
SRM_EN
SPP_RST
I2S_DATA1
I2S_RLCLK
I
F
_
A
N
A
_
N
I
F
_
A
N
A
_
P
T
U
N
_
S
D
A
T
U
N
_
S
C
L
TUN_SCL
TUN_SDA
BLEND2
IF_ANA_P
IF_ANA_N
IF_AGC_LSB
IF_AGC_MSB
AF_HOLD
AF_SMP
K_AGC
SYS+3.3V
TUN+8.5V
TUN+5V
T
U
N
+
5
V
T
U
N
+
8
.
5
V
B
L
E
N
D
2
I2S_DATA1
I2S_RLCLK
SPP_RST
SRM_EN
D_TX
S
Y
S
+
3
.
3
V
K
_
A
G
C
A
F
_
S
M
P
A
F
_
H
O
L
D
I
F
_
A
G
C
_
M
S
B
I
F
_
A
G
C
_
L
S
B
S
I
R
I
U
S
_
A
N
T
_
D
E
T
2
S
I
R
I
U
S
_
A
N
T
_
D
E
T
1
I2S_SCK
M
-
U
A
R
T
-
R
X
M
-
U
A
R
T
-
R
X
-
O
M
-
U
A
R
T
-
T
X
M
-
U
A
R
T
-
T
X
-
O
D_TX
I2S_SCK
A
M
_
A
N
T
F
M
_
A
N
T
G
N
D
A
G
C
_
B
U
F
A
M
/
F
M
8
.
5
V
A
M
/
F
M
5
V
K
_
A
G
C
G
N
D
A
F
_
S
A
M
P
L
E
A
F
_
H
O
L
D
S
D
A
S
C
L
I
F
A
G
C
_
M
S
B
I
F
A
G
C
_
L
S
B
G
N
D
I
F
_
O
U
T
1
I
F
_
O
U
T
2
G
N
D
R
F
I N
1
G
N
D
R
F
I N
2
G
N
D
R
S
Y
N
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
G
N
D
A
N
T
P
W
R
S
S
P
_
B
A
LD
R
X
G
N
D
D
T
X
P
R
X
G
N
D
P
T
X
1
. 2
V
D
C
1
. 2
V
D
C
5
V
/ 3
. 3
V
I I S
D
A
T
A
1
I I S
D
A
T
A
2
I I S
S
C
K
I I S
R
L
C
L
K
1A
1B
1Y
2A
2B
2Y
GND
VCC
4B
4A
4Y
3B
3A
3Y
1A
1B
1Y
2A
2B
2Y
GND
VCC
4B
4A
4Y
3B
3A
3Y
IN 5V
IN 3.3V
S
P
P
_
T
X
S
P
P
_
R
X
R
E
S
E
R
V
E
D
E
N
/ 2
. 5
/ 1
. 8
I I S
M
C
L
K
5
V
/ 3
. 3
V
OUT 5V
OUT 3.3V
TUNER
SIRIUS
AM/FM TUNER
TP165
D_TX
E
Z
A2
A1
C2
C1
AM/FM ANT
ANT102
TO MAIN 3/8
Page 4-75
TO MAIN 2/8
Page 4-74
TO MAIN 5/8
Page 4-77
TO MAIN 8/8
Page 4-80
TO MAIN 2/8
Page 4-74
TO MAIN 3/8
Page 4-75
CIRCUIT DIAGRAM
Main PWB(B1) 1/8 section
X
a
n
a
v
i

c
o
n
f
i
d
e
n
t
i
a
l
Xanavi confidential
Xanavi confidential
4-74
3.3V
1.8V
1.8V
3.3V
3.3V
1.65V
1.65V
1.65V
1.65V
0V
3.2V
3.2V
3.3V
1.65V
1.65V
3
. 3
V
1
. 8
V
1
. 9
V
1
. 6
V
1
. 6
V
1
. 6
V
1
. 6
V
1
. 6
V
1
. 6
V
1
. 6
V
3
. 3
V
1
. 6
V
3
. 3
V
1
. 6
V 1
. 6
V
1
. 6
V
1
. 6
V
1
. 6
V
1
. 9
V
1.45V
1.45V
1.25V
2.9V
1.8V
1.8V
1.8V
3
. 3
V
1
. 8
V
3
. 3
V
3.3V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
C
C
C
C
C
C
C
C
C C
C
CC
C
C
C
C
C
C
C
C
C
C
C
C
C
C
CC
C
CC
CC
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
P
C
C
C
C
C C
C
C
C
C
C
C
C
C
C
C
C
C
C
2
6
5
R237
R
2
3
9
R
2
3
8
R285
R286
R261
R
2
1
5
R
2
1
6
R
2
5
2
R236
R220
Q204
R224
R225
R223
R
2
5
0
R
2
6
6
C248
R230
R231
R232
R233
R234
R235
R263
R262
R
2
5
1
C274
C
2
7
2
C259
C258
C254
C229
R
2
4
5
R
2
5
3
C219
R
2
1
7
C
2
0
9
C233
C
2
3
7
C250
C260
C
2
6
7
C
2
7
1
C275
R218
C
1
5
9
C
1
6
0
C
1
6
3
R
2
4
0
R
2
4
1
R
2
4
2
R
2
4
3
R268
C
1
9
5
C
1
9
6
R
2
9
4
R
2
9
5
R
2
9
6
C280
C281
C282
C283
C294
C295
C296
C297
C284
C285
C286
C287
R
2
1
3
C278
C279
C221
C222
C243
C244
C
2
6
6
C
2
7
0
C246
C247
C
2
6
8
TM201
L230
L231
X
2
0
1
C257
C251
C252
C255
C256
L
2
1
5
L
2
1
4
R
2
0
5
R
2
0
1
R
2
0
2
R
2
0
3
R
2
0
4
R
2
0
8
R
2
0
9
R
2
1
0
R
2
1
1
R
2
1
2
L
2
0
2
C
2
0
8
C
2
6
4
C217
R
2
6
0
C
2
0
5
C
2
0
6
C
2
0
3
L
2
0
1
L
2
3
5
L216
IC202
C
2
6
2
C
2
6
1
C215
C126
C125
C124
L234
L233
C158
C157
C156
Q202
R269
R270
C288
C289
R279
R281
R282
R278
R277
R276
R275
R274
R273
R272
R271
C290
C291
C292
C293
L221
L222
L207
C
2
3
2
L
2
0
9L
2
0
8
C
2
3
1
L
2
3
2
R293
L204
L205
L
2
0
3
C
2
1
2
C273
C276
C214
L219
L218
R222
C
2
1
6
R
2
4
8
C
2
3
4
C
2
3
0
R
2
6
5
R
2
6
7
R264
IC201
R
2
1
9
C213
0
.
1
100
1
0
0
1
0
0
100
100
1K
1
0
0
1
0
0
0
0
0
DTC114E
100
100
100
1
0
0
1
0
K
180p
100
100
100
100
100
100
0
22
0
3300p
0
.
1
0.1
4.7
100p
0.022
0
4
.
7
K
0.1
8
.
2
K
1
0.022
1
0
0
0
p
4.7
4.7
0
.
1
0
.
1
3300p
0
4
7
p
4
7
p
4
7
p
0 0 0 0
100
2
2
p
2
2
p
0
00
100p
100p
100p
100p
1
1
1
1
150p
150p
150p
150p
1
2
K
F
3900p
3900p
0.1
0.1
100p
100p
4
7
6
.
3
V
2
2
0
6
.
3
V
9p
9p
4
7
0
1
6
V
EARTH PLATE
4
1
.
6
M
H
z
0.1
5600p
5600p
1000p
1000p
1
0
2
0
K
F
2
0
K
F
2
0
K
F
2
0
K
F
3
9
K
F
3
9
K
F
3
9
K
F
3
9
K
F
1
2
K
F
1
0
2
2
0.1
8
.
2
K
0
.
0
4
7
2
2
1
0
0
6
.
3
V
SI5441BDC
4
.
7
0
.
1
1000p
47p
47p
47p
47p
47p
47p
RN1902
47K F
47K
F
0.022
0.022
120K F
100K F
100K F
33K
F
33K
F
33K
F
33K
F
47K
F
47K
F
47K
F
47K
F
0.47
0.47
0.47
0.47
2
2
p
2
2
p
0
0
.
0
3
3
3300p
3300p
3300p
10K
4
7
0
p
1
0
0
0
.
1
2
2
p
0
1
0
K
10
SAF7730HV/N317
1
0
3300p
A+3.3
D+1.8
MEM+1.8
M
E
M
+
1
.
8
D
+
1
.
8
1.8V B
D+3.3
D+3.3
SYS+3.3V
K_AGC
IF_AGC_MSB
IF_AGC_LSB
GND
SYS+5V
DAC CENTER
DAC SUB
BCK-IN1
WS-IN1
SD-IN1
BCK-IN3
WS-IN3
SD-IN3
STEREO_IN
AF_HOLD
AF_SMP
DAC_FL
DAC_FR
DAC_RR
DAC_RL
CM-SCL
SD-IN2
WS-IN2
IF_ANA_P
IF_ANA_N
SDO3
SDO2
SDO1
SDO0
SDI0
SD_HOST_OUT2
SD_HOST_OUT1
FS_SYS
BCK-IN2
GND
BCK_HOST
WS_HOST
RESET1
CM-SDA BLEND1
RDS_CLK1
RDS_DATA1
SPDIF2
SPDIF1
SUB-WOF-R-LIM
SUB-WOF-L-LIM
FR/RR-LIM
BCK_HOST
WS_HOST
BCK_HOST
WS_HOST
K_AGC
IF_AGC_LSB
IF_AGC_MSB
D
S
P
_
S
C
L
D
S
P
_
S
D
A
K_AGC
C
D
_
R
+
T
E
L
_
A
U
D
I
O
-
T
E
L
_
A
U
D
I
O
+
DSP_SCL
DSP_SDA
DAC SUB
A
U
X
_
R
+
A
U
X
_
R
-
A
U
X
_
L
-
A
U
X
_
L
+
C
D
_
R
-
C
D
_
L
-
C
D
_
L
+
TEL_AUDIO+
TEL_AUDIO-
AUX_R+
AUX_R-
AUX_L-
AUX_L+
CD_R+
CD_R-
CD_L-
CD_L+
BCK-IN1
WS-IN1
SD-IN1
WS-IN1
BCK-IN1
SD-IN1
A
F
_
H
O
L
D
A
F
_
S
M
P
AF_SMP
AF_HOLD
DAC_FL
DAC_FR
DAC_RL
DAC_RR
S
P
D
I
F
2
SPDIF2
SPDIF1
S
P
D
I
F
1
SD-IN2
WS-IN2
I2S_SCK
I2S_SCK
SD-IN2
WS-IN2
PHONE+
PHONE-
STEREO1_R+
STEREO1_R-
STEREO1_L-
STEREO1_L+
STEREO2_R+
STEREO2_R-
STEREO2_L-
STEREO2_L+
S
D
O
0
S
D
O
1
S
D
O
2
S
D
O
3
DAC_FL
DAC_FR
DAC_RL
DAC_RR
DAC-CENTER
DAC-CENTER
SDO0
SDO1
SDO3
SDO2
BLEND1
BLEND1
D
A
C

S
U
B
V
D
D
A

1
.
8
V
A
D
C
P
V
A
D
C
N
V
R
E
F
A
D
V
D
D
D
1

1
.
8
V
V
S
S
S
1
DCA RR
DAC RL
VDACP
VDACN
VDD DAC 3.3V
DAC FR
DAC FL
DAC SUBW
DAC CENTER
RDS CLK1
RDS DATA1
SCL DICE
SDA DICE
S
P
D
I
F

I
N
1
V
S
S

S
P
D
I
F
S
P
D
I
F

I
N
2
V
D
D

S
P
D
I
F

3
.
3
V
V
D
D

R
E
G

3
.
3
V
V
S
S
Q
3
V
D
D
Q
4

3
.
3
V
V
D
D

A
D
C

3
.
3
V
VDDQ1 3.3V
RESETN
VDDD2 1.8V
VSSS2
VSSS5
VSSQ1
VDDQ2 3.3V
V
S
S
Q
2
V
D
D
Q
3

3
.
3
V
V
D
D
D
3

1
.
8
V
V
S
S
S
3
VSSS6
VDD MEM2 1.8V
VDDD4 1.8V
VSSS4
VSS OSC
OSC IN
OSC OUT
VDD OSC 1.8V
VSS IFAD
VDD IFAD 3.3V
T
R
S
T
N
T
C
K
T
D
O
T
M
S
T
D
S
P

I
O
F
7
W
S

H
O
S
T
B
C
K

H
O
S
T
S
D

H
O
S
T

I
N
5
T
D
I
IFAD N1
IFAD P1
A
G
C
1

1
AGC1 2
AGC2 2
IFAD P2
IFAD N2
KAGC1
KAGC2
F
E
B
R
E
G
C
C
N
R
E
G
C
A
P
R
E
G
A
U
X

R
A
U
X

R

G
N
D
A
U
X

L

G
N
D
A
U
X

L
P
H
O
N
E

I
N
P
H
O
N
E

G
N
D
VDD MEM1 1.8V
S
C
L
S
D
A
VIFADN
VIFADP
VIFADBG
FS SYS
A
0
RESEVED-1
BCK-IN1
WS-IN1
SD-IN1
BCK-IN2
WS-IN2
BCK-IN3
WS-IN3
SD-IN3
ADSP-IOF5
ADSP-IOF6
BCK-IN4
S
D

H
O
S
T

I
N
1
S
D

H
O
S
T

I
N
2
S
D

H
O
S
T

I
N
3
S
D

H
O
S
T

I
N
4
T
S
D
P

I
O
F
3
T
S
D
P

I
O
F
4
T
D
S
P

I
O
F
8
TDSP IOF12
SD-IBOC-OUT-I
SD-IBOC-OUT-Q
WS-IBOC-OUT
BCK-IBOC-OUT
RESEVED-2
RESEVED-3
DICE2-CLK
RESEVED-4
VSSQ4 3.3
S
D
H
O
S
T
O
U
T
1
S
D
H
O
S
T
O
U
T
2
S
D
H
O
S
T
O
U
T
3
S
D
H
O
S
T
O
U
T
4
W
S
-
I N
4
S
D
-
I N
4
N
A
V
I
N
A
V
I

G
N
D
2
. 5
m
A
41.6MHZ
FR/RR-LIM
CLI-CLA-CNT
IN
I N I N I N O
U
T
O
U
T
A
D
S
P
I O
F
1
2
N
O
T
-
U
S
E
-
C
L
A
R
I O
N
A
D
S
P
I O
F
1
1
I N
I T
I A
L
-
F
I N
-
I N
D
E
V
A
-
P
U
R
P
O
S
E
A
D
S
P
I O
F
1
0
I
2
C
-
D
E
-
E
M
P
H
A
S
U
B
-
W
O
F
-
R
-
L
I M
S
U
B
-
W
O
F
-
L
-
L
I M
A
D
S
P
I O
F
7
A
D
S
P
I O
F
8
A
D
S
P
I O
F
9
T
D
S
P
I O
F
6
T
S
D
P
I O
F
5
S
U
M
P
L
E
T
U
N
2
H
O
L
D
T
U
N
2
PAUSE TUN1
IBOC BLEND FLAG
3.3V
1.8V
0
. 6
m
A
T
U
N
E
R
TUNER
ANALOG-IN
I2C REG
DAC-OUT
SPDIF-IN
RDS-DEC
TUNER-DSP-I/O-FLAG
AUDIO-DSP-I/O-FLAG
OSC
I2S
I2S
IBOC-FLAG
I2C-TUNER
DICE2-CONNE
RAM-LOAD
1.8V-REG
A-3.3V-FIL
DSP-CPU-IF
300mA
T
S
D
P

I
O
F
2
T
S
D
P

I
O
F
1
T
S
D
P
I O
F
9
T
S
D
P
I O
F
1
0
AGC2 1
M
O
D
L
-
R
M
O
D
L
-
L
B
U
S
-
R
-
P
B
U
S
-
R
-
N
B
U
S
-
L
-
N
B
U
S
-
L
-
P
SD-IN2
DSP
DSP
DI-CL
DI-DA
TP203
TP204
L
J
I
K
M
H
F2
A1
A2
F1
TO MAIN 3/8
Page 4-75
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Xanavi confidential
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4-75
0000
5
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TUN_SCL
TO_D/D_CON
DD-CON ON
SYS ON
DL_SCL
RESET_26206
CM-SCL
SPP_RX
BLEND2
STIN2 DIAG DET
SPP_RST
UNLOCK1
ANA_ENA3
ANA_ENA2
ANA_ENA1
SYS+5V
B/U+5V
GND
SW B+ON
S-MUTE
P-MUTE
STIN2 DIAG ON
START DET
SWC2 IN
SWC1 IN
DL_SDA
WDC
SPP_TX
B/U(9V)DET
U-COM
RESET_4125
AUX1 CLIP DET
AUX2 CLIP DET
AUX3 CLIP DET
RESET1
TUN_SDA
CM-SDA
SRM_ENABLE
RDS_CLK1
ACC-IN
RDS_DATA1
VREF
FR/RR-LIM
SUB-WOF-L-LIM
SUB-WOF-R-LIM
TX
D_TX/TX
RESET2
SYS+14V
SYS ON
30
29
7
39
44
31
32
7
44
S
T
A
R
T

D
E
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S
T
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N
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2

D
I
A
G

D
E
T
S
T
I
N
T
2

D
I
A
G

O
N
PRIMALY L/O MUTE
SECONDARY L/O MUTE
AUX ENA 1ON
AUX ENA 2ON
CM_SCL
CM_SDA
SPP_TX
SPP_RX
31
32
AUX ENA 2ON
AUX ENA 1ON
B
/
U
(
9
V
)
D
E
T
M-UART-RX
STINT2 DIAG DET
STINT2 DIAG ON
START DET
B/U(9V)DET
PRIMALY L/O MUTE
SECONDARY L/O MUTE
SPP_RX
SPP_TX
S
I
R
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S
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A
N
T
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29
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X
3

C
L
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N
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X
-
O
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X
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N
G
N
D
G
N
D
A
0
FLSH-RX
FLSH-TX
CNVSS
VDD
GND
CE
EPM
SCLK
E2PROM
RESET
AUDIO-CPU
BUSY
V
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GND
B
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R
D
S
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B
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1
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D
D
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D
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N
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B
L
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AUX2 CLIP DET
AUX3 CLIP DET
SWC2 IN
SWC1 IN
TEMP SENS IN
T
U
N
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R
S
D
A
T
U
N
E
R
S
C
L
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UNLOCK1(SRC)
AUX ENA 2ON
AUX ENA 3ON
AUX ENA 1ON
PRIMALY L/O MUTE
SECONDARY L/O MUTE
(SCLK)
(BUSY)
FLASH-WRITE
CE
AUDIO CPU
V
C
C
W
P
S
C
L
S
D
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1
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1
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T

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2
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N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N
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C
N
.
C
N
.
C
N
.
C
N
.
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N
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C
N
.
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N
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N.C
N.C
N.C
N.C
N
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N
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C
N
.
C
N
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C
N
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N
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C
N
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N
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N
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FR/RR-LIM
SUB-WOF-L-LIM
SUB-WOF-R-LIM
B
Y
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C
N
V
S
S
V
C
C
1
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8
5
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C
C
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S
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S
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FAN_ON-B
T
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D_TX/TX
R
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S
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N
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RESETN2
SDA EE
EE SCL
RESETN
S
T
I
N
T
2
D
I
A
G
D
E
T
S
T
I
N
T
2
D
I
A
G
O
N
RAM:40K
ROM:640K
GND
FAN+B
FAN
N
C
FAN_ON
SPP_TX
SPP_RX
WDC
W
Q P
X
O
N
1
2
F1
B
F2
C1
C2
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3.3V
3
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23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
C
C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49
50
51
52
53
54
55
56
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58
59
60
61
62
63
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C
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D
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F
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D
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F
1
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D
I
F
2
T
S
T
1
T
S
T
2TST3
N
C
UNLOCK
TST4
DVDD
DVSS
SMUTE
DITHER
PON
SMT0
SMT1
DEM0
DEM1
PM
OBIT0
OBIT1
TST5
T
E
S
T
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PLL1
PLL0
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NC
AVDD
FILT
AVSS
TDOA
NC
S
H
N
R
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Xanavi confidential
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3.4V
5
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9
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5
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0
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13.3V
5.0V
3.3V
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5.0V
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TO_D/D_CON
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D-1.8V
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GND
B/U+5V
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SYS ON
SYS+3.3V
SYS+5V
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SYS+5V
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S
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2
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ENABLE 6.5V
D-1.8V
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TUNER+8.5V
SWC1
SWC2
DD CON
POWER SUPPLY
E
I
T
R
O
P
G
D
TO MAIN 1/8
Page 4-73
TO MAIN 4/8
Page 4-76
TO MAIN 3/8
Page 4-75
TO MAIN 2/8
Page 4-74
TO MAIN 6/8
Page 4-78
TO MAIN 7/8
Page 4-79
TO MAIN 8/8
Page 4-80
TO MAIN 3/8
Page 4-75
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Xanavi confidential
4-78
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START
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SW B+CIRCUIT
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1
13
12
24
2 3 4 5 6 7 8 9 10 11
14 15 16 17 18 19 20 21 22 23
T
V
J
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Q
TO MAIN 3/8
Page 4-75
TO MAIN 2/8
Page 4-74
TO MAIN 5/8
Page 4-77
TO MAIN 7/8
Page 4-79
TO MAIN 8/8
Page 4-80
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Xanavi confidential
Xanavi confidential
4-79
1
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5.1V
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5.0V
5.0V
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MUTE
STIN2 DIAG DET
SYS+5V
ENA6.5V
AUX1 CLIP DET
AUX2 CLIP DET
FS_SYS
SD_HOST_OUT1
BCK_HOST
WS_HOST
MIC+
MIC-
STEREO_IN
STIN2 DIAG ON
NAVI-C
AUDIO 1/2VCC
DAC SUB
ANA_ENA2
ANA_ENA1
M-GND
B/U+5V
GND
RESET2
M-GND
OPAMPVCC
STEREO1_R-
STEREO1_R+
SW+
SW-
SW2+
SW2-
STEREO1_L+
STEREO1_L-
PHONE+
PHONE-
C
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S
T
B
C
A
N

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C
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STEREO2_R- STEREO2_R+
STEREO2_L-
STEREO2_L+
G
N
D
STEREO2_R-
SW2+
SW2-
SW-
SW+
+
-
SHIELD
+
-
SHIELD
SHIELD
R-
MS-CAN H
MS-CAN L
SHIELD
CLIPDET ENABLE CLIPDET ENABLE
ST IN1
L+
IN 2 R+
IN 2
IN 2 L-
IN 2
MIC
MIC
+
-
MUTE
VCC
GND
AUX1
AUX1
AUX1
AUX1
AUX2
AUX2
AUX2
AUX2
MCLK
BICK
SMUTE
ACKS
DIF0
AOUTR
VCOM
VSS
VDD
SDTI
LRCK
AOUTL
DA-CON
ENABLE2
ENABLE1
TXD
GND
VCC
RXD
Vref
CAN L
CAN H
MS-CAN
STB
RSTN
DIF1
DEM
DZF
20K LPF/Pre AMP
ST IN2 DIAG
5 1
8 4
9 1
16 8
2
3
10
11
12
13
14
15
4
5
6
7
2
3
6
7
U
Y
W
X
G
K
L
TO MAIN 3/8
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TO MAIN 2/8
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4-80
3.3V
C
C
C
1 2 3 4 5 6 7 8
10 11 13 14 15 16 9 12
R804
R805
R806
R807
R808
R814
R815
R816
R830
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R861
R862
R863
R864
R865
R832
R833
R834
R857
R858
R803
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R813
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R810
SUP801
SUP802
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U
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8
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FIL803
FIL804
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220 1/4W
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074224568
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IMSA-6802
IMSA-6802
I
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HN1C01FU
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MIC-
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M-GND
SD_HOST_OUT2
D_TX
RGS
START
SYS+5V
NAVI-A
NAVI-C
SYS+3.3V
WS-IN3
SD-IN3
BCK-IN3
BCK-IN1
SD-IN1
WS-IN1
TWS
TBCK
TSD0
TSD1
TSD2
GND
WS_HOST
BCK_HOST
ACC-IN
SPDIF1
SPDIF2
M-GND
D_TX/TX
TX
SD_HOST_OUT2
WS_HOST
BCK_HOST
SD-IN3
BCK-IN3
WS-IN3
SD-IN1
WS-IN1
BCK-IN1
TSD2
TSD1
TSD0
TBCK
TWS
ACC-IN
BCK_HOST
WS_HOST
SD_HOST_OUT2
WS-IN3
SD-IN3
BCK-IN3
BCK-IN1
SD-IN1
WS-IN1
START
M-UART-TX
M-UART-RX-O
SPDIF1
SPDIF2
SPDIF2
D
_
T
X
GND
CAN STB
CAN RXD
CAN TXD
SPDIF1
TSD2
TSD1
TSD0
TWS
TBCK
ACC-IN
START
D_TX
VIDEO_ENABLE
TXD
DVD_SHIELD
RXD
RESERVED
(CAMERA_SHIELD)
(REARCAMERA+)
RESERVED
(REARCAMERA-)
RESERVED
DVD_VIDEO(+)
VIDEO ENABLE
(POWER ON)
DVD BCK
DVD LRCK
DVD DATA0
DVD DATA1
DVD DATA2
POWER ON
(ACC-IN)
REVERCE GEAR
START
NAVI
NAVI
NAVI
AUDIO LRCK
AUDIO BCK
AUDIO DATA
DA610_MUTE
IEEE_FS_SYS
IEEE_BCK
IEEE_LRCK
IEEE_DATA
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
BATTERY
POWER GND
POWER GND
POWER GND
POWER GND
POWER GND
POWER GND
POWER GND
POWER GND
DVD_VIDEO(+)
DVD_VIDEO(-)
DVD IF
D_TX
CAN-STB
MICROPHONE IN+
MICROPHONE IN-
NAVI SCK
NAVI WS
NAVI SDA
DVD_VEDEO(-)
NC
SPDIF AUDIO NAVI
GND
GND
GND
GND
NAVI_DISP (TXD)
DISP_NAVI (RXD)
REAR VIEW
REAR VIEW
CAMERA+
CAMERA-
GND
GND
DVD SPDIF
AUDIO_NAVI
(RX)
(TX)
NAVI_AUDIO
BATTERY-C
SP-LRCK
SP-BCLK
SP-SDATA
N.C
GND
GND
S
E
L
1
A
1
B
1
Y
2
A
2
B
2
Y
G
N
D
3
Y
3
B
3
A
4
Y
4
B
4
A
O
E
V
C
C
CAN-TX
CAN-RX
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
D
Z
M
S
B
V
Y
4 2 3 1 5
9 7 8 6 10
J2
TO MAIN 1/8
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TO MAIN 4/8
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TO MAIN 3/8
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TO MAIN 2/8
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TO MAIN 6/8
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4-81
Xanavi confidential
Xanavi confidential
PRINTED WIRING BOARD
C
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Q301
IC202
IC701
Q620
Q IC
4 2 3 1
1
2
3
4
5
6
7
8
9
10
11
12
B/U
AUX3(+)
AUDIO SHIELD
N.C
SWITCHED
B+POWER
REVERSE
GEAR SENSE
AUX3 ENABLE
CLIP DETECT
FRONT-SP-L(+)
REAR-SP-L(+)
REAR-SP-R(+)
FRONT-SP-R(+)
FRONT-SP-R(-)
13
14
15
16
17
18
19
20
21
22
23
24
POWER GND
AUX3(-)
START
SWC2(-)
SWC2(+)
SWC1(+)
SWC1(-)
N.C
FRONT-SP-L(-)
REAR-SP-L(-)
REAR-SP-R(-)
AUDIO SHIELD
8 6 7 5
4 2 3 1 8 6 7 5
12 10 11 9 16 14 15 13
4 2 3 1 5
9 7 8 6 10
J4 J3
J2
1
2
3
4
5
6
7
8
AUX1(+)
AUX1(-)
AUX1 SHIELD
AUX1 ENABLE
CLIP DETECT
AUX2(+)
AUX2(-)
AUX2 SHIELD
AUX2 ENABLE
CLIP DETECT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
STEREO IN 1 L(+)
STEREO IN 1 L(-)
STEREO IN 1
AUDIO SHIELD
PHONE MONO(+)
PHONE MONO(-)
STEREO IN 2 R(+)
STEREO IN 2 L(+)
STEREO IN 2 L(-)
STEREO IN 1 R(+)
STEREO IN 1 R(-)
MICROPHONE IN(+)
MICROPHONE IN(-)
MONO AUDIO SHIELD
STEREO IN 2 R(-)
MS-CAN H
MS-CAN L
1
2
3
4
5
6
7
8
9
10
RESERVED
(REAR CAMERA +)
RESERVED
DVD VIDEO(+)
VIDEO ENABLE
TXD
RESERVED
(REAR CAMERA -)
DVD SHIELD
DVD VIDEO(-)
N.C
RXD
4 2 3
1
5 6 7
8 9 10 11 12
13
16 14 15 17 18 19 20
23 21 22 24
J1
Flash write
Caution:
COMPONENT SIDE: Parts on the component side seen
from the component side are indicated.
COMPONENT SIDE
Sirius ANT
Radio ANT
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FIL804
F
I
L
8
0
2
TH101
F
I
L
8
0
1
C
2
6
4
D582
C
1
9
5
L
2
3
5
L214
R
6
7
3
Q582
C
4
3
1
R326
C
5
0
2
C
4
3
4
R
4
1
5
D573
C
4
0
6
R
3
5
9
R
3
6
0
R
4
0
2
R
4
0
3
R
4
0
6
R
4
0
1
C405
C
4
1
4
R
4
1
1
C
4
2
2
R
4
1
2
R
4
1
3
R
6
5
6
R421
Q584
C
4
2
1
C
4
3
5
C441
C
4
4
5
C
4
4
6
R
4
3
5
R
2
6
8
IC402
R705
IC401
L
4
0
5
R
4
3
1
R
4
3
6
R437
R438
R439
R440
R
4
4
1
R
4
4
2
R443
R
4
6
2
R
8
0
3
D803
R
4
6
3
D
6
0
1
R
6
0
3
R
5
0
3
R
5
0
4
R
5
2
8
C506
C507
C508
R
5
1
0
C
5
0
9
C
5
1
2
R
5
1
4
R614
C519
Q
5
0
4
C
5
2
6
C
5
1
0
C527
R
5
2
5
R
5
2
3
Q
5
0
5
C
1
9
2
D701
C222
R573
C
2
3
0
C
4
3
2
R
5
8
1
C
6
1
1
D603
I
C
7
0
2
Q583
D
5
0
2
R609
C
1
9
1
R
1
6
6
R625
C608
R658
R
6
2
7
C
6
2
0
R626
R628
R
6
5
9
C
6
1
4
C628
R653
R643
C623
C630
C
6
2
4
C
6
2
7
C636
R644
D
5
7
1
R
6
0
1
R636
R635
C641
Q
6
1
7
C637
R637
IC603
R662
R
6
6
4
R702
C
7
1
9
C
1
9
6
I
C
6
0
7
D606
D
6
0
8
R
5
1
2
SUP803
C573
Q603
R741
P
5
8
1
I
C
8
0
1
R
6
9
3
C
6
8
0
R
4
1
4
R
7
0
6
R
7
6
6
C
7
1
8
R666
IC604
R
7
2
5
C
2
6
2
R
2
6
0
R577
C254
C257
C252
R
2
6
2
C258
R
6
6
9
R861
C
2
3
7
R
6
9
2
C
2
3
4
L
2
0
3
R602
R
6
2
9
R
6
1
3
R
7
0
1
D504
C
2
3
3
R
6
6
1
Q615
D
6
1
4
C221
D503
R678
Q608
Q
6
1
0
Q
6
1
2
D574
D612
Q571
C214
C213
L
2
1
9
R698
Q
7
4
2
Q764
Q
7
6
1
Q763
R
8
6
2
R
8
6
3
R103
C261
Q
8
0
7
C216
C
2
1
7
R781
C116
C115
C117
R113
R217
Q
1
0
3
R116
C111
R142
L
2
3
2
R665
C
2
0
5
R
2
0
5
R516
C229
Q609
R608
L201
Q
6
1
9
Q602
R685
R605
Q762
D
7
6
1
D762
R167
R
3
6
1
R294
C
4
0
9
R418
I
C
5
0
1
D
5
6
1
C615
C
6
4
7
Q
6
1
4
R728
C702
R727
J6
Q
5
8
1
C
2
7
2
C274
C260
R
2
6
3
L216
D
6
0
2
R
6
7
0
R
4
0
4
C
4
0
4
C
4
1
8
R
4
1
6
L
4
0
4
C
4
1
6
L
4
0
7
C
4
1
1
L409
R
5
7
2
R
5
7
6
Q808
IC102
R617
IC101
D103
D581
R
7
6
5
C
2
0
9
C273
L205
R
6
1
5
C259
R295
C804
R
2
5
1
L401
R864
C403
C401
C413
R405
L
4
0
3
C
4
1
2
L
4
0
2
C
4
0
8
C
4
1
0
R
4
1
0
C407
C
4
1
5
L
4
0
6
C
4
1
7
Q572
C610
C616
R865
FIL803
SUP804
C
4
1
9
S
U
P
8
0
2
SUP801
R810
D
8
0
8
C
5
0
1
R
5
0
2
C621
R
5
2
4
C505
R508
R509
R
5
1
1
R
5
1
8
R513
C
5
1
3
C
5
1
5
R519
R
2
9
3
C511
R
5
2
1
R
5
2
0
C219
R114
C
8
0
5
R780
Q
6
0
1
R
4
0
7
R624 R
6
0
4
C617
R657
R654
R
6
4
5
R618
R642
R619
R117 C
6
0
1
C633
R
6
5
5
C
6
3
4
C
6
3
8
R
6
6
0
C
6
3
5
R677
R104
R105
R
1
0
2
R682
I
C
6
0
6
Q
7
0
1
C
7
8
5
C
7
2
2
C701
R143
C
7
2
1
C720
C741
C112
D101
R296
C110
C107
I
C
4
0
5
C
2
0
6
D102
C
1
0
9
Q
6
1
8
C
2
0
8
C
6
3
1
C402
R663
1
1
1 68
1
1 16
17
32
33 48
49
64
1
1 1
1
1
1
1
1
Q582
Q584
IC402
IC401 Q504
Q505
IC702
Q583
Q617
IC603
IC607
Q603
IC801
IC604
Q615
Q608
Q610
Q612
Q571
Q742
Q764
Q761
Q763
Q807
Q103
Q609
Q619
Q602
Q762
IC501
Q614
Q581
Q808
IC102
IC101
Q572
Q601
IC606
Q701
IC405
Q618
Q IC
Caution:
SOLDER SIDE: Parts on the solder side seen
from the solder side are indicated.
The parts of a dotted line express the parts on a component side.
SOLDER SIDE
To Navi section
To Fan
B
L
1
0
1
J4 J1 J3
ANT102
J2
ANT101
B
L
1
0
3
1 2 3 4
5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
1 2 3 4 5
6 7 8 9 10
1 2 3 4 5 6 7 8
13 14 15 16 17 18 19 20 21 22 23 24
9 10 11 12
1
5
10
15
7
25
33 32
20
30
1
5
10
15
17
4 2 3 1
1
2
3
4
5
6
7
8
9
10
11
12
B/U
AUX3(+)
AUDIO SHIELD
N.C
SWITCHED
B+POWER
REVERSE
GEAR SENSE
AUX3 ENABLE
CLIP DETECT
FRONT-SP-L(+)
REAR-SP-L(+)
REAR-SP-R(+)
FRONT-SP-R(+)
FRONT-SP-R(-)
13
14
15
16
17
18
19
20
21
22
23
24
POWER GND
AUX3(-)
START
SWC2(-)
SWC2(+)
SWC1(+)
SWC1(-)
N.C
FRONT-SP-L(-)
REAR-SP-L(-)
REAR-SP-R(-)
AUDIO SHIELD
8 6 7 5
4 2 3 1 8 6 7 5
12 10 11 9 16 14 15 13
4 2 3 1 5
9 7 8 6 10
J4 J3
J2
1
2
3
4
5
6
7
8
AUX1(+)
AUX1(-)
AUX1 SHIELD
AUX1 ENABLE
CLIP DETECT
AUX2(+)
AUX2(-)
AUX2 SHIELD
AUX2 ENABLE
CLIP DETECT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
STEREO IN 1 L(+)
STEREO IN 1 L(-)
STEREO IN 1
AUDIO SHIELD
PHONE MONO(+)
PHONE MONO(-)
STEREO IN 2 R(+)
STEREO IN 2 L(+)
STEREO IN 2 L(-)
STEREO IN 1 R(+)
STEREO IN 1 R(-)
MICROPHONE IN(+)
MICROPHONE IN(-)
MONO AUDIO SHIELD
STEREO IN 2 R(-)
MS-CAN H
MS-CAN L
1
2
3
4
5
6
7
8
9
10
RESERVED
(REAR CAMERA +)
RESERVED
DVD VIDEO(+)
VIDEO ENABLE
TXD
RESERVED
(REAR CAMERA -)
DVD SHIELD
DVD VIDEO(-)
N.C
RXD
4 2 3
1
5 6 7
8 9 10 11 12
13
16 14 15 17 18 19 20
23 21 22 24
J1
4-83
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This product is a lead free model.
Lead free solder is used in PWB stamped LF mark.
Please keep the following conditions when you repair.
1. Use lead free solder.
2. Use a nitrogen solder system.
3. Do not use "General solder" and "Lead free solder"
together.
LF
4.3.3.2 CLARION Model No. EU-1289A-I/J
ORIGINAL SERVICE MANUAL
(Section 4.3.3.1)
This additional service manual is designed to be used together
with Model EU1289AH
This manual has described only the difference point with the origi-
nal service manual.
Original model Manual No.
EU-1289A-H 298-6573-00
EU-1289A-H 298-6573-01
DIFFERENCE FROM ORIGINAL
MANUAL
1.EXPLODED VIEW/PARTS LIST
2.ELECTRICAL PARTS LIST
3.PRINTED WIRING BOAD
COMPONENTS
EU-1289A-I,EU-1289A-J
1. Main unit ----------- 1
EXPLODED VIEW/PARTS LIST
*Refer to the figure on page 4-66 of original manual.
ELECTRICAL PARTS LIST
Main PWB (B1)section (page 4-71)
21 276-0489-14 SETPLATE(EU-1289A-I) 1
276-0489-28 SETPLATE(EU-1289A-J) 1
NO. PART NO. DESCRIPTION Q'TY
PWB 039-3154-04 PWB(WITHOUT COMPONENTS) 1
*As for EU1289AI and EU1289AJ, it is different the writing soft-
ware of EEPROM
NO. PART NO. DESCRIPTION Q'TY
4-84
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DIFFERENCE FROM ORIGINAL CIRCUIT DIAGRAM
Main PWB (B1) 7/8 ection (page 4-79) - J3 Connector(6,7,8,14pin)
EU-1289A-H EU-1289A-I/EU-1289A-J
STEREO_IN STEREO_IN
4 2 3 1 8 6 7 5
12 10 11 9 16 1415 13
J3
1
2
3
4
5
6
7
8
STEREO IN 1 L(+)
STEREO IN 1 L(-)
STEREO IN 1
AUDIO SHIELD
PHONE MONO(+)
PHONE MONO(-)
STEREO IN 2 R(+)
STEREO IN 2 L(+)
STEREO IN 2 L(-)
9
10
11
12
13
14
15
16
STEREO IN 1 R(+)
STEREO IN 1 R(-)
MICROPHONE IN(+)
MICROPHONE IN(-)
MONO AUDIO SHIELD
STEREO IN 2 R(-)
MS-CAN H
MS-CAN L
To 2/8 (ORIGINAL page 4-74) To 2/8 (ORIGINAL page 4-74)
C
C
C
C
C
C C
C
C C
C
C
C781
C782
C783
C784
C785
C786
C787
C791
R
7
4
5
C792
J3
C789
C788
R
7
4
6
C790
R
7
4
7
2200p
2200p
2200p
2200p
2200p
2200p
2200p
2200p
1
0
0
K
2200p
074403216
2200p
2200p
1
0
0
K
2200p
1
0
0
K
STEREO1_R-
STEREO1_R+ STEREO1_L+
STEREO1_L-
PHONE+
PHONE-
STEREO2_R+ STEREO2_R-
STEREO2_L+
STEREO2_L-
SHIELD
R-
MS-CAN H
MS-CAN L
SHIELD
ST IN1
L+
IN 2 R+
IN 2
IN 2 L-
IN 2
MIC
MIC
+
-
9 1
16 8
2
3
10
11
12
13
14
15
4
5
6
7
C
C
C
C
C
C C
C
C C
C
C
C781
C782
C783
C784
C785
C786
C787
C791
R
7
4
5
C792
J3
C789
C788
R
7
4
6
C790
R
7
4
7
2200p
2200p
2200p
2200p
2200p
2200p
2200p
2200p
1
0
0
K
2200p
074403216
2200p
2200p
1
0
0
K
2200p
1
0
0
K
STEREO1_R-
STEREO1_R+ STEREO1_L+
STEREO1_L-
PHONE+
PHONE-
STEREO2_R- STEREO2_R+
STEREO2_L-
STEREO2_L+
SHIELD
R-
MS-CAN H
MS-CAN L
SHIELD
ST IN1
L+
IN 2 R+
IN 2
IN 2 L-
IN 2
MIC
MIC
+
-
9 1
16 8
2
3
10
11
12
13
14
15
4
5
6
7
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EU-1289A-H(039-3154-03)
FIL804
F
I
L
8
0
2
TH101
F
I
L
8
0
1
R
6
7
3
R705
R
8
0
3
D803
R658
R653
C636
R
6
6
4
R702
C
7
1
9
D
6
0
8
SUP803
R741
R
7
0
6
R
7
6
6
C
7
1
8
R666 R
7
2
5
Q
6
1
0
Q
7
4
2
Q764
Q763
Q762
D
7
6
1
D762
C702
R727
R
7
6
5
C804
FIL803
SUP804
S
U
P
8
0
2
SUP801
R810
D
8
0
8
C
8
0
5
R654 C633
C
6
3
8
Q
7
0
1
C
7
8
5
C
7
2
1
C741
J4 J3 J2
ANT101
1 2 3 4
5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
1 2 3 4 5
6 7 8 9 10
EU-1289A-I/J(039-3154-04)
FIL804
F
I
L
8
0
2
TH101
F
I
L
8
0
1
R
6
7
3
R705
R
8
0
3
D803
R658
R653
C636
R
6
6
4
R702
C
7
1
9
D
6
0
8
SUP803
R741
R
7
0
6
R
7
6
6
C
7
1
8
R666 R
7
2
5
Q
6
1
0
Q
7
4
2
Q764
Q763
Q762
D
7
6
1
D762
C702
R727
R
7
6
5
C804
FIL803
SUP804
S
U
P
8
0
2
SUP801
R810
D
8
0
8
C
8
0
5
R654 C633
C
6
3
8
Q
7
0
1
C
7
8
5
C
7
2
1
C741
J4 J3 J2
ANT101
1 2 3 4
5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
1 2 3 4 5
6 7 8 9 10
DIFFERENCE FROM ORIGINAL PRINTED WIRING BOAD
Main PWB (B1)section (page 4-82)
Solder side. #7-#8 patterns of J3 Connector changed.
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4-86
4.3.4 Temporary ACM ID and UDAC reassignment
For security purposes the HDD and Navigation Board are matched to each other. If the HDD and Navigation board are not
matched to each other, there will be operational malfunctions.
This procedure creates a temporary ACM ID. Temporary ACM ID's are required if a functional check needs to be performed
on an ACM that has not had a Ford Part Number assigned.
Before shipping, a unique ACM ID must be assigned to the ACM. Refer to Section 5.4 for assigning a unique ACM ID.
Refer to Appendix A-5 for the ACM ID numbering format.
Sequence Description
Connect ACM to Dengen Box Assembly
Set Power Supply to 12.8 +/-0.2 Vdc
Verify Dengen Box is set to XTP Mode
Turn ON Hyper Terminal
Turn ON ACM
Confirm the Hitanykey, xanavi> prompt appears on the Hyper Terminal
Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford logo
will appear.
Enter xcpl 3 PASSWORD and press return
HDD = OK CLEAR
Enter xcpl 1 0xf1 0x99999999 PASSWORD and press return
Confirm unit id = OK WRITE
Enter xcpl 2 and press return
Confirm unit id FLASH = OK READ
Confirm unit id HDD = OK READ
Enter xrudac 3 1 PASSWORD and press return
Confirm UDAC SERIAL ID = OK CLEAR
Confirm UDAC RECOVERY ID = OK CLEAR
Enter xrudac 1 PASSWORD and press return
Confirm UDAC SERIAL ID = OK WRITE
Confirm UDAC RECOVERY ID = OK WRITE
Note hexadecimal string after UDAC RECOVERY ID = OK WRITE
Note hexadecimal string after UDAC RECOVERY ID = OK READ
Confirm hexadecimal strings from Steps 23 and 25 are the same
Enter xrsn 1 0x46310000 99999999 YMMDD PASSWORD and press return.
Confirm SERIAL NO. = OK WRITE
Note Serial Number
Enter xrsn 2 and press return
Note Serial Number
Confirm Serial Numbers from Steps 29 and 31 are the same
Enter xtp 700 9 and press return
Confirm No Error Detected... OK! appears on the Hyper Terminal
Enter dusa and press return
Confirm CLEAR OK
Turn OFF ACM
Disconnect ACM from the Dengen Box Assembly
Temporary ACM ID and UDAC reassignment complete
Sequence
Number
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2
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39
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
Section 3.4.2
N/A
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4-87
4.4 Validation
This section of the Service Manuals details how to verify the repairs that were made to the Navigation Radio ACM.
4.4.1 Repair Validation Check
Once the repairs to the ACM have been completed. Perform the following procedure to verify proper operation of the ACM.
If a particular xtp command can not be confirmed, repeat the XTP command. If the xtp command still can not be confirmed,
reference Appendix A-1 for which component to replace.
Connect ACM to Dengen Box Assembly and a satellite radio antenna to the ACM
Measure Power Supply current
After waiting 10 seconds, confirm Power Supply current is greater then 500 micro Amps
and less than or equal to 1.5 mA
Turn ON Dengen Box ACC switch
Wait 10 seconds
Confirm the current to the ACM is less than or equal to 2A
Confirm the combined current to the ACM, FCIM, and FDIM is less than or equal to 5A
Turn ON ACM
Hit any key and allow the ACM to complete it's boot up. After hitting any key a Ford
logo will appear.
Confirm GPS ANT STATUS = CONNECTED or OPEN or SHORT depending
depending on the GPS antenna connection
If a visual check of the display will be performed, do not perform step 21. Go directly to
Step 23
Confirm bad cluster = 0, lost cluster = 0, cross point = 0, lost chain = 0, and bad lfns = 0
Sequence
Number
1
2
3
4
5
6
7
8
9
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16
17
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19
20
21
22
23
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25
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33
34
35
36
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
N/A
Appendix A-1
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4-88
Sequence
Number
Reference
Service Manual
Section
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
Enter xdsp 1 and press return
Confirm Model = 6 and Region = 10
Confirm the temperature difference between the DVD Mechanism and HDD is less than
or equal to 5 degrees F
If a visual check of the display will be performed, do not perform step 53. Go directly to
Step 55
Confirm gray scale on display is correct
Note the values for NRVS and START
Change the position of the RV SW and move the KEY SW to START on the Dengen
Box
Note the values for NRVS and START
Confirm the values for NRVS and START have changed
Enter xclw (Year)(Month)(Day)(Hour)(Minute)(Second) and press return
Confirm hyper terminal response is all in lower case letters
Confirm there are at least 2 satellites
Confirm A0 Status is 00, 20, or 5x depending on the equipment set up.
Confirm TEST START... END(Voice)
Enter xmcu 2 4 5 0x18 and press return
Confirm maximum value is between -14500 and 18000
Confirm minimum value is between 18000 and -14500
Confirm TEST START... END(Voice)
Note the values for TEST0, TEST1, and TEST2
Change the position of Dengen Box test bit switches B0, B1, and B2
Confirm the values for TEST0, TEST1, and TEST2 have changed
Confirm the fan is spinning
Confirm the fan speed increases
Confirm the fan stops spinning
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix TBD
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
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4-89
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
Sequence
Number
Reference
Service Manual
Section
Confirm TEST START... END(I/O)
Confirm P-Hold STS = LOW
Confirm P-Hold STS = HIGH
Enter xrfpn 2 6 PASSWORD 2 and press return
Confirm Part Number, Table Number, and EQ Version Output is correct.
Confirm Gyro AD is between 18830 and 22110
Turn OFF ACM
Repair validation check complete.
Appendix A-1
Section 3.4.2
N/A
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5-1
SOFTWARE UPDATES
5. SOFTWARE UPDATES
This section of the service manual provides the necessary details for updating the ACM software.
5.1 Software Summary
The table below details the software contained in the Navigation Radio ACM. The software must be updated in the sequence
outlined in Section 5.5 of this manual.
Description
HDD
CD-R Update Disk 1
Sub-CPU
DVD Drive
(If necessary)
Brick Display
(If necessary)
Software Contents
Map Database
CDDB (Gracenotes)
Main CPU Application
DSP
EQ Files
Voice Guidance Language
TTS (Text to Speech)
VR Dictionary - Nav Dictionary
VR Dictionary - Data Search (POI's, etc...)
Sirius Baseline Data
Main CPU Boot Loader
Main CPU Application
DSP
Skin
Splash Screen
Configuration Table
Audio Software
Sub-CPU application
FBL
Calibration files - Brick only
DVD Drive Firmware
Brick Display Software
Media used
for Software Update
Master HDD and HDD Copier
CD-R
ROM Writer
MS-CAN
CD-R
CD-R
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5-2
SOFTWARE UPDATES
5.2 Software Update Flow Chart
Can
hardware support
most recent software
versions?
Yes
No
Is ALL ACM
software the
most recent.
Yes
No
Connect ACM to Dengen Box
Assembly. (Section 3.1)
Perform Software and
Hardware Version Check.
(Section 5.3)
Compare all ACM software
versions to version control
matrix. (Appendix A-2)
Replace Brick
Perform Software Update
(Section 5.5)
Perform Software Version
Check. (Section 5.3)
Write ECAN and VMSPN
(Section 5.6)
DUSA
(Section 5.8)
Set Default Configuration
(Section 5.7)
Disconnect ACM from
Dengen Box Assembly
Proceed to Kitting
(Section 6.0)
Does the
ACM have a Service
Center ACM unique
ID?
No
Yes
Reassign ACM ID and UDAC
(Section 5.4.1)
Reassign UDAC
(Section 5.4.2)
Does the
ACM have a Service
Center ACM unique
ID?
No
Yes
Reassign ACM ID and UDAC
(Section 5.4.1)
Reassign UDAC
(Section 5.4.2)
Is ALL ACM
software the
most recent.
No
Yes
Disconnect ACM from
Dengen Box Assembly
DUSA
(Section 5.8)
(Section 5.7)
Write ECAN and VMSPN
(Section 5.6)
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5-3
SOFTWARE UPDATES
5.3 Version Identification
This is the procedure used to determine the ACM software and hardware versions.
If any software in this procedure is not the most recent as defined by Appendix TBD, then the ACM must have it's software
updated per Section 5.5 of this document.
Turn ON ACM
logo will appear.
Note BOOT VER
Note FLA_AP VER
Note MAP DATA VERSION
Note DSP FIRMWARE
Note HDD MODEL, HDD SERIAL, and HDD REVISION
Note DVD REVISION
Note (FNOS) SubCPU Version
Note GPS VERSION
Note AHU SOFT VER
Note AHU HARD VER
Note XM(SIRIUS) RADIO FIRMWARE VERSION
Turn OFF ACM
Software Version Identification complete.
Sequence
Number
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2
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12
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15
16
17
18
19
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31
32
33
34
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
N/A
Appendix A-1
Section 3.4.2
N/A
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5-4
SOFTWARE UPDATES
5.4 Chassis ID and UDAC reassignment
The procedure for reassigning the ACM ID and UDAC will be different depending on whether the ACM in question is
already a service unit or a new service unit.
5.4.1 Unique ACM ID and UDAC reassignment (New Service Part)
Section 5.4.1 is used for creating a new unique ACM ID and reassigning the UDAC. A new unique ACM ID is required for
placing a dealership return into the service center inventory.
If the returned ACM already has a service center unique ACM ID (previously in Service Center inventory), do not use the
procedure in 5.4.1. Use the procedure in 5.4.2.
Refer to Appendix A-5 for the Unique ACM ID numbering format.
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5-5
SOFTWARE UPDATES
Turn ON ACM
logo will appear.
Enter xcpl 3 PASSWORD and press return
HDD = OK CLEAR
Enter xcpl 1 0xf1 0x******** PASSWORD and press return (Note ******** is the
Unique ACM ID as defined in Appendix A-5)
Confirm unit id = OK WRITE
Enter xcpl 2 and press return
Confirm unit id HDD = OK READ
Enter xrsn 1 0x46310000 ******** YMMDD PASSWORD and press return.
Note Serial Number
Note Serial Number
Confirm CLEAR OK
Turn OFF ACM
Unique ACM ID and UDAC reassignment (New Service Part) complete
Sequence
Number
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2
3
4
5
6
7
8
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12
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21
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33
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36
37
38
39
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
Section 3.4.2
N/A
5.4.1 Unique ACM ID and UDAC reassignment (New Service Part) - Continued
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5-6
SOFTWARE UPDATES
5.4.2 UDAC reassignment (Existing Service Part)
Section 5.4.2 is used only for reassigning the UDAC on an ACM.
If the returned ACM does not have a service center unique ACM ID, do not use the procedure in 5.4.2. Use the procedure in
5.4.1
Refer to Appendix A-5 for the Unique ACM ID numbering format.
Turn ON ACM
logo will appear.
Enter xrsn 1 0x46310000 ******** YMMDD PASSWORD and press return
(Note ******** is the Unique ACM ID as defined in Appendix A-5).
Note Serial Number
Note Serial Number
Confirm CLEAR OK
Turn OFF ACM
UDAC reassignment (Existing Service Part) complete
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
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23
24
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27
28
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30
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
Section 3.4.2
N/A
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5-7
SOFTWARE UPDATES
5.5 Software Update Procedure
Confirm ESD Precautions
Remove HDD from ACM
Connect HDD to HDD Copier
Connect Master HDD to HDD Copier
Copy information from Master HDD to HDD
Confirm HDD copy process is complete
Disconnect HDD from HDD Copier
Disconnect Master HDD from HDD Copier
Install HDD into ACM
Verify Serial Side Port Connector is attached to ACM
Verify Dengen Box is in Normal Mode
Open the Hyper Terminal Program
Power-Up the system
Verify the Hyper Terminal is operating by observing the computer screen.
Verify correct version of CD-R Update Disk 1
Insert CD-R Update Disk 1into ACM
Verify by Hyper Terminal that update is progressing OK.
Remove disk from ACM after it is automatically ejected. ACM will automatically reboot.
Power-Down the system
Connect the ROM Writer / Sub-CPU Connector to the ACM
Verify Dengen Box is in XTP Mode
Power-Up the system
Update Sub-CPU per the ROM-Writer user's manual.
Disconnect the ROM Writer / Sub-CPU Connector from the ACM
Verify Dengen Box is in Normal Mode
Power-Up the system
Verify correct version of DVD Mechanism Firmware Update Disk
Insert DVD Mechanism Firmware Update Disc into ACM
Verify by Hyper Terminal that Update is progressing OK.
Verify correct version of Brick Display Update Disk
Insert Brick Display Update Disc into ACM
Verify by Hyper Terminal that update is progressing OK.
Verify Dengen Box is in XTP Mode
Power-Up the system
Reassign ACM Chassis ID to Service Center Designation (UDAC)
Disconnect ACM from Dengen Box
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
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14
15
16
17
18
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20
21
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26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Reference
Service Manual
Section
Section 4.3.1.2
Section 4.3.2.3
HDD Copier
user's manual
Section 4.3.2.3
Section 3.1
Section 3.2
Section 3.5.1
Section 3.4.1
N/A
Section 3.4.2
TBD
Section 3.5.2
Section 3.4.1
N/A
Section 3.4.2
TBD
Section 3.2
Section 3.4.1
N/A
Section 3.4.2
Section 3.5.2
Section 3.4.1
N/A
Section 3.4.2
N/A
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5-8
SOFTWARE UPDATES
5.6 Writing ECAN and VMSPN to the ACM
ECAN is the ECU Core Assembly Part Number. This is the Ford ACM part number.
VMSPN is the Vehicle Manufacturer Software Part Number. This is the Ford Part Number for the Navigation Software (Boot
and APP).
Reference Appendix A-5 for the unique ACM ID numbering format.
Turn ON ACM
will appear.
Enter xrfpn 1 2 0x******** 0x******** 0x******** 0x********
PASSWORD and press return. This step registers ECAN.
Confirm OK WRITE (Ford Part Number)
Enter xrfpn 1 3 0x******** 0x******** 0x******** 0x********
PASSWORD and press return. This step registers VMSPN.
Enter xrfpn 3 PASSWORD and press return
Confirm OK COMMIT
Enter xrfpn 2 2 PASSWORD and press return
Note Ford Part Number
Confirm (Ford Part Number) from Step 15 is the same as the (Ford Part Number) in
Step 9
Step 11
Confirm OK READ (Ford Part Number)
Confirm CLEAR OK
Turn OFF ACM
Writing ECAN and VMSPN to the ACM complete
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
and A-6
N/A
Appendix A-1
N/A
Appendix A-1
Section 3.4.2
N/A
-
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5-9
SOFTWARE UPDATES
5.7 Restore ACM Default Configuration
This is the procedure used to restore the ACM default configuration.
The default configuration must be confirmed prior to shipping to the dealership.
Turn ON ACM
logo will appear.
Enter xrcnf 1 PASSWORD and press return
Confirm OK WRITE
Enter xrcnf 2 and press return
Confirm configuration table values
Confirm CLEAR OK
Turn OFF ACM
Restore ACM Default Configuration complete
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
Section 3.4.2
N/A
-
5.8 Dusa
DUSA is the XTP command which is used to clear all sensitive information from an ACM.
This command must be executed when designated in the flowcharts in this service manual.
It is extremely important to verify that the dusa command is the very last command executed before powering down the
ACM prior to shipment to a dealership.
Turn ON ACM
will appear.
Confirm CLEAR OK
Turn OFF ACM
dusa is complete
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
Appendix A-1
Section 3.4.2
N/A
-
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6-1
KITTING
6. KITTING
This section details the procedures for building an ACM to a specific vehicle model.
6.1 Kitting Flow Chart
Attach Brackets to ACM
(Section 6.2)
Assembly. (Section 3.1)
Print and attach label to ACM.
Service Center Designated
Procedure.
Proceed to Pre-Delivery
Inspection (PDI)
(Section 7.0)
Write EDAN to ACM
(Section 6.3)
Disconnect ACM from
Dengen Box Assembly
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6-2
KITTING
6.2 Bracket Attachment
Confirm that the correct brackets and screws have been selected for this procedure
Place the ACM on the tech bench.
Attach the left bracket to the ACM with the screws, using a torque of 1.57 to 1.91 Nm.
Attach the right bracket to the ACM with the screws, using a torque of 1.57 to 1.91 Nm.
Visually inspect the ACM for abnormalities
ACM bracket attachment complete
Sequence
Number
1
2
3
4
5
6
Reference
Service Manual
Section
Appendix A-4
N/A
Section 4.3.2.1
N/A
-
6.3 Writing EDAN to the ACM
EDAN is the ECU Delivery Assembly Part Number. This is the Ford Part Number for the Chassis+Brackets+Snubber
assembly.
Turn ON ACM
logo will appear.
Enter xrfpn 1 1 0x******** 0x******** 0x******** 0x********
PASSWORD and press return. This step registers EDAN.
Enter xrfpn 3 PASSWORD and press return
Confirm OK COMMIT
Step 9
Confirm CLEAR OK
Turn OFF ACM
Writing EDAN to the ACM complete
Sequence
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Reference
Service Manual
Section
Section 3.1
N/A
Section 3.5.2
Section 3.5.1
Section 3.4.1
N/A
N/A
Appendix A-1
and A-6
Appendix A-1
N/A
Appendix A-1
Section 3.4.2
N/A
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7-1
PRE-DELIVERY INSPECTION (PDI)
7. PRE-DELIVERY INSPECTION (PDI)
7.1 Pre-Delivery Inspection (PDI) Flow Chart
Assembly.
(Section 3.1)
Perform PDI
(Section 7.2)
(Section 5.7)
Pack and Ship
PDI OK?
Yes
No
Proceed to
Diagnosis / Repair / Validation
(Section 4.0)
DUSA
(Section 5.8)
Default ACM
Configuration?
Yes
No
Set Vehicle-Specific ACM
Configuration
(Appendix A-7)
Disconnect ACM from
Dengen Box Assembly
This procedure is necessary if the dealership is unable to
perform the Vehicle-Specific Configuration.
Default ACM
Configuration?
Yes
No
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7-2
7.2 Pre-Delivery Inspection (PDI) Procedure
Inspection Process
Adjust the output voltage of Power Supply, and then turn
power off once.
(1) Use exclusive harness to connect the Dengen Box and
DCU.
(2) Connect the system harness to Dengen Box.
(3) Connect the Power Supply to Dengen Box.
(4) Connect GPS/AMFM/system harness to ACM.
Check
Output voltage
of Power supply
Connect
Connectors
Acceptance Criteria/Remarks
13.5V0.5V
These connections shall be completed
prior to PDI.
Test Display and Test EFP shall be
detached from the harness.
The surface shall not be scratched
during the inspection.
No.
1
2
DCU-32pin DCU-24pin
CN4
CN5
CN1
TK16pin
CN2
TH16pin
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
System Harness
Dengen Box
DCU
Exclusive Harness
Power
Supply
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7-3
Check
Positions of
Switches on
Dengen Box
Power ON
Inspection Process
Before turning on power, check the positions of the switches
on Dengen Box.
(1) Turn the Power Supply on.
(2) Turn on the B+ SW (push it up) on Dengen Box.
(3) Turn the IGNITION KEY SW on Dengen Box two
clicks clockwise to the ACC position. The switch has
five steps - Door Open, KEY OFF, ACC, RUN, and
START: Turn it slowly.
Opening screen
HOME screen
Positions of Switches:
B+: OFF (dwon)
ACC: OFF (down)
Rev: OFF (down)
ILL: OFF (down)
PKB: OFF (down)
B0: OFF (down)
B1: OFF (down)
B2: OFF (down)
IGNITION KEY: Door Open
(fully counterclockwise)
VEHICLE SPEED: Stop
The opening screen of Ford logo must
appear and then transfer to the HOME
screen.
No.
3
4
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
IGNITION KEY SW: Door Open
VEHICLE SPEED SW: Stop
B+: OFF (down)
ACC: OFF (down)
Rev: OFF (down)
ILL: OFF (down)
PKB: OFF (down)
B0: OFF (down)
B1: OFF (down)
B2: OFF (down)
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7-4
Check
Map
Gyro
Inspection Process
Push "MAP" button on Panel SW.
(1) Turn the IGNITION KEY SW one click clockwise from
the ACC position.
(2) Turn the VEHICLE SPEED SW gradually clockwise.
Map shall be displayed.
Car icon on map display shall move
forward.
No.
5
6
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
IGNITION KEY SW: RUN
(turn one click clockwise from the ACC position)
VEHICLE SPEED SW: Turn clockwise
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7-5
Check
Gyro
(Continued)
Inspection Process
(3) Turn "ILL" SW of Dengen Box ON.
(4) Turn "ILL" SW on Dengen Box OFF after check.
(5) Turn "Rev" SW of Dengen Box ON.
(6) Turn it off after check.
The display will switch to night mode.
Car icon on map display shall move
backward.
No.
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
ILL SW: ON (up)
GROUND B+ ACC
Rev ILL PKB
IGNITION KEY SW
VEHICLE SPEED SW
B0 B1 B2
TEST BIT SW
KEY POSITION
POWER SW
OFF ACC RUN START
B+ ACC
Dengen Box
Rev SW: ON (up)
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7-6
Check
Gyro
(Continued)
GPS
Inspection Process
(7) Rotate ACM right and left.
(8) Turn the VEHICLE SPEED SW on Dengen Box fully
counterclockwise until it reaches the STOP position.
(9) Touch one time at any location on the map display.
Check if "NO GPS"mark is present on display screen.
Car icon shall rotate along with the
ACM rotation.
Car icon on map display shall stop.
The map shall be scrolled at the location
arbitrarily-chosen.
"NO GPS" should NOT be present on
display screen.
No.
7
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7-7
Check
DVD-VIDEO
operation
Inspection Process
(1) Insert DVD-VIDEO, and push "MEDIA" button on
Panel SW.
(2) Turn "VOL" knob on Panel SW.
(3) Push eject button on Panel SW.
Images of DVD-VIDEO shall be played.
Sound shall come from speakers.
Sound volume shall be controlled along
with the rotation of "VOL" knob.
The DVD shall be ejected.
No.
8
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7-8
Check
AM/FM radio
Inspection Process
(1) Push "SEEK" button on Panel SW.
(2) Touch "FM".
"RADIO/AM" shall be displayed.
AM radio shall be received.
"RADIO/FM1" shall be displayed.
FM radio shall be received.
No.
9
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7-9
Check
Voice Guidance
Power OFF
Disconnect
Connectors
Appearance
Inspection Process
(1) Push "MENU" button on Panel SW.
(2) Touch "Feedback Setting" on MENU display.
(3) Keep touching "+"of Voice Volume until the volume
reach max.
(1) Turn the IGNITION KEY SW on Dengen Box fully
counterclockwise until it reaches the Door Open
position.
(2) Ensure that the current of power supply becomes 0A,
and turn B+ SW of Dengen Box OFF (down).
Disconnect the GPS/AMFM/system harness from ACM.
Visually check the appearance.
"Louder" shall come from speakers as
audio guidance.
This sequence must be followed.
(especially (2) must be certainly fol-
lowed.)
No scratch
No contamination
No fingerprint on the display
No bending of connector pin
No.
10
11
12
13
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8-1
APPENDICES
APPENDICES
A-1 Summary of Hyper Terminal Software Commands
FORD Navigation Unit/ Non-Navi Unit Inspection Method
Applicable Models: NA6W-4200B (and others)
This document is for problem-solving by only authorized people.
NAVI AUDIO FHD HDD DVD MECHA FAN FFC DISP UNIT
Workset 1 - - - - - Inspect and connect system. - - - - - - - - - -
Less than or equal to 500A after 10 seconds
Applicable for only ACM.
1 1 - - - -
3
(68P)
-
Less than or equal to 1.5mA after 10 seconds
- - - - - - - -
Less than or equal to 2A
1 1 - 4 3 5
6
(All)
-
Less than or equal to 5A
Total of ACM, Display, EFP
- - - - - - - -
XTP
Startup Confirmation
4 - - - - CPU Test
Turn On [+B] 1st then [ACC], then
begin CPU check
XTP must start and the Hitanykey prompt must
appear. If a key is input after the Hitanykey prompt
appears, the xanavi> prompt must appear.
Hitanykey
(A key is input after Hitanykey appears.)
xanavi>
- - - - - - - -
5 xtp 100 15 - Display Boot Version Version Confirmation Loading Specification
xanavi>xtp 100 15
(100) Main CPU TEST START.....
BOOT VER = B1U***** .....END(Main CPU )
1
(or
reprogram)
- - - - - - -
6 xtp 100 18 - Display APP Version
HDD Master Specification as well as Loading
Specification
xanavi>xtp 100 18
FLA_AP VER = B1U***** .....END(Main CPU )
1 - 3 2 - -
4
(50P)
-
7 xtp 700 13 - Display Map Version HDD Master Specification
xanavi>xtp 700 13
(700) CD-ROM TEST START.....
MAP FORMAT VERTION = FORMAT VERSION X07-00-00
MAP DATA VERTION = DATA VERSION 07/10/22/01
.....END(CD-ROM )
- - -
1
(or
reprogram)
- - - -
8 xtp 700 43 -
Display RippingDSP(DA610)
Version
Loading Specification
xanavi>xtp 700 43
DSP FIRMWARE = ******* .....END(CD-ROM )
1 - 3 2 - -
4
(50P)
-
HDD MODEL =TOSHIBA MK4036GAC
HDD SERIAL =17JBT1T5T
HDD REVISION=TA151A
xanavi>xtp 700 42
HDD MODEL = TOSHIBA MK4036GAC
HDD SERIAL = 17JBT1T5T
HDD REVISION = TA151A .....END(CD-ROM )
4 - 2 1 - -
3
(50P)
-
HDD MODEL =Hitachi HEJ425040F9AT00
HDD SERIAL =F40201FSG1L4HB
HDD REVISION=F4CJA30F
xanavi>xtp 700 42
HDD MODEL = Hitachi HEJ425040F9AT00
HDD SERIAL = F40201FSG1L4HB
HDD REVISION = F4CJA30F .....END(CD-ROM )
- - - - - - - -
10 xtp 700 41 - Display DVD Firmware Version DVD Mechanism Drawing
xanavi>xtp 700 41
DVD REVISION = **** .....END(CD-ROM )
3 - - - 1 -
2
(40&45P)
-
11 xtp 400 60 -
MS-CAN micro software version
indication
CAN Micro Loading Specification
xanavi>xtp 400 60
(400) Communication TEST START.....
[FNOS] SubCPU Version[36,04,6101309]
.....END(Communication)
1 - - - - - - -
12 xtp 600 11 - GPS version indication J78E301
xanavi>xtp 600 11
(600) Sensor TEST START.....
GPS VERSION = J78E301 .....END(Sensor )
1 - - - - - - -
13 xtp 900 65 -
Audio CPU software version
indication
AUDIO Circuit Board Drawing
xanavi>xtp 900 65
(900) AV TEST START.....
AHU SOFT VER = 0x000230 .....END(AV )
2 1 - - - -
3
(68P)
-
14 xtp 900 66
Audio CPU hardware version
indication
AUDIO Circuit Board Drawing
xanavi>xtp 900 66
AHU HARD VER = 0x000002 .....END(AV )
2 1 - - - -
3
(68P)
-
15 xtp 100 39 - Sirius version indication AUDIO Circuit Board Drawing
xanavi>xtp 100 39
XM(SIRIUS) RADIO FIRMWARE VERSION = ******
.....END(Main CPU )
2 1 - - - -
3
(68P)
-
16 xtp 400 30 - DISP version indication
DP8W-4200 Copying Specification
NA6W-4200 Copying Specification
Drawing Reference
xanavi>xtp 400 30
(400) Communication TEST START.....
DISP VER= 14 .....END(Communication)
1 2 - - - -
3
(68P)
-
Judgement Reference XTP Log Output Example
Set Power Supply (+B) to 12.8V
0.2V and measure current.
- -
-
HDD Version Indication -
Inspection Item(Method)
Turn On Dengen Box's ACC
switch and measure current after
10 seconds.
Consumption Current Check
XTP Item Name
Dark Current Check -
9 xtp 700 42
Consumption
Current
3 - -
Dark Current
Category No. Command
2 -
Parameter 1
-
Parameter 2
Parameter 3
and after
- -
Version
Confirmation
Part to Replace
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8-2
APPENDICES
17 xtp 900 73 - Audio CPU communication check
Confirm communication between
Navi Board CPU and Audio
Board CPU.
OK if no error detected
xanavi>xtp 900 73
(900) AV TEST START..........END(AV )
NO ERROR DETECTED.....OK!
2 1 - - - -
3
(68P)
-
18 xtp 600 1 - GPS tuner communication check
Navi Board CPU and GPS Tuner.
xanavi>xtp 600 1
(600) Sensor TEST START..........END(Sensor )
1 - - - - - - -
19 xtp 600 14 - GPS antenna connection check GPS antenna connection check
GPS ANT STATUS = CONNECTED
GPS ANT STATUS = OPEN
GPS ANT STATUS = SHORT
xanavi>xtp 600 14
GPS ANT STATUS = CONNECTED
ANT AD VOL AD VAL = 00798
ANT 84AD VOL AD VAL = 00844 .....END(Sensor )
xanavi>xtp 600 14
GPS ANT STATUS = O
1 - - - - - - -
20 xtp 400 9 - Display communication check
Navi Board CPU and Display.
* This test is not necessary when performing a
display visual check
xanavi>xtp 400 9
(400) Communication TEST START..........END(Communication)
1 - - - - - - 2
21 xtp 400 22 - Sirius tuner communication check
Navi Board CPU and Sirius
Tuner.
xanavi>xtp 400 22
2 1 - - - -
3
(68P)
-
22 xtp 400 23 - Sirius antenna connection check Sirius antenna connection check OK if no error detected
xanavi>xtp 400 23
2 1 - - - -
3
(68P)
-
23 xtp 700 1 - HDD self-diagnosis Begin Self-Diagnosis OK if no error detected
xanavi>xtp 700 1
(700) CD-ROM TEST START..........END(CD-ROM )
3 - 2 1 - -
4
(50P)
-
24 xtp 700 15 -
HDD disc check
(Partition 1)
Perform Disc Check
(Partition 1)
bad cluster=0,lost cluster=0,
cross point=0,lost chain=0,
bad lfns=0
xanavi>xtp 700 15
| files | dir | clusters | | |
no +---------------+------+--------------------------------- |cross|lost |bad
| user |hidden| user | free |bad | file
3 - 2 1 - -
4
(50P)
-
25 xtp 700 16 -
HDD disc check
(Partition 2)
Perform Disc Check
(Partition 2)
bad lfns=0
xanavi>xtp 700 16
no +---------------+------+---------------------------------|cross |lost |bad
3 - 2 1 - -
4
(50P)
-
26 xtp 700 17 -
HDD disc check
(Partition 3)
Perform Disc Check
(Partition 3)
bad lfns=0
xanavi>xtp 700 17
no +---------------+------+--------------------------------- |cross|lost |bad
3 - 2 1 - -
4
(50P)
-
27 xtp 700 18 -
HDD disc check
(Partition 4)
Perform Disc Check
(Partition 4)
bad lfns=0
xanavi>xtp 700 18
no +---------------+------+--------------------------------- |cross|lost |bad
3 - 2 1 - -
4
(50P)
-
28 xdsp 1 - - SDRAM memory check
Ripping DSP SDRAM
Perform memory check
xanavi>xdsp 1
1 - - - - - - -
29 xtp 100 45 - Ripping DSP Register check
Ripping DSP resgister
Read/Write check
xanavi>xtp 100 45
(100) Main CPU TEST START..........END(Main CPU )
1 - - - - - - -
Category No. Command Parameter 1 Parameter 2 Parameter 3 XTP Item Name Inspection Item(Method) Judgement Reference XTP Log Output Example
Part to Replace
Main CPU
Check
Communication
/Connection Confirmation
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8-3
APPENDICES
30 xtp 100 46 - Sub-CPU self-diagnosis
internal ROM/RAM, register R/W
perform check
xanavi>xtp 100 46
(100) Main CPU TEST START..........END(Communication)
NO ERROR DETECTED.....OK
1 - - - - - - -
31 xtp 400 62 - CAN_IF communication check
Between Sub-CPU-DCU's CAN
Command I/O check
xanavi>xtp 400 62
NO ERROR DETECTED.....OK
1 2 - - - -
3
(68P)
-
32 xtp 700 70 -
DVD mechanism Model/Region
Code indication
DVD mechanism Model/Region
Code indication
MODEL =6
REGION =10
xanavi>xtp 700 70
MODEL =6
REGION =10
3 - - - 1 -
2
(40&45P)
-
33 xtp 700 71 -
DVD mechanism temperature
indication
DVD mechanism's temperature
sensor readout
DVD TEMP= XX is displayed
xanavi>xtp 700 71
DVD MECHA TEMP = 47 .....END(CD-ROM )
3 - - - 1 -
2
(40&45P)
-
34 xtp 700 14 - HDD Temperature indication
HDD's temperature sensor
readout
HDD TEMP= XX is displayed
Compare results to DVD Mechanism Temperature
Sensor Information (No.32)
The difference in temperature is equal to or less
than 5 degrees.
xanavi>xtp 700 14
HDD TEMP = 47
.....END(CD-ROM )
3 - 2 1 - -
4
(50P)
-
35 xtp 700 55 - HDD_ATA_RESET HDD's ATAPI reset OK if no error detected
xanavi>xtp 700 55
3 - 2 1 - -
4
(50P)
-
Graphics
Check
36 xtp 500 11 Gray scale indication
Perform gray scale indication
command
Gray scale should not be abnormal.
* This test is not necessary when performing a
display visual check
xanavi>xtp 500 11
(500) Graphic TEST START..........END(Graphic )
1 - - - - - - 2
Vehicle
Signal Input
37 xtp 300 48 -
Vehicle signal input status
indication
[RV][Start]
Operate the [RV] and [START]
switches on the Dengen Box
Change the input signal status by toggling the
Dengen box [RV] and [START] switches
xanavi>xtp 300 48
(300) I/O TEST START.....
0 1
.....END(I/O )
NRVS = 0 START = 1
NRVS = 1 START = 1
NRVS = 0 START = 1 *Manipulate the switches to confirm the input status
NRVS = 0 START = 0
1 2 - - - -
3
(68P)
-
38 xtp 300 110 -
Display_Enable Control
LOW setting
Display power OFF
Video Enable signal (28PIN, J2-4) is less than or
equal to 0.6V
xanavi>xtp 300 110
Disp Enable = L .....END(I/O )
1 - - 2
39 xtp 300 111 -
Display_Enable Control
HIGH setting
Display power ON
Video Enable signal (28PIN, J2-4) is more than or
equal to 4.0V
xanavi>xtp 300 111
Disp Enable = H .....END(I/O )
1 - - 2
40 xclw GPS Clock Write
Set time on GPS tuner
* To convert to GMT
(Japan Time -9 Hours)
Confirm all lower case letters displayed
"!!a !!e !!b !!e !!c !!e"
Error if UPPER CASE LETTERS are displayed
xanavi>xclw 7 5 16 20 5 10
xanavi>!!a
!!e
!!b
!!e
!!c
!!e
1 - - - - - - -
41 xtp 600 12 -
GPS Satellite Acquisition
Indication
Receive signal from GPS
Antenna and confirm total number
of satellites.
Additional satellites not less than 2
xanavi>xtp 600 12
SATELLITE = 5 .....END(Sensor )
1 - - - - - - -
42 xtp 600 13 GPS A0 status indication GPS A0 Status Indication
GPS A0 STATUS parameters apply to the
following 3 types
00: 3-d positioning (default sensor without
correction)
20: 2-d positioning (default sensor without
connection)
5x: positioning is currently not available, latest
available position data
* "x" is any hexadecimal character
xanavi>xtp 600 13
GPS A0 STATUS = 00
.....END(Sensor )
1 - - - - - - -
43 xtp 800 48 -
Begin Continuous Sine Wave
Output
Begin 1kHz reference wave
output
-
xanavi>xtp 800 48
(800) Voice TEST START..........END(Voice )
1 2 - - - -
3
(68P)
-
44 xmcu Adjust Sine Wave Volume
Perform volume adjustment
command
- xanavi>xmcu 2 4 5 0x18 2 1 - - - -
3
(68P)
-
45 xtp 800 4 - Voice Recognition AD Check
Perform Voice Recognition AD
check command
Actual values are within the following range:
(decimal notation)
Maximum 14500 < Actual Value < 18000
Minimum -18000 < Actual Value <-14500
xanavi>xtp 800 4
(800) Voice TEST START.....
[ MAX ] 16544(0x40A0)
[ MIN ] -16546(0xBF5E)
.....END(Voice )
1 2 - - - -
3
(68P)
-
46 xtp 800 49 -
Stop continuous Sine Wave
Output
Stop 1kHz reference wave output -
xanavi>xtp 800 49
(800) Voice TEST START..........END(Voice )
1 2 - - - -
3
(68P)
-
[Year][Month][Day][HOur]
[Minute][Second]
Voice Guidance Output
/Voice Check
2 4 5 0x18
GPS
Part to Replace
HDD (IDE)
Control Signal
Output
DVD Mechanism
Sub-CPU
Check
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8-4
APPENDICES
Test Bit Input
Status Check
47 xtp 100 11 - Test Bit input status indication
Turn On and Off the 3 Test Bit
switches on the Dengen Box
Test bit input signal status display is correct
xanavi>xtp 100 11
TEST0 = L TEST1 = L TEST2 = L .....END(Main CPU )
xanavi>xtp 100 11
TEST0 = L TEST1 = L TEST2 = H .....END(Main CPU )
xanavi>xtp 100 11
(100) Main
1 - - - - - - -
48 xtp 900 88 - Fan ON (Normal Speed) FAN spins Fan is spinning
xanavi>xtp 900 88
- 2 - - - 1 - -
49 xtp 900 62 - Fan ON(High Speed) FAN spins at high speed Fan air flow increases
xanavi>xtp 900 62
- 2 - - - 1 - -
50 xtp 900 63 - Fan OFF FAN does not spin Fan is not spinning
xanavi>xtp 900 63
- 2 - - - 1 - -
51 xtp 300 102 -
P-HOLD signal LOW control
(P-HOLD=OFF)
P-HOLD signal is turned Off. 1 - - - - - - -
52 xtp 300 104 - P-HOLD signal status check Confirm P-HOLD=LOW 1 - - - - - - -
53 xtp 300 103 -
P-HOLD signal HIGH control
(P-HOLD=ON)
P-HOLD signal is turned On 1 - - - - - - -
54 xtp 300 104 - P-HOLD signal status check Confirm P-HOLD=HIGH 1 - - - - - - -
55 xtp 300 102 -
P-HOLD signal LOW control
(P-HOLD=OFF)
P-HOLD signal is turned Off. -
xanavi>xtp 300 102
(300) I/O TEST START..........END(I/O )
1 - - - - - - -
EQ File Check 56 xrfpn 2 6 3721 2 EQ file indication
Confirm
Part Number
Table Number
EQ version output
EQ model reference
Refer to drawing
xanavi>xrfpn 2 6 3721 2
### EQ Configuration Part Number HDD LIST
------
### Part Number 9L3T-14D660-AA
### 39 4c 33 54 2d 31 34 44 36 36 30 2d 41 41 00 00 00 00 00
00 00 00 00 00
### Table Number 00 00 00 00
### E2PROM Ver
1 2 - 3 - -
4
(50P)
-
Gyro 57 xtp 600 31 - Gyro A/D conversion indication
Confirm in rest state and Gyro
output value
GYRO A/D = 18830 ~ 22110
xanavi>xtp 600 31
GYRO A/D = 20498 .....END(Sensor )
1 - - - - - - -
Process Termination 58 xtp 700 9 -
Preparation to turn OFF Dengen
Box
Preparation to turn OFF Dengen
Box
xanavi>xtp 700 9
2 3 1
4
(50P)
-
End Inspection 59 - - - -
Turn OFF ACC 1st then +B then
disconnect unit
- - - - - - - - - - -
Part to Replace
Confirm acquisition of Low
FAN
P-HOLD
xanavi>xtp 300 102
xanavi>xtp 300 104
P-HOLD STS = LOW .....END(I/O )
xanavi>xtp 300 103
xanavi>xtp 300 104
P-HOLD STS = HIGH .....END(I/O )
Confirm acquisition of High
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8-5
APPENDICES
Ford part number or other ID setting
Applicable Models: NAU-4200,NA6W-4200B (and others)
This document is for problem-solving by only authorized people.
Center
Stack
Brick
Work set 1 - - - - - - - - -
XTP start 2 - - - - - - - - -
3 xcpl 3 password - - - - -
xanavi>xcpl 3 password
unit id HDD = OK CLEAR

4 xcpl 1 0xf1
0x********
(chassis ID last
8 digits)
password - - -
xanavi>xcpl 1 0xf1 0x00000001 password
unit id = OK WRITE [F100000001]

5 xcpl 2 - - - - - -
xanavi>xcpl 2
unit id FLASH = OK READ [F100000001]
unit id HDD = OK READ [F100000001]

6 xrudac 3 1 password - - - -
xanavi>xrudac 3 1 password
UDAC SERIAL ID = OK CLEAR

7 xrudac 3 2 password - - - -
xanavi>xrudac 3 2 password
UDAC RECOVERY ID = OK CLEAR

8 xrudac 1 password - - - - -
xanavi>xrudac 1 password
unit id FLASH = OK READ [F100000001]
UDAC SERIAL ID = OK WRITE [0x3FA62F5F]
UDAC RECOVERY ID = OK WRITE
[0x553203FFFFFF8BFFFFFFFD06646FFFFFFF92755FFFFFFFFA24FFFFFFDCFFFFFFE4564D
4F5B7AFFFFFFCA1BFFFFFFC5023FFFFFFF930F36342F40FFFFFFAA3DFFFFFFAD5BFFFFFFB
95CFFFFFF8D58FFFFFFFF281A403A7FFFFFFFC9FFFFFFFF5760FFFFFFD40FFFFFFFD10000
000000000000]
* Since the data in [ ] of UDAC SERIAL ID/UDAC RECOVERY ID is automatically created, it does
not need to be confirmed. However, the same data must be displayed when checking the setting
value in the next item.

9 xrudac 2 password - - - - -
xanavi>xrudac 2 password
UDAC SERIAL ID = OK READ [0x3FA62F5F]
UDAC RECOVERY ID = OK READ
[0x553203FFFFFF8BFFFFFFFD06646FFFFFFF92755FFFFFFFFA24FFFFFFDCFFFFFFE4564D
4F5B7AFFFFFFCA1BFFFFFFC5023FFFFFFF930F36342F40FFFFFFAA3DFFFFFFAD5BFFFFFFB
95CFFFFFF8D58FFFFFFFF281A403A7FFFFFFFC9FFFFFFFF5760FFFFFFD40FFFFFFFD10000
000000000000]

10 xrsn 1 0x46310000
nnnnnnnn
(chassis ID last
8 digits)
ymmdd
(production
date)
password - -
xanavi>xrsn 1 0x46310000 00000001 70905 password
SERIAL NO. = OK WRITE [F10000000170905]
11 xrsn 2 - - - - - -
xanavi>xrsn 2
SERIAL NO. = OK READ [F10000000170905]

12 xrfpn 1 1 0x******** 0x******** 0x******** 0x******** password registering EDAN
xanavi>xrfpn 1 1 0x38413554 0x2d313943 0x3135362d 0x41470000 password
OK WRITE[8A5T-19C156-AG]
(US)

13 xrfpn 1 2 0x******** 0x******** 0x******** 0x******** password registering ECAN
xanavi>xrfpn 1 2 0x394c3354 0x2d313444 0x3635332d 0x41430000 password
OK WRITE[9L3T-14D653-AC]
(JAPAN)

14 xrfpn 1 3 0x******** 0x******** 0x******** 0x******** password
registering
VMSPN
xanavi>xrfpn 1 3 0x394c3354 0x2d313444 0x3635352d 0x41440000 password
OK WRITE[9L3T-14D655-AD]

15 xrfpn 3 password - - - - - fix data
xanavi>xrfpn 3 password
OK COMMIT

16 xrfpn 2 1 password - - - - check EDAN
xanavi>xrfpn 2 1 password
OK READ[8A5T-19C156-AG]
(US)

17 xrfpn 2 2 password - - - - check ECAN
OK READ[9L3T-14D653-AC]
(JAPAN)

18 xrfpn 2 3 password - - - - check VMSPN
OK READ[9L3T-14D655-AD]

19 xrfpn 2 4 password - - - - check ILCPN
OK READ[9C3T-14C165-AA]
-
Category
parameter
3
parameter
2
parameter
1
command
parameter
6
parameter
5
parameter
4
No.
Parameter 2 should ba same as the one used in No.4
Application
Registering chassis ID
Registering UDAC
Delete UDAC recovery ID
Registering UDAC
Confirm registered UDAC
XTP log output example Command description
parameter
7
Registering
ECAN/EDAN/VMSPN
Registering, fixing, checking customer part number.
In paremeter 2, 1=[EDAN], 2=[ECAN], 3=[VMSPN],
4=[ILCPN]
For part numbers to be input, refer to the part number
instruction sheet.
1[EDAN] to be fixed after fixing Ford part number.
4[ILCPN] is for Brick only and needs to be done by 'DET'
tool in advance.
After setting data, wait 1 sec. or more to re-check the data.
Registering Xanavi
chassis serial#
Connect ACM to the system
Turn +B and ACC on, [cntl C] makes memory chack stop
Delete chassis ID
Registering chassis ID
Confirm registered chassis ID
Delete UDAC serial ID
Check Xanavi chassis serial#.
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8-6
APPENDICES
Ford part number or other ID setting - Continued
Center
Stack
Brick
Making label 20 xtp 900 64 - Display Sirius ID [AUDIO][DATA]
Sirius ID [AUDIO][DATA] to be correspond to serial#.
To make Sirius ID [AUDIO] barcode

Reading DVD
mechanism license
key
21 xtp 700 69 - Displayiong DVD mechanism license key DVE mechanism license key to be correspond to serial#.
22 xrcnf 1 password - Setting configuration [DE00-DE09] -
audio 12 - - Audio command After audio command is input, Send Data Set -> must appear.
Audio microprocessor reset command
After audio microprocessor rest command is input, the xanavi> prompt must
appear, and after the xanavi> prompt is displayed, at least one second wait time
must be allowed.
24 xrcnf 2 - - Check configuration [DE00-DE09] Refer to the output example.
configuration table = OK READ
### HMI_Config[DE00] 0d 00 00 84 00 00
### 00
### HMI_Config[DE01] 06 0a 02 12 00 ff
### HMI_Config[DE02] 14 01 00 00 00 ff
### HMI_Config[DE03] 00 00
### 25 01 00 00 00 ff
### 0c 01 ff ec 00 ff
### 20 01 00 00 00 ff
### 06 01 00 00 00 ff
### 2d 01 00 00 00 ff
### HMI_Config[DE04] ff
### HMI_Config[DE05] 00
### HMI_Config[DE06] 00 0a 02 12 00 ff
### 07 0a 02 12 00 ff
### 2f 0a 02 12 00 ff
### 57 0a 02 12 00 ff
### 5b 0a 02 12 00 ff
### 76 0a 02 12 00 ff
### HMI_Config[DE07] 00 14 22 56 00 fe
### 0a 14 22 56 00 fe
### 33 14 22 56 00 fe
### 35 14 22 56 00 fe
### 5c 14 22 56 00 fe
### 64 14 22 56 00 fe
### HMI_Config[DE08] 00 14 22 56 00 fe
### 0a 14 22 56 00 fe
### 33 14 22 56 00 fe
### 35 14 22 56 00 fe
### 5c 14 22 56 00 fe
### 64 14 22 56 00 fe
[Continued to top right ]
### HMI_Config[DE09] b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### b8 01 00 00 00 ff
### EQ Configuration Part Number LOAD
### EQ Configuration Part Number HDD
### EQ Configuration Part Number LOAD LAST
### Part Number
### EQ Configuration Number ff [LOADED]
### Splash Configuration Number 00 [LOADED]
end
---------------------------------------
### EQ Configuration Part Number LOAD
If "9L3T-14D660-AA" is different, refer to the AUDIO
Circuit Board Drawing.

Deletion of user data,
etc.
25 dusa - - - Delete user data (initialization). CLEAR OK must appear.
End Inspection 26 - - - - Turn OFF ACC 1st then +B then disconnect unit A wait time of at least 8 seconds must be allowed between ACC OFF and +B OFF.

0x70_0x18_0x00_0x00_0x00
Confirmation XTP log output example
Application
xanavi>xtp 900 64
SAT RADIO ID
Sirius Audio ESN = [018287412012]
Sirius Data ESN = [018287312065]
.....END(AV )
xanavi>xtp 700 69
DVD MECHA DEVICE SERIAL No. = 02528 07203 00000 00000
.....END(CD-ROM )
parameter
2
Parameter
3 and after
-
Configuration
setting/confirmation
xrcnf 1 password
configuration table = >> splash screen update start.[HDD to FLASH].
boot loading.
file read(C:\B1U\SKIN\SPLASH\TYPE1\FORD.SPL) size[784996].
read completed.
now checking read splash data.
OK WRITE
xanavi>dusa
xanavi>
********** Memory Check Cancel **********
xanavi>>>User setting data initialization.
----- delete directory -----.
[E:\USER]
[F:\USER]
----- delete file -----.
HDD backup data initial.
sys_init_FlashClear: OSM_PromWrite OK
CLEAR OK!!
23
xanavi>audio 12
Send Data Set ->0x70 0x18 0x00 0x00 0x00
xanavi>
Command description Category No. command
parameter
1
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8-7
APPENDICES
A-2 Software Version Control Matrix
Shipment Version List
APP BOT (SKIN)
Center
Stack
Brick
Traffic
Baseline
Movie Theater
Baseline
Fuel Prices
Baseline
Tabular Weather
Baseline
Channel Art
Baseline
Sports Score
Baseline
VR Engine VR Map VR Data Guide Data TTS Engine TTS Data
09MY JOB#1 R7.0 B1U32025 B1U30025 (B1U32025) 47.03 47.04 IDS1.4.1-02_01 070822a 0x000265 5200 0x000f16 EMMA 940 08/01/07/01 07R2 Ver1.0 07R2 Ver1.5 07R2 Ver1.5 ver101 ver002 000000 017-0e1-000 007-007-007-007 011 000-01f 4.0 001 0x23 32.03.02
32.03.03(R8.0) Only EFP was released as R8.0.
09MY JOB#2 R4.0 B1U42015 B1U40015 (B1U42015) 52.03 52.04 IDS1.4.1-02_01 070822a 0x000414 5200 0x000f16 GINA 1055 08/04/09/01 07R2 Ver1.0 07R2 Ver1.6 07R2 Ver1.6 ver101 ver002 000000 017-0e8-000 009-009-009-008 014 000-025 4.0 001 0x23 32.03.05
Remarks CDDB MAP Data
Audio Board
Software
DVD mecha
F/W
Sirius
F/W
EQ file Display EFP
Sirius Baseline Data VR Data
Model
Year
Release
Version
CNFTBL DSP
Navigation Main CPU Software Navigation Sub CPU Software
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8-8
APPENDICES
A-3 Exploded Views
NA6W-4201BF (ACM for U377)
NA6W-4203GB (ACM for U222)
NA6W-4204GB (ACM for U251)
NA6W-4211WC (ACM for U228)
NA6W-4220WC (ACM for U388)
Xanavi confidential
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8-9
APPENDICES
Chassis Block
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8-10
APPENDICES
A-4 Service Parts List
A
C
M

f
o
r

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S
t
a
c
k
A
C
M

f
o
r

B
r
i
c
k
F
C
I
M

(
f
o
r

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S
t
a
c
k
)
F
D
I
M

(
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S
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a
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k
)
D
3
8
5
D
4
7
1
P
4
1
5

C
D
3
3
4
/
3
3
8
C
D
3
7
5
S
1
9
7
D
4
7
2
D
2
5
8
U
3
7
7
U
2
5
1
,
P
2
5
1

U
2
2
2

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*
1
U
2
2
8
,
U
4
1
8
U
3
8
8
1 - 8A5T-10F839-AC DP8W-4200B FDIM for D385 w/ Bracket 1
2 - 8A8T-10F839-AD DP8W-4210E FDIM for D471 w/ Bracket 1
3 - 9L3T-10F839-AE DP8W-4200A FDIM for P415 w/ Bracket 1
4 - 8A5T-18A802-DKW EFP-4212B FCIM for D385 10
5 - 8A8T-18A802-DHW EFP-4202E FCIM for D471 10
6 - 9L3T-18A802-DHW EFP-4206A FCIM for P415 10
7 - 9L3T-18A802-EHW EFP-4207A FCIM for P415 10
8 - 9L3T-18A802-FHW EFP-4208A FCIM for P415 10
9 - 9L3T-18A802-GHW EFP-4209A FCIM for P415 10
10 - 9L8T-18K931-AG NA6W-4201BF ACM for Brick 4
11 - 9L1T-18K931-AH NA6W-4203GB ACM for Brick 4
12 - 9L2T-18K931-AC NA6W-4204GB ACM for Brick 4
13 - 9L7T-18K931-BH NA6W-4211WC ACM for Brick 4
14 - 9A1T-18K931-AB NA6W-4220WC ACM for Brick 4
15 - 8A5T-19C156-AK NAU-4202B ACM for D385 w/ Bracket 1
16 - 8A8T-19C156-AH NAU-4201E ACM for D471 w/ Bracket 1
17 - 9L3T-19C156-AH NAU-4201A ACM for P415 w/ Bracket 1
18 - 8A8T-10F849-AA BRD-4210EL Display Bracket (L) for D471 216
19 - 8A8T-10E975-AA BRD-4210ER Display Bracket (R) for D471 216
20 - 6584812200 SCR-4200B Screw for FDIM Bracket 4,800
21 6436908500 BRN-4200BL ACM Bracket (L) for D385 20
22 6436908100 BRN-4200EL ACM Bracket (L) for D471 80
23 6436909000 BRN-4200AL ACM Bracket (L) for P415 80
24 6436908600 BRN-4200BR ACM Bracket (R) for D385 30
25 6436908200 BRN-4200ER ACM Bracket (R) for D471 80
26 6436909100 BRN-4200AR ACM Bracket (R) for P415 80
27 C4 6436908700 BRN-4200BH ACM Bracket (H) for D385 60
28 C5 6584812100 SCR-4200A Screw for ACM Bracket 20,000
29 6584812300 SNB-4200A Snubber A 400
30 6584812400 SNB-4200B Snubber B 400
31 C7 6584813400 STN-4200 Seal 3,000
32 NAZ8733 U222 BRKT-L ACM Bracket (L) for U222 75
33 NAZ8743 U228 BRKT-AS-L ACM Bracket (L) for U228 75
34 NAZ8793 U377-BRKT-L ACM Bracket (L) for U377 75
35 NAZ8734 U222 BRKT-R ACM Bracket (R) for U222 75
36 NAZ8744 U228 BRKT-AS-R ACM Bracket (R) for U228 75
37 NAZ8794 U377-BRKT-R ACM Bracket (R) for U377 75
38 C11 *2 F-AUDIO-ASSY Audio PCB -
39 C12 6584023600 FSP-HDDPCB HDD Connector PCB 40
40 6584023400 FSP-NPCB-N4200 Navi PCB for Center Stack 10
41 6584023500 FSP-NPCB-B4200 Navi PCB for Brick 10
42 6585329300 FSP-DPAS-4200G Display&SW ASSY (G) 10
43 6585329400 FSP-DPAS-4200B Display&SW ASSY (B) 10
44 6585329500 FSP-DPAS-4200W Display&SW ASSY (W) 10
45 6585329700 FSP-DPAS-4220W Display&SW ASSY (W) 10
46 6584030500 FSP-HDD-N HDD for Center Stack 50
47 6584030600 FSP-HDD-B HDD for Brick 20
48 C18 6584686200 FSP-DVDAS DVD Drive ASSY 8
49 C19 6584030700 FSP-FANAS FAN w/ Bracket and Rubber 50
50 EKZ0261 FFC-68PIN-69MM FFC 68pin for Center Stack 50
51 EKZ0262 FFC-68PIN-69MM-F FFC 68pin for Brick 10
52 C22 EKZ0411 FFC-50PIN-72MM(S) FFC 50pin 20
53 C23 EKZ0412 FFC-45PIN-142MM FFC 45pin 20
54 C24 EKZ0413 FFC-40PIN-192MM FFC 40pin 20
55 C25 MFZ0041 STG10-10CFZL25HC EMC Gasket 250
56 C26 MJZ0482 SCREW 2.6X5FZ SCREW 5,000
57 C27 MJZ0521 SCREW 2.6X5FZ SCREW 7,000
58 C28 MJZ0533 SCREW 2.6X6.5SWFZ SCREW 3,000
59 C30 MJZ0801 SCREW 3X3.5 SCREW 4,000
60 C34 MQZ0271 SPACER TOP SPACER 100
61 C35 MUZ2611 SHEET DVD Sheet for DVD 300
62 C36 MUZ2631 SHEET DVD2 Sheet for DVD 100
63 C39 6584030800 FSP-FCOVER-N Front Cover ASSY for Center Stack 30
64 C40 NQZ0482 HDD FRAME CAS Bracket FRAME for HDD 36
65 C41 NQZ0501 HDD HOLDER Bracket HOLDER for HDD 40
66 C42 NQZ0601 HDD SLIDER BAS Bracket SLIDER for HDD 100
67 QAZ2573 UPPER CASE AS Upper Case for Center Stack 12
68 QAZ2772 UPPER-CASE-AS-B Upper Case for Brick 12
69 C45 QAZ2602 UNDER COVER Under Cover 24
70 QAZ2613 REAR COVER Rear Cover for Center Stack 12
71 QAZ2792 RR-COVER-B Rear Cover for Brick 40
72 C49 QAZ2961 UNDER CASE BAS Under Case 16
73 PCZ3631 KNOB-B1-AS ROTARY KNOB for Ford-Brick 100
74 PCZ3641 KNOB-B2-AS ROTARY KNOB for LINCOLN-Brick 100
75 PCZ4851 KNOB-B3-AS ROTARY KNOB for LINCOLN-Brick 100
76 PCZ3651 PUSH-B1-AS VOL KNOB for Ford-Brick 100
77 PCZ3661 PUSH-B2-AS VOL KNOB for LINCOLN-Brick 100
78 PCZ4861 PUSH-B3-AS VOL KNOB for LINCOLN-Brick 100
79 PCZ3671 TUNE-B1-AS TUNE KNOB for Ford-Brick 100
80 PCZ3681 TUNE-B2-AS TUNE KNOB for LINCOLN-Brick 100
81 PCZ4871 TUNE-B3-AS TUNE KNOB for LINCOLN-Brick 100
*1: U222,U354,P356,VN127,U387
*2: Refer to "4.3.4 Audio Board Repair".
Part Description
LOTS
(SNP)
No.
R
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V
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Order Code
UNIT NAME
or
PARTS NAME
Module Vehicle (Center Stack) Vehicle (Brick)
C16
C20
C2
C3
C9
C15
C13
C52
C6
C8
C50
C51
C44
C46
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APPENDICES
A-5 ACM ID Service Center Related Information
ACM Related
Write ACM ID xcpl 1 0xf1 0x******** PASSWORD
Read ACM ID xcpl 2
Ford ACM ID = F1********
F1 : Designates Ford
******** : Unique ACM ID
Unique ACM ID - Service
Navi Board Related
Write Navi Board S/N xrsn 1 0x46310000 ******** YMMDD PASSWORD
Read Navi Board S/N xrsn 2 PASSWORD
Navi Board S/N = Unique ACM ID + YMMDD
YMMDD: Date that ACM goes into Service
Temporary*
Center Stack
Brick - Green LED
Brick - Blue LED
Brick - White LED
Initial ID Number
99999999
00500001
01500001
02500001
03500001
Final ID Number
99999999
01000000
02000000
03000000
04000000
* A temporary ID is assigned to both Cnter Stack's and Bricks if a Ford part number has not been assigned.
An actual Unique ACM ID must be assigned to every units before shipping.
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APPENDICES
A-6 EDAN, ECAN, and VMSPN for the Brick ACM
Model
NA6W-4203GB
Job 1 R7.0
NA6W-4204GB
Job 1 R7.0
NA6W-4211WC
Job 1 R7.0
NA6W-4201BF
Job 1 R7.0
NA6W-4220WC
Job 1 R7.0
NA6W-4205GB
Job 2 R4.0
NA6W-4206GB
Job 2 R4.0
NA6W-4212WC
Job 2 R4.0
NA6W-4221WC
Job 2 R4.0
NA6W-4202BF
Job 2 R4.0
ECU Delivery Assembly Number
(EDAN)
9L1T-18K931-AH
394c3154 2d31384b 3933312d 41480000
9L2T-18K931-AC
394c3254 2d31384b 3933312d 41430000
9L7T-18K931-BH
394c3754 2d31384b 3933312d 42480000
9L8T-18K931-AG
394c3854 2d31384b 3933312d 41470000
9A1T-18K931-AB
39413154 2d31384b 3933312d 41420000
9L1T-18K931-CC
394c3154 2d31384b 3933312d 43430000
9L2T-18K931-BC
394c3254 2d31384b 3933312d 42430000
9L7T-18K931-DC
394c3754 2d31384b 3933312d 44430000
9A1T-18K931-BC
39413154 2d31384b 3933312d 42430000
9L8T-18K931-BC
394c3854 2d31384b 3933312d 42430000
ECU Core Assembly Number
(ECAN)
9L1T-14C260-BB
394c3154 2d313443 3236302d 42420000
9L1T-14C260-BB
394c3154 2d313443 3236302d 42420000
9L7T-14C260-BB
394c3754 2d313443 3236302d 42420000
9L8T-14C260-BB
394c3854 2d313443 3236302d 42420000
9A1T-14C260-AB
39413154 2d313443 3236302d 41420000
9L1T-14C260-BC
394c3154 2d313443 3236302d 42430000
9L1T-14C260-BC
394c3154 2d313443 3236302d 42430000
9L7T-14C260-BC
394c3754 2d313443 3236302d 42430000
9A1T-14C260-BC
39413154 2d313443 3236302d 42430000
9L8T-14C260-BC
394c3854 2d313443 3236302d 42430000
Model
NA6W-4203GB
Job 1 R7.0
NA6W-4204GB
Job 1 R7.0
NA6W-4211WC
Job 1 R7.0
NA6W-4201BF
Job 1 R7.0
NA6W-4220WC
Job 1 R7.0
NA6W-4205GB
Job 2 R4.0
NA6W-4206GB
Job 2 R4.0
NA6W-4212WC
Job 2 R4.0
NA6W-4221WC
Job 2 R4.0
NA6W-4202BF
Job 2 R4.0
Vehicle Manufacturer Software Part Number
(VMSPN)
9L1T-14C164-BC
394c3154 2d313443 3136342d 42430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 42430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 42430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 42430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 42430000
9L1T-14C164-CC
394c3154 2d313443 3136342d 43430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 43430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 43430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 43430000
9L1T-14C164-BC
394c3154 2d313443 3136342d 43430000
Assembly Part Number
9L1T-14C165-AB
9L2T-14C165-AA
9L7T-14C165-AB
9L8T-14C165-AB
9A1T-14C165-AA
9L1T-14C165-AB
9L2T-14C165-AA
9L7T-14C165-AB
9A1T-14C165-AA
9L8T-14C165-AB
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APPENDICES
A-7 Configuring ACM Control Module
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APPENDICES
A-8 Miscellaneous Screen Shots
Splash Screen
Main Screen
"No GPS" Icon Screen
Fail Safe Screen
- HDD Fault by High Altitude -
Fail Safe Screen
- HDD Fault by High Temperature -
Fail Safe Screen
- HDD Fault by Low Temperature -
Fail Safe Screen
- HDD Fault other than above three -
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APPENDICES
Bezel Diagnostic Screen
- Top -
- GPS Info -
- HDD Test Complete -
- SDARS Radio Signal Test complete -
HDD-failure Screen
- HDD Update Fault of Map&CDDB -
HDD-failure Screen
- HDD Update Fault of SoftWare Program -
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APPENDICES
Map Screen
Map Screen
- ACM turns clockwise -
Map Screen
- ACM turns counterclockwise -
Opening Screen
Voice Volume Screen
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APPENDICES
Ripping Screen 1
Ripping Screen 2
Ripping Screen 3
Jukebox Screen 1
Jukebox Screen 2
Jukebox Screen 3
Ripping Screen 4
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APPENDICES
12. Eject the Audio CD.
13. Press MEDIA button on the Panel SW.
14. Confirm Media Screen is displaying the Jukebox tab.
15. Confirm ripped song begins to play or press the/button
on the Display.
16. If ripped song does not play, press the/button on the
Display then confirm song begins to play.
17. Delete the song from the Jukebox.
1. Turn on ACM.
2. Confirm Splash Screen.
3. Confirm Main Screen.
4. Insert Audio CD.
5. Press MEDIA button on the Panel SW.
6. Confirm Media Screen is displaying the MEDIA/cd Tab.
7. Press Record button on the Display.
8. Select 1 song from the displayed list on the Display.
9. Press Start Recording buttom on the Display.
10. Confirm recording begins by verifying the status bar at the
bottom of the Display.
11. Confirm the song selected is 100% recorded.
1. Turn on ACM.
2. Wait for Main screen to appear.
3. Press the Radio button on the Display.
4. Press 3 and 6 at the same time on the Panel SW. Hold
these two buttons down for a minimum of 3 seconds.
A-9 ACM Operations
ACM Diagnostic Operations
Procedure for accessing the Bezel Diagnostic Screen.
5. The ACM will automatically begin the Speaker
walkaround test.
6. Press the "end speaker test" on the Display.
7. Confirm Display displays Bezel Diagnostic Screen.
How to Perform Ripping Operation
Procedure for ripping (copying) music to the Jukebox (HDD).
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APPENDICES
A-10 ABBREVIATIONS
ACM
APP
AR
CDDB
DCU
DET
DSP
DVD
ECAN
EDAN
EFP
FES
EMC
ESN
FBL
FCIM
FDIM
FFC
FL
GPS
HDD
MGM
MS-CAN
N/C
PCB
PDI
POI
RSEM
Audio&Navi Control Module
Application Software
Anti-Reflection
Compact Disc DataBase
Digital Control Unit
Diagnostic Engineering Tool
Digital Signal Processor
Digital Versatile Disk
ECU Core Assembly Part Number
ECU Delivery Assembly Number
Electric Finish Panel
Family Entertainment System
Electro-Magnetic Compatibility
Electronic Serial Number
Ford Boot Loader
Front Controls Interface Module
Front Display Interface Module
Flexible Flat Cable
Fluorescent
Global Positioning System
Hard Disk Drive
Multimedia Gateway Module
Medium Speed Controller Area Network
No Connection
Printed Circuit Board
Pre-Delivery Inspection
Point Of Interest
Rear Seat Entertainment Module
A
C
D
E
F
G
H
M
N
P
R
S
T
U
V
X
Z
SDARS
SWC
TTS
UDAC
VMSPN
VR
XTP
ZIF
Satellite Digital Audio Radio Service
Steering Wheel Control
Text-To-Speech
Vehicle Manufacturer Software
Part Number
Voice Recognition
eXchange Transfer Protocol
Zero Insertion Force
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APPENDICES
A-11 Brick Calibration File
Calibration Update Procedure using Ford Diagnostic Engineering Tool (DET)
Release: 4.5
1. Overview
These specifications apply to rewriting the calibration files of navigator microprocessor and ACM (Audio Control Module)
destined for Ford using the diagnostic support software - Diagnostic Engineering Tool.
2. Configuration for Updating Calibration Files
Fig. 2-1 shows the configuration for updating the calibration files.
Fig. 2-1 Equipment configuration for updating calibration files
USB
CAN Tool (Channel 1)
or
ValueCAN
PC
Wire Harness
Dengen Box
Brick ACM
Wire Harness
(CANALYZER)
[Test Bits on Dengen Box]
B0: OFF
B1: OFF
B2: OFF
Connect only +B for ACM.
Do not turn ACC on.
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APPENDICES
2.1 Pin Allocations of Connectors between CAN Tool and Wire Harness
Fig. 2-2 shows the pin allocations of serial connectors between the CAN Tool and wire harness.
Fig. 2-2 Connector Pin Allocations
3. Procedure
This section explains the procedure for updating the calibration file using the Ford Diagnostic Engineering Tool (DET).
3.1 Calibration File Update Procedure
1. Open the corresponding calibration file name from Desktop.
Wire Harness Connector
6 5
4
3
2 1
D-Sub9pin TK06MW
1 1
MS-CAN_L 2 2
3 3
4 4
5 5
6 6
MS-CAN_H 7
8
9
MS-CAN_L
MS-CAN_H
1 2 3 4 5
6 7 8 9
CAN Tool
(Channel 1)
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APPENDICES
2. When the main window appears, click "Initialize Hardware" on the toolbar.
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APPENDICES
3. Perform the selections shown below in the displayed Hardware Connect window.
- If using vector's CAN Tool
- If using ValueCAN
After completing the selections, click the [Connect] button.
Vector (CANcardX, CANCardXL, etc.)
CAN ToolXL Channel 1
Medium Speed CAN
Top column
Available Channels box
CAN Speed radio button
Intrepid(J2534)
----[No need to select]
Medium Speed CAN
Top column
Available Channels box
CAN Speed radio button
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APPENDICES
4. The main window will be restored. Confirm the model name (LED color) at the top center, and then click the [Download
Sequence Now] button to start writing to the calibration file.
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APPENDICES
5. After cliking the [Download Sequence Now] button, the pop-up window shown below will appear. This window will
disappear after calibration file has been updated.
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APPENDICES
6. The [Msg1(SID 0x22)] button at the center right allows you to request version information on calibration file: Use this
button to check version information [1] for the rewritten calibration file. Updating the calibration is now complete. Turn off
the power supply to the unit, disconnect the harness, and rewrite the calibration files in the units that follow (DET can be
left in start-up status).
<Caution 1>
Do not click the square [>] button. If you click it by mistake, close DET, and then start over from step "1".
For rewriting calibration in following units:
- To rewrite units with the same model number as that of an already rewritten unit:
Connect the harness to new unit, turn unit on, and then perform operation from step 4.
- To rewrite units with a different model number from that of the already rewritten unit:
Close DET, connect the harness to new unit, turn unit on, and then perform operation from step "1".
(Note: Two pop-up windows will appear when closing DET. Click [No] button in both windows.)
[1]
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APPENDICES
DET (Diagnostic Engineering Tool) Installation Procedure
Release: 4.0
1. Overview
These specifications apply to installing the diagnostic support tool for navigation microprocessors destined for Ford - Diag-
nostic Engineering Tool (referred to as "DET" hereafter).
2. Procedure
Sections 2.1 and after show the procedure necessary for DET installation.
2.1 DET installation procedure
2.2 Installing "SWDL_CALIB_SUB_S" and "SWDL_CALIB_SUB_R"
2.3 Setting .dcs file
If DET has already been installed in the PC, perform the procedure from section 2.2 (Installing "SWDL_CALIB_SUB_S"
and "SWDL_CALIB_SUB_R").
2.1 DET installation procedure
1. Unzip "DiagnosticEngineeringToolSetup.zip".
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APPENDICES
2. Double-click "Setup.exe" in the folder created by the unzipping process.
3. "Welcome to the Diagnostic Engineering Tool Setup Wizard" screen will appear. Click the [Next >] button.
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APPENDICES
4. When the "Select Installation Folder" screen appears, click the [Browse...] button to designate the installation destination
folder, and then click the [Next >] button. (If there is no problem with installation in the default "Program Files" folder,
click the [Next >] button without selecting another folder.)
5. When the "Confirm Installation" screen appears, click the [Next >] button to start installation.
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APPENDICES
6. DET will be installed while the "Installing Diagnostic Engineering Tool" screen is being displayed.
7. When installation is complete, the "Installation Complete" screen will appear. Click the [Close] button to close the installa-
tion screen.
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APPENDICES
2.2 Installing "SWDL_CALIB_SUB_S" and "SWDL_CALIB_SUB_R"
1. Copy folder "SWDL_CALIB_SUB_*", which is provided on a CD, in the directory immediately under C:. Installation is
now complete. (If there is a previous "SWDL_CALIB_SUB_*" in C:, delete it, and then store the new folder.)
2.3 Setting .dcs file
1. Copy the "Diagnostic Engineering Tool" folder in the folder where DET was installed in section 2.1. (If there is a previous
setting folder, delete it, and then perform setting.)
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APPENDICES
2. Attach a name to the copied folder, from which the model name and LED color can be identified.
Example: Diagnostic Engineering Tool_NA6W-4201BF(Blue)
Diagnostic Engineering Tool_[Blue]NA6W-4201BF
3. Open the "SWDL_CALIB_SUB_*" folder stored in section 2.2, and then open the folder with the name of the calibration
file to be written.
<Caution>
Do not delete or move the "Setup_File" folder in the same folder, or any file in the "Setup_File" folder.
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APPENDICES
4. Copy the "DefaultSettings.dcs" file in the folder to the folder created in step 2.
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APPENDICES
5. Create a shortcut for "DiagnosticEngineeringTool.exe" in the folder.
6. Move the created shortcut to Desktop. (If there is a previous shortcut on Desktop, delete it before moving the new shortcut.)
Shortcut
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APPENDICES
7. Rename the shortcut with the appropriate calibration file Ford part number.
8. Use the shortcut created in step 7 to start DET, and check to see whether the appropriate model name is in the

column
of the screen shown below.
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APPENDICES
9. Repeat steps 1 through 8 to create a shortcut for each calibration file.
10. Confirm there is a shortcut for each calibration file.
<Caution>
The actual number of icons will be (created icons + 1): The one installed first will be included.
11. Installation is complete.
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APPENDICES
A-12 Screw Shape and Dimensions
C5: 6584812100
Item
Nominal diameter (A)
Pitch (A)
Thread length (L)
Head diameter (D)
Cross recess (M)
Dimension (mm)
M4
0.7
5
8.3
3.6
C26: MJZ0482
C27: MJZ0521
Item
Pitch (A)
Thread length (L)
Head diameter (D)
Cross recess (M)
Dimension (mm)
M2.6
0.45
5
5.5
2.6
Item
Pitch (A)
Thread length (L)
Head diameter (D)
Cross recess (M)
Dimension (mm)
M2.6
0.45
5
4.5
2.2
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APPENDICES
C28: MJZ0533
Item
Pitch (A)
Thread length (L)
Head diameter (D)
Cross recess (M)
Dimension (mm)
M2.6
0.45
6.5
4.5
2.6
C30: MJZ0801
Item
Pitch (A)
Thread length (L)
Head diameter (D)
Cross recess (M)
Dimension (mm)
M3
0.5
3.5
6.3
3.6

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