SAP RFI D Sol ut i ons

A c ust omer ex ampl e

Tobias Gtz
Manager
Application Solution Management SCM SAP AG
Supported processes and their
implementation
Project overview - how to plan an RFID
project
Key characteristics of the customer
Key values and benefits for Kraft Foods
Supported processes and their
implementation
Project overview - how to plan an RFID
project
Key characteristics of the customer
Key values and benefits for Kraft Foods
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 4
Kr af t Foods - Por t r ai t
full-year turnover (2004) of approximately US $ 32 billion
more than 155 countries supplied
strongest brands in Europe: Milka, Toblerone, Jacobs,
Philadelphia Frischkse, Miracel Whip, Mircoli and Kraft Ketchup
more than 98.000 employees worldwide
192 plants worldwide
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St ar t i ng w i t h one si t e i n Ger many
- in service since 1957
- 220.000 square meter
- 436 products
Supported processes and their
implementation
Project overview - how to plan an RFID
project
Key characteristics of the customer
Key values and benefits for Kraft Foods
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 7
I mmedi at e and l ong t er m benef i t s f or Kr af t Foods
Immediate:
- Decrease of manual operations for scanning
- Decrease of manual entering of messages in system
- Fulfill METRO Mandate
Long term:
- Increase in visibility through the whole supply chain
- More accurate and real time data for planning and execution
- Improved collaboration with business partners
- Beyond RFID: Unique Identifier (UID) in daily business
Supported processes and their
implementation
Project overview - how to plan an RFID
project
Key characteristics of the customer
Key values and benefits of RFID
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 9
The RFI D Sol ut i on Landsc ape
Tags Readers
Auto-ID
Infrastructure
Exchange
Infrastructure
Enterprise
Applications
Hold Data
Transmit data
using radio
waves
Read / write /
Transmit data to
systems
Manage
multiple
Readers &
standardizes
data
Store and
translate raw
EPC data to
business data
Route business
data and events
to applications
Provide Decision
Support and
execute
transactions
Func t i on
Del i ver y
System Integration Services:
Value generation with RFID
Device
Management/
Controller
Hardware Expertise Consulting
ERP
SCM
= SAP Offering = Partner Offering
Partner
Partner Partner
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1st w ave st andal one sc enar i o
RFID enabled Outbound Processing with Standalone SAP Auto-ID Infrastructure
RFID Tag
Commissioning
RFID
Packing
Move
Assign
Document
Load
with
RFID
Assign
Document
I nst al l at i on Opt i on
Standalone AII 4.0 supporting manual
outbound processing Slap & Ship
Sol ut i on Of f er i ngs
Standalone AII 4.0 with direct Device
integration
Standalone AII 4.0 with integration
to Device Management (delivered by
SAPs partners)
Tar get Cust omer
Customers seeking to pilot RFID
technologies
Customers seeking simple RFID
Solutions not integrated with
backend systems
CPG Customer seeking a low
investment Wal*Mart compliant
RFID solution
K
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RFI D enabl ed Pr oc ess @Kr af t Foods
Conveyor Belt
De-Palletiser Palletiser
Pallet
stretching
RFID
Gate
RFID
Printer
Mobile
Barcode
Reader
RFID
Device
Laptop
SAP GUI
RFID Tag Commissioning
RFID enabled Packing
RFID enabled Loading
AI I
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F
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s
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2nd Wave - I nt egr at ed RFI D Enabl ed Out bound Pr oc essi ng
VENDOR BUYER
Commission
Tags
Pack
SAP
ERP
Cust.
Order
Buyer Load Goods
Adv. Ship
Notification
Create
HU
Goods
Issue
Create
Delivery
Pack
HU Event Handler
Load
Update with Pick
Create Event
Handler for Delivery
GI
Associate
Items / Pallet / Tags
Scan IDs
SAP EM
Optional
Purchase
Order
Delivery
1
4
6
3
2
5
2a
3a
5a
7
8
7a
8a
9
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SAP
R/3
VENDOR
RFI D Enabl ed I nbound Pr oc essi ng
BUYER
Vendor Buyer
Adv. Ship
Notification
Delivery
Receive EDI ASN
from vendor,
including EPCs to
be received.
1
Create Inbound
Delivery Document
based on ASN.
2
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SAP
R/3
VENDOR
RFI D Enabl ed I nbound Pr oc essi ng
BUYER
Vendor Buyer
Adv. Ship
Notification
Delivery
Register
EPCs
Check and
Receive Goods
Store Inbound Delivery
Data: line item qty,
expected case EPCs.
4
Transfer Inbound
Delivery
Document Data.
3
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SAP
R/3
VENDOR
RFI D Enabl ed I nbound Pr oc essi ng
BUYER
Vendor Buyer
Adv. Ship
Notification
Delivery
Register
EPCs
SAP EM
Unload
EPCs in the message are
compared to expected
EPCs stored in AII. Status
of Inbound Delivery
Document status is
updated.
6
Compare to
ASN EPCs
Check and
Receive Goods
Operator scans tags UNLOAD
notification message for cases
is sent to AII.
5
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VENDOR
SAP
R/3
RFI D Enabl ed I nbound Pr oc essi ng
BUYER
Vendor Buyer
Adv. Ship
Notification
WM
Delivery
Register
EPCs
SAP EM
Unload
Compare to
ASN EPCs
Check and
Receive Goods
Post Goods
Receipt.
8
Update Inbound
Delivery
Document with
observed EPCs.
Set Goods
Movement
Status to
Completely
processed .
7
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VENDOR
SAP
R/3
RFI D Enabl ed I nbound Pr oc essi ng
BUYER
Vendor Buyer
Adv. Ship
Notification
Delivery
Register
EPCs
SAP EM
Unload
Compare to
ASN EPCs
Check and
Receive Goods
Post
Goods
Receipt
Proof of Delivery
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SAP R/3 Suppl i er s
ERP Syst em
3. Inbound Delivery
Created
5. Inbound Delivery
Completed
6. Post Goods
Receipt
4. Unload
XI
XI
iDoc/XML
iDoc/XML
1. Purchase Order
2. Adv. Ship
Notification
How does i t w or k t ec hni c al l y ?
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 19
Kr af t Foods
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 20
mor e RFI D suppor t ed pr oc esses : RTI
In Transit
If damaged
If ok
Initial Commissioning
of new empty returnable
container
Empty Returnable
Containers are being
collected for filling/ packing
1
Containers are
being filled/ packed
and loaded for shipment
to the business partner
2
Packed/ Filled
Containers are being
unloaded
by receiving entity
3
Returnable Containers
are being
unpacked/ emptied and
moved to an empties
location
4
Empties are being
packed and loaded
for return
5
Empties are being
received back and
inspected
6
Filling/ packing of
Container
2
Loading of Filled
Container
2
Available
Empty
Container Pool
Inbound of Filled
3
Unpacking
Of Returnable
Containers
4
Return Of
Empties
Return Receipt
and Inspection of
Empties
6
1
5
Restricted
Stock
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 21
RFI D suppor t ed KANBAN
M
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SAP Busi ness I nt el l i genc e
Repor t i ng & Anal yt i c s
Busi ness I nt el l i genc e I nc r eased Cont ent
Busi ness Moni t or i ng & Repor t i ng
Stock Situation at Different Locations
Movements across Locations
Movements at Location by Action Type
Cycle Time across Locations
Current State of RTI Objects
Tec hni c al Moni t or i ng & Repor t i ng
Read Rate quality reports
Write Rate quality reports
BW ex t r ac t or s f r om SAP AI I
BW relevant data is processed in Aii and written to the BW delta que in Aii.
BW pools the data out of the BW delta que and writes it to the BW cubes.
Supported processes and their
implementation
Project overview - how to plan an RFID
project
Key characteristics of the customer
Key values and benefits of RFID
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 24
Pr oj ec t pl an
Month1 Month2 Month3 Month4 Month5
Test
Hardware
Install
Software
Set up + test
business
process
Model
business
processes incl.
reporting
Blueprint
Workshop
Go Live
Standalone
Go Live
Integrated
Order
Hardware
Install
Software
Test and
verify at all
locations
Test and finetune
Hardware
1st Wave 2nd Wave
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 25
Requi r ed Sk i l l Set
Project Manager
Experiences in other SW projects and integration projects
Process Consultant
Knowledge of logistic execution processes in SAP R/3
Experiences in EDI, Idocs, XML, SAP XI
Basics of SAP Solutions
Technical Consultant
Installation and set up of WEB AS, SAP XI, SAP BW, SAP EM
Experiences in EDI, Idocs, XML, SAP XI
Programming skills in ABAP and JAVA
SAP solution architecture
Business Expert (employee of the Customer)
Knowledge of logistic processes at the Customer
Experience of the detailed operational handling on-site
Skill to perform ROI investigations
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 26
Thr ee Phases of RFI D Adopt i on
RFID Physics &
Infrastructure
(Tags -> Useable Data)
Hardware Infrastructure
Tags and Readers
Other devices
Device Integration
RFID Readers
Bar Code Scanners
Printers
Physical Attributes
Environment
Metal/Liquid
Local Data
Management
Accuracy / validation
Availability / Security
Storage
Enhance Current
Processes
(Real-Time & Accurate Data)
Visibility / Monitoring
Inventory Visibility
Tracking and Tracing
Collaboration
Shipping / Receiving
EDI / ASNs
VMI
Tracking and Tracing
Pedigree Tracking
Asset Tracking
Improved Analytics
Inventory
Operational Efficiency
Partner Performance
New RFID
Enabled
Processes
(Real-Time, Accurate &
More Data)
Revised Business
Processes
SCM, CRM, ERP, etc.
Demand Planning
Responsive Repl.
VMI
New Processes
Decentralized
Intelligence
New Applications
Tracking Medical Waste
ChildWhere, etc.
Across New Industries
Scaleable RFID solution
Hardware / DM
Partners
(Symbol, Alien,
Intermec, ACICS, etc.)
SAP Business Applications
SAP Core
SAP Auto-ID
Infrastructure
SAP AG 2006, SAP RFID Solutions SAP Auto-IDInfrastructure 4.0 / 27
THANK YOU!
Questions ?