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PowerCore
Our products
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Contents
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Energy effcient transmission
and distribution of electrical energy 45
PowerCore
C 8
PowerCore
H 12
PowerCore
C and PowerCore
H electrical
steels in distribution and power transformers goes a
long way towards minimizing core loss in the transmis-
sion and distribution of electrical energy.
Our PowerCore
:
The core material for the future
Siemens AG
Siemens AG AEM CORES Pty Ltd. AEM CORES Pty Ltd.
7
Grain oriented electrical steel is a highly sophisticated
high-tech core material. It is used wherever motion is
transformed into electrical energy or electrical energy
is transformed into motion and where electrical energy
is transmitted across large distances.
Laminated or wound grain oriented electrical steel is
the core material used in power and distribution
transformers and also in small transformers.
Premium PowerCore
C to ultra
thin, highly permeable 0.23 mm PowerCore
H which
offers ultimate energy savings following domain
refnement.
Our wide range of products and fexible production
methods, which we achieve by coordinating the
management of our manufacturing plants, enable
us to meet our customers requirements.
The excellent magnetic properties of PowerCore
grain oriented electrical steel are due to its unique
crystallographic texture, which is formed during the
complex production process.
Grain oriented electrical steel
PowerCore
C
8
PowerCore
C:
Guaranteed magnetic properties
9
Grade* Thickness Typical core loss at Guaranteed core loss at Typical Guaranteed
polarization at polarization at
1.5 T 1.7 T 1.5 T 1.7 T 1.7 T 1.7 T
50 Hz 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz 800 A/m 800 A/m
PowerCore
M 110-23 S 0.23 0.009 0.73 0.33 - - 1.10 0.50 1.45 0.66 1.78 0.945 C 110-23
M 120-23 S 0.23 0.009 0.77 0.35 - - 1.20 0.54 1.58 0.72 1.78 0.945 C 120-23
M 127-23 S 0.23 0.009 0.80 0.36 - - 1.27 0.58 1.67 0.76 1.75 0.945 C 120-23
M 120-27 S 0.27 0.011 0.80 0.36 - - 1.20 0.54 1.58 0.72 1.78 0.950 C 120-27
M 130-27 S 0.27 0.011 0.85 0.39 - - 1.30 0.59 1.71 0.78 1.78 0.950 C 130-27
M 140-27 S 0.27 0.011 0.89 0.40 - - 1.40 0.64 1.84 0.84 1.75 0.950 C 130-27
M 130-30 S 0.30 0.012 0.85 0.39 - - 1.30 0.59 1.71 0.78 1.78 0.955 C 130-30
M 140-30 S 0.30 0.012 0.92 0.42 - - 1.40 0.64 1.84 0.84 1.78 0.955 C 130-30
M 150-30 S 0.30 0.012 0.97 0.44 - - 1.50 0.68 1.97 0.89 1.75 0.955 C 130-30
M 140-35 S 0.35 0.014 1.00 0.45 - - 1.40 0.64 1.84 0.84 1.78 0.960 C 135-35
M 150-35 S 0.35 0.014 1.05 0.48 - - 1.50 0.68 1.97 0.89 1.78 0.960 C 145-35
M 165-35 S 0.35 0.014 1.11 0.50 - - 1.65 0.75 2.17 0.99 1.75 0.960 C 145-35
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* P values informative for 60 Hz.
Standards Thickness Maximum core loss Maximum core loss Min. Min. Grade
at 1.5 T at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz 50 Hz 50 Hz 60 Hz 60 Hz
IEC 60404-8-7 mm inch W/kg W/lb W/kg W/lb W/kg W/lb W/kg W/lb T PowerCore
M 110-23 S5 0.23 0.009 0.73 0.33 0.96 0.44 1.10 0.50 1.45 0.66 1.78 0.945 C 110-23
M 120-23 S5 0.23 0.009 0.77 0.35 1.01 0.46 1.20 0.54 1.57 0.71 1.78 0.945 C 120-23
M 120-27 S5 0.27 0.011 0.80 0.36 1.07 0.49 1.20 0.54 1.58 0.72 1.78 0.950 C 120-27
M 130-27 S5 0.27 0.011 0.85 0.39 1.12 0.51 1.30 0.59 1.68 0.76 1.78 0.950 C 130-27
M 130-30 S5 0.30 0.012 0.85 0.39 1.15 0.52 1.30 0.59 1.71 0.78 1.78 0.955 C 130-30
M 140-30 S5 0.30 0.012 0.92 0.42 1.21 0.55 1.40 0.64 1.83 0.83 1.78 0.955 C 130-30
M 145-35 S5 0.35 0.014 1.03 0.47 1.36 0.62 1.45 0.66 1.91 0.87 1.78 0.960 C 145-35
M 155-35 S5 0.35 0.014 1.07 0.49 1.41 0.64 1.55 0.70 2.04 0.93 1.78 0.960 C 145-35
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Standards Thickness Maximum core loss Maximum core loss Min. Min. Grade
at 1.5 T at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz 50 Hz 50 Hz 60 Hz 60 Hz
ASTM A 876 mm inch W/kg W/lb W/kg W/lb W/kg W/lb W/kg W/lb T PowerCore
23 G 045** 0.23 0.009 0.75 0.34 0.99 0.45 - - - - 1.80 0.940 C 120-23
23 H 070* 0.23 0.009 - - - - 1.17 0.53 1.54 0.70 1.80 0.940 C 120-23
27 G 051** 0.27 0.011 0.85 0.39 1.12 0.51 - - - - 1.80 0.945 C 130-27
27 H 074* 0.27 0.011 - - - - 1.24 0.56 1.63 0.74 1.80 0.945 C 120-27
30 G 058** 0.30 0.012 0.97 0.44 1.28 0.58 - - - - 1.80 0.950 C 130-30
30 H 083* 0.30 0.012 - - - - 1.39 0.63 1.83 0.83 1.80 0.950 C 130-30
35 G 066** 0.35 0.014 1.11 0.50 1.46 0.66 - - - - 1.80 0.955 C 145-35
35 H 094* 0.35 0.014 - - - - 1.57 0.71 2.07 0.94 1.80 0.955 C 145-35
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* H: Conventional grain oriented electrical steel tested at 1.7 T.
** G: Conventional grain oriented electrical steel tested at 1.5 T.
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Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz
JIS C2553 mm inch W/kg W/lb W/kg W/lb T PowerCore
23 G 110 0.23 0.009 1.10 0.50 1.45 0.66 1.78 0.945 C 110-23
23 G 120 0.23 0.009 1.20 0.54 1.57 0.71 1.78 0.945 C 120-23
27 G 120 0.27 0.011 1.20 0.54 1.58 0.72 1.78 0.950 C 120-27
27 G 130 0.27 0.011 1.30 0.59 1.72 0.79 1.78 0.950 C 130-27
30 G 120 0.30 0.012 1.20 0.54 1.58 0.72 1.78 0.955 C 120-30
30 G 130 0.30 0.012 1.30 0.59 1.72 0.79 1.78 0.955 C 130-30
30 G 140 0.30 0.012 1.40 0.64 1.85 0.84 1.78 0.955 C 130-30
35 G 135 0.35 0.014 1.35 0.62 1.78 0.81 1.78 0.960 C 135-35
35 G 145 0.35 0.014 1.45 0.66 1.91 0.87 1.78 0.960 C 145-35
35 G 155 0.35 0.014 1.55 0.70 2.04 0.93 1.78 0.960 C 145-35
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Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J100 stacking
factor
GOST 50 Hz 50 Hz 60 Hz 60 Hz
21427.1-83 mm inch W/kg W/lb W/kg W/lb T PowerCore
H grades the
material of choice for transformers used in areas requiring low
noise emissions.
The use of PowerCore
M 85-23 P 0.23 0.009 0.85 0.39 1.12 0.51 1.88 0.945 H 085-23 L
M 90-23 P 0.23 0.009 0.90 0.41 1.18 0.54 1.88 0.945 H 090-23**
M 95-23 P 0.23 0.009 0.95 0.43 1.25 0.57 1.88 0.945 H 095-23
M 100-23 P 0.23 0.009 1.00 0.45 1.32 0.60 1.85 0.945 H 100-23
M 90-27 P 0.27 0.011 0.90 0.41 1.18 0.54 1.88 0.950 H 090-27 L
M 95-27 P 0.27 0.011 0.95 0.43 1.25 0.57 1.88 0.950 H 095-27**
M 103-27 P 0.27 0.011 1.03 0.47 1.36 0.62 1.88 0.950 H 100-27
M 100-30 P 0.30 0.012 1.00 0.45 1.32 0.60 1.88 0.955 H 100-30**
M 105-30 P 0.30 0.012 1.05 0.48 1.38 0.63 1.88 0.955 H 105-30
M 111-30 P 0.30 0.012 1.11 0.50 1.46 0.66 1.88 0.955 H 110-30
M 125-35 P 0.35 0.014 1.25 0.57 1.65 0.75 1.88 0.960 H 125-35
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Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz
IEC 60404-8-7 mm inch W/kg W/lb W/kg* W/lb* T PowerCore
M 85-23 P5 0.23 0.009 0.85 0.39 1.12 0.51 1.85 0.945 H 085-23 L
M 90-23 P5 0.23 0.009 0.90 0.41 1.19 0.54 1.85 0.945 H 090-23**
M 95-23 P5 0.23 0.009 0.95 0.43 1.25 0.57 1.85 0.945 H 095-23
M 100-23 P5 0.23 0.009 1.00 0.45 1.32 0.60 1.85 0.945 H 100-23
M 90-27 P5 0.27 0.011 0.90 0.41 1.19 0.54 1.85 0.950 H 090-27 L
M 95-27 P5 0.27 0.011 0.95 0.43 1.25 0.57 1.85 0.950 H 095-27**
M 100-27 P5 0.27 0.011 1.00 0.45 1.32 0.60 1.88 0.950 H 100-27
M 110-27 P5 0.27 0.011 1.10 0.50 1.45 0.66 1.88 0.950 H 100-27
M 105-30 P5 0.30 0.012 1.05 0.48 1.38 0.63 1.88 0.955 H 105-30
M 110-30 P5 0.30 0.012 1.10 0.50 1.46 0.66 1.88 0.955 H 110-30
M 120-30 P5 0.30 0.012 1.20 0.54 1.58 0.72 1.85 0.955 H 110-30
M 115-35 P5 0.35 0.014 1.15 0.52 1.51 0.68 1.88 0.960 H 115-35
M 125-35 P5 0.35 0.014 1.25 0.57 1.64 0.74 1.88 0.960 H 125-35
M 135-35 P5 0.35 0.014 1.35 0.61 1.77 0.80 1.88 0.960 H 125-35
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* P values informative for 60 Hz. ** Can be delivered with or without laser scribing for domain refnement.
* P values informative for 60 Hz. ** Can be delivered with or without laser scribing for domain refnement.
Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz
ASTM A 876 mm inch W/kg W/lb W/kg W/lb T PowerCore
23 Q 054* 0.23 0.009 0.90 0.41 1.19 0.54 1.88 0.940 H 085-23 L
23 P 060** 0.23 0.009 1.01 0.46 1.32 0.60 1.88 0.940 H 100-23
27 Q 057* 0.27 0.011 0.96 0.43 1.26 0.57 1.88 0.945 H 090-27 L
27 P 066* 0.27 0.011 1.11 0.50 1.46 0.66 1.88 0.945 H 100-27
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* Q: Laser scratched high permeability grain oriented electrical steel tested at 1.7 T.
** P: High permeability grain oriented electrical steel tested at 1.7 T.
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Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J800 stacking
factor
50 Hz 50 Hz 60 Hz 60 Hz
JIS C2553 mm inch W/kg W/lb W/kg* W/lb* T PowerCore
23 R 080 0.23 0.009 0.80 0.37 1.06 0.48 1.85 0.945 H 080-23 L
23 R 085 0.23 0.009 0.85 0.39 1.12 0.51 1.85 0.945 H 085-23 L
23 R 090 0.23 0.009 0.90 0.41 1.19 0.54 1.85 0.945 H 090-23**
23 P 090 0.23 0.009 0.90 0.41 1.19 0.54 1.85 0.945 H 090-23**
23 P 095 0.23 0.009 0.95 0.43 1.25 0.57 1.85 0.945 H 095-23
23 P 100 0.23 0.009 1.00 0.45 1.32 0.60 1.85 0.945 H 100-23
27 R 090 0.27 0.011 0.90 0.41 1.19 0.54 1.85 0.950 H 090-27 L
27 R 095 0.27 0.011 0.95 0.43 1.25 0.57 1.85 0.950 H 095-27**
27 P 095 0.27 0.011 0.95 0.43 1.25 0.57 1.88 0.950 H 095-27**
27 P 100 0.27 0.011 1.00 0.45 1.32 0.60 1.88 0.950 H 100-27
27 P 110 0.27 0.011 1.10 0.50 1.45 0.66 1.85 0.950 H 100-27
30 P 100 0.30 0.012 1.00 0.45 1.33 0.61 1.88 0.955 H 100-30**
30 P 105 0.30 0.012 1.05 0.48 1.39 0.63 1.88 0.955 H 105-30
30 P 110 0.30 0.012 1.10 0.50 1.46 0.66 1.88 0.955 H 110-30
30 P 120 0.30 0.012 1.20 0.54 1.58 0.72 1.85 0.955 H 110-30
35 P 115 0.35 0.014 1.15 0.52 1.52 0.69 1.88 0.960 H 115-35**
35 P 125 0.35 0.014 1.25 0.57 1.65 0.75 1.88 0.960 H 125-35
35 P 135 0.35 0.014 1.35 0.61 1.78 0.81 1.88 0.960 H 125-35
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* P values informative for 60 Hz. ** Can be delivered with or without laser scribing for domain refnement.
Standards Thickness Maximum core loss Min. Min. Grade
at 1.7 T J100 stacking
factor
GOST 50 Hz 50 Hz 60 Hz 60 Hz
21427.1-83 mm inch W/kg W/lb W/kg W/lb T PowerCore
:
Further processing information
Grain oriented electrical steel is used to build mag-
netic cores. It should be noted that the best magnetic
properties are found only in the rolling direction. If the
magnetization is outside the rolling direction, core loss
will increase substantially, e.g. at 90 to the rolling
direction, the loss increases by a factor of more than
three and at 60 it increases by a factor of more than
four. It is therefore essential that the steel is magne-
tized as precisely as possible along the rolling direction
in the whole magnetic circuit.
Mechanical stress
Mechanical stress has a highly negative effect on the
magnetic properties of grain oriented electrical steel.
The strips can become exposed to this type of stress
for a variety of reasons:
external forces (external stresses)
plastic deformation (internal stresses)
External stress is caused by excessive or uneven com-
pression forcing the magnetic core laminations into
a wavy or curved shape. Internal stress is generated
along the cut edges during each slitting operation or
as a result of bending the sheet or subjecting it to
tension beyond the yield point.
This sometimes unavoidable stress can be almost
completely eliminated by stress relief annealing.
Material can be annealed in a continuous annealing
line under air (short-time annealing) or in a box an-
nealing line under a nitrogen atmosphere (long-time
annealing). Whether or not the material is stress relief
annealed depends on the conditions at the customers
place of installation.
Annealing by the customer
Short-time annealing
Laminations are usually subjected to short-time
annealing in a roller furnace. This process takes a few
minutes and requires a soaking time of 1 to 2 minutes
at a maximum temperature of 860 C. Since the lami-
nations are annealed under an air atmosphere, the cut
edges oxidize, thus creating an insulating coating. Any
grease or oil from earlier processing stages is burnt off
and is generally harmless in small quantities.
25
Long-time annealing
Wound cores and stacking transformers undergo
long-time annealing in a box-type furnace. Long-time
annealing should be carried out under the following
conditions:
Soaking temperature: Min. 820 C,
max. 840 C to 850 C
Soaking time: 2 hours (the coolest part of the
material must be at least 800 C)
Cooling: Preferably within the furnace to about
200 C to 300 C
Protective atmosphere: Preferably 100 % nitrogen.
The addition of hydrogen is not recommended.
The heating, soaking and cooling times are largely
determined by the type and size of furnace and the
amount of annealing material. The annealing cycle
must be adapted to the above parameters. As a gener-
al rule, heating the material too quickly may result in
local overheating, especially in the outer cores. This
risk can be reduced by controlling the temperature
with a thermocouple near the heating conductors.
The soaking time must be long enough to ensure that
the annealing material reaches the soaking tempera-
ture (minimum 800 C) throughout.
If the material cools down too quickly, the cores may
warp or distort. It is further recommended that the
soaking temperature is controlled by thermocouples
positioned at the hottest and the coolest points of the
annealing material. The cores should be allowed to
cool down in the furnace to a temperature between
200 C to 300 C to avoid quenching effects during
unloading. The annealing material must be free from
grease, oil and other organic substances to prevent
carburization.
Domain refned material
Stress relief annealing of laser-irradiated PowerCore
H
reverses the reduction in core loss produced by the
laser treatment. The special design of our laser beam
ensures that the excellent adhesive properties and the
high resistance value of the insulation are preserved
in our laser-irradiated PowerCore
H grades. As a
result, laser-irradiated PowerCore
H grades show
the same favorable noise behavior in the fnished
transformers as PowerCore
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ThyssenKrupp Electrical Steel GmbH
Kurt-Schumacher-Str. 95 45881 Gelsenkirchen Germany
Tel. +49 (0)209 407-0 Fax +49 (0) 209 407- 50830
www.thyssenkrupp-electrical-steel.com info.electricalsteel@thyssenkrupp.com