58

48
40
32
24
14
1
70
57
47
39
31
23
13
160-7689
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7690
E009 HighAltitude Derate
E096 High Fuel Pressure
E194 High Exhaust Temperature
E197 High Engine Oil Temperature
E198 LowFuel Pressure
E199 LowCoolant Temperature
E255 Diagnostic Reset
E264 Emergency StopActivated
E360 LowEngine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E363 High Fuel Temperature
E368 High Intake ManifoldAir Temperature
LEFT SIDE VIEW
FRONT VIEW
ECM
Connector
J 1
ECM
Connector
P2/J 2
Secondary Engine
Speed/Timing
Sensor
(Camshaft)
P402
Primary Engine
Speed/Timing
Sensor
(Crankshaft)
P401
Turbo Outlet
Pressure
Sensor
(Intake
ManifoldAir)
J 200
Fuel
Pressure
Sensor
J 209
Injector Harness
Connector
P300
Fuel
Temperature
Sensor
P105
Timing Calibration
(TC) Probe Connector
P400
Engine Oil
Pressure
Sensor
J 201
Atmospheric
Pressure
Sensor
J 203
Engine Coolant
Temperature
Sensor
P100
ECM
Ground
Strap
Intake Manifold
Air Temperature
Sensor
P103
Electronic
Control
Module
(ECM)
Event Code Condition
Event Codes For ADEM III ECM
Failure Mode Identifiers (FMI)
FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but belownormal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage belownormal or shorted low.
5 Current belownormal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical systemnot respondingproperly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
The FMI is a diagnostic code that indicates what type of failure has occurred.
C
Electronic Control Module (Engine)
CID Component
0001 Injector #1
0002 Injector #2
0003 Injector #3
0004 Injector #4
0005 Injector #5
0006 Injector #6
0041 8 Volt DC Supply
0091 Throttle Position
0094 Fuel Pressure
0100 Engine Oil Pressure
0110 Engine Coolant Temperature
0168 SystemVoltage
0172 Intake ManifoldAir Temp
0174 Fuel Temperature
0175 Engine Oil Temperature
0190 Engine Speed
0247 Data Link Communications
0253 Personality Module
0261 Engine Timing
0262 5 Volt Sensor DC Power Supply
0268 Check Programmable Parameters
0273 Turbo Outlet Pressure
0274 Atmospheric Pressure
0342 Loss of Secondary Engine Speed
0535 Exhaust Temperature
0545 Ether Start Relay
The CIDis a diagnostic code that indicates which component is faulty.
9
4
8
5
12 11
2 1 6
7
3
10
3E-8969 (early engines)
9X-4391
1 2 3 4 5 6 7
15 16 17 18 19 20 21
29 30 31 32 33 34 35
43 44 45 46 47 48 49
57 58 59 60 61 62 63
8 9 10 11 12 13 14
22 23 24 25 26 27 28
36 37 38 39 40 41 42
50 51 52 53 54 55 56
64 65 66 67 68 69 70
155-2264
5 4
8
7 2
1
3 6
128-2312
J
H
G
F
E
D
C
B A
262-6073
9
4
8
5
12 11
2 1 6
7
3
10
103-0213
1 2 3 4 5 6 7
15 16 17 18 19 20 21
29 30 31 32 33 34 35
43 44 45 46 47 48 49
57 58 59 60 61 62 63
8 9 10 11 12 13 14
22 23 24 25 26 27 28
36 37 38 39 40 41 42
50 51 52 53 54 55 56
64 65 66 67 68 69 70
3E-3388
4 2 1 3
5 8 7 6
174-0502
A B
C
155-2252
9
4
8
5
12 11
2 1 6
7
3
10
2 1
155-2269
C
B
3E-3370
A
C
B A
155-2267
C
B A
169-8670
1
2
105-9344
Pin
Socket
Fuse
Component
Part Number
Pin or Socket
Number
Receptacle Plug
Single Wire Ground
Connection Connector
Harness And Wire Symbols
325 PK-14
P174
1306795
Circuit
Number
Identification
Wire
Color
Wire
Gauge
J 174
1306795
200 BK-14
325 PK-14
Connector Reference
Designator
P274
1117898
J 274
3E5179
Part Number For
Connector Assembly
Related Electrical Service Manuals
Form Number
SENR9706
SENR9708
Title
Troubleshooting
Systems Operation / Testing andAdjusting
EMCPII Diagnostic Codes
CID Component
100 Engine Oil Pressure Sensor
110 Engine Coolant Temperature Sensor
111 Engine Coolant Level Sensor
168 Electrical SystemVoltage
190 Engine Speed Sensor
248 CAT Data Link
268 EMCP Electronic Control (Generator Set)
269 Sensor Power Supply
333 Annunciator Switch
334 Spare Output
336 Engine Control Switch
441 Electronic Governor Relay
442 Generator Fault Relay
443 Crank Terminate Relay
444 Starter Motor Relay
445 Run Relay
446 Air Shutdown Relay
447 Fuel Control Relay
500 EMCP Electronic Control (Generator Set)
566 Invalid Engine Shutdown
590 Engine Control Module
EMCPII+ Diagnostic Codes
CID Component
100 Engine Oil Pressure Sensor
110 Engine Coolant Temperature Sensor
111 Engine Coolant Level Sensor
168 Electrical SystemVoltage
175 Engine Oil Temperature Sensor
190 Engine Speed Sensor
248 CAT Data Link
268 EMCP Electronic Control (Generator Set)
269 Sensor Power Supply
333 Annunciator Switch
334 Spare Output
336 Engine Control Switch
441 Electronic Governor Relay
442 Generator Fault Relay
443 Crank Terminate Relay
444 Starter Motor Relay
445 Run Relay
446 Air Shutdown Relay
447 Fuel Control Relay
448 Spare Relay
475 Relay Driver Module
500 EMCP Electronic Control (Generator Set)
566 Invalid Engine Shutdown
590 Engine Control Module
770 Customer Communication Module Data Link
858 Generator Close Breaker
859 Generator Kilowatt Relay
1038 Governor AdjustAnalog Output
1167 EPG (Electric Power Generation) Circuit Breaker
1168 Dead Bus Sensor
1169 ATB (A/C Transformer Box) Sensor
1170 BTB (Bus Transformer Box) Sensor
R
E
N
R
7
9
3
4
-
0
1

V
O
L

1
1
6

P
a
g
e
2006 Caterpillar
All Rights Reserved
Printed in U.S.A.
C18 Gener at or Set
El ec t r i c al Syst em
w i t h EMCPI I , EMCPI I + and EMCP3
C6C1-UP
G4C1-UP
STM1-UP
STH1-UP (Engine)
RENR7934-01
March 2006
Volume 1- Engine and EMCPII Codes
STD1-UP
PDH1-UP (Engine)
1 2 3 4 5 6
+ 2 Y/G 2 2 1
25 + +
10
2 4
40 2
+ + 25 EARTH
2
40
SPLI CE( B+)
SPLI CE( 2) #4
SPLI CE( 1)
SPLI CE( 2) #1
SPLI CE( 10)
SPLI CE( 2) #2
SPLI CE( 2) #3
B+
+
2
EF2 82 80 EF1
SPLI CE
R993
SPLI CE
997
SPLI CE
993
ENGI NE COOLANT
TEMPERATURE
P100
SECONDARY ENGI NE
SPEED / TI MI NG
( CAMSHAFT)
P402
PRI MARY ENGI NE
SPEED / TI MI NG
( CRANKSHAFT)
P401
I NTAKE MANI FOLD
AI R TEMPERATURE
P103
FUEL
TEMPERATURE
P105
ENGI NE OI L
PRESSURE
J201
COOLANT
LEVEL
STARTI NG
MOTOR
ALTERNATOR
ENGI NE OI L
TEMPERATURE
ENGI NE
SPEED
R448
ANALOG
VOLTAGE
REGULATOR
CORE BALANCE
CURRENT
TRANSFORMER
EMERGENCY STOP
SWI TCH
JUNCTI ON
BOX
TI MI NG CALI BRATI ON( TC)
PROBE CONNECTOR
P400
P300
I NJECTOR HARNESS
CONNECTOR
ATMOSPHERI C
PRESSURE
J203
ELECTRONI C
CONTROL MODULE
P2
ELECTRONI C CONTROL
MODULE ( ECM)
P1
CONTROL PANEL
TURBO OUTLET PRESSURE
( I NTAKE MANI FOLD AI R)
J200
FUEL
PRESSURE
J209
70 57 47 39 31 23 13
58 48 40 32
14 24
1
CONNECTOR AND SPLI CE LOCATI ONS FOR HARNESS 238- 1773
CONNECTOR AND SPLI CE LOCATI ONS FOR HARNESS 244- 1172
( FOR EMCPI I AND EMCPI I +)
CONNECTOR AND SPLI CE LOCATI ONS FOR HARNESS 122- 1486
I NJECTOR
#5 I NJECTOR
#6
I NJECTOR
#3
I NJECTOR
#4
I NJECTOR
#1
I NJECTOR
#2
I NJECTOR HARNESS
CONNECTOR
J300
SPLI CE
D790
SPLI CE
D789
SPLI CE
D786
SPLI CE
D791 SPLI CE
D788
D786 D788 D787 D788 D786 D788
A706 A705 A704 A703 A702
A701
D789
D789
D790
D790 D791 D791
R
E
N
R
7
9
3
4
-
0
1

V
O
L

1
1
6

P
a
g
e
,

C
o
l
o
r

2
1
2
P401
1552269
1
2
P402
1552269
( CRANKSHAFT POSI TI ON)
PRI MARY ENGI NE SPEED/TI MI NG SENSOR
189- 9266
( CAMSHAFT POSI TI ON)
SECONDARY ENGI NE SPEED/TI MI NG SENSOR
188- 7513
BK- 18
WH- 18
SI GNAL( - )
SI GNAL( +)
SI GNAL( - )
SI GNAL( +)
1552269
1
2
ENGI NE SPEED SENSOR
6V- 2455
SI GNAL( +)
SI GNAL( - )
ELECTRONI C CONTROL
MODULE ( ECM)
TURBO OUTLET
PRESSURE SENSOR
( I NTAKE MANI FOLD AI R)
194- 6724
ENGI NE COOLANT
TEMPERATURE SENSOR
130- 9811
P920/BR
3E3364
+5V
998/BR
999/WH
998/BR
999/WH
F732/PK
P920/BR
F732/PK
1
2
A
C
B
OR- 18
GN- 18
YL- 18
997/OR
A746/PK
A746/PK
997/OR
993/BR
993/BR
995/LTBU
R993/BR
995/LTBU
R993/BR
J200
3E3370
P100
1552269
SI GNAL
RETURN
+5V A
C
B
OR- 18
GN- 18
YL- 18
SI GNAL
RETURN
+5V A
C
B
OR- 18
GN- 18
YL- 18
SI GNAL
RETURN
+5V A
C
B
OR- 18
GN- 18
YL- 18
SI GNAL
RETURN
SI GNAL
COMMON
ENGI NE OI L PRESSURE
SENSOR
194- 6725
ATMOSPHERI C PRESSURE
SENSOR
194- 6722
FUEL TEMPERATURE
SENSOR
130- 9811
I NTAKE MANI FOLD AI R
TEMPERATURE SENSOR
130- 9811
FUEL PRESSURE SENSOR
194- 6725
997/OR
994/GY
994/GY
997/OR
A747/GY
A747/GY
993/BR
2
1 F421/YL
F421/YL
R993/BR
997/OR
993/BR
J209
3E3370
P105
1552269
J201
3E3370
J203
3E3370
1
2
413/BR
413/BR
993/BR
C967/LTBU
C967/LTBU
R993/BR
P103
1552269
+V A
C
B
OR
WH
BK
SI GNAL
RETURN ENGI NE OI L TEMPERATURE
134- 2252
1552267
+V A
C
B
RD
GN
BK
BK- 18
WH- 18
SI GNAL
RETURN COOLANT LEVEL SENSOR
165- 6634
1552267
SI GNAL
COMMON
SI GNAL
COMMON
J700/BR
J701/GN
J702/BK
P2
1607690
1
2
3
5
6
7
8
9
10
11
12
4
I NJECTOR COMMON 1 & 2
I NJECTOR COMMON 3 & 4
I NJECTOR COMMON 5 & 6
I NJECTOR 6
I NJECTOR 5
I NJECTOR 4
I NJECTOR 3
I NJECTOR 2
I NJECTOR 1
TI MI NG CALI BRATI ON PROBE -
TI MI NG CALI BRATI ON PROBE +
PRI MARY SP/TMG SI G +
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28
29
21
PRI MARY SP/TMG SI G -
SECONDARY SP/TMG SI G -
SECONDARY SP/TMG SI G +
ENGI NE COOLANT TEMP. SNSR
PASSI VE SNSR RETURN
ANALOG SNSR POWER ( +5V)
ANALOG SNSR COMMON
JAKE BRAKE COMMON
JAKE BRAKE MED/HI
JAKE BRAKE LOW/HI
JAKE BRAKE MED/HI
JAKE BRAKE MED/HI
JAKE BRAKE LO/HI
TURBO OUTLET PRESS. SNSR
ATMOSPHERI C PRESS. SNSR
ENG OI L PRESS. SNSR
FUEL TEMP. SNSR
FUEL PRESS. SNSR
I NTAKE MANI F. AI R TEMP. SNSR
30
31
32
33
34
35
36
37
39
40
41
42
43
44
45
46
38
47
48
49
50
51
52
53
54
56
57
58
59
60
61
62
55
64
65
66
67
68
69
70
63
ECM
GROUND
STRAP ECM
MOUNTI NG
BOLT
L983/WH
L984/OR
L985/YL
A706/GY
A705/BU
A704/GN
A703/BR
A702/PU
A701/GY
F732/PK
P920/BR
998/BR
999/WH
995/LTBU
R993/BR
997/OR
993/BR
A746/PK
A747/GY
994/GY
F421/YL
413/BR
C967/LTBU
TI MI NG CALI BRATI ON
( TC) PROBE
G811/YL
P400
1552269
G810/PU
G811/YL
G810/PU
1
2
( D+) WH- 12
( D- ) WH- 16
( 20) WH- 16
( 45) WH- 16
( ATA- )
( 41) WH- 16
( B+) WH- 16
( ATA+)
( B+) WH- 16
( B+) WH- 16
( 2) WH- 16
( 2) WH- 16
( 2) WH- 16
( SSPD) WH- 12
( 10) WH- 16
( D+) WH- 12
( D- ) WH- 16
( 20) WH- 16
( 45) WH- 16
( ATA- )
( 41) WH- 16
( B+) WH- 16
( B+) WH- 16
(B+) WH-16
( ATA+)
( B+) WH- 16
( B+) WH- 16
( 2) WH- 16
( 2) WH- 16 ( 2) WH- 16
( 2) WH- 16
( SSPD) WH- 12
( 10) WH- 16 ( 10) WH- 16
( 10) WH- 16
(10) WH-16
(40) WH-12
(YGN) WH-16
( D+) WH- 12
( D- ) WH- 16
( 20) WH- 16
( 45) WH- 16
( ATA- )
( 41) WH- 16
( ATA+)
( 2) WH- 16
( 2) WH- 12
( 25) WH- 14
( +) WH- 12 60A
CB2
6T- 3645
20A
CB1
200- 8577
15A
CB3
9M- 9085
( +) WH- 14
( +) WH- 16
(25) WH-14
(+) WH-12
(+) WH-14
(+) WH-16
( SSPD) WH- 12
( 10) WH- 16
( D+) WH- 12
( D- ) WH- 16
( 20) WH- 16
( 45) WH- 16
( ATA- )
( 41) WH- 16
( ATA+)
( SSPD) WH- 12
( EF1) WH- 16
( 670) WH- 16
REFERENCE GENERATOR SET CONTROL
SCHEMATI C VOL2 AND VOL3
THRU
( SSPD) WH- 12
( 620) WH- 16
( 67L) WH- 16
( 62L) WH- 16
( 30) WH- 16
( 82) WH- 16
( 80) WH- 16
( 11) WH- 16
( 21)
( ATA+)
( ATA- )
( 22)
SHI ELD
SHI ELD
SHI ELD
( 12) WH- 16
( 19) WH- 16
( 18) WH- 16
( 45) WH- 16
( 41) WH- 16
( 20) WH- 16
( 10) WH- 16
( D+) WH- 12
( D- ) WH- 16
( 1) WH- 16
( 1) WH- 16
( 2) WH- 16
( 2) WH- 16
( 17) WH- 16
( 34) WH- 16
( 46) WH- 16
( EF2) WH- 16
( EF1) WH- 16
( 670) WH- 16
( 620) WH- 16
( 67L) WH- 16
( 62L) WH- 16
( 30) WH- 16
( 82) WH- 16
( 80) WH- 16
( 11) WH- 16
( 21)
( 22)
SHI ELD
SHI ELD
SHI ELD
SHI ELD
SHI ELD
SHI ELD
SHI ELD
( 12) WH- 16
( 19) WH- 16
( 18) WH- 16
( 1) WH- 16
(1) WH-16
BK- 00 BK- 00
RD- 00
( 2) WH- 16
(2) WH-16
( 17) WH- 16
( 34) WH- 16
( 46) WH- 16
( 30) WH- 16
( 11) WH- 16
( 12) WH- 16
( 17) WH- 16
( 34) WH- 16
( 46) WH- 16
( EF2) WH- 16
( 10) WH- 16
4
( 2) WH- 16 ( 2) WH- 16
2
( 1) WH- 16
( 2) WH- 16
1
( 2) WH- 16
( 2) WH- 16
( 4) WH- 16
( 2) WH- 16
(2) WH-16
( 4) WH- 16
(4) WH-16
( 2) WH- 16
(2) WH-16
3
ELECTRONI C CONTROL MODULE ( ECM)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
S
MTR BAT.
G
STARTI NG
MOTOR
ALTERNATOR
( 30) WH- 16
( 11) WH- 16
( 12) WH- 16
12
30
46
34
11
17
2
4
( 17) WH- 16
( 34) WH- 16
( 46) WH- 16
( 2) WH- 16
( 4) WH- 16
WH- 16
WH- 16
WH- 16
WH- 16
WH- 16
WH- 16
WH- 16
WH- 16
1 1
START
RELAY
( SMMS)
9X- 8124
30
87
87a
85 86
ECM
RELAY
206- 9427
JUNCTI ON
BOX
1
2
3
4
5
6
7
8
BATTERY
12V
BATTERY
12V
CORE BALANCE
CURRENT TRANSFORMER
( I F EQUI PPED)
R448
ANALOG
VOLTAGE
REGULATOR
ST4
P1
1607689
9X4391 103- 0213
1552264 3E- 3388
EMERGENCY STOP SWI TCH
206- 9509
CAT DATA LI NK ( +)
CAT DATA LI NK ( - )
DI GI TAL RETURN
ENGI NE STOP
J1939 DATA ( - )
START/RUN/STOP
+BATTERY ( SWI TCHED)
J1939 DATA ( +)
+BATTERY ( SWI TCHED)
+BATTERY ( SWI TCHED)
- BATTERY
- BATTERY
- BATTERY
THROTTLE POSI TI ON SENSOR
+BATTERY ( KEYSWI TCH)
1
2
P300
1552252
3
4
5
6
7
8
9
10
11
12
A702/PU
A703/BR
A704/GN
A706/GY
J702/BK
J701/GN
J700/BR
A701/GY
A705/BU
L983/WH
L984/OR
L985/YL
J300
I NJECTOR
CYLI NDER
NO. 5
I NJECTOR
CYLI NDER
NO. 6
D790 OR- 16
I NJECTOR
CYLI NDER
NO. 4
I NJECTOR
CYLI NDER
NO. 1
A704 GN- 16
A705 BU- 16
A703 BR- 16
A702 PU- 16
A701 GY- 16
D791 YL- 16
D790 OR- 16
A706 GY- 16
D791 YL- 16 D788 BK- 16
D791 YL- 16
D787 GN- 16
D790 OR- 16
D786 BR- 16
D789 WH- 16
D789 WH- 16
D789 WH- 16
I NJECTOR
CYLI NDER
NO. 3
I NJECTOR
CYLI NDER
NO. 2
A706 GY- 16
A705 BU- 16
A704 GN- 16
A703 BR- 16
A702 PU- 16
A701 GY- 16
3E8969 EARLY
2626073
I NJECTOR
HARNESS
CONNECTOR
HARNESS CHG
238- 1773 00 ( J2 / ENGI NE HARNESS)
122- 1486 07 ( I NJECTOR HARNESS)
244- 1172 02 ( J1 / GENERATOR SET CONTROL HARNESS FOR EMCPI I AND EMCPI I +)
THI S SCHEMATI C I S FOR THE C18 GENERATOR SET
S/N: G4C
STM
C6C
STD
1 70
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
(+) BATTERY SWITCHED
SIGNAL MINUS TO ECM
(+) BATTERY
(-) BATTERY / SENSOR RETURN
STARTING CIRCUIT
CAT DATA LINK
CONTROL PLUS FROMECM
CONTROL MINUS FROMECM
J 1939 DATA LINK
RS-232/RS-485 DATA LINK
2006 Caterpillar
All Rights Reserved
Printed in U.S.A.
Related Electrical Service Manuals
Form Number
RENR2483
RENR2484
Title
EMCPII Troubleshooting/
Systems Operation / Testing and Adjusting
EMCPII+ Troubleshooting/
Systems Operation / Testing and Adjusting
RENR7934-01
March 2006
Volume 2- EMCPII and EMCPII+
R
E
N
R
7
9
3
4
-
0
1
V
O
L
2
3
0
P
a
g
e
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
CONNECT TO ALARM MODULE SPARE
G
30
74
30
75
74
30
75
30 30
75
30
2
74 75
3
171 172
74 74 75
3 2
182 181
3
191 192
24V
-
75
2 3
2
+ 3
E
N1
T3
T2
T1
THERMOCOUPLE
6 2
71
30
1 3
163
+
P
-
S R Q
164
RELAY
76
30
5 7
+
D
-
E
3 2
163 164
RED
WHITE
G
76
30
-
3
2
+
24V
E
N1
T2
T3
T1
SWI TCH
LEVEL
FUEL
LOW
72 30
30
74
71
76
71
74
75 75
74
76 76
71 71
72 72
SYNCHRONI ZI NG
GENERATOR
SWI TCH I S MOUNTED REMOTELY.
M
MOTOR
MOT1 MOT2
I F CONTROL PANEL I S SGCP THEN
LOWER/RAI SE
NOTE:
: 6
SWI TCH
SPEED
: 4 : 3 : 1
: 2 : 5
38 2
DC NEG. DC POS.
MOT1 MOT2
SP1
SP1
10
72
64 65
23
27 28
24
2 39
13
12
72
72
SWI TCH
LEVEL
FUEL
LOW- LOW
30
72
64 65
30
72 10
14
16
13
15
16
10 9
14
17 SP2
11
11
1 2
S
-
P
+
6 3 5 7
R Q D
+
E
-
RED
WHITE
WHITE
RED
Q
- +
2 1
P S
- +
6 3 5 7
R E D
WHITE
RED
1
- +
2
P S
- +
3 6 5 7
R Q D E
FUEL
LEAK
SWI TCH
77
77 30
30
77 45
38
GRR
2
: 10
: 2
87 88 89
: 11 : 2
ALR
8 GRR/3
: 8 : 9
2
: 10
: 11
65 64 66
6
ALR/3
: 8 : 9
ALTERNATOR TERMI NAL BOX
RTD
WI RE DI RECTLY ONTO
RELAY TERMI NALS.
NOTE:
PT100
ALTERNATOR TERMI NAL BOX
WT1
NOTE:
RELAY TERMI NALS.
WI RE DI RECTLY ONTO
PT100
RTD
BT1
RTD
PT100
BT2
RTD
PT100
BT3
FOR GENERATOR RUNNI NG
REMOTE CONTACTS
FOR GENERAL ALARM
REMOTE CONTACTS
NOTE:
RELAY WI LL ACTI VATE ON SHUTDOWN ONLY.
I F NO ALARM MODULE FI TTED THEN
17
57 58
32
25
33
1
17
26
3
33 32 34
3
30 29 31
5
28
7
8
8
2 1
21
A2
A1 k l 22
E
N
EF1 EF2
14
12
11
24
30
T3
T2
T1
E
N
L2
L3
L1
73
11
12
3
5
6
4
MPU-
MPU+
ACT-
ACT+
9
10
8 42
2
7
1
2
43
3
: 3 : 1
: 2
141
142
141
FOR 10A CHARGER FI T ( 10A) FUSE
FOR 5A CHARGER FI T ( 6A) FUSE
--
++
131
140
131 131
5 .2
HC
: 1
: 2 : A2
131 131
: A1
: 4
140
: 3
137 137 131 6135
.5
2
CR/1
: 4
: 1
F16
( 2A) ( 4A) ( 6A)
136 136 136 131 131 131 135
F17 F18
6
: 6
139
: 5
134 6
NOTE: A
134
6
F19
6
131
132
1
SUPPLY
24V DC
- 2
+ 36 F15
( *)
2
*
131 131
: A2
HC
131
: A1
137 137
: 4
131 142
131
: 3
141
6
: 1
: 4
CR/1
5
2 .
: 6
139
: 5
134
6
F16
136 136 136 131 131 131 141
( 4A)
F18
134
NOTE: A
F19
6 131
6 132
FOR 10A CHARGER FI T ( 10A) FUSE
FOR 5A CHARGER FI T ( 6A) FUSE *
1 +
- 2
36 F15
( *)
2 --
++
131
140
131 131
: A2
HC
131
: A1
137 137
: 2
140 131
135
: 1
131
6
: 1
: 4
CR/1
136
( 2A)
F16
135 131 131 131
F17
( 6A) 131
132
37 38
20 19
1
1
9 9
20 19
9 9
SP2 17
12 73 73 11
35
36
37
FV
ASOR+
27
: 86
: 85
2
ASOR
23A
( 16A)
: 87
: 30
5
ASOR/1
23
1
F27
1
2
START AI D TEMPERATURE SWI TCH - SATS
2
- VE SUPPLY
SATS
60
SASV
59
59
START AI D SOLENOI D VALVE SASV -
9
- VE SUPPLY
2
3
59 44
37
: 1
: 2 13
START AI D SOLENOI D VALVE SASV -
2
2
8 ES-
51
: 1
2
: 2 : 86
: 85
EPI R
22 4
2
SASV
: 30
59
1
59
EPI R/1
: 87
10
10
30
7
BENDER
EARTH FAULT RELAY
CURRENT TRANSFORMER
CORE BALANCE
CONNECT TO ALARM MODULE
SPARE SHUTDOWN CHANNEL
ELECTRONI C
WOODWARD
( I SOCHRONOUS)
GOVERNOR
PI CK UP No. 2
MAGNETI C
LI NK FUEL
LI NK POTENTI OMETER
SPEED ADJUST
( 2K , 10 TURN)
ALTER-
NATOR
HEATER
CONSTANT
VOLTAGE CHARGER
COPPER BUSBAR
HEATER
WATER
ENGI NE
JACKET
ENTER DI RECTLY ONTO
100V TO 250V
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
6 TERMI NALS.
AC SUPPLY
CUSTOMER
ALTER-
NATOR
HEATER
5
2 .6
JACKET
HEATER
WATER
ENGI NE
CUSTOMER
AC SUPPLY
TERMI NALS.
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
100V TO 250V
ENTER DI RECTLY ONTO
COPPER BUSBAR
6
VOLTAGE CHARGER
CONSTANT
COPPER BUSBAR
CUSTOMER
AC SUPPLY
TERMI NALS.
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
100V TO 250V
ENTER DI RECTLY ONTO
6
6
6
ACTUATOR
FLAP
VALVE
( OPTI ONAL) SHUT- OFF
RELAY
AI R
3456 3406C
mm 2
mm 2
mm 2
I F 230V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 10A
I F 120V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 16A
I F 230V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 16A
I F 120V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 30A
NOTE: A
START
SWI TCH
3406C ETHER
MAN
START
SWI TCH
ETHER
AUTO
3456
45
46
3
3
45
46
45
46
31 8
3
4
13
14
3
40
3
68
6
6
8
CHANGE N
NOTE: I F 4 POLE BREAKER FI TTED
G
`EFU'
T0
NEUTRAL EARTH LI NK
4 POLE BREAKER OPTI ONAL
( SEE NOTE REF. A01)
C. T.
CORE BALANCE TO
BREAKER
BOX
T3
E
N
T2
T1
W
mm
2
mm
2
mm
2
mm
2
mm
2
mm 2
mm 2
mm
2
mm
2
mm
2
mm
2
mm
2
mm 2
mm 2
mm
2
mm 2
mm 2
2
- VE SUPPLY
TERMI NAL BOX
TERMI NAL BOX
HI GH-
SW4
SW1
LOW-
LOW
LOW HI GH
SW2 SW3
HI GH
ENTRY
CABLE
SW4
SW3
SW2
SW1
NORMALLY CLOSED
NORMALLY CLOSED
NORMALLY CLOSED
NORMALLY OPEN
LEVEL SWI TCH
( SI DE VI EW)
LEVEL SWI TCH
( TOP VI EW)
CABLE
LOW
LOW LOW-
SW1 SW2 SW3
HI GH
SW4
TERMI NAL BOX
ENTRY
LEVEL SWI TCH
( TOP VI EW)
HI GH- HI GH
LEVEL SWI TCH
TERMI NAL BOX
( SI DE VI EW)
NORMALLY CLOSED SW3
NORMALLY CLOSED
NORMALLY CLOSED SW1
SW2
NORMALLY OPEN SW4
LEVEL SWI TCH
( TOP VI EW)
CABLE
ENTRY SW2
LOW LOW-
SW1
HI GH
LOW
SW3
TERMI NAL BOX
HI GH
SW4
HI GH-
TERMI NAL BOX
( SI DE VI EW)
LEVEL SWI TCH
SW1
SW2
SW3
SW4
NORMALLY CLOSED
NORMALLY CLOSED
NORMALLY CLOSED
NORMALLY OPEN
2
-
+
: 10
PR
: 2
83
PR/1
81 : 1
: 3
84
F23
( 2A)
1
84
2
PR
: 2
: 10 -
+
83
MV
: 1
: 2
85
F23
( 2A)
1
PR/1
: 1
: 3
84
: 6
: 7
PR/2
84
: 2
: 1
MV
85
PR/2
: 7
84
: 6
84
81
16
21
20
1
2
: 2
PR
: 10
83
21
+
-
81 : 1
20
: 3
PR/1
81
84
84
16
( 2A)
1 1 F23
84
21
20
1
: X1 : X1 204 208 211 131
N
131
: X2 : X2
M
24 23
211
131
2
1
PC
A2 2
A1 1
209
4 6
210
3 5
96 98
95 97
4 6
3 5
14
13
207
202
21
11 10
J
K
: 13
202
: 14
AUX O/L
203
: 98
: 97
22
206
204
: 96
O/L
: 95
205
203
: 9
PR/3 : 11
12
131
205
L
23
24
M
208
13
( 2A)
F22
( 6A)
F21
131
131
132
15 15
PUMPED FUEL SUPPLY FROM BELOWFLOOR LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 1
SWI TCH
LEVEL
HI GH
LEVEL
FUEL
FUEL
SWI TCH
LOW
RUN
PUMP
DC CI RCUI T
FUEL
LEVEL
SWI TCH
VALVE
MOT.
SWI TCH
FUEL
HI GH
LEVEL
LOW
DC CI RCUI T
GRAVI TY FUEL SUPPLY FROM HI GH LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
DC CI RCUI T
FUEL SYSTEM No. 2
VALVE
MOT.
FUEL
LEVEL
SWI TCH
LOW
SWI TCH
FUEL
HI GH
LEVEL
PUMP
RUN
mm PUMP
TRI P/
STOP
PUMP
RUN
FUEL
PUMP
. 2 mm 5 mm 2 2 .5 2
5 .2
2
mmO/L
2
5 .
2.5 mm
2
2
PUMP
STOP
AC CI RCUI T
BUSBAR
COPPER
AC CI RCUI T
mm TERMI NALS. 6 2
mm
6
mm
ENTER DI RECTLY ONTO
NOTE: CUSTOMER CABLE TO
ENTER DI RECTLY ONTO
NOTE: CUSTOMER CABLE TO
2
6 2
AC SUPPLY
100V TO 250V
CUSTOMER
mm 6 2
4
18
35
2 2
35
18
4
36
35
36
2
46
45
FUEL PUMPED FROM FREE STANDI NG BULK TANK
FUEL SYSTEM No. 3
ALREADY
FI TTED AS
STANDARD
ALREADY
FI TTED AS
STANDARD
ALREADY
FI TTED AS
STANDARD
ALREADY
FI TTED AS
STANDARD
- VE SUPPLY
- VE SUPPLY
-
+
14 7
5
6
4
12
13
11
2
3
1
9
10
8
SI LENCE
ALARM
LAMP
TEST
R
-
+
14 7
5
6
4
12
13
11
2
3
1
9
10
8
R
14 7
5
6
4
12
13
11
2
3
1
9
10
8
42
43 159 159
F33
( 2A) 156
157
110 110
T13
108
T11
108
157
F32
( 2A) 154
T T
U U
V V
W W
35 18
36 19
33 4
34 6
4
6
17
10
38
4
6
17
6
4
17 38
FOR 400V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N B
FOR 415V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N A
FOR 480V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N A
FOR 300V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N B
FOR 380V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N B
FOR 240V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N C
FOR 208V SYSTEM 108 & 110 SHOULD BE CONNECTED TO RESI STOR PI N D
NOTE ON SYNC MODULE:
FOR 600V SYSTEM 108 & 110 SHOULD BE CONNECTED TO SI NGLE RESI STOR
DATALI NK
ALARM
SWI TCH
SI LENCE
ALARM
SI LENCE
R
LOW BATTERY VOLTAGE
LOW OI L
LOW FUEL
PRESSURE
LEVEL
SYSTEM NOT I N AUTO
HI GH
LOW
COOLANT TEMP
TEMP COOLANT
( FRONT) ( REAR)
SPARE FAULT I NPUT ( LED 8)
LOWFUEL LEVEL
90 : 12 : 2
: 13
: 8
( I F REQUI RED)
LAMP TEST 20
72
SPARE FAULT I NPUT ( LED 7)
LAMP TEST - VE I NPUT ( I F REQUI RED)
LOWFUEL LEVEL SWI TCHED - VE I NPUT
WI RE No. 30 ( GSC RM27) & SI LENCE SWI TCH
WI RE No. 90 ( GSC 40 WAY No. 35) ALARM DATALI NK
WI RE No. 10 ( GSC RM39) & HORN +VE
CONNECTI ON DESCRI PTI ON
14
13
12
11
10
9
HORN
30
10
+
- : 14 : 3
DC : 7
: 1
-
+
: 4
: 11
: 10
LI NK
LI NK
HORN - VE
SI LENCE SWI TCH
LED 8 ( SPARE)
LED 7 ( SPARE)
NOT CONNECTED
8
7
6
5
4
3
2
1
TERM. No.
NOT CONNECTED
NOT CONNECTED
JUMPER TO 11
JUMPER TO 10
TERM. No.
LAMP
TEST
ALARM DATALI NK
SPARE SHUTDOWN I NPUT ( LED 8)
SPARE SHUTDOWN I NPUT ( LED 7)
SPARE SHUTDOWN I NPUT ( LED 6)
SPARE SHUTDOWN I NPUT ( LED 5)
SPARE FAULT I NPUT ( LED 4)
SPARE FAULT I NPUT ( LED 3)
SPARE FAULT I NPUT ( LED 2)
SPARE FAULT I NPUT ( LED 1)
SWI TCH
SI LENCE
: 12
: 13
-
+
HORN - VE
HORN
14
: 14
: 7
10
30
: 1
DC -
+
: 3
90 : 2
: 5
: 6
: 4
: 8
: 10
: 11
: 9
WI RE No. 90 ( GSC 40 WAY No. 35) ALARM DATALI NK
LED 4 SWI TCHED - VE I NPUT
LED 3 SWI TCHED - VE I NPUT
LED 2 SWI TCHED - VE I NPUT
LED 1 SWI TCHED - VE I NPUT
LED 8 SWI TCHED - VE I NPUT
LED 7 SWI TCHED - VE I NPUT
LED 6 SWI TCHED - VE I NPUT
LED 5 SWI TCHED - VE I NPUT
WI RE No. 30 ( GSC RM27) & SI LENCE SWI TCH
WI RE No. 10 ( GSC RM39) & HORN +VE
CONNECTI ON DESCRI PTI ON
SI LENCE SWI TCH
LAMP TEST
9
13
12
11
10
7
8
6
5
2
4
3
1
( FRONT) ( REAR)
DATALI NK
TERM. No.
MODULE
ALARM MUTE : 13
ALARM
FI RST
HORN ON : 14
( HORN ON) TERMI NAL No. 14 ON 1s t ALARM MODULE
ALARM 90
68
: 2
: 13
10
30
14
69 : 14
: 7
: 1
DC -
+
: 3
: 12 20
: 5
: 6
: 4
LAMP TEST
( I F REQUI RED)
: 8
: 10
: 11
: 9
( ALM MUTE)
WI RE No. 90 ( GSC 40 WAY No. 35) ALARM DATALI NK
TERMI NAL No. 13 ON 1s t ALARM MODULE
LAMP TEST - VE I NPUT ( I F REQUI RED)
LED 4 SWI TCHED - VE I NPUT
LED 3 SWI TCHED - VE I NPUT
LED 2 SWI TCHED - VE I NPUT
LED 1 SWI TCHED - VE I NPUT
WI RE No. 30 ( GSC RM27)
LED 8 SWI TCHED - VE I NPUT
LED 7 SWI TCHED - VE I NPUT
LED 6 SWI TCHED - VE I NPUT
LED 5 SWI TCHED - VE I NPUT
WI RE No. 10 ( GSC RM39)
CONNECTI ON DESCRI PTI ON
9
13
12
11
10
7
8
6
5
2
4
3
1
( FRONT) ( REAR)
: 4/: L1
: 6/: L3
: C
SLR/1
: E
: A
: B
: D
: C
SLR/2
: E
: D
: B
: A
SPARE FAULT I NPUT ( LED 1)
SPARE FAULT I NPUT ( LED 2)
SPARE FAULT I NPUT ( LED 3)
SPARE FAULT I NPUT ( LED 4)
SPARE SHUTDOWN I NPUT ( LED 6)
SPARE SHUTDOWN I NPUT ( LED 5)
SPARE SHUTDOWN I NPUT ( LED 7)
SPARE SHUTDOWN I NPUT ( LED 8)
( 2A)
B11
B1
F36
B21 B22
LI NK
( 2A)
B12
F37
B2
411 157 N
( 2A)
158
F31
157
157
N
N
158 410
158 410
412
F32
( 2A)
J1- 4 J1- 2
217
J1- 1
98
J1- 3
218 98
30 30
: 5 : 4
414
BUSR
: 11 : 1 : 6
: 14 : 10 : 8
219
: 15 : 13
221
: 14
: 13
415
411
: 10
219
220
30
10
: 2
BCR
10 30 30
412
BREAKER
CLOSED
31
OPEN
BREAKER
31
: 14
BKRR
: 13
99
54
54
99
217 218
G
E
N
T2
T3
T1
4
E
231
232
233
N
6
2
E
T2
T3
T1
: C2
: 12
: 11
: 14
ST
: C1
N
E
L2
L3
L1
: C12
233
232
231
: 13 : 14
: 11 : 12
ST
: C11
N
2
6
E
T2
T3
T1
N
E
L2
L3
L1
426 416 437
26A
2
: 10
: 2
GCR
R
BKRR/3
: 3
30
: 11
: 9
: 5
145 144 24 29
BKRR/1
BUSR/1
: 1
: 9
ALR
: 10
: 2
2
6 SP4
46 47 48
14 15
6
19 3 25 26
BKKR/4
: 4
: 12
146
26
178B
111
( 6A) 2CR/1
111
UVT
: 2
: 10
178
111
111
F41
( 6A)
111A
F40
107
: 1 : 3
107
107
111B
406
F42
( 6A)
407
: 1
: 6
178
117
: 1
CR/2
BCR/1
: 3 159
: 5
GCR/1
: 4 402A
117
117
178
: 6
BAR/2
: 7
159
402
117 117
: 10
10
BAR
: 2
31
54A
2
BAR/1
: 3
: 1
54
18 SP3
REF. CO5 BREAKER DRAWI NG
TRANSFORMER
( BTB+)
BOX
BUS
B02
B02
REF.
REF.
E04
REF.
CLOSE
SYNCHRONI ZE
SWI TCH
PT PRI MARY WI RE COLORS
BREAKER
BREAKER
OPEN
NOTE
- BLACK
- WHI TE
- GREEN
- BROWN
- RED
= COMMON
= 480V AC
= 600V AC
= 380V AC
= 240V AC
GREEN
BROWN RED
SECONDARY
120V AC L- L
BLACK/WHITE
ORANGE
BLACK
WHITE
B05
REF. REF.
B05
NOTE: I F 4 POLE BREAKER FI TTED
T0 CHANGE N
F02
REF.
OPEN & CLOSED
REMOTE TERMS
FOR BREAKER
POSI TI ONS
GENERATOR
WI RI NG FROM
POWER
REMOTE TERMS
POSI TI ONS
FOR BREAKER
OPEN & CLOSED
WI RI NG FROM
POWER
GENERATOR
AUXI LI ARY
BREAKER
AUXI LI ARY
BREAKER
4 POLE BREAKER OPTI ONAL
( SEE NOTE REF. A02)
4 POLE BREAKER OPTI ONAL
( SEE NOTE REF. A02)
TO 3RD PHASE I F
CONNECT WI RE 111A
NOTE: ADD FUSE F41,
REMOVE LI NK AND
VOLTAGE I S 240V L- L
BREAKER DRAWI NG
NEUTRAL REF. C03
3RD PHASE, FOR 480V USE TRANSFORMER
NOTE: I F VOLTAGE I S 240V L- L CONNECT 111A TO
I F REQUI RED
LI NK
UVT/1
: 1 : 3
D10
REF.
REF. C03 BREAKER
DRAWI NG
POWER SUPPLY
REF. B03 BREAKER
UV COI L SUPPLY
CLOSE SI GNAL
REF. C03 BREAKER
BREAKER DRAWI NG
OPEN SI GNAL
DRAWI NG
REF. C03
DRAWI NG
REF.
G08
B02
REF.
REF.
A02
C
29 35 46
B B B B
B
6
16
37 41 38 8 40 3
9 11
17
B
B
B
B
B
B
2
5
5
2
B
~
ABB MCCB
TRI P SHUNT 24V DC
ABB ACB
Q/2
Q/1
SHUNT 24V DC
TRI P
~
AUXI LI ARY
CONTACTS
C18 Gener at or Set
El ec t r i c al Syst em
w i t h EMCPI I , EMCPI I + and EMCP 3
C6C1-UP
G4C1-UP
STM1-UP
STH1-UP (Engine)
STD1-UP
PDH1-UP (Engine)
: X1 : X1 204 208 211 131
N
131
: X2 : X2
M
24 23
211
131
2
1
PC
A2 2
A1 1
209
4 6
210
3 5
96 98
95 97
4 6
3 5
14
13
207
202
21
11 10
J
K
: 13
202
: 14
AUX O/L
203
: 98
: 97
22
206
204
: 96
O/L
: 95
205
203
: 9
PR/3 : 11
12
131
205
L
23
24
M
208
13
( 2A)
F22
( 6A)
F21
131
131
132
mm PUMP
TRI P/
STOP
PUMP
RUN
FUEL
PUMP
. 2 mm 5 mm 2 2 .5 2
5 .2
2
mmO/L
2
5 .
2.5 mm
2
2
PUMP
STOP
AC CI RCUI T
BUSBAR
COPPER
AC CI RCUI T
mm TERMI NALS. 6 2
mm
6
mm
ENTER DI RECTLY ONTO
NOTE: CUSTOMER CABLE TO
ENTER DI RECTLY ONTO
NOTE: CUSTOMER CABLE TO
2
6 2
AC SUPPLY
100V TO 250V
CUSTOMER
mm 6 2
46
45
CABLE
LOW
LOW LOW-
SW1 SW2 SW3
HI GH
SW4
TERMI NAL BOX
ENTRY
LEVEL SWI TCH
( TOP VI EW)
HI GH- HI GH
LEVEL SWI TCH
TERMI NAL BOX
( SI DE VI EW)
NORMALLY CLOSED SW3
NORMALLY CLOSED
NORMALLY CLOSED SW1
SW2
NORMALLY OPEN SW4
2
2
2
HC0
31
HC2
12 3
HC1
HC3
22
D- 14
D+ 5
10 1
SWI TCH
SCROLL
HC5
HC4
16 6 `SS'
SRV
CLR
23
33
: 2 SWI TCH
`MCS' : 2
2
: 5
: 3 CLEAR
MODE/ : 1 : 3 : 6 : 4
4
31
32
2 51 52 53 54 55
57 56
HARNESS CODE 18
DC NEGATI VE
POSI TI VE
LI NK
DATA
CAT
FUSED DC
EMSI I
CATERPI LLAR
MONI TORI NG
SYSTEM
BATTERY CHARGER
& HEATERS
( 120V Char ger ,
240V Heat er s )
COPPER BUSBAR
VOLTAGE CHARGER
CONSTANT
ALTERNATOR
( GENERATOR)
HEATER
HEATER
ENGI NE
JACKET
WATER
CUSTOMER
100V TO 250V
AC SUPPLY
( AC TERMI NAL
RAI L)
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
ENTER DI RECTLY ONTO
TERMI NALS. 2 6mm
I F 230V JACKET WATER HEATER I S FI TTED MCB M2 SHOULD BE 16A
I F 230V BLOCK HEATER I S FI TTED MCB M2 SHOULD BE 10A
NOTE: A
NOTE A
NOTE A
NOTE A
2
5
: 2
TO
STARTER
MOTOR 2
+
10
-- 131 12
++ 140
131 2
143
13
5 .
137
: A1
: A2
131
HC
: 14
9
142
: 13 : 1
141
: 4
: 1
CR/1
140
CR/2
: 6
: 5
2
5 ..
136
( 10A)
135
F17
( 2A)
F16
MCB 2P 6A
M1
141
6
20
148
19
: 4
139
: 6
: 3
147
: 5
134 138
131 14
66
MCB
147
M2
NOTE: A
134
6
138
18
16
6 133
6 132
240
120
mm 2
mm 2
mm 2
mm 2
mm 2
mm 2mm2
mm2
mm2
BATTERY CHARGER
& HEATERS
BATTERY CHARGER
HEATERS
I F 230V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 10A
I F 120V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 16A
I F 230V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 16A
I F 120V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 30A
NOTE: A
_ +
+
_
_ +
REFERENCE TABLE 2 FOR CONNECTI ON BETWEEN ALTERNATOR AND R731
ST9 - AREP AND SHUNT - FULL LI NK. PMG SPLI T LI NK.
ST1 - FULL LI NK. FOR 3 PHASE SENSI NG LI NK MUST BE SPLI T.
ST6 - 5000 AND 6000 ALTERNATOR FRAME SI ZES FULL LI NK. 7000 FRAME SI ZE REQUI RES SPI LT LI NK.
OPTI ON TI 04 FOR PARALLEL OPERATI ON. WI THOUT 3 PHASE SENSI NG CONNECT TO S1 AND S2 ON R448 ONLY. STANDARD POSI TI ON ON PHASE U.
FOR CT PARALLEL OPERATI ON ON PHASE V - MODI FY R731 VOLTAGE SENSI NG AS FOLLOWS - U( R731) - > V( ALT) . V( R731) - > W( ALT) . W( R731) - > U( ALT) .
380/220V - ( T2 380)
440/254V - ( T2 380)
480/277V - ( T2 380)
60 HZ VOLTAGE WYE
208/120V - ( T2 220)
220/127V - ( T2 220)
50 HZ VOLTAGE WYE
380/220V - ( T2 380)
415/240V - ( T2 380)
220/127V - ( T2 220)
400/230V - ( T2 380)
TABLE: 1
240/139V - ( T2 220)
NOTE: C
NOTE: D
NOTE: E
NOTE: F
NOTE: G
REMOVE FOR OPTI ONAL VOLTAGE ADJUST POT.
NOTE: H
2
NOTE: A
50/60 Hz SELECTI ON
U V 400
1
230
110
230
400
110
TENSI ON
P1
POT
R731
470ohm
NOTE: G
W 110
230
400
4
3
N
STATI SME
S1 S2
P2
UNDER SPEED ADJUST
EXCI TATI ON CEI LI NG ADJUST
ST9
S2
NOTE: E
NOTE: I
ST4
470ohm
NOTE: F
3ph
J2
S1
POT T1
P2
VOLTAGE ADJUST
P4
P3
STABI LI TY ADJUST
R448
ST6
ST1
NOTE: D
ST2
380
QUADRATURE DROOP ADJUST
P1
J1
110
220
0
E+
E-
Z2
P5
J3
50Hz 60Hz
NOTE: A
ST3
10A FUSE
X1
Z1
X2
TI 04 S1 NOTE: H
P1
N
PMG
BLACK
BLACK
BLACK
BLUE
SUPPLY STATOR PMG
OPTI ONAL RFI KI T CONNECTI ONS
2 WI NDI NG
P2
N
U
S2
1 U
4
V CONNECTI ONS
3 W
5
6
ALTERNATOR
TO EXCI TER
CONNECTI ON
RFI UNI T
AREP
SUPPLY - AUXI LI ARY WI NDI NG
12/BLACK
9/GREEN
10/YELLOW
11/RED
SHUNT
1/2 PHASE
T1- T4 OR
T8 - T11
SUPPLY 140V MAX 50/60HZ
9/GREEN X1
10/YELLOW X2
Z2
X1
X2
ALTERNATOR
CONNECTI ONS
U
N
W
V WI NDI NG
PMG
16
15
14
380/220V - ( T1, T2&T3 380)
220/127V - ( T1, T2&T3 220)
60 HZ VOLTAGE WYE
480/277V - ( T1, T2&T3 380)
440/254V - ( T1, T2&T3 380)
380/220V - ( T1, T2&T3 380)
220/127V - ( T1, T2&T3 220)
208/120V - ( T1, T2&T3 220)
240/139V - ( T1, T2&T3 220)
400/230V - ( T1, T2&T3 380)
415/240V - ( T1, T2&T3 380)
50 HZ VOLTAGE WYE
TABLE: 2
600V - ( T2 220)
600V - ( T2 220)
600V - ( T1, T2&T3 220)
600V - ( T1, T2&T3 220) NOTE: B
REFERENCE TABLE 1 FOR CONNECTI ON BETWEEN ALTERNATOR ( V) AND R448
NOTE: C
NOTE: B
FI T 2 x 5VA TRANSFORMERS FOR 600V OPERATI ON
NOTE: I
_ +
OPTI ON TI 04 FOR PARALLEL OPERATI ON.
ST6 - 5000 AND 6000 ALTERNATOR FRAME SI ZES FULL LI NK - . 7000 FRAME SI ZE REQUI RES SPI LT LI NK - -
ST1 - FULL LI NK. FOR 3 PHASE SENSI NG LI NK MUST BE SPLI T - -
ST9 - AREP AND SHUNT - FULL LI NK - . PMG SPLI T LI NK - -
REFERENCE TABLE 1 FOR CONNECTI ON BETWEEN ALTERNATOR ( V) AND R448
REMOVE LI NK FOR REMOTE VOLTAGE ADJUSTMENT POTENTI OMETER OR FOR 3 PHASE SENSI NG.
240/139V - ( T2 220)
TABLE: 1
ANALOG VOLTAGE REGULATOR
DI AGRAM
( 3 PHASE SENSI NG) ANALOG VOLTAGE REGULATOR
DI AGRAM
( SI NGLE PHASE SENSI NG)
400/230V - ( T2 380)
220/127V - ( T2 220)
415/240V - ( T2 380)
380/220V - ( T2 380)
50 HZ VOLTAGE WYE
220/127V - ( T2 220)
208/120V - ( T2 220)
60 HZ VOLTAGE WYE
480/277V - ( T2 380)
440/254V - ( T2 380)
380/220V - ( T2 380)
NOTE: H
FI T 5VA TRANSFORMER FOR 600V OPERATI ON
NOTE: G
NOTE: F
NOTE: E
NOTE: D
NOTE: C
50/60 Hz SELECTI ON
NOTE: B
NOTE: A
EXCI TATI ON CEI LI NG ADJUST
UNDER SPEED ADJUST
NOTE: E
T1
NOTE: F
ST4
NOTE: B
J2
3ph 470ohm
POT
S1
VOLTAGE ADJUST
P2
STABI LI TY ADJUST
P3
P4
ST6
R448
NOTE: D
ST1
ST2
NOTE: C 380
QUADRATURE DROOP ADJUST
P1
S2 J1
ST9
110
220
0
E+
E-
Z2
P5
J3
50Hz 60Hz
NOTE: A
ST3
10A FUSE
Z1
X1
X2
NOTE: H S1 TI 04
P1
N
OPTI ONAL RFI KI T CONNECTI ONS
SUPPLY STATOR PMG
WI NDI NG V 2
P2
N
U
U
S2
CONNECTI ONS
W 3
6
5
ALTERNATOR
CONNECTI ON
TO EXCI TER
RFI UNI T
AREP
SUPPLY - AUXI LI ARY WI NDI NG
9/GREEN
12/BLACK
11/RED
10/YELLOW
SHUNT
SUPPLY 140V MAX 50/60HZ
9/GREEN X1
10/YELLOW X2
T8 - T11
Z2
X1
T1- T4 OR
1/2 PHASE X2
CONNECTI ONS
ALTERNATOR
WI NDI NG
BLUE
BLACK
N
U
BLACK
BLACK
V
W
PMG
PMG
16
15
14
600V - ( T2 220)
600V - ( T2 220)
NOTE: G
R
E
N
R
7
9
3
4
-
0
1

V
O
L

2
3
0

P
a
g
e
,

C
o
l
o
r

2
9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9
A
B
C
D
E
F F
E
D
C
B
A
: 1 : 3
: 2
: 1
: 4
: 5
: 2
: 3
R/1
: 3
: 1
: 2
: 10
R
J
28
30
8
HI GH ENGI NE TEMPERATURE HET
ABBREVI ATI ONS
ELECTRONI C GOVERNOR RELAY
CRANK TERMI NATI ON RELAY
GENERATOR SET CONTROL
AC TRANSFORMER BOX ATB
GSC
GPLO
GPHI
GFR
GROUND POST LOW
GENSET FAULT RELAY
GROUND POST HI GH
EGR
FCR
CR
CTR
FUEL CONTROL RELAY
CONTROL RELAY
ASR AI R SHUT- OFF RELAY
Thi s s chemat i c i s f or t he C18 Gener at or Set
S/N: G4C
STM
C6C
STD
Par t Number 247- 5088 DK00 ( EMCP I I +)
Par t Number 247- 5087 DK01 ( EMCP I I )
KW KI LOWATT
SCREEN
STARTER MOTOR RELAY
POTENTI OMETER
LOWOI L PRESSURE
LOWCOOLANT LEVEL
SMR
SCR
POT
LCL
LOP
HI GH OI L TEMPERATURE HOT
POTENTI OMETER
CI RCUI T BREAKER
ENGI NE CONTROL SWI TCH
EMERGENCY STOP PUSHBUTTON
RELAY CONTACT N/O
RELAY COI L
PANEL LAMP SWI TCH
SCREEN CABLE
TRANZORB
PANEL LAMP
EARTH
FUSE
ENGI NE SOCKET
GSC RELAY MODULE TERMI NAL
GSC 40 WAY HARNESS CONNECTOR
POWER TERMI NAL
CHASSI S TO DOOR AC SOCKET
CHASSI S TO DOOR DC SOCKET
CHASSI S AC TERMI NAL
CHASSI S DC TERMI NAL
DOOR TERMI NAL
CHASSI S CUSTOMER TERMI NAL
58
11
ATB TERMI NAL
: 2
: 3
11
RM
4
RM
15
13
: 9
: 11
6
2
11 2 1
1
1 1 2
12
3
2
3
3
2
CR/3
27
RM
2
2 37
34
15
: 10
46 47
: 2
12
CR
11 41
2
65 10
20 30
48 25
17 30
17 49
45
7 50
46 10
27
8
59 28
59 ES-
14
34 41 11
8
38 20 17 30
RM
13
41 39
RM
24
RM
17
38
39
RM
16
RM
8 3
RM
RM
20
38
RM
14
30
28 B-
17
38
59
9 10
45 46 10
9
8
4
59 ES-
22 9
9
: 2
: 3
21
18
RM RM
21
6
RM
10
4
RM
39
21
1
12
RM
5
RM
7
RM
31
RM
80
82
1
37
36
35
B+
55
57
56
82 80
10
39
41 SCR
ATA+
40 ATA-
: x : x
: x
80
82
: 1 : 3
: 2
80
82
: 3 : 1
: 2
29
ATA+
J
31
32
30
ATA-
D-
2 2
D+
4
D
H
E
B
A
96 96
C
D-SPD
S-SPD
35
RM RM
F1
30
31 30 32
30 10
34 35 36 33
: 9
1
RM
33
RM
2
1
: 6
RM
1
RM RM
32 34
1
3 5
5
: 10
5
2
J1- 1
: 8
D
E
F
H
G
92
91
93
95
94
J1- 4
92
91
93
J1- 2
J1- 3
95
94
J1- 5
J1- 6
E
T2
G
N
T3
T1
A
B
97 97
98
J1- 8
J1- 7
220 220 R
16
67O
33 32 31
21 22
14 42 43
62T 67T 16
20 13 44 45
15 67P 62P 18
24 23 19 21
67L 62L 19
62 61 22
EF1 62O EF2
5 3 4
D- D+
30 30
62 67 16
22
15 67 62 18 67 62 19 67
16
SP1
22
2
67 62
31
16
9 7
9
RM
15 18
8 13
19
5
SP1
40
23
EF1 EF2
37
62
38
17 18
SP2 SP3
30
57
: 4
30
6
: 5
: 1 : 2
: 3
7
57
SP2
41
24
SP3
42
25
55
39
37
33
56 57
40
58
32
RM
19
37
96
95
93
94
91
6
92
22
RM
11
10
5
12
4
6
6
14
15
17
16
6
3 7
37
37
6
W 159
36
159
110
157
35
34
402
108
26
33
25
V
U
157
110
5
T
S
108 3
402
H22
RM RM
36 23
34
61
35
18
99
17
90
61 99 90
36
8
63
63
H23
T1
T11
T12
T2
H21
T13
T3
D+
97
+
19
-
20
D+ D-
D- D+
31 32
D- D+
D-
3
110
108
109
101
5
110
4
109
108
101
2
53 51 52
51 52 53
50
50 50
P1
S1
P1
S1
S1
P1
P2
S2
S2
P2
CT3
CT2
S2
P2
CT1
1
LI NK
T1 50
50
LI NK LI NK
T2 T3 101
23 27
10
11
203 203 22
131
117 19
20
205
207
23
24
N
O
117 6
131
7
M
L
207
205
9
202 21
J
K
202
8
MOT2 28
54
24
31
MOT2
30
E
L1
L3
N
L2
MOT1
16
15
84
81
14
13
76
75
84
MOT1
21
81 20
76 15
75 14
72
11
12
10
74
73
9 71
72 11
12
74 13
73
71 10
29
+
REF. ENGI NE SCHEMATI C VOL1
FCR
REF. ENGI NE SCHEMATI C VOL1
BODY
E
REF. 50
F- 2
F- 4
REF.
CHASSI S
DOOR
E
E
E
GPHI
REF. ENGI NE SCHEMATI C VOL1
SMR
C- 3
STOP
EMER.
EGR
RR CTR
GPLO
REF.
POST
LI GHT
PANEL
SWI TCH
PANEL
LI GHTS
SMR
( 10A)
F10
CONTROL
SPEED
( 10A)
ENGI NE SCHEMATI C
VOL1
REF.
POST
ENGI NE SCHEMATI C
VOL1
POTENTI OMETER
VOLTS ADJUST
REF.
SERVI CE CONNECTOR
: 2
( 10A)
F2 F6
( 10A)
REF.
C- 3 C- 5
REF.
F3
( 10A)
42
D S - B +B
3
44
1 2
43
START
COOLDOWN/STOP
CONTROL
MODE SWI TCH
P2/2
SEE NOTE A
CTR
FCR
F4
( 10A)
F5
( 10A)
AUTO
OFF/RESET
D- 2
REF.
C- 2
REF.
SPEED
ADJ. POT.
( 1K ohm, 10T)
: 1 : 3
CONTACT
REMOTE
REF. ENGI NE SCHEMATI C VOL1 NOT CONNECTED
D- 2
REF.
F- 8
REF.
START
AUX. ALARMS/SHUTDOWNS
SWI TCHED - VE
LOP - V+ V- HET
ASR
GFR
LCL
P1/2
AUTO
START
OFF/RESET
COOLDOWN/STOP
CONTROL MODE
SWI TCH
REF.
F- 6
TEMPORARI LY FI TTED. THE GSC SETPOI NTS
A FAULT SHUTDOWN I S ACTI VE. I F THE
FAULT ALARM I NDI CATOR I S FLASHI NG THE
MUST BE PROGRAMMED I N OFF/RESET WHEN
GSC CAN BE PROGRAMMED WI TH THE CONTROL
4 POLE BREAKER OPTI ONAL
SWI TCH I N ANY POSI TI ON.
I F THE FAULT SHUTDOWN I NDI CATOR I S
FLASHI NG THEN THE LI NK SHOULD BE
F7
( 10A) RR
KW ALARM SPARE
AC TRANSFORMER BOX
( ATB)
F11
( 2A)
F12
( 2A)
F13
( 2A)
DATA LI NK
METERI NG C. T. s
REF.
C- 9
1.
4
15 11 38
22
23 24
39 41
45
53 66
6
40 54
67
8 9 10
24
22
64
23
65
R
13 12 14 28
48
16
3 2 1
7
34 56 55 44 37 36 59 49 60 61 62
16
12
30
8
3
10
2
5
43
13
35
17
5
15
6
14
20 19
20 19
21
21
9
46
11
29
58
18
4
57
33
32
25
31
1
17
RDM
SCR
CCM+
CCM-
70A
26A
26
25
SP4 19
50
51
52
26
27
25
18
63
42
7
26
98 ( 1K ohm, 10 TURN)
NOT CONNECTED
SD- PWR ASOR+
51 52
SD- RTN
53 8
23A
SD- PWR ASOR+
27 28
SD- RTN 23A
29 5
NOT CONNECTED
REF.
E- 7
D- 7
17
98( EMCPI I )
B- 3
REF. GENERATOR SET CONTROL ( GSC)
FAULT SHUTDOWN
LOWCOOLANT LEVEL
ENGI NE OVERSPEED
HI GH WATER TEMPERATURE
EMERGENCY STOP
LOWOI L PRESSURE
FAULT ALARM
OVERCRANK
12
Q 218
13
P 217
REF.
E- 7
44 EMCPI I EMCPI I +
REF. ENGI NE
SCHEMATI C VOL1
47
: 8
FOR KWLEVEL
REMOTE CONTACTS
C C C
48
: 11
49
: 9
KWR/3
KWR
: 10
5
: 2
426
26 17 18 15
45
416
217
12
218
P Q
13
21 37
47 46
437
22
+ -
30
CCM- CCM+ RDM
CCM- CCM+ RDM
SPARE SPARE
CCM DATALI NK
RDM
52 50
27
51 7
26 25 18
GENERATOR SET CONTROL ( GSC+)
( SPARE 2)
SET OP6 SETPOI NT SP18 TO 7
HI GH OI L TEMPERATURE
FAULT SHUTDOWN
FAULT ALARM
SPARE 3
SET OP6 SETPOI NT SP17 TO 6
LOWCOOLANT LEVEL
OVERCRANK
ENGI NE OVERSPEED
HI GH WATER TEMPERATURE
EMERGENCY STOP
LOWOI L PRESSURE
( SPARE 1)
19
SP4
SP4
42
29
63 42
45
25
26A
26A
SD- PWR
51
ASOR+ 23A
8 53 52
SD- RTN
28
SD- PWR ASOR+
27
23A SD- RTN
29 5
NOT CONNECTED
( 1K ohm , 1 TURN)
43
REF. ENGI NE
SCHEMATI C VOL1
EMCPI I +
EMCPI I +
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I +
EMCPI I +
EMCPI I EMCPI I EMCPI I EMCPI I + EMCPI I + EMCPI I + EMCPI I +
EMCPI I
EMCPI I +
( EMCPI I )
EMCPI I +
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I
EMCPI I EMCPI I +
EMCPI I + EMCPI I +
EMCPI I +
EMCPI I +
EMCPI I +
EMCPI I +
EMCPI I +
EMCPI I + EMCPI I + EMCPI I +
EMCPI I +
EMCPI I + EMCPI I + EMCPI I + EMCPI I +
EMCPI I + EMCPI I +
EMCPI I + EMCPI I +
EMCPI I +
EMCPI I +
D- 5
REF.
D- 8
REF.
F- 8
REF.
E- 3
REF.
E- 2
REF.
F- 8
REF.
F- 8
REF.
E- 5
REF.
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
(+) BATTERY SWITCHED
SIGNAL MINUS TO ECM
(+) BATTERY
(-) BATTERY / SENSOR RETURN
STARTING CIRCUIT
CAT DATA LINK
CONTROL PLUS FROMECM
CONTROL MINUS FROMECM
J 1939 DATA LINK
DATA LINK
R
E
N
R
7
9
3
4
-
0
1

V
O
L

3
2
0

P
a
g
e
2006 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR7934-01
March 2006
Volume 3- EMCP 3
C18 Gener at or Set
El ec t r i c al Syst em
w i t h EMCPI I , EMCPI I + and EMCP 3
C6C1-UP
G4C1-UP
STM1-UP
STH1-UP (Engine)
STD1-UP
PDH1-UP (Engine)
SHI ELD
CAN_L
CAN_H
BATT( - )
BATT( +) BATTERY POSI TI VE( 12- 24V DC)
BATTERY NEGATI VE ( 12- 24VDC)
J1939 DATA LI NK - HI GH
J1939 DATA LI NK - LOW
RTD #1 - M
RTD #1 - H
RTD #1 - GND
RTD #1 - L
RTD #1 - SHI ELD
RTD MODULE
PT100
RTD
RTD #2 - SHI ELD
RTD #2 - H
RTD #2 - GND
RTD #2 - L
RTD #2 - M
RTD #3 - GND
RTD #3 - SHI ELD
RTD #3 - M
RTD #3 - L
RTD #3 - H
RTD #4 - M
RTD #4 - L
RTD #4 - SHI ELD
RTD #4 - GND
RTD #4 - H
RTD #5 - GND
RTD #5 - SHI ELD
RTD #5 - H
RTD #5 - L
RTD #5 - M
RTD #6 - L
RTD #6 - SHI ELD
RTD #6 - GND
RTD #6 - M
RTD #6 - H
RTD #7 - SHI ELD
RTD #7 - M
RTD #7 - GND
RTD #7 - L
RTD #7 - H
RTD #8 - GND
RTD #8 - SHI ELD
RTD #8 - H
RTD #8 - L
RTD #8 - M
RTD
PT100
PT100
RTD
RTD
PT100
BATTERY POSI TI VE( 12- 24V DC)
BATTERY NEGATI VE ( 12- 24VDC)
J1939 DATA LI NK - HI GH
J1939 DATA LI NK - LOW
SHI ELD
CAN_L
CAN_H
BATT( - )
BATT( +)
THERMOCOUPLE #1
THERMOCOUPLE #1
THERMOCOUPLE #2
THERMOCOUPLE #2
THERMOCOUPLE #4
THERMOCOUPLE #4
THERMOCOUPLE #3
THERMOCOUPLE #3
THERMOCOUPLE #8
THERMOCOUPLE #7
THERMOCOUPLE #7
THERMOCOUPLE #8
THERMOCOUPLE #6
THERMOCOUPLE #6
THERMOCOUPLE #5
THERMOCOUPLE #5
THERMOCOUPLE #14
THERMOCOUPLE #16
THERMOCOUPLE #15
THERMOCOUPLE #15
THERMOCOUPLE #16
THERMOCOUPLE #13
THERMOCOUPLE #13
THERMOCOUPLE #14
THERMOCOUPLE #11
THERMOCOUPLE #11
THERMOCOUPLE #12
THERMOCOUPLE #12
THERMOCOUPLE #10
THERMOCOUPLE #10
THERMOCOUPLE #9
THERMOCOUPLE #9
THERMOCOUPLE #17
THERMOCOUPLE #18
THERMOCOUPLE #20
THERMOCOUPLE #19
THERMOCOUPLE #19
THERMOCOUPLE #20
THERMOCOUPLE #18
THERMOCOUPLE #17
CHANNEL8 DEFAULT SPN=' EXHAUST GAS PORT 8 TEMP'
CHANNEL7 DEFAULT SPN=' EXHAUST GAS PORT 7 TEMP'
CHANNEL5 DEFAULT SPN=' EXHAUST GAS PORT 5 TEMP'
CHANNEL6 DEFAULT SPN=' EXHAUST GAS PORT 6 TEMP'
CHANNEL10 DEFAULT SPN=' EXHAUST GAS PORT 10 TEMP'
CHANNEL9 DEFAULT SPN=' EXHAUST GAS PORT 9 TEMP'
CHANNEL2 DEFAULT SPN=' EXHAUST GAS PORT 2 TEMP'
CHANNEL1 DEFAULT SPN=' EXHAUST GAS PORT 1 TEMP'
CHANNEL3 DEFAULT SPN=' EXHAUST GAS PORT 3 TEMP'
CHANNEL4 DEFAULT SPN=' EXHAUST GAS PORT 4 TEMP'
THERMOCOUPLE MODULE
I NPUT #1
I NPUT #2
I NPUT #4
I NPUT #3
I NPUT #8
I NPUT #7
I NPUT #6
I NPUT #5
I NPUT #12
I NPUT #10
I NPUT #11
I NPUT #9
I NPUT COMMON #1
I NPUT COMMON #2
I NPUT COMMON #3
I NPUT COMMON #4
OUTPUT #1 ( N/O)
OUTPUT #1 ( N/C)
OUTPUT #1 ( COM)
OUTPUT #2 ( N/O)
OUTPUT #2 ( N/C)
OUTPUT #2 ( COM)
OUTPUT #3 ( COM)
OUTPUT #3 ( N/C)
OUTPUT #3 ( N/O)
OUTPUT #4 ( N/O)
OUTPUT #4 ( N/C)
OUTPUT #4 ( COM)
OUTPUT #5 ( N/O)
OUTPUT #5 ( COM)
OUTPUT #5 ( N/C)
OUTPUT #6 ( N/C)
OUTPUT #6 ( COM)
OUTPUT #6 ( N/O)
OUTPUT #7 ( COM)
OUTPUT #7 ( N/O)
OUTPUT #7 ( N/C)
OUTPUT #8 ( COM)
OUTPUT #8 ( N/C)
OUTPUT #8 ( N/O)
BATT( +)
BATT( - )
CAN_L
CAN_H
SHI ELD
I NPUT 1 DEFAULT SPN=' PRI MARY FUEL TANK LEVEL LOWWARNI NG'
I NPUT 2 DEFAULT SPN=' PRI MARY FUEL TANK LEVEL LOWSHUTDOWN
I NPUT 3 DEFAULT SPN=' COOLANT LEVEL LOWWARNI NG'
I NPUT 6 DEFAULT SPN=' GEN BREAKER CLOSED'
I NPUT 5 DEFAULT SPN=' AI R SHUTOFF DAMPER CLOSED'
I NPUT 4 DEFAULT SPN=' COOLANT LEVEL LOWSHUTDOWN'
I NPUT 10 DEFAULT SPN=' SPARE'
I NPUT 11 DEFAULT SPN=' SPARE'
I NPUT 12 DEFAULT SPN=' SPARE'
I NPUT 9 DEFAULT SPN=' ATS I N EMERGENCY POSI TI ON'
I NPUT 8 DEFAULT SPN=' ATS I N NORMAL POSI TI ON'
I NPUT 7 DEFAULT SPN=' UTI LI TY BREAKER CLOSED'
OUTPUT 1 DEFAULT SPN=' COOLANT TEMP HI GH WARNI NG'
OUTPUT 2 DEFAULT SPN=' OI L PRESSURE LOWWARNI NG'
OUTPUT 3 DEFAULT SPN=' COOLANT TEMP LOWWARNI NG'
OUTPUT 4 DEFAULT SPN=' GENERATOR CONTROL NOT I N AUTO'
OUTPUT 8 DEFAULT SPN=' ENGI NE OVERSPEED'
OUTPUT 7 DEFAULT SPN=' ENGI NE OVERCRANK'
OUTPUT 6 DEFAULT SPN=' COOLANT TEMP HI GH SHUTDOWN'
OUTPUT 5 DEFAULT SPN=' OI L PRESSURE LOWSHUTDOWN'
BATTERY POSI TI VE( 12- 24V DC)
J1939 DATA LI NK - HI GH
J1939 DATA LI NK - LOW
DI SCREET I /O MODULE
SHI ELD
CAN2 -
CAN2 +
4
3
2
6
5
2
55
30
40
39
38
37
36
28
29
27
20
26
18
19
5
23
9
17
16
10
7
8
6
34
35
32
33
31
25
24
21
22
15
13
14
11
12
2
5
4
3
172
1 171 RED
RTD
TERMI NAL
STRI P
THERMOCOUPLE
TERMI NAL
STRI P
WHI TE
RED
WHI TE
181
182
WHI TE
RED
192
191
RED
WHI TE 164
163
SHI ELD
CAN1 -
CAN1 +
5
3
2
4 2
1 55
37
29
39
38
40
30
28
19
20
18
8
9
36
10
35
26
27
25
15
16
6
17 359
358
354 24
7
5
34
356
357
355
14
33
4
353
352
351
347 32
13
23
3
350
349
348
12
22
2
345
346
344
21
31
1
11
343
342
341
340
18
5
21
11
1
12
2
31
3
23
33
13
32
22
5
17
6
7
24
34
4
14
30
19
18
9
20
10
8
26
35
36
37
25
16
27
15
39
38
29
40
28
1
4
2
3
5
320
321
318
319
314
316
317
315
313
311
312
307
309
310
308
305
306
304
302
303
300
301
325
334
336
339
338
337
335
333
332
331
330
329
327
328
326
324
323
322
2
55
SHI ELD
CAN2 -
CAN2 +
5
18
8- PI N CONNECTOR
40- PI N CONNECTOR
8- PI N CONNECTOR
40- PI N CONNECTOR
8- PI N CONNECTOR
40- PI N CONNECTOR
64
63
62
114
115
116
117
118
119
120
121
122
123
113
112
27
31
29
134
143
142
141
140
139
138
136
137
135
127
133
132
131
130
129
128
125
126
124 72
73
75
74
79
77
78
76
83
87
86
85
84
81
82
80
98
102
103
100
101
99
91
97
96
95
94
93
92
89
90
88
110
111
109
107
108
105
106
104
63
62
64
C A T
PANEL LI GHT
VOLTAGE
ADJUST
ALARM BUZZER
SERVI CE CONNECTOR
RECEPTACLE
EMCP 3 PLUG
PANEL LI GHT
SWI TCH
ETHER START
GENERATOR
RECEPTACLE
45
17
14
CONNECTOR AND SPLI CE LOCATI ONS FOR HARNESS 258- 4700
SPLI CE( 2)
SPLI CE( 41)
SPLI CE( 45)
SPLI CE( ES- )
SPLI CE( 55)
SPLI CE( 101)
79
82
80
9
36
2
30
34
46
SPLI CE( 50)
SPLI CE( 10)
SPLI CE( 30)
SPLI CE( 1)
SPLI CE( CAN1- )
SPLI CE( 108)
SPLI CE( 17)
SPLI CE( CAN1+)
2
2 55
1
41
55
1A
55
1
2
3
6
10
10
23A
30
30
37
38
55
55
59
73
77
95
96
ES-
EF1
EF2
CAN1-
CAN1+
SCREEN
93
94
M+
10
9
1A
ES-
EARTH
E/STOP
CONTROL
RELAY CR
M-
SCREEN
CAN2+
CAN2-
SCREEN
108
50
109
110
51
52
53
10
55
57
30
90
91
97
98
99
D- SPD
S- SPD
SCREEN
101
108
EARTH
E/STOP
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7689
103-0213
1 2 3 4 5 6 7
15 16 17 18 19 20 21
29 30 31 32 33 34 35
43 44 45 46 47 48 49
57 58 59 60 61 62 63
8 9 10 11 12 13 14
22 23 24 25 26 27 28
36 37 38 39 40 41 42
50 51 52 53 54 55 56
64 65 66 67 68 69 70
128-2312
J
H G
F
E
D
C
B A 2
55
CAN 1-
CAN 1+
D+ D-
CAN 1+
CAN 1-
CONNECTOR PI NOUTS FOR HARNESS 258- 4700
SPN Description SPN
Fuel Level (External Tank) 38
Aftercooler Temperature 52
StartingAir Pressure 82
Fuel Pressure 94
Fuel Filter Differential Pressure 95
Fuel Level (Local Tank) 96
Engine Oil Level 98
Oil Filter Differential Pressure 99
Engine Oil Pressure 100
Crankcase Pressure 101
Intake Manifold 1Temperature 105
Air Filter Differential Pressure 107
Atmospheric Pressure 108
Engine Coolant Temperature 110
Engine Coolant Level 111
Fire Extinguisher Pressure 137
Battery Voltage (switch) 158
Battery Charging SystemVoltage 167
Battery Voltage 168
AmbientAir Temperature 171
InletAir Temperature 172
Exhaust Temperature 173
Fuel Temperature 174
Engine Oil Temperature 175
Turbo Oil Temperature 176
Engine Speed 190
AuxiliaryTemperature 1 441
AuxiliaryTemperature 2 442
Generator Rotating Diode Failure 612
SCADA Data Link Fault 625
Voltage Regulator Failure 628
Primary Data Link (J 1939 #1) 639
Event Input Function #1 701
Event Input Function #2 702
Event Input Function #3 703
Event Input Function #4 704
Event Input Function #5 705
Event Input Function #6 706
Event Input Function #7 707
Event Input Function #8 708
Event Input Function #9 709
Event Input Function #10 710
Event Input Function #11 711
Event Input Function #12 712
Event Input Function #13 713
Event Input Function #14 714
Event Input Function #15 715
Event Input Function #16 716
Emergency Stop Switch 970
Engine Derate Overridden 971
Generator BearingTemperature #1 1122
Generator BearingTemperature #2 1123
Generator WindingTemperature #1 1124
Generator WindingTemperature #2 1125
Generator WindingTemperature #3 1126
Intake Manifold 2Temperature 1131
Intake Manifold 3Temperature 1132
Intake Manifold 4Temperature 1133
Engine Oil Temperature 2 1135
Exhaust Gas Port 1Temperature 1137
Exhaust Gas Port 2Temperature 1138
Exhaust Gas Port 3Temperature 1139
Exhaust Gas Port 4Temperature 1140
Exhaust Gas Port 5Temperature 1141
Exhaust Gas Port 6Temperature 1142
Exhaust Gas Port 7Temperature 1143
Exhaust Gas Port 8Temperature 1144
Exhaust Gas Port 9Temperature 1145
Exhaust Gas Port 10Temperature 1146
Exhaust Gas Port 11Temperature 1147
Exhaust Gas Port 12Temperature 1148
Exhaust Gas Port 13Temperature 1149
Exhaust Gas Port 14Temperature 1150
Exhaust Gas Port 15Temperature 1151
Exhaust Gas Port 16Temperature 1152
Exhaust Gas Port 17Temperature 1153
Exhaust Gas Port 18Temperature 1154
Exhaust Gas Port 19Temperature 1155
Exhaust Gas Port 20Temperature 1156
Main Bearing 1Temperature (engine) 1157
Main Bearing 2Temperature (engine) 1158
Main Bearing 3Temperature (engine) 1159
Main Bearing 4Temperature (engine) 1160
Main Bearing 5Temperature (engine) 1161
Main Bearing 6Temperature (engine) 1162
Main Bearing 7Temperature (engine) 1163
Main Bearing 8Temperature (engine) 1164
Main Bearing 9Temperature (engine) 1165
Main Bearing 10Temperature (engine) 1166
Main Bearing 11Temperature (engine) 1167
Turbocharger 1 Compressor Inlet Temperature 1172
Turbocharger 2 Compressor Inlet Temperature 1173
Turbocharger 3 Compressor Inlet Temperature 1174
Turbocharger 4 Compressor Inlet Temperature 1175
Turbocharger 1Turbine Inlet Temperature 1180
Turbocharger 2Turbine Inlet Temperature 1181
Turbocharger 3Turbine Inlet Temperature 1182
Turbocharger 4Turbine Inlet Temperature 1183
Turbocharger 1Turbine Outlet Temperature 1184
Turbocharger 2Turbine Outlet Temperature 1185
Turbocharger 3Turbine Outlet Temperature 1186
Turbocharger 4Turbine Outlet Temperature 1187
EngineAuxiliary Coolant Temperature 1212
Accessory Data Link Fault (J 1939 #2) 1231
Emergency Shutdown Override ModeActive
Warning 1237
Ruptured Fuel Basin- PrimaryTank 1239
Unexpected Engine Shutdown 1383
Engine Failure to Start Shutdown 1664
Battery 1Temperature 1800
Battery 2Temperature 1801
Intake Manifold 5Temperature 1802
Intake Manifold 6Temperature 1803
Right Exhaust Temperature 2433
Left Exhaust Temperature 2434
Generator Frequency 2436
Generator AC Voltage 2440
Generator AC Current 2448
Generator Reverse Power (kW) 2452
Generator Reverse Power (kVAr) 2456
Service Interval Warning 2648
Air Damper Closed 4000
ATS in Normal Position 4001
ATS in Emergency Position 4002
Battery Charger Failure 4003
Generator Breaker Closed 4004
Utility Breaker Closed 4005
Engine in Cooldown 4006
Generator Control Not inAutomatic Warning 4007
Generator Breaker Failure to Open 4009
Utility Breaker Failure to Open 4010
Generator Breaker Failure to Close 4011
Utility Breaker Failure to Close 4012
Utility to Generator Transfer Failure Warning 4015
Generator to UtilityTransfer Failure Warning 4016
Loss of Utility 4017
Earth Fault 4028
Earth Leakage 4029
Suspect Parameter Number (SPN)
Description FMI
Data Valid butAbove Normal Operational Range- Most Severe Level 0
Data Valid but BelowNormal Operational Range- Most Severe Level 1
Data Erratic, Intermittent or Incorrect 2
VoltageAbove Normal or Shorted to High Source 3
Voltage BelowNormal or Shorted to LowSource 4
Current BelowNormal or Grounded Circuit 5
CurrentAbove Normal or Grounded Circuit 6
Mechanical SystemNot Responding or Out of Adjustment 7
Abnormal Frequency, Pulse Width or Period 8
Abnormal Update Rate 9
Abnormal Rate of Change 10
Unexpected Engine Shutdown 11
Bad Intelligent Device or Component 12
Out of Calibration 13
Special Instructions 14
Data Valid ButAbove Normal Operational Range- Least Severe Level 15
Data Valid ButAbove Normal Operational Range- Moderately Severe Level (Derate) 16
Data Valid But BelowNormal Operational Range- Least Severe Level 17
Data Valid But BelowNormal Operational Range- Moderately Severe Level (Derate) 18
Received Network Data In Error 19
NotAvailable or Condition Exists 31
Failure Mode Identifier (FMI) Codes
Related Electrical Service Manuals
Form Number
RENR7902
Title
EMCP 3 Systems Operation/ Troubleshooting/
Testing andAdjusting
C- 18
A- 10
B- 2
B+
4mm
4mm
4
2. 5mm
+
40
+ +
EARTH
25 2. 5mm
10
180
210
360 360
250
215
230
245
245 230
215
2
2
30
2
72
30
30 C B
A 2 4mm
40 4mm
SPLI CE( 2) #3
SPLI CE( 1, 2) #1
EF2 EF1
82
10 2
80
78
SPLI CE( 2) #2
R
30
L 2
19
SPLI CE( 10) #6
R
21
L
22
215 215
215
4mm
215 290
2. 5mm
+
+ 1
+
25
2. 5mm
260
SPLI CE( B+) #5
2
ETH
270
270
270
270
270 270
270
2
2
2
2
30
4mm
ELECTRONI C CONTROL
MODULE ( ECM)
P1
SPLI CE( 2) #4
30
R
59
L
2
CONTROL
PANEL
FUEL
LEVEL
TERMI NAL BOX
CAT DI GI TAL
VOLTAGE
REGULATOR
ANALOG
VOLTAGE
REGULATOR
CORE BALANCE
CURRENT
TRANSFORMER
COOLANT
LOSS
ALTERNATOR
ENGI NE OI L
TEMPERATURE
E/STOP
ETHER
START
ENGI NE
SPEED
CONNECTOR AND SPLI CE LOCATI ONS FOR HARNESS 269- 8103
155-2264
5 4
8
7 2
1
3 6
9X-4391
1 2 3 4 5 6 7
15 16 17 18 19 20 21
29 30 31 32 33 34 35
43 44 45 46 47 48 49
57 58 59 60 61 62 63
8 9 10 11 12 13 14
22 23 24 25 26 27 28
36 37 38 39 40 41 42
50 51 52 53 54 55 56
64 65 66 67 68 69 70
58
48
40
32
24
14
1
70
57
47
39
31
23
13
160-7689
J
H
F
G
E
D
CAN 1-
CAN 1+
CAN 1+
CAN 1-
D-
D+
PIN
A
B
WIRE
55
2
SERVICE
CONNECTOR
8
7
5
6
4
3
4
34
46
2
11
12
PIN
1
2
WIRE
17
30
E /STOP PLUG
8 WAY
n/a
67
69
70
68
66
64
65
n/a
n/a
n/a
n/a
n/a
72
30
56
62
63
61
60
58
59
57
52
54
55
53
51
49
50
41
47
48
46
45
43
44
42
37
39
40
38
36
34
35
82
n/a
EF2
EF1
n/a
n/a
59
n/a
n/a
78
80
n/a
34
46
SCR
n/a
12
17
11
n/a
n/a
n/a
SCR
ATA-
ATA+
n/a
SSPD
n/a
n/a
26
32
33
31
30
28
29
27
22
24
25
23
21
19
20
11
17
18
16
15
13
14
12
7
9
10
8
5
6
4
n/a
n/a
n/a
SCR
22
21
n/a
n/a
n/a
n/a
n/a
n/a
19
n/a
n/a
18
2
n/a
45
41
n/a
n/a
2
10
n/a
n/a
20
n/a
n/a
D-
WIRE PIN
2
3
1
1
D+
1
n/a
67
69
70
68
66
64
65
n/a
10
n/a
n/a
n/a
SSPD
2
56
62
63
61
60
58
59
57
52
54
55
53
51
49
50
41
47
48
46
45
43
44
42
37
39
40
38
36
34
35
n/a
n/a
n/a
2
2
n/a
n/a
n/a
B+
n/a
n/a
n/a
n/a
ATA+
B+
n/a
n/a
n/a
B+
n/a
n/a
n/a
n/a
n/a
41
n/a
n/a
ATA-
n/a
n/a
n/a
26
32
33
31
30
28
29
27
22
24
25
23
21
19
20
11
17
18
16
15
13
14
12
7
9
10
8
5
6
4
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
45
n/a
n/a
n/a
n/a
n/a
n/a
20
n/a
n/a
n/a
n/a
n/a
n/a
D+
D-
n/a
n/a
n/a
PIN
2
3
1
WIRE
n/a
n/a
GENERATOR PLUG
70 WAY ECM(J 1) PLUG
36
67
69
70
68
66
64
65
21
17
96
95
CAN 2-
22
2
56
62
63
61
60
58
59
57
52
54
55
53
51
49
50
41
47
48
46
45
43
44
42
37
39
40
38
36
34
35
n/a
n/a
CAN 2+
SRN
55
53
2
n/a
55
57
18
77
n/a
CAN 1+
14
55
73
52
41
n/a
SRN
55
72
n/a
55
n/a
50
CAN 1-
93
37
n/a
26
32
33
31
30
28
29
27
22
24
25
23
21
19
20
11
17
18
16
15
13
14
12
7
9
10
8
5
6
4
38
n/a
6
51
55
94
n/a
n/a
91
98
n/a
n/a
n/a
n/a
109
92
n/a
n/a
n/a
n/a
108
99
101
n/a
n/a
110
SRN
n/a
M+
PIN
2
3
1
WIRE
90
97
EMCP 3 PLUG
n/a
67
69
70
68
66
64
65
n/a
SRN
n/a
79
n/a
72
30
56
62
63
61
60
58
59
57
52
54
55
53
51
49
50
41
47
48
46
45
43
44
42
37
39
40
38
36
34
35
82
n/a
EF2
EF1
n/a
n/a
59
n/a
n/a
n/a
80
n/a
34
46
SRN
n/a
n/a
17
n/a
n/a
n/a
n/a
n/a
CAN 1-
CAN 1+
SRN
SSPD
DSPD
n/a
26
32
33
31
30
28
29
27
22
24
25
23
21
19
20
11
17
18
16
15
13
14
12
7
9
10
8
5
6
4
n/a
n/a
n/a
SRN
22
21
n/a
n/a
ES-
n/a
30
n/a
n/a
n/a
n/a
18
2
41
45
41
n/a
n/a
2
10
n/a
n/a
n/a
n/a
SRN
D-
WIRE PIN
2
3
1
1
D+
1
GENERATOR RECEPTICLE
70 WAY
CONNECTOR PI NOUTS FOR HARNESS 269- 8103
SPLI CE( 45) #7
STARTER MOTOR
Description Callout
Electronic Modular Control Panel (EMCP) 1
Panel Lights (optional) 2
Panel Lights Switch (PLS) (optional) 3
Annunciator Module 4
Spare Slot (for additional annunciator module) 5
Emergency Stop Push Button (ESPB) 6
StartAid Switch (SAS) (optional) 7
Speed Potentiometer (SP) (optional) 8
VoltageAdjust Toggle Switch 9
Control Panel Callouts
1 2
4
2
3 7 8 9
5
6
R
E
N
R
7
9
3
4
-
0
1

V
O
L

3
2
0

P
a
g
e
,

C
o
l
o
r

2
2
1
F2
( 4A)
F1
( 4A)
F3
4A)
4 POLE BREAKER OR POWER TERMI NAL STRI P ( PTS) OPTI ONAL
EMCP 3. 3
or 3. 2
or 3. 1
AI R
SHUT- OFF
SOLENOI D
COOLANT LOSS
CORE BALANCE
I F REQUI RED
CURRENT TRANSFORMER
REMOTE
START
CONTACT
MAGNETI C
E
PI CK UP No. 1
CHARGI NG
RELAY BOX
RELAY BOX
RELAY BOX
ALTERNATOR
OPTI ONAL
BATTERY
I SOLATOR
SWI TCH
KEY
REMOVABLE
ECM
PLUG P1 1607689
EMCP3 PLUG
1607689
EMCP3 PLUG
1607689
EMCP3 PLUG
1607689
EMCP3 PLUG
1607689
ECM PLUG
P1 1607689
GENERATOR
PLUG 9X4391
E/STOP RECEPTACLE 3E3388
GENERATOR
RECEPTACLE
1030213
GENERATOR
PLUG
9X4391
GENERATOR
RECEPTACLE
1030213
GENERATOR
PLUG
9X4391
GENERATOR
RECEPTACLE
1030213
GENERATOR
PLUG 9X4391
GENERATOR
RECEPTACLE
1030213
GENERATOR
PLUG 9X4391
GENERATOR
RECEPTACLE
1030213
E/STOP PLUG 1552264
E/STOP PLUG 1552264
E/STOP RECEPTACLE
3E3388
E/STOP RECEPTACLE
3E3388
E/STOP PLUG
1552264
E/STOP PLUG
1552264
E/STOP RECEPTACLE 3E3388
POWER
LI NK
ECM
STOP
EMER. LI GHT
PANEL
SWI TCH
LI GHT
PANEL
SERVI CE CONNECTOR
RECEPTACLE 1282312
EMERGENCY STOP
ON ENCLOSURE
50
E
DOOR
E E
CHASSI S STANDARD STUD
CHASSI S OPTI ONAL STUD
2 2 30 2
ENGI NE
ELECTRONI C
CONTROL
MODULE( ECM)
{ENGI NE MOUNTED}
METERI NG C. T. s
VOLTS ADJUST
( 2K , 10 TURN)
POTENTI OMETER
3
43
J
H
C
E
B
A
CAN 2 SERVI CE
CONNECTOR
SERVI CE
CONNECTOR
D
43
+B
: 2
S
D
SPEED CONTROL
3
2
44
- B
1 42 SPEED
( 2K , 10T)
ADJ. POT.
: 1
: 3
PWM SPEED CONTROL
ETHER
START ETHER
START
ETHER
START
AI R
SHUTOFF
AI R
SHUTOFF
MAN
AUTO
STARTSWI TCH
ETHER
CAN2+
CAN2-
5
18
SRN
2
55
ANNUNCI ATOR
EARTH FAULT
RELAY
AI R
SHUTOFF
RELAY
ALARM
RELAY
GEN
RUNNI NG
COMMON
ALARM
:11
CR/3
:9
ST4
R448
AUTOMATIC
VOLTAGE
REGULATOR (AVR)
WITH
CDVR
USE
FOR
CDVR
WITH
USE
FOR
55
2
CAN2-
CAN2+
SRN
4
M-
-
3
SRN
RS485
M+
+
5
CAN2-
SRN
63
-
OI L
TEMP
ENGI NE
TEMP
OI L
PRESSURE
29
PASSI VE
37
PASSI VE
46 30
PASSI VE
ANALOG 1- ANALOG 2- ANALOG 3-
L1
L3
L2
E
N
101 T3 T2 T1
P2
CT1
CT3
CT2
S2
P2
P2
S2
S2
50
EARTH
E
+
62
SRN
42
CAN2+
-
34
+
50
CAN1+ CAN1-
CAN1 J1939
ENGI NE
TEMP
OI L PROG
I /P 8 PRESSURE
38
PASSI VE
ANALOG 2+
28
I /P 8
94
34
56
PASSI VE
ANALOG 1+
FUEL
LOW
FAULT
EARTH
LEAK
FUEL
44
I /P 6
72
33
45
I /P 5
73
53
I /P 4
77
20 21
LEVEL
PROG
I /P 7
I /P 7
36
93
101
101
6 108
5
109 108 110
101
7
109
9 11
108
13
VB
VA
VC
110 50
39
I RETURN
LOW
COOLANT STOP
EMERG
START
REMOTE
54
18
I /P 3
70
17
I /P 1
57
55
I /P 2
LEVEL
PROG
O/P
RLY8
O/P
PROG
RLY7
LCD DI SPLAY
24 1
98 97
15
92
61 59 60 58
2 25
91 90
27
55
57 56
14
99
64
CAN2 J1939
OI L
ANALOG 3+
TEMP
PASSI VE
EF2
26
EF2
62
EF2
EF1
25
59
19 12
23A
EF1
61
EF1
72
72
9 64
59
59
59 23A
23A
30 17 57
13
14
30
46
7
18
20
30
30
25
30
65
17
17
48
46
46
50
5
3
8
2 6
1
59
1
2
2
SASV ASOS
LOWFUEL
LEVEL
18
C 10 A
B 2
2
2
P1
S1
P1
P1
S1
S1
53 51 52
4 1 2 3
T1
T2
T3
E
N
53
57
51
31
52
47
I C I B I A
AC
33 32 31
21 22
22 21
22
66
21
+ -
67
MAG
PI CKUP
EARTH ( MOUNTI NG SCREW)
GFR
SWI TCH
RLY5
GRR
RLY4
SWI TCH
40
55
32
6
41 33
55 38
43
55
ASR
SWI TCH
RLY3
FUEL
RLY2
CONTROL
_ 2
55 52
65
ENG
CRANK
RLY1
+
BATTERY ( 12/24Vdc)
58 35
2 37
61 48
55 41
51
14
DC
1
2
F5
F4
( 10A)
( 10A)
AC
GENERATOR
1
1
2
1
6 HARNESS X SPLI CE 1 HARNESS Y SPLI CE 1
HARNESS Y SPLI CE 55
HARNESS Y SPLI CE 45
HARNESS Y SPLI CE 30
HARNESS Y SPLI CE 17
HARNESS Y SPLI CE 10
TERMI NAL RAI L LI NK
TERMI NAL RAI L LI NK
TERMI NAL RAI L LI NK
TERMI NAL RAI L LI NK HARNESS Y SPLI CE 41
HARNESS Y SPLI CE 50 HARNESS Y SPLI CE 101
HARNESS Y SPLI CE 108
HARNESS Y SPLI CE CAN1+
HARNESS Y SPLI CE CAN1-
HARNESS Y SPLI CE 2
TERMI NAL RAI L LI NK
TERMI NAL RAI L LI NK
HARNESS X SPLI CE B+
HARNESS X SPLI CE 10
HARNESS X SPLI CE 45
HARNESS X SPLI CE 2- 1
HARNESS X SPLI CE 2- 2
HARNESS X, SPLI CE 30
2. 5
E/STUD 2 E/STUD 1
( 60A)
CB1
6
40
1. 5
( 15A)
CB3
: 30
: 87
SR/1
A+
ALT
6
B+
2. 5
( 20A)
24
CB2
PS1
25
SMMS1/1
+
24V
-
PS1 SM1
6
8
38
16
55
11 10
10
CR
: 10
: 2
41
15
18
55 55
55
34
10
10 10
7 16
: 86
SR
34
34
49
7
8
4
SMMS1
2
A 55
B 2
H
J
CAN 1-
CAN 1+
F
D
J
D+
E D-
24
9 8
ES-
1A
: 2
: 3
9
9
2
3 6 5 4
: 85
41
39 50
CAN 1-
CAN 1+
CAN 1-
SRN(CAN1)
CAN 1+
CAN 1-
SRN(CAN1)
CAN 1+
34 40
5
3
D+
8
4
15
D-
9
41 41
40
27
28
8
21
22
ES-
48
52
53
61
63
65
11
12
2
2
2
2
30
36
36
26
RLY6
ALARM
ALARM
AUDI BLE
22
96
The above does
not f uncti on
on EMCP3. 2 or
EMCP3. 1
The above does not f uncti on on EMCP3. 1
Thi s pi n
does not
exi st on
EMCP3. 1
The bel ow does
not f uncti on
on EMCP3. 1
The bel ow does
not f uncti on
on EMCP3. 1
The i tems bel ow do not
f uncti on on
EMCP3. 1
95
23 SI NK O/P 2
SI NK O/P 1
68
69
17
45
45
45
17 18
45
37
S- SPD
D- SPD
68
66
36
35
70
10
45
40
39
38
23
78
54
80 82
70 55 56
78
78
80 82
80
: 3
82
: 1
: 2
W
OHMS
120
OHMS
120
Thi s pi n
does not
exi st on
EMCP3. 1
BOTH OF THESE
WI RES CONNECT
TO THE STANDARD
STUD I F THE
OPTI ONAL STUD
I S NOT SUPPLI ED
- VE SUPPLY
+VE SUPPLY
S- SPD
D- SPD
10
30
2 2
2 2
TERMI NAL RAI L LI NK
2
: 1
: 2 EPI R
: 85
: 86
ES-
13
8
: 30
: 87
EPI R/1
10
EF2
10
14
A1
30 A2
10
EF1
k l
30
73
14
11
24 21 22 12
14
20
4
ASOR
2
: 86
: 85
23A
37
ASOR/1
: 87
: 30
23
F27 ( 16A)
1
1
: 2
ALR
3
2
: 10
6
: 2
2
GRR
: 10
38
6
5
4
3
2
1
P16 J16
CAN2 +
CAN2 -
CAN2 SRN
NC
BATT -
BATT +
# 1
ANNUNCI ATOR
mm2
mm2
mm2 mm2
mm2
mm2
NEUTRAL EARTH LI NK
T3
EN
BALANCE C. T.
CORE
T2
T1
BREAKER
36 37 35 64 62 63
44
45
43
41 42
27
29
31
R
64
63
62 6
5
4
3
2
1
100V TO 250V
CUSTOMER
AC SUPPLY
( AC TERMI NAL RAI L)
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
2 TERMI NALS. 6 mm
ENTER DI RECTLY ONTO
NOTE: A
COPPER BUSBAR
I F 230V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 10A
I F 230V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 16A
6
6
2 6 mm
COPPER BUSBAR
CUSTOMER
AC SUPPLY
( AC TERMI NAL
RAI L)
100V TO 250V
NOTE: CUSTOMER CABLE TO
2 mm 6 TERMI NALS.
ENTER DI RECTLY ONTO
NOTE: A
COPPER BUSBAR
I F 230V BLOCK HEATER I S FI TTED FUSE F19 SHOULD BE 10A
I F 230V JACKET WATER HEATER I S FI TTED FUSE F19 SHOULD BE 16A
CUSTOMER
AC SUPPLY
( AC TERMI NAL
RAI L)
100V TO 250V
TERMI NALS.
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
ENTER DI RECTLY ONTO
HEATERS
WATER
5 .6 2
ENGI NE
JACKET
HEATER
VOLTAGE CHARGER
CONSTANT
BATTERY CHARGER
ENGI NE
WATER
HEATER
JACKET
BATTERY CHARGER
& HEATERS
( Bot h us e t he
s ame v ol t age)
BATTERY CHARGER
& HEATERS
( 120V Char ger ,
240V Heat er s )
CONSTANT
VOLTAGE CHARGER
COPPER BUSBAR
VOLTAGE CHARGER
CONSTANT
ALTERNATOR
( GENERATOR)
HEATER
ALTERNATOR
( GENERATOR)
HEATER
ALTERNATOR
( GENERATOR)
HEATER
HEATER
ENGI NE
JACKET
WATER
CUSTOMER
100V TO 250V
AC SUPPLY
( AC TERMI NAL
RAI L)
NOTE: CUSTOMER CABLE TO NOTE: CUSTOMER CABLE TO
ENTER DI RECTLY ONTO
TERMI NALS. 2 6mm
I F 230V JACKET WATER HEATER I S FI TTED MCB M2 SHOULD BE 16A
I F 230V BLOCK HEATER I S FI TTED MCB M2 SHOULD BE 10A
NOTE: A
4 POLE BREAKER OPTI ONAL
POWER
WI RI NG
FROM
GENERATOR
POWER
WI RI NG
FROM
GENERATOR
OPEN & CLOSED
REMOTE TERMS
FOR BREAKER
POSI TI ONS
BREAKER
AUXI LI ARY
4 POLE BREAKER OPTI ONAL
REMOTE TERMS
POSI TI ONS
FOR BREAKER
OPEN & CLOSED
AUXI LI ARY
BREAKER
REMOTE CONTACTS
FOR GENERAL ALARM
COMMON ALARM
REMOTE CONTACTS
FOR GENERATOR RUNNI NG
GENERATOR RUNNI NG
NOTE A
NOTE A
NOTE A
NOTE A
NOTE A
NOTE A
NOTE A
NOTE A
16
14
132 6
131 6 ( 4A) NOTE: A
F19 F18
( 2A)
136
F16
: 4
: 1
CR/1
16 132
131 14
136 136 135 131 131
( 6A)
F17
: 4
CR/1
: 1
16 132
14 131
6
6 NOTE: A
F19
( 4A)
136
( 6A)
F18 F17
: 1
CR/1
: 4
( 2A)
F16
6 2 .5
: 5
134
: 3
141 6131
: A1
137
: 6
19
139
: 4
9
142 131
: A2
131
HC
15 14 131 131
131
++ 36
-- 2
( *)
F15 1 + 1
2 - 5
* FOR 10A CHARGER FI T ( 10A) FUSE
FOR 5A CHARGER FI T ( 6A) FUSE
6
141
: 5
134
2 .5
6135
: 3
131 137
: A1 : 1
19
142
: 6
139 140
: 4
131 131
: A2 : 2
9
HC
15
6
5 .
131 2
14
140 ++ 36
-- 2
( *)
F15
1 1 +
5 -
*
2
FOR 10A CHARGER FI T ( 10A) FUSE
FOR 5A CHARGER FI T ( 6A) FUSE
24V DC
SUPPLY
( DC
TERMI NAL
RAI L)
24V DC
SUPPLY
( DC
TERMI NAL
RAI L)
134 141 131
140 131
134 141 135 131
2
5
: 2
TO
STARTER
MOTOR
2
+
10
--
131 12
++ 140
131 2
143
13
5 .
137
: A1
: A2
131
HC
: 14
9
142
: 13 : 1
141
: 4
: 1
CR/1
140
CR/2
: 6
: 5
2
5 ..
136
( 10A)
135
F17
( 2A)
F16
MCB
2P 6A
M1
141
6
20
148
19
: 4
139
: 6
: 3
147
: 5
134 138
131 14
66
MCB
147
M2
NOTE: A
134
6
138
18
16
6 133
6 132
240
120
233
232
231
6
2
: 14
: 11
: 12
ST
: C2
: C1
E
N
T2
T3
T1 L1
L3
L2
E
N
231
232
233
6
2
: 12 : 11
: 13 : 14
ST
: C12
: C11
E
N
T2
T3
T1
L3
L2
E
N
L1
64 65
: 11
66
ALR/3
: 8 : 9
87 89 88
: 8
: 11
: 9
GRR/3
mm2
mm2
mm2
mm2
mm2
mm2
mm 2 mm 2
mm 2
mm 2 mm 2
mm 2 mm 2
mm 2
mm 2 mm 2
mm 2
mm 2
mm 2
mm 2
mm 2
mm 2mm
2
mm2
mm2
24V DC
SHUNT
MCCB
TRI P
ACB
24V DC
SHUNT
TRI P
Q/1
Q/2
66
65
67
8
3
66
67
65
8
3
46 47 48
49 50 51
POT
SRN SCREEN
POTENTI OMETER
AI R SHUT- OFF RELAY
CONTROL RELAY
ASOR
CTR
E/STOP
CR
GENSET FAULT RELAY GFR
PC PUMP CONTACTOR
PR PUMP RELAY
PTS POWER TERMI NAL STRI P
PWM PULSE WI DTH MODULATED
ABBREVI ATI ONS
CRANK TERMI NATI ON RELAY
CT CURRENT TRANSFORMER
SYMBOLS
EMERGENCY STOP
PUSHBUTTON
RELAY CONTACT N/O
RELAY COI L
PANEL LAMP SWI TCH
SCREEN CABLE
TRANZORB
( SURGE SUPPRESSOR)
PANEL LAMP
FUSE
POTENTI OMETER
OPTI ONAL WI RI NG
SECTI ON BORDER
CI RCUI T BREAKER
EARTH
CHASSI S CUSTOMER TERMI NAL
LOCATED ON DC TERMI NAL RAI L
CHASSI S DC TERMI NAL
LOCATED ON DC TERMI NAL RAI L
CHASSI S AC TERMI NAL
LOCATED ON AC TERMI NAL RAI L
START AI D SOLENOI D VALVE
SOCKET
OI L TEMPERATURE SENSOR
SOCKET
CHASSI S TO DOOR DC SOCKET
GENERATOR SOCKET
E/STOP CHASSI S TO DOOR SOCKET
POWER TERMI NAL
CONNECTI ON
ENGI NE CONTROL MODULE ECM
ELECTRONI C MODULAR CONTROL PANEL EMCP
ETHER POWER I NJECTOR RELAY EPI R
MOLDED CASE CI RCUI T BREAKER MCCB
MOTORI ZED VALVE MV
OVERLOAD O/L
LI QUI D CRYSTAL DI SPLAY LCD
RTD RESI STI VE TEMPERATURE DETECTOR
SMMS STARTER MOTOR MAGNETI C SWI TCH
SASV STARTER AI D SOLENOI D VALVE
AI R CI RCUI T BREAKER ACB
CAT DI GI TAL VOLTAGE REGULATOR CDVR
AUTOMATI C VOLTAGE REGULATOR AVR
AI R SHUT- OFF SOLENOI D ASOS
GENERATOR RUNNI NG RELAY GRR
ALARM RELAY ALR
EMERGENCY STOP
2
8
30
5
2
Y 258- 4700 02 EMCP3 HARNESS
X 269- 8103 01 J1 / GENERATOR SET CONTROL HARNESS
THI S SCHEMATI C I S FOR THE C18 GENERATOR SET
( S/N C6C, G4C, STM, STD)
Di agr am Par t Number 269- 3119 DK02 ( EMCP3. 1)
Di agr am Par t Number 260- 5248 DK02 ( EMCP3. 2)
Di agr am Par t Number 260- 5249 DK02 ( EMCP3. 3)
I DENT HARNESS CHG
11
58
11
:2
:3
R
:10
:2
:1
:3
R/1
:1 :3
:2
( DC TERMI NAL RAI L)
FUEL LEVEL SWI TCH DRAWI NG
FUEL LEAK DETECTOR
AC CI RCUI T
DC CI RCUI T
PUMPED FUEL SUPPLY FROM BELOW
FLOOR LEVEL BULK TANK TO BASETANK
- FUEL SYSTEM No. 1
MOT.
VALVE
SWI TCH
LEVEL
FUEL
FUEL
HI GH
SWI TCH
LEVEL
LOW
RUN
PUMP
I F 230V FUEL TRANSFER PUMP I S FI TTED FUSE F21 SHOULD BE 6A
I F 120V FUEL TRANSFER PUMP I S FI TTED FUSE F21 SHOULD BE 10A
NOTE: B
mm
PUMP
RUN
PUMP
STOP
O/L
PUMP
TRI P/
STOP
6
NOTE: CUSTOMER
CABLE TO ENTER
DI RECTLY ONTO
6 mm TERMI NALS.
NOTE A
100V TO 250V
2
2
CUSTOMER
AC SUPPLY
FUEL PUMPED FROM FREE STANDI NG
BULK TANK - FUEL SYSTEM NO. 3
- VE SUPPLY
GRAVI TY FUEL SUPPLY FROM HI GH
LEVEL BULK TANK TO BASETANK
FUEL SYSTEM No. 2
DC CI RCUI T
VALVE
LEVEL
SWI TCH
SWI TCH
LEVEL
HI GH
FUEL
FUEL
LOW
MOT.
Thi s ci rcui try
appl i es to f uel
systemNo. 3
onl y.
I t does not exi st
i n f uel system
No. 1.
PR/1
5 2
53
: 10
PR
: 2
-
+
MV
: 2
: 1
85
55
PR/2
: 7
: 6
83
54
52
: 1
: 3 81
81
84
84
84 1
F23 1
( 2A)
: X1
: X2
98 6 4 2 95 96
131
: X2
8
M
7
: X1
211 209 210 203
207 207
205
PC
A2 14
204
A1 13
2 4
97
6
207
1
207
3
208 131
5
: 9
: 11
PR/3
208
( 2A)
F22
NOTE: B
F21
131
131
203
14
132 16
OR
TERMI NAL BOX
NORMALLY OPEN
NORMALLY CLOSED
NORMALLY CLOSED
NORMALLY CLOSED SW1
SW2
SW3
SW4
LEVEL SWI TCH
( SI DE VI EW)
TERMI NAL BOX
LOW-
LOW
SW2
SW1
LOW HIGH
SW4
SW3
HIGH- HIGH
ENTRY
CABLE
( TOP VI EW)
LEVEL
SWI TCH
21 77
30 13
30 77
FUEL
LEAK
SWI TCH
: 10
: 2
PR
5 2
-
+
83
53
PR/2
52
54
: 1
PR/1
: 3
: 2
: 1
MV
85
55
: 7
84
: 6
84
1
F23
( 2A)
1
- VE SUPPLY
SPARE BATTERY -
SPARE BATTERY -
SPARE BATTERY -
SPARE BATTERY -
ATS
J1939 PRI MARY COMMUNI CATI ON
J1939 PRI MARY COMMUNI CATI ON
FUEL LEAK DETECT
SPARE BATTERY +
SPARE BATTERY +
AI R SHUTOFF RELAY
CUSTOMER CONNECTI ONS:
SHI ELD
GENERATOR RUNNI NG RELAY - N/O
GENERATOR RUNNI NG RELAY - COMMON
GENERATOR RUNNI NG RELAY - N/C
COMMON SHUTDOWN RELAY - N/O
COMMON SHUTDOWN RELAY - COMMON
COMMON SHUTDOWN RELAY - N/C
REMOTE START FROM ATS
REMOTE START FROM ATS
ECM POWER LI NK
ECM POWER LI NK
MODBUS RS485 COMMUNI CATI ON
MODBUS RS485 COMMUNI CATI ON
SHI ELD
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
AWG 12
110/120VAC
CUSTOMER 120/240VAC
SUPPLY FROM 2 POLE
BREAKER I N EMERGENCY
PANEL POWERS:
JWHEATER, UNI T MOUNTED
CHARGER AND OPTI ONAL
GENERATOR SPACE HEATER
J1939 SECONDARY COMMUNI CATI ON
J1939 SECONDARY COMMUNI CATI ON
SHI ELD
220/240VAC
AWG 12
AWG 12
AWG 12
L1
N
L2
AWG 8
AWG 8
AWG 8
BREAKER AUX N/C AWG 12
BREAKER AUX COM AWG 12
BREAKER AUX N/O AWG 12
- 85 55
10
WI RE I DENT: -
9
6
7
8
5
3
4
1
2
- 2
- 1
- 8
- 10
- 3
- 6
20
21
18
17
19
14
15
16
13
12
- 38
- 37
- 23A
- 30
- 10
- 30
11
- 77
- 73
- 59
- 55
- 55
31
32
28
30
29
26
27
23
24
22
25
- CAN1-
- EF2
- 96
- ES-
- 95
- EF1
- SRN
- CAN1+
- 57
42
43
40
41
38
37
39
34
35
33
36
- S- SPD
- SRN
- M+
- 94
- 93
- M-
- 55
- 10
- SRN
- D- SPD
53
54
52
51
48
49
50
45
46
44
47
- 87
- 66
- 64
- 30
- 65
- 84
- 81
- 89
- 88
- 83
CHASSI S
DC TERMI NAL
RAI L
- 232 66
65
63
62
60
59
61
56
57
58
64
- 98
- 97
- 90
- 91
- 92
- 231
- CAN2-
- CAN2+
- 99
- SRN
67 - 233
- 52
- 51
- 50
2
1
3
14 - 131
- 142 9
- 210
- 101
- 108
- 53
- 209
4
5
6
7
8
- 143
- 131
- 131
- 140
12
10
11
13
15
16
17
19
18
20
- 132
- 131
- 132
- 148
- 133
- 139
CHASSI S
AC TERMI NAL
RAI L
- 2
JUMPER PLUGS
- CAN1-
- 1
- CAN1+
- 2
- 2
120 OHM
RESI STOR
BETWEEN
27 & 29
- 10
120 OHM
RESI STOR
BETWEEN
62 & 63
- 5O EARTH
SEE SEPARATE SHEET FOR THE LOCATI ON OF THE TERMI NAL STRI P ON THE GENSET.
SEE SEPARATE DRAWI NGS FOR I NTERCONNECT POI NTS ONTO OPTI ONAL SHI P LOOSE I TEMS.
WI RE SI ZES ARE MAXI MUM TERMI NAL CAPABI LI TI ES.
208VAC I S ACCEPTABLE VOLTAGE FOR AC FEED, BUT THE JWHEATER WI LL DERATE.
DO NOT TURN ON AC POWER UNTI L FI ELD TECHNI CI AN HAS CHECKED WI RI NG.
NOTES:
NOTE: SEE AVR DI AGRAM ON
VOLUME 2
SENSOR / ACTUATOR SUPPLY
SIGNAL PLUS TO ECM
(+) BATTERY SWITCHED
SIGNAL MINUS TO ECM
(+) BATTERY
(-) BATTERY / SENSOR RETURN
STARTING CIRCUIT
CAT DATA LINK
CONTROL PLUS FROMECM
CONTROL MINUS FROMECM
J 1939 DATA LINK
DATA LINK