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JameshBabu.

M
Email : jameshbabu.m@gmail.com
Phone : +919447368628
Address : RoseHouse,Kakkayur(PO),Palakkad,Kerala,India,678512
LinkedInprofile : https://in.linkedin.com/in/jameshbabu

CAREER OB!ECTlVE:
SeekingachallengingpositioninareputedorganisationwhereIcanenrich,shareandapplymy
knowledge.
EXECUTlVE SUMMARY:
AproactiveandresultorientedMECHANICALENGINEERwith5yearsofexperiencein
controlvalve/flowmetertestgriddesigning,performancetestingandprojectplanning.
Goodwritten&oralcommunicationskillinEnglish&interpersonalskills.
Soundknowledgeinpipingconstructionisometrics,designingofpipinglayouts,preparing
P&ID,PFD,Pipesegmentdrawings.
WellexperiencedinQA/QCofcontrolvalves,flowmetersandotherequipments
WellversedinProjectscheduling,resourceplanningandprojectcontrolling.
GoodknowledgeinPrimavera6.0,AutoCAD,Inventor,MSOfficesuite,ZUTECQA/QC
managementsystemetc.
Strongholdinallpipingcomponents&specifications.
SoundKnowledgeofInternationalStandardsSuchasASME,ASTM,APIstandards.
ExperienceinEPCprojects
Wellexperiencedincontrolvalveselection&testing

TECHNlCAL SKlLLS:
Designingoftestloopsfordifferentvalvetestingconditions
Topreparedetailedcalculationsofpressurelossintestloops,Controlvalvecalculation,
pumpingpowercalculations,temperaturerisecalculations,heatexchangercalculationsetc.
PreparationofPFD,Pipingdrawings,pipesegmentdrawingsasperindustrialpractices.
Knowledgein3Dmodellingandanalysissoftwareslikeinventor,AnsysWorkbench,CAESER
II,CAEpipeetc.
Abilitytoprepare/understandtechnicalwriteups,workproceduresconformingto
standards,engineeringdrawings,standardsetc.,
ExperiencedinvalidationofcustodytransfermeteringgridsasperAGA,API,ISOstandards
Knowledgeaboutrelevantstandardsandproceduresofdifferentcontrolvalveandflow
metertests.
Preparationoftestreportsanduncertaintybudget
Preparationofexcel/visualbasicprogramsforautomaticreportpreparations
Preparationofworkschedulesandschedulingdaytodayactivitiesasapartofproject
planningusingprimavera6/MSproject
Preparingdaily,weeklyreports,monthlyreport,Delayanalysisreportsandvariousother
reports.
PreparationofsystemworkprocedureasperISO17025:2005
ApplicationlevelknowledgeintheimplementationofISO9001:2008QualityManagement
System.
WORK EXPERlENCE:
PROJECTENGINEER,
PROJECTSANDQUALITYCONTROLDEPARTMENT
FLUIDCONTROLRESEARCHINSTITUTE [NOV2012AUG2014]
PALAKKAD,KERALA,INDIA
http://www.fcriindia.com/

JobSummary:
Designing and commissioning of different valve testing loops and its components like Heat
Exchangers,reservoirtanks,pipesandfittings,heatersetc.
Preparation of design document, Process Flow Diagram, Piping drawings, pipe segment
drawings
Designing and erection of LOCA & MSLB simulation rig for equipment used in Nuclear
application
Planningandexecutionoferectionofvalvetestingfacilities
Preparationofdetailedtechnicalspecificationandprocurementofdifferentequipment'sfor
the test loop including but not limited to centrifugal pumps, positive displacement pumps,
controlvalves,isolationvalves,coolingtower,heatexchangers,pipes,pipingjoints,SSsheets,
PressureTransmitters/gauges,Leveltransmitters,VFDetc..
Conductingthefollowingtestsondifferentvalves
o CVtestofvalvesupto30
o Endurancetest(Proofofdesigntest)
o Fugitiveemissiontest
o Elevatedtemperaturefugitiveemissiontest
o HighPressurehightemperaturetest
o ThermalCyclicTest
o FireTest
o Cyclicpressuretest
o Environmentalqualificationtest
o Shelltest
Preparationofreportsfortheabovetestsasperstandards
Testingofperformanceofpumpagainstspecifications
Preparationofworkprocedureforthetestingofhighflowcontrolvalves
UpdatingsystemworkprocedureandQualitysystemdocumentsinviewofupcomingaudits
Monitoringthecalibrationstatusofinhouseequipments
Facilitating,schedulingandassigningtheworkstoassistants
Liaisonwithsuppliersregardingthepurchasesindentedforongoingprojects
Updating project status in base line program, preparing 4 week rolling schedules, monthly
reportsandrecoveryplans.
Projects: During[NOV2012NOW]
a) Construction,operationandmaintenanceoftestfacilitiesfortestinghighflowcontrolvalveand
itssubcomponentsforBARC,Mumbai
b) Construction,operationandmaintenanceofLossofCoolantAccident/MainSteamlineBreak
SimulationRigstotestequipmentsusedinnuclearreactorsforFCRI
c) Construction,operationandmaintenanceofhighpressurehightemperaturevalvetestfacility
forFCRI

Note:Detailsaboutprojectsareaddedasannexure

PLANNINGENGINEER [JAN2012OCT2012]
MEPDEPARTMENT
SKYORYXJV,
NEWDOHA(HAMAD)INTERNATIONALAIRPORTPROJECT,DOHAQATAR
http://www.ndiaproject.com

CompanyProfile:

SkyOryxJointVenture(SOJV)isanorganizationestablishedbyTaiseiCorporationofJapan
andTAVConstructionofTurkeytoexecutetheconstructionoftheNewDohaInternational
Airport,PassengerTerminalComplexinDoha,Qatar.

JobSummary:

UndertakingTestingandcommissioningofMEPsystems.
PlanningandmonitoringofMEPactivitiesofvarioussubcontractors.
PreparationofhighlevelPrimaveraprogramsforTestingandcommissioningofMEPsystems
like Access Control System, Baggage Handling System, HVAC, Firefighting systems, waste
managementandplumbingsystems
LiaisonbetweenSubcontractorandmaincontractor.
Coordinationofvariousdepartmentsforstreamlinedworkexecution
Preparationof4weekrollingschedules
Preparationofweeklyreportsandequipmentbreakdownreports
Updatingbaselineprograms
Preparationofrecoveryplans
Preparingconsolidatedlistsandworkplansasperdesigndrawingsandrevisingitwithshop
drawings
Responsibleforcoordinatingandpreparingreportsforcommissioningissuesbyliaisingwith
siteengineers,subcontractorsandinspectors.
Preparing complex excel worksheets reports based on quantity surveying and drawing
analysis.
Checkingsiteprogressandpreparingworkplanstomeetmilestones
Attendingmeetingbehalfofplanningdepartmenttomaketheresponsibleengineersaware
ofmilestones.
Preparationofresourcechartsandoptimizingresourcecurve
UpdatingcommissioningstatusinZUTECsystem
PreparingreportsbasedonZUTECdatabase
MonitoringQA/QCdepartmentworkprogresswiththehelpofZUTECsystem
JUNIORENGINEER
FLUIDCONTROLRESEARCHINSTITUTE [MAY2009DEC2011]
PALAKKAD,KERALA,INDIA
www.fcriindia.com

CompanyProfile:
FluidControlResearchInstitute(FCRI)hasbeen,establishedbyGovt.ofIndiawithtechnoeconomic
inputsfromtheUNITEDNATIONSDEVELOPMENTPROGRAMME(UNDP).Itisthepremierinstitutein
FluidsEngineeringinSouthEastAsiaforR&Donflowproducts,TestingandCalibrationofValves,flow
metersandothermeasuringinstrumentsasperISOrequirements,ModelapprovalTests,softwarefor
design and selection of flow meters/valves and specialised training programmes and more on the
variousfacilities.
JobSummary:

EngineerinchargeofPhysicalstandardlaboratory(LaboratoryforcalibrationofMechanical
Parameters such as Pressure, Length, Mass, Volume, Density, Viscosity, Force, Torque,
Electrical
parametersandFlow)
Responsibilities include Lab in charge for maintaining norms of ISO 17025 and NABL
accreditation's, document control, and Execution of different projects, Ensure Zero
breakdownandupkeepofallequipment'swithmaximumefficiency.
ExperiencewithallkindsofinstrumentsforthecalibrationofMechanicalParametersandflow
Team Leader for executing validation/certification of Flow metering lines of crude oil and
gasolineasperAGAreportsandISOstandardsatsite.
ResponsibleforcalibrationofFlowmetersandcontrolvalvesuptoasizeof30inchNB.
ResponsibilitiesincludeLabinchargeformaintainingISO17025andNABLaccreditation's,
Documentcontrol,andExecutionofdifferentprojects,EnsureZerobreakdownandupkeep
ofallequipment'swithmaximumefficiency.
ExperiencewithallkindsofvalvetestingincludeCVtest,LeakTest,TorqueTest,NoiseTest,
Seismicqualificationtestetc...AsperANSI,ISO,andISstandards
FamiliarwithvalveselectionprogramslikeConVal
Analysisoffluidnetworksusingepanet.
Expertise with different primary measuring and calibrating techniques such as Gravimetric
method,Volumeproversandwithsecondarycalibrationmethods.
Familiarwithflowcomputers
Preparationofuncertaintycalculations
PreparationofTechnicalWorkProcedureasperStandardslikeASTM,ISO,ISA,JIS,andsoon.
PreparationofsystemworkProcedureasperISO17025:2005
TenderPreparation,TechnicalComparisonandDocumentationofinwardinstrumentsagainst
specification.
PreparationofpipinglayoutsanddesignsasperANSIstandard.
WorkedasProjectinchargeandProjectAssociatesforVariousResearchprojectssponsored
byGovernmentandPrivatesectorCompanies.
Projects: During[MAY2009DEC2011]

a) Analysisofbutterflyvalvetorquecharacteristicsatdifferentflowconditions
b) DevelopmentofCalibrationsystemforprecisionmicrobevelandinclinometerswithanaccuracy
of10ppmusinglaserInterferometry.SystemundergoneforNABLaccreditationandapproved
bynationalagenciesforFCRI
c) DesignofAutomatedCalibrationSystemforBulkmilkcoolersandvolumemeasuresforIDMC,
Gujarat
d) Development&AnalysisofIWFprojectforIGCAR.
e) DeterminationofImpactpressureofwaterjetfromanozzleforELGIandMARUTHI
f) HighAltitudetestingonMedicalandaviationInstrumentsforGEMedical
g) Developmentofprimarymethod(Torquebeam)fortorquecalibrationforFCRI

Note:Detailsaboutprojectsareaddedasannexure

ACADEMlCS:
BachelorofTechnology(B.Tech)inMechanicalEngineering[Jun2004Jun2008]
UniversityofCalicut

TRAlNlNG AND CERTlFlCATES:


1) PostGraduateCertificateinFluidFlowandInstrumentation
FromFluidControlResearchInstitute [Jan2009May2009]
2) TrainingonMetrology,Pressure,Thermal&electrotechnicalmeasurementsandcalibration
FromFluidControlResearchInstitute [Aug2010]
3) TrainingonCalibrationofPetrolDiesel,CNG&LPGdispensers
FromFluidControlResearchInstitute [Nov2011]
4) ProfessionalinMechanicalCAD
FromCADDcentre [Jan2007]
5) SwagelokfittingInstallationtraining [Jan2009]

lNTERESTS:
Touring,biking,Reading,writingblogs

PERSONNEL DETAlLS:
MaritalStatus : Single
PassportNo : H1502779
LinguisticAbility : English,Malayalam,Tamil,Hindi
Nationality : Indian
Age : 27years

ALTERNATlVE CONTACT DETAlLS:


SkypeID : jamesh.babu
WhatsApp : +919447368628

DECLARATlON:
Iherebydeclarethatalltheinformationfurnishedaboveistruetothebestof
myknowledge.

27/10/2014 JameshbabuM
Palakkad

ANNEXURE: PRO!ECT DETAlLS
[NOV2012AUG2014]

a) Construction,operationandmaintenanceoftestfacilitiesfortestinghighflowcontrolvalveandits
subcomponents.
Role : Teamleader
ProjectScope : To develop two Valve testing grids (High Flow High Pressure Test Facility &
HighPressureMobileTestFacility)capableoftestingHighFlowcontrolValves
(HFCV)usedinnuclearapplications.
Responsibilities :

- DesigningoftestloopwhichincludesthefollowingCalculations
Pipesizing&selection
Pressuredropcalculations
PipingstressAnalysis
Reservoirtankdimensions
Heatexchanger
Coolingtowercalculations
Heatercalculations
Pumpingpowercalculations
Controlvalvecalculations
Thermowellcalculation
HAZOPAnalysis
- EngineerinchargeforPreparationoftechnicalspecificationandprocurementofitems
byfollowinganopennational/internationaltenderingprocess
- EngineerinchargeforTestingofprocureditemsforconformitytorequired
specifications
- TeamleadfortheErectionoftestfacility
- TeamleadforcommissioningandQA/QCofthefacility

b) Construction,operationandmaintenanceofhighpressurehightemperaturevalvetestfacility
Role : ProjectAssociate
ProjectScope : To develop a valve testing grid having a maximum testing temperature of
325Candpressureof100bar.
Responsibilities :

- WorkwithdesigningteamoftestlooptohelpwiththefollowingCalculations
Pressuredropcalculations
Reservoirtankdimensions
Heatexchanger
Heatercalculations
Pumpingpowercalculations
Controlvalvecalculations
Thermowellcalculation
- EngineerinchargeforPreparationoftechnicalspecificationandProcurementofitems

c) Construction,operationandmaintenanceofLossofCoolantAccident/MainSteamlineBreak
SimulationRigstotestequipmentsusedinnuclearreactors.
Role : Teamleader
ProjectScope : Todevelopatestrig,capableofsimulatingLossofCoolantAccident&Main
SteamlineBreakconditionsfortestingpurpose.
Responsibilities :

- DesigningoftestsetupwhichincludesthefollowingCalculations
Wallthickness
Stressanalysisofpipes
Heatercalculations
Steamflowandsaturationcalculations
Chamberdesign
HAZOPAnalysis
- Engineerinchargeforerectionandcommissioningofthetestrig

[MAY2009DEC2011]

a) DevelopmentofCalibrationsystemforprecisionmicrobevelandinclinometerswithanaccuracyof
10ppmusinglaserInterferometry.SystemundergoneforNABLaccreditationandapprovedby
nationalagencies
Role : Teamleader
Responsibilities :
- PreparingTestprocedure
- Developingtheholderformicrobevel
- Settingupthetestfacility
- Preparationoftestreport
- Preparationofuncertaintybudget

b) Analysisofbutterflyvalvetorquecharacteristicsatdifferentflowconditions
Role : Teamleader
Scope : To determine the opening percentage vs torque characteristics of butterfly
valve
Responsibilities :
- PreparingTestprocedure
- Developingthesectiontoholdtorquetransducerbetweenvalveandactuator
- Settingupthetestfacility
- Preparationoftestreport

c) DesignofAutomatedCalibrationSystemforBulkmilkcoolersandvolumemeasures
Role : ProjectAssociate
Scope : To design an automated calibration system for the bulk milk cooler
manufacturingplant
Responsibilities :
- Designingofframe
- Designingandvolumecalculationofvolumecans

d) Development&AnalysisofIWFprojectforIGCAR.
Role : ProjectAssociate
Scope : To fabricate a scale down model of a nuclear reactor core and to Study of
interwrapperflowpatternthatoccursduringdecayheatgenerationprocess
Responsibilities :
- Preinspectionandtrialrunoflaservelocimetryequipments

e) DeterminationofImpactpressureofwaterjetfromanozzleforELGIandMARUTHI
Role : TeamLeader
Scope : Todeduceatestprocedureandtoanalysetheimpactareaandpressureof
waterjetscomingoutofnozzle
Responsibilities :
- Devisingatestmethodandpreparingtestprocedure
- Settingupandcommissioningoftestfacility
- Reportpreparation

f) HighAltitudetestingonMedicalandaviationInstruments.
Role : TeamLeader
Scope : to study the performance of instruments which exposed to high altitudes.
Typicallyaviationinstrumentsandmedicalinstrumentstransportedinflights
Responsibilities :
- Devisingatestmethodandpreparingtestprocedure
- Settingupandcommissioningoftestfacility
- Reportpreparation

g) Developmentofprimarymethod(Torquebeam)fortorquecalibration
Role : ProjectAssociate
Scope : Development of test facility for torque measuring instruments, which
employs primary methods to have high accuracy traceable to international
standards.
Responsibilities :
- Preparingtestprocedureasperstandards
- Commissioningoftestfacility
- ReportpreparationandUncertaintycalculation