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Gas

Insulated
Switchgear
Design Concept and Advantages
Technical Data
Product Range
Testing/Quality Assurance
WWW.ILJINELECTRIC.COM
www.ILJINELECTRIC.com
ILJIN ELECTRIC CO., LTD.
PLANT 112-83, Annyeong-dong, Hwasung-si, Gyeonggi-do, Korea Tel : +82-31-220-0500 Fax : +82-31-220-0789
SEOUL OFFICE 12F ILJIN Building, 50-1 Dohwa-dong, Mapo-gu, Seoul, Korea Tel.+82-2-707-9139~42 Fax.+82-2-707-9381
ILJIN Electric USA Suite 1010, Del Amo Financial Center, 21515 Hawthorne Blvd, Torrance, CA 90503 T. +1-323-476-1212
MEA Branch No. 3503, JBC-2 Building, JLT, Dubai, UAE T. +971-4-443-3146
Russia Representative Ofce Offce 1401 Ent.6, World Trade Center, 12 Krasnopresnenskaya nab, 12610 Moscow, Russia T. +7 495 258 1968
SWITCHGEAR(GIS)
03 02
ILJINElectric. Co., Ltd. is a major company of ILJINGroup which is special-
ize in components and materials industry has been growing in the power
Transmission and Distribution and Cables industry under the slogan Total
solution provider in the 21st century.
Moreover, weve been growing continuously for the high-tech eld based on
100% self-reliance of technology.
The heavy industry division, founded in 1967, has been continuously con-
tributing to the stable development of local electricity industry through
consistent self-innovation, R&Dand development for the last 40 years. Fur-
thermore, we are in an unique position to line-up designing, manufacturing,
supplying and testing for our qualied products to give the entire satisfaction
to our honorable customer.
We would like to assure you that ILJIN is in a good position to meet your
requirements with full satisfaction.
Although ILJINS GIS is subject to various environmental unfavorable condi-
tions, all these installed GIS all over the world are continuing continue to
provide trouble free, reliable service in network operation.
Reliability through Experience and Technology
ILJIN GIS I L J I N
GAS INSULATED
Index
Introduction
Design Concept and Advantages
Technical Data
Product Range
Testing/Quality Assurance
CONTENTS
02
03
04
06
08
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DESIGN CONCEPTS AND ADVANTAGES
170kV GIS 245kV GIS
145kV GIS
Design Concepts and Advantages
GAS INSULATED SWITCHGEARS TO MEET THE POWER NEEDS OF THE FUTURE
The SF6 Gas Insulated Switchgear (GIS) contains major substation equipments, such
as the gas circuit breaker, isolator switch, earthing switch, voltage transformer, cur-
rent transformer, and lightning arrester, within a grounded metallic enclosure filled
with SF6 gas to provide the best possible insulation and arc-quenching capabilities.

ILJINs GIS is the most highly-developed switchgear on the market today. Our prod-
ucts provide features such as compact designs, safety, reliability, simplified operation,
long maintenance intervals and compatibility with surrounding systems. Our recently
developed 3-phase encapsulated GIS is an example of the economical and compact
substation design our customers have come to know and expect from ILJIN.
WHAT MAKES ILJINS GIS SO OUTSTANDING?
72.5kV GIS
05 04
ILJINS total quality commitment is demonstrated by our timely delivery of high quality
products at competitive prices.
Our integrated quality assurance program ensures the quality of every product we
produce.
ILJIN has been manufacturing HV GIS since 2001.
This experience, combined with our extensive knowledge gained throughout
the development of the industry, means that the quality and reliability of ILJIN prod-
ucts equals or exceeds that of competing products.
QUALITY ASSURANCE AT ILJIN
Circuit breaker which surpasses the KERI and KEMA standards outlined in the latest
IEC standards (IEC 62271-203 & IEC 62271-100).
Phase common enclosure for fewer components and no errors.
High-quality circuit breaker featuring a hydraulic operating mechanism (170kV GIS)
or a motor operated spring mechanism (72.5kV GIS, 145kV GIS).
Reliability
GIS which meets recent requirements for superior compatibility.
Improved Compatibility
Standardized modules to improve production quality and allow for easy assembly.
Modular Design
Standardized seal-ring (O-ring) system to reduce the number of pipes and valves in each
system and improve gas tightness.
Gas Tightness
Puffer & hybrid type gas circuit breaker for simplified construction, fewer components, no
gas heating of components, and enhanced reliability
Adoption of the Puffer & Hybrid Type Gas Circuit Breaker
Design which allows for inspection and replacement of circuit breaker contacts without
disassembly.
Simple Maintenance
Small and lightweight phase common enclosure design (72.5kV GIS, 145kV GIS).
CT housed in the CB and a line disconnect switch, line earthing switch, and work
earthing switch contained in a single enclosure to reduce size and weight.
CB motor operated spring mechanism adapted to make our GIS lighter
and more compact than comparable models (72.5kV GIS, 145kV GIS).
Compact Design
Earthed enclosure to provide improved protection against current leakage.
Interlocking system to optimize system operation.
Higher Security
Motor operated spring mechanism to reduce noise.
Modern industrial and user friendly design.
Oil-less models to decrease pollution (72.5kV GIS, 145kV GIS, 245kV GIS).
Improved Work Environment
Type of GIS Unit 72.5kV(Two phase) 72.5kV(Three phase)
Rated voltage kV rms 72.5 72.5
Arrangement of phase 2 3
Rated power frequency withstand voltage kV rms 140 140
Rated lightning impulse withstand voltage kV peak 325 325
Rated frequency Hz 50 / 60 50 / 60
Rated normal current A rms 2000 2000
Rated short-circuit breaking current kA rms 20 31.5
Rated making current
Circuit breaker kA peak 52 81.9
Line earthing switch kA peak 52 81.9
Rated short-time current (1 sec/3 sec) kA rms 20 31.5
Operating method
Circuit breaker Motor spring Motor spring
Disconnecting switch Motor/Manual Motor/Manual
Earthing switch Motor/Manual Motor/Manual
Rated SF6 gas pressure (at 20C)
Circuit breaker kg/cm
2
,G 5 6
Other equipment kg/cm
2
,G 3.5 4
Number of breakers 1 1
Enclosure
Circuit breaker 2 phase common 3 phase common
Disconnecting switch, Earthing switch 2 phase common 3 phase common
Feeder bus 2 phase common 3 phase common
Main bus 2 phase common 3 phase common
Installation Indoor, Outdoor Indoor, Outdoor
145kV 170kV 245kV
123 / 145 170 245
3 3 1
275 325 460
650 750 1,050
50 / 60 50 / 60 50 / 60
3150 4000 3,150
40 50 40
100 130 100
100 130 100
40 50 40/3s
Motor spring Hydraulic Motor spring
Motor/Manual Motor/Manual Motor
Motor/Manual Motor/Manual Motor spring/Manual
7 6 7
5 5 5
1 1 1
3 phase common 3 phase common 3 phase separate
3 phase common 3 phase common 3 phase separate
3 phase common 3 phase common 3 phase separate
3 phase common 3 phase common 3 phase separate
Indoor, Outdoor Indoor, Outdoor Indoor, Outdoor
07 06
TECHNICAL DATA
ILJIN Gas Insulated Switchgear is available with high voltage ratings from 72.5kV to 245kV. Our state of the art
GIS systems are used throughout the world wherever superior quality and features are required.
> 72.5kV GIS Substation > 170kV GIS Outdoor Substation > 170kV GIS Indoor Substation
145kV GIS
Technical Data
72.5kV GIS
170kV GIS
245kV GIS
PRODUCT SPECIFICATION / GIS DESIGN
09 08
Product Range Typical Arrangements
+ Bus Coupler
+ Feeder Connection Type
+ Transformer Bay
+ Main Bus
+ Transmission Line Bay
1. Gas to Air Bushing
5. Line Disconnector
9. Current Transformer
3. Lightning Arrester
7. Earthing Switch for Maintenance
2. LA Disconnector
6. Voltage Transformer
10. Bus Disconnector
4. Earthing Switch (make-proof)
8. Circuit Breaker
1
3
4
5
6 7
8
9
7
10
2
72.5kV GIS (Two phase)
> 2 phase type GIS suitable for
railway substations
> Reliable motor spring mechanism
> Ingenious modular system
72.5kV GIS (Three phase)
> 3 phase type common enclosure
> Combined disconnector and
earthing switch
> Reliable motor spring mechanism
72.5KV GAS INSULATED SWITCHGEAR FOR 20KA/31.5KA EQUIPMENT
The ILJIN 72.5kV GIS features high availability and integrated technology
PRODUCT SPECIFICATION / GIS DESIGN
Product Range Typical Arrangements
+ Bus Coupler
+ One and Half Type
+ Main Bus
145kV GIS
> 3 phase type common enclosure
> Reliable motor spring mechanism
> Ingenious modular system
1. Gas to Air Bushing
5. Line Disconnector
8. Circuit Breaker
3. Lightning Arrester 2. Voltage Transformer
6. Earthing Switch for Maintenance
9. Bus Disconnector
4. Earthing Switch Make-Proof Type
7. Current Transformer
1
3
4
5 6
7
8
9 6
2
145KV GAS INSULATED SWITCHGEAR FOR 31.5KA/40KA EQUIPMENT
The ILJIN 145kV GIS features high availability and integrated technology in a compact design.
+ Transformer Bay + Transmission Line Bay
11 10
PRODUCT SPECIFICATION / GIS DESIGN
170KV GAS INSULATED SWITCHGEAR FOR 50KA EQUIPMENT
Product Range Typical Arrangements
The ILJIN 170kV GIS features high availability and integrated technology in a compact design.
170kV GIS
> 3 phase type common enclosure
> Reliable hydraulic mechanism
> Ingenious modular system
1. Gas to Air Bushing
5. Line Disconnector
8. Circuit Breaker
3. Lightning Arrester 2. Voltage Transformer
6. Earthing Switch for Maintenance
9. Bus Disconnector
4. Earthing Switch Make-Proof Type
7. Current Transformer
+ Bus Coupler
+ Feeder Connection Type
+ Main Bus
+ Transformer Bay + Transmission Line Bay
13 12
1
3
4
5
6
7
6
7
8
9
2
PRODUCT SPECIFICATION / GIS DESIGN
245KV GAS INSULATED SWITCHGEAR FOR 40KA EQUIPMENT
Product Range Typical Arrangements
The ILJIN 245kV GIS features high availability and integrated technology in a compact design
245KV GIS (One phase)
1. Gas to Air Bushing
5. Current Transformer
3. Line Disconnector
7. Bus Disconnector
2. Earthing Switch Make-Proof Type
6. Circuit Breaker
4. Earthing Switch for Maintenance
+ Bus Coupler
+ Example of a double busbar GIS
+ Line bays
+ Transformer bay with outgoing feeder + Transformer Bay
15 14
> 3 phase separate type GIS
> Reliable motor spring mechanism
> Ingenious modular system
1
4
4
5
5
6
7
2
TESTING / QUALITY ASSURANCE
ILJIN has the arc testing equipment and the ability to perform type tests and routine tests
in accordance with IEC and ANSI standards.
Testing
The purpose of ILJINs quality policy is to ensure that all of
our products meet customer specications and international
standards. This policy has inspired ILJIN GIS to produce and
deliver products which suit the needs of customers across
the globe.
ILJIN has developed and improved our quality assurance
system in accordance with ISO 9001 standards. Our tireless
efforts in quality assurance has been rewarded with type test
certications fromboth KEMA & KERI.
In addition to our rigorous QA processes, the ILJIN factory
has instituted an ISO14001 certied environmental management
system.
Quality Assurance
Type Test Certication
Tested by KEMA high-power laboratory, Holland & KERI, Korea
TYPE TESTS
1. Dielectric tests
2. Radio interference voltage (RIV) tests
3. Temperature rise tests
4. Main circuit resistance measurement
5. Short-time and peak withstand current tests
6. Verication of making and breaking capacities
7. Mechanical operation tests
8. Verication of the degree of protection for auxiliary
circuits and moving parts
9. Enclosure proof tests
10. Weatherproong tests
11. Internal arc fault tests
12. Thermal stability tests
13.Operational tests at temperature limits
14.Gas tightness tests
ROUTINE TESTS
1. Power-frequency voltage tests on the main circuit
2. Dielectric tests on auxiliary and control circuits
3. Main circuit resistance measurement
4. Partial discharge measurement
5. Enclosure pressure tests
6. Gas tightness tests
7. Mechanical operation tests
8. Auxiliary electrical and hydraulic device tests
9. Wiring verication
10.Tests after installation
KS Q ISO 9001 KS Q ISO 14001
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