20.9.

13
SN ITEM
1 Type
3 Grid size
5 Orientation
6 Structural
component:
SN Component
OD (inch) OD (mm) Wall
thickness
(mm)
minimum
Weight/ meter
length (kg)
minimum
A Foundation pipe 2 76 3.2 5.60
B Column (pillar) 2 60 2 2.85
C Purlin 1 48 2 2.30
D Trusses, Column-bracing 1 42 2 2.10
E Arch bracings, Crop support bracing, A-bracings 1 33 2 1.60
F Rolling pipe 27 2 1.30
4
Unit 1 & 2: 36mX48m each=1728 sq.m (Gutter length 36m)
East-west gutter orientation
Length: Multiples of 4m ( Length is the side along the gutter or side along the purlin line).
Annexure '1'
Area: Six units with a total area of 8064m2 Size
Height
Ridge level (central height): 5.5m-5.8m
4meter X 8meter
Hot dip Galvanized Iron pipe (Galvanisation should not be less than 300 GSM), ISI, GI pipe wall thickness minimum of 2mm for all the
structural components. Foundation pipe wall thickness minimum of 3.2mm. Tata, Jindal, Prakash, Zenith, Laxmi make only with ISI Mark.
Gutter level:3.8m to 4.0m
PRELI MI NARY ESTI MATE
I I HR-RKVY-HYBRI D VEGETABLES SEED PRODUCTI ON PROJ ECT (POLYHOUSE)
MINIMUM TECHNICAL SPECIFICATION, ESTIMATION & TERMS & CONDITIONS FOR CONSTRUCTION OF NATURALLY VENTILATED POLY HOUSE
A. General specifications
SPECIFICATION
Width: Multiples of 8m (width is the side along the gable or side along the truss line)
Unit 3,4,5,6: 36mX32m each=1152 sq.m (Gutter length 36m)
Multi span (gutter connected), with top ventilation, tubular GI pipe structure.
2
7 Top or ridge
ventilation
8 Side
ventilation
9 Withstand to
Wind velocity
10
11
12
13
14
2.5 to 3m down from Eve (gutter) level. Covered with 50 mesh UV stabilized insect proof nylon net. Over to that rollable polyethylene sheet
has to be provided (200 micron Uv stabilized) with manual cranking arrangements in all the four sides.
Insect proof net::UV stabilized, 50mesh, Meteor net for the roof vent and sides.
Clamps and Nut Bolts: Well Compatible with 2mm thickness GI strip of 180GSM zinc coated. Nut Bolt: 3/8size , length 1.5 & 3. Galvanized material
should be used.
Angles (MS): 40mmX40mmX6 mm thick to connect purlin to truss members.
Flats (MS): 100mmX8 mm thick for Base plates to hold truss & column.
130kmph
Top (Roof vent):Top vent of 80cm to 100cm of vertical gap. Covered with nylon net. Minimum overlap of top arch and bottom (small) arch
should be 60cm to avoid direct rain entering into the greenhouse from the vent.
Polyethylene film: U.V. stabilized, Anti Sulfur, Anti Drip, Anti Dust, diffused, 5-layered, Ginegar poly film for clading the roof, covering the side
ventilation Gable end sides, and curtain wall.
B : Specification of GI Materials for Fabrication
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Foundation
pipe
Fabrication and supply of foundation pipe made of GI = 2 diameter (OD 75mm) wall
thickness 3.2 mm (each 1 meter length) ISI, Foundation pipe must be welded with a base plate
of 4inch X6inchX 6mm size. Also provide 6inch length 12mm TMT rods at 3 locations on the
foundation pipe. (Design in Annexure A).
meter
82
2 Grouting the
foundation
pipe
Digging foundation pit of size 0.75m depth X 0.3m breadth X 0.3m width ; Positioning
foundation pipe in the pit vertically straight, aligned properly in both directions and diagnolly,
filling properly with cement concrete (Ratio of 1:2:4). (Ground plan:Annexure "E")
cu.m 5.5
3 Columns Supply and and erection of Columns : GI- Pipe (OD 2" (60mm)) not less than 2.0 mm wall
thickness (in 4 meter length, no joints), ISI, welded with base plate for fixing the truss on one
end, Welded properly to foundation pipe on the other end, Aligned properly on both
directions and diagnolly, vertically straight.
meter
328
4 Purlin Supply and fixing of purlins to the trusses. Made of GI- Pipe = 1 dia (OD 48mm), not less
than 2.0mm wall thickness (in 4 meter length) ISI, Provided with minimum 4 purlins on the
roof. Provision of Perimeter or boundary perlin (1 dia) at a height of 1m from ground level
connecting all the columns.
meter
1032
5 Trusses Fabrication ( by Welding) of Trusses: GI- Pipe = 1 dia (42mm OD), thickness 2 .0mm, ISI,
has a Bottom horizontal (8m length) + top arch+ Bottom arch+Two Vertical support at both
arch mid points+ sturt + arch connecting pipe; all made of 1dia and 2.0 mm thick.. Two
ends welded with base plate for fixing to the columns. Welded with MS angle cleats at 3 or 4
posistions to fix the purlin. (as per Design in annexure B). Erection of trusses on the pillar with
nut and bolt.
meters
1350
6 Trusses Diagonal truss members (2 numbers) is of 1 dia (25mm OD), 2.0mm thick GI pipe. (as per
Design in annexure B).
meters
300
7 Rolling Pipe Provision of GI- Pipe = dia (OD 25mm), thickness not less than 2 .0mm (in 6 meter length)
for rolling polyethylene sheet for side vent, provided with cranking arrangements. (Each side
should have minimum two cranking arrangements)
meter
212
Specification & Quotation for 36mX48m (1728 sq.m) polyhouse -2Nos Unit 1 & 2
Annexure-"2"
C : Specification of GI Materials for Reinforcements
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Arch (truss)
bracing
Supply and welding of arch bracing with GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6
meter) ISI.(12pairs) ; For both gable end trusses, for both Top arch & bottom Arch which is
welded to column plat. (Design in Annexure C, D,E).
meter
144
2 Corner
Column
bracing / X
Pipes
Supply and provision (with clamp, nut & bolt) of X bracing with GI- Pipe = 1 (OD 42mm)
thickness 2 .0mm for all 4 corner (8 spots). (Design in annexure C, D,E)
meter
96
3 Column
bracing / X
Pipes
For 2nd Bay of green house at the beginning & last but one bay at the end & below each gutter
one X pipe should be provided with clamp, nut & bolt with GI- Pipe =of 1dia (OD 33mm,
thickness 2 .0mm) for inside (10 spots). (Design in annexure C, D,E)
meter
120
4 V - bracing Supply & fixing of V bracing for every pillar with clamp, nut & bolt, with GI- Pipe =
(25mm, wall thickness 2 .0mm). Provided to each and every column on 8X4 grid. Single
bracings to 20nos of side columns. Also single bracings to 10nos of partition columns. (design
in annexure D)
meter
120
5 A - Bracing GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6 meter) ISI. Connects the gable end centre
post to purlin (6+6 numbers)
72
6 Crop load
Bracing
GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6 meter) ISI. Connects the gable end
horizontal beam of the truss to the 2nd pillar on gutter line, to be provided at two points on the
horizontal beam at equal distance on each gable side bay (6+6 pairs); at both sides.
meter
144
7 Clamps, Nuts,
Bolts, MS
Flats,MS
Angles
As explained in General specifications are to be used for fixing the trusses, purlins, Brazings
etc.
Kg
200
D : Specification of Fixing Cladding Materials / Others
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Gutters Supply and fixing of gutters made of GL Aluminum coated steel sheets, 0.5/1.0mm thick,
single length. Width: 60cm. To be bolted to purlin with plated nuts and bolts. Slope
unidirectional for all the gutters, minimum uniform slope of 1% is to be provided in civil
structural work/design. One end of the gutter need to be connected to funnel of 6 inch and 6
PVC vertical pipe till GL for harvesting rain water from roof.
meters
180
2 Polyethylene
film for roof
Supply and fixing of 200 micron thick, U.V. stabilized, Anti Sulfur, Anti Drip, Anti Dust,
diffused, 5-layered, Ginegar poly film, for roof, vertical area between eve and arch on gable
ends with the help of zig-zag spring additional piece of polyethylene strips.
sq.m
2292
3 Aluminum
Profile
Supply & fixing of locking profile made of extruded aluminum channels to the structure with
the help of SDS. Profiles made of alloy aluminum (approximately 220-250g/running meter).
Should be suitable for double spring locking. Thickness : minimum 1.0mm. Aluminium
profiles have to be fixed with Galvanized 10 X 20 Patta Self Drilling Screw with washers as
per requirement and with the best quality plating to have good anti-corrosiveness. SDS have to
be fixed on profile for every 30cm distance (minimum)
meter
1404
4 Zig zag
Spring
Supply of Zig Zag spring made of minimum of 2.3 mm-thick steel that is coated with plastic &
it will lock & hold poly film and nets in aluminum profile. A strip of polyethylene sheet is to
be provided on the aluminium profile underneath the zig-zag spring.
meter
2004
5 Self Drilling
Screws
Supply & fixing Patta SDS with washers, and with best quality plating to have good anti-
corrosivemess. SDS have to be fixed on aluminium profile for every 30cm distance.
Number
4680
6 Nylon Net
(insect proof
net)
Supply & fixing of 50 mesh, white colour, UV stabilized, Meteor insect proof net for top vent
and all four side ventilations with the help of zig-zag springs.
sq.m
720
7 Shade Net Green Shade net 50% shade factor, UV- Stabilized, Made retractable with side reinforced
stitching, proper hooks, UV stabilized PP ropes and pulley/bends. Shadenet is supported with
properly spaced 12 gauge GI wire. Shadenet is spread at gutter level. Retractable arrangements
(with bends and PP ropes) for every 16m length.
sq.m
1728
8 GI wire for
crop load
Supply and fixing of 12 Gauge GI-Wire 12 No each for a 8m bay (along the direction of gutter)
to stake the crop
kg
108
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
9 Polyethylene
film for side
Supply and fixing of 200 micron thick, U.V. stabilized, 5-layered, Ginegar poly film for
rollable flap, with the help of zig-zag spring. provided on all the 4 side of polyhouse. While
fixing polysheet to rollable flap, plastic clamps are to be used to hold polysheet & GI-
Pipe at every 30cm. Supply and fixing of Polyethylene side wall upto 1 m height from ground
level to the boundary purlin. The bottom edge of the side wall plastic need to be neatly inserted
to the soil by opening a trench of 30cm depth.
sq.m
622
10 Door Hinged door (single), minimum 2.5m height, 1.2m width, made of G.I. pipe frame (1.25" OD)
& 200micron UV film, locking arrangement. (connected to the ante room) (2 numbers of doors
for polyhouse and ante chambers).
No
2
11 Ante room Provision of ante-chamber. Size should be at least 2 m length x 1.5m width, 2.5m height made
of GI pipe frme 1.25" dia OD , Ante room door (hinged, 1.2m width made of G.I. frame &
200micron UV film) situated diagonally opposite to polyhouse door. With locking
arrangement. Covered with polyethylene sheet of above mentioned quality from all the three
sides and top. Polysheet has to be fixed with aluminium profiles & springs. RCC flooring to
the anteroom with sunken well for disinfecting fluid.
No
1
12 Drip System
installation
Supply & installation of 16mm Inline drip lateral, class-2, Discharge: 4 lph, Emitter
spacing 40cm,with installation of PVC mains/sub-mains, control valves, flush valves,
proper sectioning based on water availability, Disc filter and ventury fertilizer injector
with pressure gauge for each unit seperately. Inline Drip lateral quantity: 2400m (In-
line laterals laid out for every 0.75m) (Ventury, filter, inline drip lateral:Netafim)
sq.m
1728
13 Tractor door Every polyhouse need to have separate closable Tractor entry door which is neatly partitioned
by aluminum profile & spring fixing.
nos
1
14 Painting All welded points and non galvanized structural components is to be painted with primers and
Asian silver paint.
no of
joints/pie
ces
790
Total cost (Rs.)
B : Specification of GI Materials for Fabrication
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Foundation
pipe
Fabrication and supply of foundation pipe made of GI = 2 diameter (OD 75mm) wall
thickness 3.2 mm (each 1 meter length) ISI, Foundation pipe must be welded with a base plate
of 4inch X6inchX 6mm size. Also provide 6inch length 12mm TMT rods at 3 locations on the
foundation pipe. (Design in Annexure A).
meter
58
2 Grouting the
foundation
pipe
Digging foundation pit of size 0.75m depth X 0.3m breadth X 0.3m width ; Positioning
foundation pipe in the pit vertically straight, aligned properly in both directions and diagnolly,
filling properly with cement concrete (Ratio of 1:2:4). (Ground plan:Annexure "F")
cu.m 3.9
3 Columns Supply and and erection of Columns : GI- Pipe (OD 2" (60mm)) not less than 2.0 mm wall
thickness (in 4 meter length, no joints), ISI, welded with base plate for fixing the truss on one
end, Welded properly to foundation pipe on the other end, Aligned properly on both
directions and diagnolly, vertically straight.
meter
232
4 Purlin Supply and fixing of purlins to the trusses. Made of GI- Pipe = 1 dia (OD 48mm), not less
than 2.0mm wall thickness (in 4 meter length) ISI, Provided with minimum 4 purlins on the
roof. Provision of Perimeter or boundary perlin (1 dia) at a height of 1m from ground level
connecting all the columns.
meter 712
5 Trusses Fabrication ( by Welding) of Trusses: GI- Pipe = 1 dia (42mm OD), thickness 2 .0mm, ISI,
has a Bottom horizontal (8m length) + top arch+ Bottom arch+Two Vertical support at both
arch mid points+ sturt + arch connecting pipe; all made of 1dia and 2.0 mm thick.. Two
ends welded with base plate for fixing to the columns. Welded with MS angle cleats at 3 or 4
posistions to fix the purlin. (as per Design in annexure B). Erection of trusses on the pillar with
nut and bolt.
meters
900
6 Trusses Diagonal truss members (2 numbers) is of 1 dia (25mm OD), 2.0mm thick GI pipe. (as per
Design in annexure B).
meters
200
7 Rolling Pipe Provision of GI- Pipe = dia (OD 25mm), thickness not less than 2 .0mm (in 6 meter length)
for rolling polyethylene sheet for side vent, provided with cranking arrangements. (Each side
should have minimum two cranking arrangements)
meter 180
Specification & Quotation for 36mX32m (1152 sq.m) polyhouse 4Nos-Unit-3,4,5,6
Annexure "3"
C : Specification of GI Materials for Reinforcements
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Arch (truss)
bracing
Supply and welding of arch bracing with GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6
meter) ISI.(12pairs) ; For both gable end trusses, for both Top arch & bottom Arch which is
welded to column plat. (Design in Annexure C, D,E).
meter 96
2 Corner
Column
bracing / X
Pipes
Supply and provision (with clamp, nut & bolt) of X bracing with GI- Pipe = 1 (OD 42mm)
thickness 2 .0mm for all 4 corner (8 spots). (Design in annexure C, D,F)
meter 96
3 Column
bracing / X
Pipes
For 2nd Bay of green house at the beginning & last but one bay at the end & below each gutter
one X pipe should be provided with clamp, nut & bolt with GI- Pipe =of 1dia (OD 33mm,
thickness 2 .0mm) for inside (10 spots). (Design in annexure C, D,F)
meter 72
4 V - bracing Supply & fixing of V bracing for every pillar with clamp, nut & bolt, with GI- Pipe =
(25mm, wall thickness 2 .0mm). Provided to each and every column on 8X4 grid. Single
bracings to 20nos of side columns. Also single bracings to 10nos of partition columns. (design
in annexure D)
meter 80
5 A - Bracing GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6 meter) ISI. Connects the gable end centre
post to purlin (6+6 numbers)
48
6 Crop load
Bracing
GI- Pipe = 1 inch (OD 33mm), thickness 2 .0mm (6 meter) ISI. Connects the gable end
horizontal beam of the truss to the 2nd pillar on gutter line, to be provided at two points on the
horizontal beam at equal distance on each gable side bay (6+6 pairs); at both sides.
meter
96
7 Clamps, Nuts,
Bolts, MS
Flats,MS
Angles
As explained in General specifications are to be used for fixing the trusses, purlins, Brazings
etc.
Kg
133
D : Specification of Fixing Cladding Materials / Others
SN ITEM
Specification
Unit Quantity Rate (Rs.) Amount (Rs.)
1 Gutters Supply and fixing of gutters made of GL Aluminum coated steel sheets, 0.5/1.0mm thick,
single length. Width: 60cm. To be bolted to purlin with plated nuts and bolts. Slope
unidirectional for all the gutters, minimum uniform slope of 1% is to be provided in civil
structural work/design. One end of the gutter need to be connected to funnel of 6 inch and 6
PVC vertical pipe till ground level for harvesting rain water from roof.
meters
108
2 Polyethylene
film for roof
Supply and fixing of 200 micron thick, U.V. stabilized, Anti Sulfur, Anti Drip, Anti Dust,
diffused, 5-layered, Ginegar poly film, for roof, vertical area between eve and arch on gable
ends with the help of zig-zag spring additional piece of polyethylene strips.
sq.m 1528
3 Aluminum
Profile
Supply & fixing of locking profile made of extruded aluminum channels to the structure with
the help of SDS. Profiles made of alloy aluminum (approximately 220-250g/running meter).
Should be suitable for double spring locking. Thickness : minimum 1.0mm. Aluminium
profiles have to be fixed with Galvanized 10 X 20 Patta Self Drilling Screw with washers as
per requirement and with the best quality plating to have good anti-corrosiveness. SDS have to
be fixed on profile for every 30cm distance (minimum)
meter 984
4 Zig zag
Spring
Supply of Zig Zag spring made of minimum of 2.3 mm-thick steel that is coated with plastic &
it will lock & hold poly film and nets in aluminum profile. A strip of polyethylene sheet is to
be provided on the aluminium profile underneath the zig-zag spring.
meter 1336
5 Self Drilling
Screws
Supply & fixing Patta SDS with washers, and with best quality plating to have good anti-
corrosivemess. SDS have to be fixed on aluminium profile for every 30cm distance.
Number
3280
6 Nylon Net
(insect proof
net)
Supply & fixing of 50 mesh, white colour, UV stabilized, Meteor insect proof net for top vent
and all four side ventilations with the help of zig-zag springs.
sq.m 537.6
7 Shade Net Green Shade net 50% shade factor, UV- Stabilized, Made retractable with side reinforced
stitching, proper hooks, UV stabilized PP ropes and pulley/bends. Shadenet is supported with
properly spaced 12 gauge GI wire. Shadenet is spread at gutter level. Retractable arrangements
(with bends and PP ropes) for every 16m length.
sq.m 1152
8 GI wire for
crop load
Supply and fixing of 12 Gauge GI-Wire 12 No each for a 8m bay (along the direction of gutter)
to stake the crop
kg 72
9 Polyethylene
film for side
Supply and fixing of 200 micron thick, U.V. stabilized, 5-layered, Ginegar poly film for
rollable flap, with the help of zig-zag spring. provided on all the 4 side of polyhouse. While
fixing polysheet to rollable flap, plastic clamps are to be used to hold polysheet & GI-
Pipe at every 30cm. Supply and fixing of Polyethylene side wall upto 1 m height from ground
level to the boundary purlin. The bottom edge of the side wall plastic need to be neatly inserted
to the soil by opening a trench of 30cm depth.
sq.m 544
10 Door Hinged door (single), minimum 2.5m height, 1.2m width, made of G.I. pipe frame (1.25" OD)
& 200micron UV film, locking arrangement. (connected to the ante room) (2 numbers of doors
for polyhouse and ante chambers).
No
2
11 Ante room Provision of ante-chamber. Size should be at least 2 m length x 1.5m width, 2.5m height made
of GI pipe frme 1.25" dia OD , Ante room door (hinged, 1.2m width made of G.I. frame &
200micron UV film) situated diagonally opposite to polyhouse door. With locking
arrangement. Covered with polyethylene sheet of above mentioned quality from all the three
sides and top. Polysheet has to be fixed with aluminium profiles & springs. RCC flooring to
the anteroom with sunken well for disinfecting fluid.
No
1
12 Drip System
installation
Supply & installation of 16mm Inline drip lateral, class-2, Discharge: 4 lph, Emitter
spacing 40cm,with installation of PVC mains/sub-mains, control valves, flush valves,
proper sectioning based on water availability, disc filter and ventury fertilizer injector
with pressure gauge for each unit seperately. Inline drip lateral quantity: 1600m (In-line
laterals laid out for every 0.75m) (ventury, disc filter and inline drip lateral: Netafim)
sq.m
1152
13 Tractor door Every polyhouse need to have separate closable Tractor entry door which is neatly partitioned
by aluminum profile & spring fixing.
nos
1
14 Painting All welded points and non galvanized structural components is to be painted with primers and
Asian silver paint.
no of
joints/pie
ces
527
Total cost (Rs.)
Polyhouse LXB Area(m2)
Polyhouse 1 36X48 1728
Polyhouse 2 36X48 1728
Polyhouse 3 36X32 1152
Polyhouse 4 36X32 1152
Polyhouse 5 36X32 1152
Polyhouse 6 36X32 1152
Total 8064
Amont in Rs.