SKF THAP K series

THAP 030K - THAP 150K - THAP 300K

Air-driven Pump Units
Instructions for use
EU-DECLARATION OF
CONFORMITY FOR MACHINERY
We, SKF Maintenance Products, Constructieweg 7,
3641 SB MIJDRECHT, The Netherlands, declare that this
AIR-DRIVEN PUMP
THAP 030K / THAP 150K / THAP 300K
is designed and manufactured in accordance with the Directive by
the Council of the European Communities of 14 June 1989,
amended 20 June 1991, 14 June 1993 and 22 July 1993, on the
approximation of the laws of the Member States relating to
machinery.
The Netherlands, 23 April 1996
Magnus Rydin
Manager Product Development and Quality
Contents
Safety recommendations . . . . . . . . . . . . . . . . . . 4
1. Application . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Operating instructions . . . . . . . . . . . . . . . . . . 6
5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SKF THAP 030K/150K/300K 3
1. Application
The THAP air-driven pumps units are used for mounting and dismounting
OK-couplings, for large pressure joints like bearings, fly wheels, railway
wheels, for hydraulic bolt tensioners and in many other similar applications.
By using air driven pumps, a considerable amount of time can be saved
compared to hand operated equipment.
2. Description
The THAP generates the high oil pressure with an airdriven hydraulic pump.
Please connect it only to supplies with dry and clean air. The pump units
are delivered complete with a cabinet with quick connection couplings both
for the incoming air and for the outgoing hydraulic hoses. Only the THAP
300K uses a threaded connection port for the high pressure pipe.
Two hydraulic hoses (THAP 030K and THAP 150K) or one hydraulic high
pressure pipe (THAP 300K) are included as standard. The units are
equipped with air regulator, air pressure gauge and an hydraulic pressure
gauge. For transportation the cabinet is provided with two sturdy carrying
handles. The ten litre oil container which is positioned at the bottom of the
cabinet is filled with SKF LHMF 300.
Safety recommendations
As high pressures constitute a potential safety risk, the following
instructions must be considered:
- The equipment should only be operated by trained personnel.
- Always follow the operating instructions.
- Check the pump and all accessories carefully before use. Never use
even slightly damaged components.
- Make sure all air has been removed from the hydraulic system,
before pressurizing the pump.
- Always use a pressure gauge.
- Always prevent the workpiece/tool from being projected upon sudden
release of pressure (e.g. by use of retaining nut).
- Never use the equipment above the stated maximum hydraulic
pressure.
- Never exceed the stated maximum air pressure.
- Never use the pump together with accessories which are rated below
the maximum pressure of the pump.
- Use protective goggles.
- Never modify the unit.
- Use original parts only.
- Only use clean, recommended hydraulic oils (e.g. SKF LHMF 300,
LHDF 900 or similar).
- In case of any uncertainties as regards the use of the pump, contact
SKF.
4 SKF THAP 030K/150K/300K
3. Technical data
THAP 030K
Nominal hydraulic pressure 30 MPa (4.350 psi)
Pressure ratio 1:59
Maximum air pressure 8 bar (116 psi)
Volume/stroke 6,63 cm
3
(0,40 in
3
)
Quick connection nipples (4x) 729832 A (150 MPa)
High pressure hoses (2x) 729834 (150 MPa, 3,0 m)
Quick connection couplings (4x) 729831 A (150 MPa)
High pressure gauge 1077587 (0 - 100 MPa)
Oil container 10 l (2,6 gal)
Mounting fluid LHMF 300 (10 l)
Dimensions (l x w x h) 385 x 255 x 430 mm (15 x 10 x 17 in)
Weight 27 kg (59 lb)
THAP 150K
Nominal hydraulic pressure 150 MPa (21.750 psi)
Pressure ratio 1:252
Maximum air pressure 8 bar (116 psi)
Volume/stroke 1,09 cm
3
(0,06 in
3
)
Quick connection nipples (4x) 729832 A (150 MPa)
High pressure hoses (2x) 729834 (2 pcs.; 150 MPa, 3,0 m)
Quick connection couplings (4x) 729831 A (150 MPa)
High pressure gauge TMJG 200 (0 - 200 MPa)
Oil container 10 l (2,6 gal)
Mounting fluid LHMF 300 (10 l)
Dimensions (l x w x h) 385 x 255 x 430 mm (15 x 10 x 17 in)
Weight 25 kg (55 lb)
THAP 300K
Nominal hydraulic pressure 300 MPa (43.500 psi)
Pressure ratio 1:450
Maximum air pressure 8 bar (116 psi)
Volume/stroke 0,42 cm
3
(0,03 in
3
)
Oil outlet Female G 3/4"; single
High pressure pipe 227957 A (300 MPa, 2,0 m)
High pressure gauge 1077589 (0 - 300 MPa)
Oil container 10 l (2,6 gal)
Mounting fluid LHMF 300 (10 l)
Dimensions (l x w x h) 385 x 255 x 430 mm (15 x 10 x 17 in)
Weight 28 kg (62 lb)
Flow charts
SKF THAP 030K/150K/300K 5
4. Operating instructions
1. Air inlet with quick connection
nipple.
2. Oil outlet with 2 quick connection
nipples 729832 A (THAP 030K
and THAP 150K) or one female
G 3/4" port (THAP 300K).
3. Filling plug with safety valve.
4. Air pressure gauge.
5. Oil pressure gauge.
6. Release valve.
7. Return hose.
8. Oil level glass .
9. Air valve, start/stop of pump.
10.Air pressure regulator.
a) Make sure no air is trapped in
the high pressure hose/pipe
before connecting it to the
application.
b) Close the air valve (9) and
connect the air line. The quick
connection coupling for the air
hose is included as standard.
c) Check the oil level (8). Make
sure that there is enough oil for
the application.
d) Make sure the release valve (6)
is open and start the pump by opening the air valve (9).
Let the pump run until no air bubbles can be seen in the return hose (7).
e) Close the release valve (6). The pump will start injecting oil.
f) The maximum hydraulic pressure can be adjusted by means of the air
pressure regulator (10). Please further see the pressure conversion table
printed on top of the unit.
g) To release the pressure open the release valve (6) and stop the pump by
closing the air valve (9).
OBSERVE: Oil is always circulating through the return hose, even
when the release valve is closed.
6 SKF THAP 030K/150K/300K
5. Maintenance
- It is recommended to clean the oil suction filter regularly (which is
situated directly below the oil fill plug).
If correctly used, no other maintenance is required.
- Make sure the oil is perfectly clean, as any dirt will cause severe wear
and ultimately failure to the pump.
- SKF recommends the use of SKF Mounting Fluid LHMF 300 and SKF
Dismounting Fluid LHDF 900, for mounting and dismounting.
6. Spare parts
Designation Description
THAP ...K-3 Air valve
assembly
THAP ...K-4 Air inlet block
THAP ...K-5 Air motor
assembly
THAP ...K-6 Oil inlet block
THAP ...K-7 Oil injector
assembly
THAP 300K-7A Pressure valve
THAP ...K-8 Release valve
assembly
THAP ...K-9 Connection
nipple assembly
THAP ...K-10 Software kit
LHDF 900/5 Dismounting fluid
THAP 030K
THAP 150K
THAP 300K
SKF THAP 030K/150K/300K 7
In line with our policy of continuous development of
our products we reserve the right to alter any part of
the above specification without prior notice.
SKF Maintenance Products
Copyright SKF 2001/01 www.skf.com
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