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Plantas Elevadoras
de Aguas Servidas
Ingeniera Sanitaria Materia Extra
Headloss
HL = 19 ft
Static Head
Z = 80 ft
THD = 100 ft
Suction Lift
FIGURE 5.12 Components of total dynamic head. (From Spellman, F.R. and Drinan, J., Water Hydraulics, Technomic Publ.,
Lancaster, PA, 2001.)
st
02-07-14
Hoist
Discharge
Discharge
7.10.2 THEORY
Compressed air
Discharge
FIGURE 7.13 Dry-well self-priming pump. (From Spellman, F.R. and Drinan, J., Pumping, Technomic Publ., Lancaster, PA, 2001.)
Lift
Water surface
02-07-14
Reference
Point
Jnside Edge of
Clear Opening
3/4
in. Anchor
Bolt (4x)
$Pit. Pump,
and Upper
Guide Bar
Bracket
Y Min.
Access Cover
shutoffvalve
5087 Ball
Check Val
Lifting Chain
Power Cable
$Pit
Safe Hatch
Ground
Elevation
Access Cover
Cable
Holder
Base Section
Top View
Grout
Safety
Chain Hook
Vent
'IDe
Pump
Control Panel
Upper Guide
Bar Bracket
Cable Holder
Safe Hatch
FMC 200
Intermediate
Guide Bar
(for deep
stations)
Pump
being lowered
into position
(no tools
necessary).
Connection
is automatic.
Access Cover
Grouf
Level Sensor
Hiqh Level Alarm
Intermediate Guide Bar Bracket
(usedfor guide bars more than 20 fl long)
Lag Pump On
Liquid Level
Sensors
Guide Bars*
Automatic Discharge
Connection
19-38
@ Mix-f1ush valve.
Anchor Bolts
Guide bars are standard pipe.
Submersible
Pump
in Wet
Well Of the three types, pneumatic ejection, dry Duplex
Pumping
with
debris
is minimal.
pit, and Submersible
wet pit, only the
latter Station
two will be discussed here.
Major Physical Features. The prefab stations are manufactured in components that can be
shipped by truck. All of the equipment and appurtenances are mounted and connected perma216
nently within the module. The dry pit prefab stations use a modified manhole as the wet pit
(Figure 19-6). The wet pit prefab stations (Figure 19-18) use submersible pumps to avoid the
217
need for a dry pit.
Copyright (C) 2006
American
Water Works
Association
Rights
Reserved
As with
the conventional
lift stations,
provisionAllmust
be made
to prevent flooding. Frequently,
this is accomplished by elevating the top above the flood level. In addition, because the lift
Copyright (C) 2006 American Water Works Association All Rights Reserved
Separate external
valves for each
pump discharge
Force main
Effluent
Influent sewer
Highwater alarm
float switch
Pump No.2 on
Pump No.1 on
FIGURE 19-18
Factory-assembled lift station with submersible pumps. The external valves are placed in a chamber that allows access without
entering a confined space. (Adapted form Steel and McGhee, 1979.)
ture
the wet
well
andaredry
wellof must
be and
isolated
from each other. This isolation
Wetand
Well.superstructure,
The fundamental purposes
of the
wet well
storage
wastewater
the provision of
sufficient
submergence
of the pump
suction
inlet to prevent
vortexes from forming
and
air
must
be
vapor
tight
to
ensure
that
volatile
and
poisonous
gases
(CH
and H2S, respectively, from
entrainment that will cause pump cavitation. In addition, space is often provided in the wet well 4
anaerobic
of the
sewage) cannot move from the wet well to the dry well.
for bar racksdecomposition
to protect the pumps from
clogging.
GLUMRB (2004)
specifies
that bar racks
be provided foror
pumps
handling wastewater
Backup
power
is provided
byshall
a generator
secondary
power with automatic switching. It
from sewers that are 750 mm or larger. The bar rack spacing varies from 25 to 150 mm between
must
be
properly
vented.
Fuel
storage
must
meet
local
fire codes.
Alternatively, natural gas may
bars. It is suggested that distance between bars be one-third the size of the maximum
solid diam02-07-14
that the
pump
can pass (Metcalf & Eddy, 1981). The screenings from the bar rack must either
beeter
used
as
fuel.
be removed from the pumping station for disposal or be ground up and returned to the flow.
GLUMRB (2004) specifies that the effective volume of the wet well shall be based on the
design
average flow
a filling time not to
exceed 30 minutes.
effective
design the of wastewater and the proviWet
Well.
Theandfundamental
purposes
of theAn
wet
wellway
areto storage
volume is to base it on the method of pump operation, keeping in mind that short cycling times
sion
of
sufficient
submergence
of
the
pump
suction
inlet
to
prevent
between pump starts will wear out the pump and motor. When a variable speed drive (also knownvortexes from forming and air
as a variable frequency
drivecause
or VFD)pump
or a magna
drive is used,In
theaddition,
required storage
volume
entrainment
that will
cavitation.
space
is isoften provided in the wet well
To prevent short-cycling, constant speed pumps require a large volume. The suggested
forsmall.
bar
racks
to
protect
the
pumps
from
clogging.
time between starts is a function of the motor size (Metcalf & Eddy, 1981):
GLUMRB (2004) specifies that bar racks shall be provided for pumps handling wastewater
For motors less than 15 kW: 15 minutes is recommended;
from sewers that are 750 mm or larger. The bar rack spacing varies from 25 to 150 mm between
For motors between 15 and 75 kW: ! 15 minutes;
bars. It is suggested that distance between bars be one-third the size of the maximum solid diam For motors between 75 and 200 kW: ! 20 to 30 minutes.
eter that the pump can pass (Metcalf & Eddy, 1981). The screenings from the bar rack must either
The volume of the wet well between start and stop elevations for a single pump or a singlebespeed
removed
from the pumping station for disposal or be ground up and returned to the flow.
pump control step for multiple-speed operation is given by (BSCE, 1961):
GLUMRB (2004) specifies that
Qt the effective volume of the wet well shall be based on the
V"
(19-12)
4
design average flow and3 a filling time
not to exceed 30 minutes. An effective way to design the
where V " required capacity, m
volumeQ is" pump
to base
it on the method of pump operation, keeping in mind that short cycling times
capacity, m3/min or increment in pumping capacity where one pump is already
between pump
starts
theorpump
andspeed
motor.
When a variable speed drive (also known
operating
and awill
secondwear
pump out
is started
where pump
is increased
as a variable
frequency
driveof or
) or
a (time
magna
drive
is used,
t " minimum
time in minutes
one VFD
pumping
cycle
between
successive
starts the
or required storage volume is
in speed
of a pump)
small. To changes
prevent
short-cycling,
constant speed pumps require a large volume. The suggested
The derivation
of this
equation
provided in Metcalf
Eddy (1981).
current trend
to use 1981):
time
between
starts
is aisfunction
of the&motor
sizeThe
(Metcalf
&isEddy,
variable frequency drives (VFD) to match incoming flow. This allows for a reduction in the volume of the wet well and minimizes the peak discharge to downstream sewers or the wastewater
Forplant.
motors less than 15 kW: 15 minutes is recommended;
treatment
In small pumping stations where one pump is designed to meet the capacity, the pump capac15 and
75wet
kW:
15identical
minutes;
ity(Q)For
is themotors
peak hourbetween
flow rate flowing
into the
well.!
If two
pumps are provided,
Ejemplo de Clculo
Valores(Sistema
Z1
Z2
Diametro
Diam
rea
Caudal/de/Tratamiento
Largo/Caeria
0m
9m
100
0,1
0,0079
9
mm
m
m2
L/seg
Se/recomiendan/velocidades/mayores/a/1,1/m/s/como/mnimo/y/una/velocidad/optima/de/1,5/m/s
Fuente:/Water/and/Wastewater/Engineering
Velocidad
1,15 m/seg
10 m
19-32
Perdida(de(por(Friccin
Hazen/Williams
C
Perdida(de(Carga
140
0,137 m
Suma/de/Singularidades
Perdida/de/Carga/por/Singularidad
2
0,134 m
Perdida(de(Carga(Total
0,271 m
H(bomba
Rho/30/C
Potencia(de(Bomba
9,271 m
995,7 Kg/m3
815 KW
Valores/recomendables/para/coef/"C"
TABLE 19-7
Age
Lined DIP
New
Design year
New
Design year
Plastic pipe
C
140
120
! 150
120
For a small-or medium-sized pumping station that pumps intermittently, the recommended
minimum velocity is 1.1 m/s. A desirable velocity is 1.5 m/s. In larger pump stations where
pumping is continuous because the influent flow rate is large and continuous, velocities on the
order of 0.7 to 1.5 m/s are recommended.
Pipe Materials. The pipe materials that are suitable for water distribution systems are also suitable for force mains (Chapter 17). The potential for crown corrosion, especially when pumping is
intermittent, must be considered in selecting the pipe material.
Depth of Cover. In comparison to gravity sewers, force mains are laid at a comparatively
shallow depth. A minimum cover of 0.9 m is used to minimize the impact of live loads. In cold
climates, the depth should be sufficient to protect against freezing.
Appurtenances. Two appurtenances that are not encountered in water distribution systems,
but are particular to force mains, are air and vacuum valves. A blowoff is a controlled outlet that
permits the draining or flushing of the pipe. They may be found at long depressed sections. They
consist of a manhole and an appropriate valve.
Air valves are used at high points in the force main to allow trapped air and other gases to be
released. The gas bubbles become trapped at the high points because intermittent pumping allows
the release of entrained and dissolved gases.
Pump Selection
Sewage is commonly pumped using specially designed centrifugal pumps. Of the three
types of centrifugal pumps, axial flow pumps are not recommended for use with untreated
wastewater.
Nonclog, radial-flow pumps are designed to handle untreated wastewater. Common design
features include enclosed impellers with less than four vanes for very large pumps and, usually,
less than three for smaller sizes. Because a 70 mm diameter solid can pass through most toilet
bowls (e.g., toy fire engines and baby dolls), GLUMRB (2004) specifies that pumps handling
untreated wastewater must be capable of passing a sphere at least 80 mm in diameter and that
pump suction and discharge openings be at least 100 mm in diameter.
Mixed-flow volute pumps may also be used to pump untreated wastewater. These pumps operate at higher speeds than radial flow, nonclog pumps. They are usually of lighter construction,
02-07-14
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