OWNER : KRAKATAU STEEL

PROJECT : HARBOUR STOCKYARD

PACKAGE : MECHANICAL
JOB NO. : 1716
LOCATION : CONVEYOR
NO.
1

DESCRIPTION

PT. KE
QTY

2,2
2,3

2,6

3
3,1

REMARK

Rokonma
Malaysia/China

OK
OK

SKF or FAG (Mandatory)

Labyrinth or Similar (2RS1)
Heavy Duty, C3 or C4

SKF or FAG
Labyrinth or similar 2RS1
Heavy duty C3 or C4

OK
OK
OK

Sealed for life

Sealed for life

OK

C45

C45

OK

ERW (AS 1450 grade 200)

OK

Limited to 8 min for carry and 10 min for return

OK

shall be continuous and smooth with a minimum corner radius

of 3 mm.

Smooth & Continuous min 3mm radius

OK

Tube Thickness

Vendor recommendation for heavy duty type

127 = 3.5mm and 159 = 4.0mm

OK

Roller coating

Painting min. thickness 125 mikron ; colour traffic red with RAL
3020

Painting min 125 micron

OK

Frame coating

Painting 125 mikron, yellow, RAL will be informed later

Painting min 125 micron

OK

Standard
Standard used for idler construction

Coating

Vendor Recomendation

Conveyor System

OK

Maximum out of balance

- Static balance with value of 0.056 Nm or dynamic balance

based of ISO 3709 grade 40 for standard idler D37

Static balance 0.056Nm, dynamic balance (based on

ISO 3709) grade 40

OK

The rolling resistances of the rollers

shall not exceed 3N for stacking line and 2N for the loading line

< 3N for stacking line and <2N for loading line

OK

- 0.5 mm for standard idlers

- 1.0 mm for impact idlers

- 0.5 mm for standard idler

- 1.0 mm for impact idler

OK
OK

Surface roughness of outside of idler

roller

shall not exceed Ra = 12.5 m

COMPLY

OK

DETAIL SPECIFICATION

Qty Roll x Dia. Roll x Length x Dia.Shaft x Bearing Type x

Troughing Angle

Machining
T.I.R

New Conveyor NC5, Conveyor

Modification Incoming & Outgoing
BCR2 B/W 1000
Self Aligning Carrying Idler

26

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

26

3 x 127 x 380 x 25 - 6305 - 45 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

12

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

12

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

38

2 x 127 x 600 x 25 - 6305 - Vee 10 (Only Frame)

38

2 x 127 x 600 x 25 - 6305 - Vee 10 (Only Frame)

OK, FINAL DRAWING MUST BE APPROVED

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

16

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

16

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

42

3 x 127 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

42

3 x 127 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 127 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 127 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 127 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 127 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Carrying Idler

23

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

23

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

11

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

11

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

34

2 x 108 x 600 x 25 - 6305 - Vee 10 (Only Frame)

34

2 x 108 x 600 x 25 - 6305 - Vee 10 (Only Frame)

OK, FINAL DRAWING MUST BE APPROVED

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

1 x 108 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

14

2 x 108 x 600 x 25 - 6305 - Vee 10 (Complete Set)

14

2 x 108 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

43

3 x 133 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

43

3 x 133 x 380 x 25 - 6305 - 45, with rubber cushion

(Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

New Conveyor NC6, Conveyor

Modification Incoming & Outgoing
C3 B/W 1000

Self Aligning Return Idler

3,3

DEV

Welds between end disc and shells

Self Aligning Return Idler

3,2

SPECIFICATION

Vendor Recommendation
Vendor Recommendation

ERW (AS 1450 grade 200) steel tube with deep formed ends
seal welded to the sheel
Limited to 8 minutes for carry and 10 minutes for return

Deflection of roller axle

2,5

QTY

GENERAL SPECIFICATION
Bearing
Bearing Manufacturer
Roller Sealing
Standard Bearing
Lubrication
Lubrication System Proposed
Shell and Shaft
Shaft Material
Tube Design Material

2,4

SPECIFICATION

: 10/10/2014
: DDI
: RNT
: HRW
:D

VENDOR DATA
Brand
Country of Manufacturing

2,1

Date
Prepared by
Checked by
Approved by
Revision
PT. STOMIL INDONESIA

New Conveyor NC8 B/W 1000

Carrying Idler

Self Aligning Carrying Idler

Return Idler

300

3 x 133 x 380 x 25 - 6305 - 30 (Only Frame)

300

3 x 133 x 380 x 25 - 6305 - 30 (Only Frame)

OK, FINAL DRAWING MUST BE APPROVED

283

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

283

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

22

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

22

3 x 133 x 380 x 25 - 6305 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

2 x 127 x 600 x 25 - 6305 - Vee 10 (Only Frame)

OK, FINAL DRAWING MUST BE APPROVED

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

208
2

2 x 127 x 600 x 25 - 6305 - Vee 10 (Only Frame)

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

208
2

NO.

DESCRIPTION
Self Aligning Return Idler

3,4

DEV

REMARK

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 10 - 20 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

3 x 133 x 380 x 25 - 6305 - 15 - 30 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 200 x 1096 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

(One (1) Set need extended shaft for speed
target on one side)

New Conveyor NC7, NC9, TC1, TC2

B/W 1400
1268

3 x 159 x 530 x 35 - 6307 - 35

1268

3 x 159 x 530 x 35 - 6307 - 35

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Carrying Idler

47

3 x 159 x 530 x 35 - 6307 - 35

47

3 x 159 x 530 x 35 - 6307 - 35

OK, FINAL DRAWING MUST BE APPROVED

Return Idler

478

1 x 159 x 1600 x 35 - 6307 - 0

478

1 x 159 x 1600 x 35 - 6307 - 0

OK, FINAL DRAWING MUST BE APPROVED

Self Aligning Return Idler

48

1 x 159 x 1600 x 35 - 6307 - 0

48

1 x 159 x 1600 x 35 - 6307 - 0

OK, FINAL DRAWING MUST BE APPROVED

Impact Idler

50

3 x 159 x 530 x 35 - 6307 - 35, with rubber cushion

50

3 x 159 x 530 x 35 - 6307 - 35, with rubber cushion

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 10 to 20

3 x 159 x 530 x 35 - 6307 - 10 - 20

3 x 159 x 530 x 35 - 6307 - 10 - 20

OK, FINAL DRAWING MUST BE APPROVED

Transition Idler 15 to 30

3 x 159 x 530 x 35 - 6307 - 15 - 30

3 x 159 x 530 x 35 - 6307 - 15 - 30

OK, FINAL DRAWING MUST BE APPROVED

Push Return Idler

1 x 200 x 1600 x 100 - FSNL 524 620 - 0 (Complete Set)

1 x 200 x 1600 x 100 - FSNL 524 620 - 0 (Complete Set)

OK, FINAL DRAWING MUST BE APPROVED

(2 Sets need extended shaft for speed target
on one side)

Noted

OK

Noted
Noted
Noted

OK, Destructive test will select random

OK, Destructive test will select random
OK, Destructive test will select random

Required

Noted

OK

Required

Noted

OK

Water resistant, T.I.R, Load Test, Balancing Test, Dimension

Check, Paint film thickness,Destructive test, Etc (Based on QC
KE & Vendor recommendation)

Noted

OK

Required

Noted

OK

Required

Noted

OK

Noted

OK

18 - 20 WEEKS

TO BE CLARIFIED (PROCUREMENT)

DESTRUCTIVE TEST (OWNER

MANDATORY)

DOCUMENTS AND OTHERS

Packaging
Complete Set Assembly Drawing and
Each Equipment Drawing

Transportation to Site Harbour

Stockyard, Cilegon
Supply Document Refer to RFQ

SPECIFICATION

19

Shop Test & Inspection Report

1 x 127 x 1096 x 25 - 6305 - 0 (Complete Set)

PT. STOMIL INDONESIA

QTY

2 x 127 x 600 x 25 - 6305 - Vee 10 (Complete Set)

Carrying Idler
Return Idler
Impact Idler
5

SPECIFICATION

19

Carrying Idler

PT. KE
QTY

Spray with water (water resistant),Drown into water (water

resistant), Running With Load, Cutting the idler for check
bearing and sealing system
Three (3) sets for each type
Three (3) sets for each type
one (1) set for each type

PERFORMANCE GUARANTEE AND WARRANTY

12 (twelve) months from the
Required
acceptance performance test
TOTAL DELIVERY TIME

PT. KRAKATAU ENGINEERING

PT. STOMIL INDONESIA

ENGINEERING

PROCUREMENT

HERNOWO

R. WIDYARINI

DIRECTOR

DANIEL