Вы находитесь на странице: 1из 157

1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.

Copyright 2004 ABB ALL right reserved.


ABB AB
SE-721 68 Vsters
Sweden

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


COPYRIGHT page

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page1
Next 2
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

TABLE OF CONTENTS

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PAGE

PAGE DESCRIPTION

Date

Edited by

COPYRIGHT page

2011-03-24

SETHSTA

TABLE OF CONTENTS

2011-09-22

SETHSTA

TABLE OF CONTENTS

2012-03-02

SETHSTA

TABLE OF CONTENTS

2012-03-02

SETHSTA

TABLE OF CONTENTS

2012-03-02

SETHSTA

TABLE OF CONTENTS

2012-03-02

SETHSTA

SYMBOL INFORMATION

2012-03-02

SETHSTA

REVISION INFOMATION

2012-03-02

SETHSTA

10

Device list sorting by Function name

2012-03-02

Thomas

11

Device list sorting by Function name

2012-03-02

Thomas

12

Device list sorting by Location name

2012-03-05

Thomas

13

Device list sorting by Location name

2012-03-05

Thomas

14

BLOCK DIAGRAM SINGLE CONTROLL MODULE

2012-03-02

SETHSTA

14.1

BLOCK DIAGRAM SINGLE DRIVE MODULE

2012-03-02

SETHSTA

14.2

BLOCK DIAGRAM DUAL CONTROLL MODULE

2012-03-02

SETHSTA

14.3

BLOCK DIAGRAM DUAL DRIVE MODULE

2012-03-02

SETHSTA

15

FRONT VIEW OF SINGLE CABINET MDU HV

2012-03-02

SETHSTA

15.1

FRONT VIEW OF SINGLE CABINET MDU LV and HV

2012-03-02

SETHSTA

16

SIDE VIEWS OF SINGLE CABINET

2012-03-02

SETHSTA

17

VIEW OF CONTROLL MODULE DUAL CABINET

2012-03-02

SETHSTA

18

VIEW OF DRIVE MODULE DUAL CABINET

2012-03-02

SETHSTA

19

VIEW OF COMPUTER UNIT AND PANEL BOARD

2012-03-02

SETHSTA

20

VIEW OF CONTACTOR & AXIS COMPUTER UNIT

2012-03-02

SETHSTA

21

VIEW OF VOLTAGE MEARSUREMENT BOX

2012-03-02

SETHSTA

22

CONTACT AT THE CABINET WALL

2012-03-02

SETHSTA

23

MAINS CONNECTION DUAL CABINET

2012-03-02

SETHSTA

24

PROCESS POWER SUPPLY DUAL CABINET

2012-03-02

SETHSTA

26

OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.

2012-03-02

SETHSTA

28

OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.

2012-03-02

SETHSTA

29

EMERGENCY STOP

2012-03-02

SETHSTA

30

RUN CHAIN OPERATING, 3 MODE SELECTOR

2012-03-02

SETHSTA

31

SAFETY STOP

2012-03-02

SETHSTA

32

RUN CHAIN

2012-03-02

SETHSTA

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TABLE OF CONTENTS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page2
Next 3
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

TABLE OF CONTENTS

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PAGE

PAGE DESCRIPTION

Date

Edited by

33

RUN CHAIN OPERATING, 2 MODE SELECTOR

2012-03-05

SETHSTA

34

BLOCK DIAGRAM RUN CHAIN EXT OPERATING SELECTOR

2012-03-02

SETHSTA

35

RUN CHAIN EXT OPERATING, PANEL BOARD

2012-03-02

SETHSTA

36

RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR

2012-03-05

SETHSTA

37

RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier

2012-03-05

SETHSTA

38

RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1

2012-03-05

SETHSTA

39

FPU, FLEXPENDANT

2012-03-02

SETHSTA

40

FPU, FLEXPENDANT OPTION: HOT PLUG

2012-03-02

SETHSTA

41

OPTION: EXT.CUSTOMER CONNECT. SYSTEM SIGNALS

2012-03-02

SETHSTA

42

MAIN COMPUTER DSQC 639

2012-03-02

SETHSTA

43

MAIN COMPUTER DSQC 639

2012-03-02

SETHSTA

44

FIELDBUS ADAPTER: ETHERNET/IP, PROFIBUS and PROFINET IO

2012-03-02

SETHSTA

49

PROFIBUS DP M/S

2012-03-02

SETHSTA

50

PROFINET

2012-03-02

SETHSTA

52

INTERBUS M/S

2012-03-05

SETHSTA

52.1

ETHERNET CARD/ETHERNET IP

2012-03-02

SETHSTA

53

DEVICENET SINGLE/DUAL ADAPTER

2012-03-02

SETHSTA

55

DEVICENET ADAPTER

2012-03-02

SETHSTA

56

CC-LINK

2012-03-02

SETHSTA

57

DISPENCE PAC SUPPORT

2012-03-02

SETHSTA

58

DIGITAL PART OF COMBI I/O AND DIGITAL I/O UNIT

2012-03-02

SETHSTA

59

DIGITAL I/O UNIT

2012-03-02

SETHSTA

60

COMBI I/O UNIT

2012-03-02

SETHSTA

61

RELAY I/O UNIT

2012-03-02

SETHSTA

62

RELAY I/O UNIT

2012-03-02

SETHSTA

63

ANALOGUE I/O UNIT

2012-03-02

SETHSTA

64

REMOTE I/O UNIT

2012-03-02

SETHSTA

65

INTERBUS SLAVE

2012-03-02

SETHSTA

66

PROFIBUS DP SLAVE

2012-03-02

SETHSTA

67

ENCODER UNIT

2012-03-02

SETHSTA

68

REMOTE SERVICE

2012-03-02

SETHSTA

69

PLC.CPU unit PM582

2012-03-02

SETHSTA

69.1

PLC.DIGITAL unit DC532

2012-03-02

SETHSTA

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TABLE OF CONTENTS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page3
Next 4
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

TABLE OF CONTENTS

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PAGE

PAGE DESCRIPTION

Date

Edited by

69.2

PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522

2012-03-02

SETHSTA

69.3

PLC. ANALOGUE I/O UNIT

2012-03-02

SETHSTA

69.4

PLC. ETHERNET switch CM577-ETH

2012-03-02

SETHSTA

72

MAINS CONNECTION

2012-03-02

SETHSTA

73

TRANSFORMER UNIT 480V

2012-03-02

SETHSTA

73.1

TRANSFORMER UNIT 262V

2012-03-02

SETHSTA

74

OPTION : SERVICE OUTLET

2012-03-02

SETHSTA

75

POWER SUPPLY DSQC 626 AND 627 FOR DUAL CABINET

2012-03-02

SETHSTA

76

POWER SUPPLY DSQC 661 AND 662 FOR SINGLE CABINET

2012-03-02

SETHSTA

76.5

FAN UNIT

2012-03-02

SETHSTA

77

CONTACTOR BOARD

2012-03-02

SETHSTA

78

CONTACTOR UNIT

2012-03-02

SETHSTA

78.1

CONTACTOR UNIT

2012-03-02

SETHSTA

78.2

CONTACTOR BOARD

2012-03-02

SETHSTA

79

AXIS COMPUTER UNIT

2012-03-02

SETHSTA

80

AXIS COMPUTER UNIT

2012-03-02

SETHSTA

80.1

FORCE MEASUREMENT BOX

2012-03-02

SETHSTA

81

EPS

2012-03-02

SETHSTA

82

SAFE MOVE

2012-03-02

SETHSTA

83

SAFE MOVE

2012-03-02

SETHSTA

85

MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV

2012-03-02

SETHSTA

86

MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV

2012-03-02

SETHSTA

87

EXTERNAL AXIS no 7

2012-03-02

SETHSTA

88

EXTERNAL AXIS no 8 - 9

2012-03-02

SETHSTA

89

SERVO DRIVE SYSTEM IRB 120

2012-03-02

SETHSTA

90

CONTROL CABLE IRB 120

2012-03-02

SETHSTA

90.5

CUSTOMER SIGNALS IRB 120

2012-03-02

SETHSTA

91

SERVO DRIVE SYSTEM IRB 140

2012-03-02

SETHSTA

92

CONTROL CABLE IRB 140

2012-03-02

SETHSTA

93

CUSTOMER SIGNAL DUAL CABINET IRB 140

2012-03-02

SETHSTA

94

CUSTOMER SIGNAL SINGLE CABINET IRB 140

2012-03-02

SETHSTA

94.5

SERVO DRIVE UNIT IRB 260

2012-03-02

SETHSTA

94.6

CONTROL CABLE IRB 260

2012-03-02

SETHSTA

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TABLE OF CONTENTS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page4
Next 5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

TABLE OF CONTENTS

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PAGE

PAGE DESCRIPTION

Date

Edited by

94.7

CUSTOMER POWER/SIGNAL SINGLE/DUAL CABINET IRB 260

2012-03-02

SETHSTA

95

SERVO DRIVE UNITS IRB 360

2012-03-02

SETHSTA

96

CONTROL CABLE IRB 360

2012-03-02

SETHSTA

97

CUSTOMER SIGNAL DUAL CABINET IRB 360

2012-03-02

SETHSTA

98

CUSTOMER SIGNAL SINGLE CABINET IRB 360

2012-03-02

SETHSTA

98.1

SERVO DRIVE SYSTEM IRB 460

2012-03-02

SETHSTA

98.2

CONTROL CABLE IRB 460

2012-03-02

SETHSTA

98.3

CUSTOMER POWER/SIGNAL IRB460, 660, 760

2012-03-02

SETHSTA

98.4

C-BUS/P-BUS/ to CP/CS IRB460, 660, 760

2012-03-02

SETHSTA

98.5

SERVO DRIVE SYSTEM IRB 660, 760

2012-03-02

SETHSTA

98.6

CONTROL CABLE IRB 660, 760

2012-03-02

SETHSTA

99

SERVO DRIVE SYSTEM IRB 1410

2012-03-02

SETHSTA

100

CONTROL CABLE IRB 1410

2012-03-02

SETHSTA

101

CUSTOMER SIGNALS DUAL CABINET IRB 1410

2012-03-02

SETHSTA

102

CUSTOMER SIGNALS SINGLE CABINET IRB 1410

2012-03-02

SETHSTA

103

SERVO DRIVE SYSTEM IRB 1520

2012-03-02

Thomas

104

CONTROL CABLE IRB 1520

2012-03-02

Thomas

104.5

CUSTOMER SIGNALS IRB 1520

2012-03-02

Thomas

105

SERVO DRIVE UNIT IRB 1600

2012-03-02

SETHSTA

106

CONTROL CABLE IRB 1600

2012-03-02

SETHSTA

107

CUSTOMER POWER/SIGNAL DUAL CABINET IRB 1600

2012-03-02

SETHSTA

108

CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 1600

2012-03-02

SETHSTA

111

SERVO DRIVE UNIT IRB 2400

2012-03-02

SETHSTA

112

CONTROL CABLE IRB 2400

2012-03-02

SETHSTA

113

CUSTOMER POWER/SIGNAL DUAL CABINET IRB 2400

2012-03-02

SETHSTA

114

CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 2400

2012-03-02

SETHSTA

115

SERVO DRIVE SYSTEM IRB 2600

2012-03-02

SETHSTA

115.1

CONTROL CABLE IRB 2600

2012-03-02

SETHSTA

115.2

CUSTOMER POWER/SIGNAL IRB2600

2012-03-02

SETHSTA

115.3

CUSTOMER POWER/SIGNAL DEVICE NET IRB2600

2012-03-02

SETHSTA

115.4

CUSTOMER POWER/SIGNAL PROFI BUS IRB 2600

2012-03-02

SETHSTA

115.5

DevNet//PofiNet/Ethernet addition to CP/CS IRB2600

2012-03-02

SETHSTA

117

SERVO DRIVE SYSTEM IRB 4400

2012-03-02

SETHSTA

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TABLE OF CONTENTS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page5
Next 6
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

TABLE OF CONTENTS

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PAGE

PAGE DESCRIPTION

Date

Edited by

118

CONTROL CABLE IRB 4400

2012-03-02

SETHSTA

119

CUSTOMER POWER/SIGNAL DUAL CABINET IRB 4400

2012-03-02

SETHSTA

120

CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 4400

2012-03-02

SETHSTA

123

SERVO DRIVE SYSTEM IRB 4600

2012-03-02

SETHSTA

124

CONTROL CABLE IRB 4600

2012-03-02

SETHSTA

125

CUSTOMER POWER/SIGNAL IRB4600

2012-03-02

SETHSTA

126

CUSTOMER POWER/SIGNAL DEVICE NET IRB4600

2012-03-02

SETHSTA

127

CUSTOMER POWER/SIGNAL PROFI BUS IRB 4600

2012-03-02

SETHSTA

127.5

DevNet//PofiNet/Ethernet addition to CP/CS IRB4600

2012-03-02

SETHSTA

128

SERVO DRIVE SYSTEM IRB 66xx - 76xx

2012-03-02

SETHSTA

129

CONTROL CABLE IRB 66xx - 76xx

2012-03-02

SETHSTA

134

COOLING AXES 1/2 DUAL CABINET IRB 6600 - 7600

2012-03-02

SETHSTA

135

COOLING AXES 1/2 SINGLE CABINET IRB 6600 - 7600

2012-03-02

SETHSTA

136

CUSTOMER POWER/SIGNAL DUAL CABINET IRB 6600 - 7600

2012-03-02

SETHSTA

137

CUSTOMER POWER/SIGNAL SINGLE CABINET IRB 6600 - 7600

2012-03-02

SETHSTA

138

DevNet//IBUS//PBUS ADDITION TO CP/CS IRB 6600 - 7600

2012-03-02

SETHSTA

139

CUSTOMER POWER/SIGNAL DUAL CABINET PROFIBUS IRB 6600 - 7600

2012-03-02

SETHSTA

140

CUSTOMER POWER/SIGNAL DUAL CABINET INTERBUS IRB 6600 - 7600

2012-03-02

SETHSTA

141

CUSTOMER POWER/SIGNAL DUAL CABINET DEVICE NET IRB 6600 - 7600

2012-03-02

SETHSTA

142

CUSTOMER POWER/SIGNAL SINGLE CABINET PROFI BUS IRB 6600 - 7600

2012-03-02

SETHSTA

143

CUSTOMER POWER/SIGNAL SINGLE CABINET INTERBUS IRB 6600 - 7600

2012-03-02

SETHSTA

144

CUSTOMER POWER/SIGNAL SINGLE CABINET DEVICE NET IRB 6600 - 7600

2012-03-02

SETHSTA

145

SERVO DRIVE SYSTEM IRB 6400R

2012-03-02

SETHSTA

146

CONTROL CABLE IRB 6400R

2012-03-02

SETHSTA

147

CUSTOMER POWER/SIGNAL/BUS IRB 6400R

2012-03-02

SETHSTA

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TABLE OF CONTENTS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page6
Next 8
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Stomme, ramverk/
Functional equipotential bonding

Stomme, ramverk/
Functional equipotential bonding

Filter/
Filter.

Slutkontakt/
Make contact, general.

Column coordinate number on the drawing

Handmanvrerad brytare, allmn/


Switch manually operated, general.

Wire/connector one colour code.


BK = Black, BN = Brown, RD = Red, OG = Orange

Lampa/
Lamp.

YE = Yellow, GN = Green, BU = Blue, VT = Violet


GY = Grey, WH = White, PK = Pink, TQ = Turquoise

Styrning med spak/


Actuator (operated by lever).

Wire/connector two colour code.

Kontakthylsa hona/
Socket outlet female.

Jord, allmn symbol/


Earth , general symbol.

Example 1 : WH/RD = White and Red.

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Styrning genom vridning/


Actuator(operated by turning).
Strningsfri jord/
Functional earthing.

Skyddsjord/
Protective earthing.

Example 2 : GNYE = Green and Yellow.


Example: Cable with four colour coded wire,
square area AWG24 and cable number 709.

Kontaktstift hane/
Pin male.
Styrning genom tryckning/
Actuator(operated by pushing).

709
AWG24 BK
BN
RD/OG
BK/OG

Strmtransformator/
Current transformer.

Ndstopp (svamptryckknapp)/
Actuator, emergency.

Translation table square area from AWG to mm2.

Likstrm, DC /
Direct current, DC.

Tvinnade ledare/
Twisted conductors.

AWG28
AWG26
AWG24
AWG22
AWG20

Vxelstrm, AC /
Alternating current, AC.

Trippel tvinnade ledare/


Triple twisted conductors.

0,093
0,15
0,25
0,34
0,56

AWG18
AWG16
AWG14
AWG12
AWG10

0,93
1,25
2,44
3,02
4,65

Styrning, elektromagnetisk styrdon/


Actuator, by electromagnetic.
Fyrdubbelt tvinnade ledare/
Quadruple twisted conductors.

Part A

Tvinnade ledare part A med part B


Twisted conductors part A with part B

Example, showing how to read the information before and after a signal.

Extra sheet number .1.


Signal name

Part B

Wire number

Wire data

AXIS COMP: BOARD


A42

(92) (92.1) +24V DRIVE;2


Skrm/
Shield.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Target sheet 92
Target sheet 92.1
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SYMBOL INFORMATION

XP1 = Pin

-W725 AWG20 BK
Signal counter

1
XS1 =Socket X1 = PIN or Socket

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page8
Next 9
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Revison 3 2010 10
General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09
exchanged to IRC5 SC/DC DESIGN 09.
General changes: All power cables have been implemented with conductor area, and colour code.
General changes: All customer cables have been implemented with conductor area, and colour code.
General changes: All SMB cables have been implemented with conductor area, and colour code.
Sh. 19
Sh. 21
Sh. 24
Sh. 26
Sh. 28

A7 Service was A8 Service.


New graphic sheet, Measurement box.
G3 Ultra cap G3:5 was +//:10 was - ULTRA CAP exchanged with ENERGI BANK // All 0V connected to PE.
In all the customer power supply, 0V connected to PE.
In all the customer power supply, 0V connected to PE.

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Sh. 53 New DSQC697


Sh. 68 x12,x13 and x14 add.
Sh. 73 Info text for T1.1, T1.2, T1.3 was change.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.
Sh. 73.1 Info text for T1 was changed.// 230VAC1 sc.2 and 230VAC2 sc.2 is removed.
Sh. 75 Process Power supply 0V, connected to PE
Sh. 76.5 Additional fan connection
Sh. 78 wire 445 changed connection point.
Sh. 80.1 New circuit diagram sheet, Force measurement box.
Sh. 85 W136-138 was exchanged with W552,W554,w556.// W550,w551,w553,w555,w557 add.
Sh. 138 XP13:f1 Double conductor add. missing in the circuit diagram.
Sh. 145-147 IRB6400R add.

Revison 4 2010 12
Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and
Profinet/Ethernet IP XP9 removed to sheet 115.5
Sh. 115.5 was sheet 115.4// Profibus connection add.
Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and
Profinet/Ethernet IP XP9 removed to sheet 127.5.
Sh. 127.5 was sheet 127// Profibus connection add.

Revison 5 2011 03 R11.1 part 1

Revison 5 2011 03 R11.1 part 2


Sh. 87 A43.x5 exchanged with the signal at column 4, xs5.1:3 xref: 78.2
Sh. 90 CP/CS exchanged with control signals
Sh. 90.5 New sheet for the CP/CS
Sh. 94.6 New sheet for control signals IRB260
Sh. 90.7 New sheet CP/CS for IRB260
Sh. 96 Lim1A Lim2A Lim1B, Lim2B removed, at column 7
Sh. 98.1 New sheet IRB460
Sh. 98.2 New sheet IRB460
Sh. 98.3 New sheet IRB460
Sh. 98.4 New sheet IRB460, IRB660, IRB760
Sh. 98.5 New sheet IRB660 and IRB760
Sh. 98.6 New sheet IRB660 and IRB760

Revison 6 2011 10 R11.2


Sh. 14 The block circuit was revised.
Sh. 14.1 New presentation Single Drive Module
Sh. 14.2 was 14.1, the block circuit was revised.
Sh. 14.3 was 14.2, the block circuit was revised.
Sh. 22 Contact XP9 was with Pin symbol, changed to female.
Sh. 28 wire 1041 and 1042 added at column 2
Sh. 38 DP4/6 was DP4 // DP3/5 was DP3 // Not 1) add. to wire 209 to 212 and 498, 499, 501, 502.
Sh. 44 text I/O or PLC add. at column 7
Sh. 57 PIB internal signal design on the board
Sh. 87 PTC Capacitor 0,47uF add.
Sh. 96 LIM switch connection points added.

Revison 7 2012.03 R12.1

Sh. 1 The adress ABB Automation Technologies AB Robotics was exchanged.


Sh. 8 Symbol for Triple twisted, and quadruple twisted added, Coulmn 1.
Sh. 14.2 Option power supply G9 for 3 external axes add.
Sh. 15 PLC option: "Ethernet switch" was before "Ethernet switch CM577-ETH"
Sh. 22 Contact XP1 and XP2 added.

Sh. 8 New symbol, twisted conductors part A with part B


Sh. 42 Text at A31.A8 ETH_FPU was exchanged with A31.LAN
Sh. 42 Frame add. around the coloured label.
Sh. 73 Reference to 262V moved to T1.2 sheet 73.1

Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector
Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.
Sh. 36 Run chain ext operating selector without Panel board X9 and X10.
Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.
Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.

Sh. 73.1 Transformer 3HAC024180-001 add.


Sh. 90 Floor cable add.
Sh. 103 Add. IRB1520
Sh. 104 Add. IRB1520
Sh. 104.5 Add. IRB1520

Sh. 40 Wire number 214-219 was exchanged with 207-212


Sh. 49 DSQC687 new option, DSQC 510, 637 old option.
Sh. 55 Shield added to the drawing.
Sh. 56 DSQC 378B exchanged the wrong type DSQC678B.
Sh. 73 New transformers

Sh. 115 Male pin at R1.MP:4, :6, :14, :24, :25, :26, :30, :31, :32 not used in IRB2600
Sh. 115.1 Key pin M was missing
Sh. 123 Male pin at R1.MP:4, :6, :14, :24, :25, :26, not used in IRB4600
Sh. 124 Key pin M was missing

Sh. 73.1 New transformers


Sh. 75 Option Power supply G9 for 3 external axes.
Sh. 77 New signals A43X5:1-:4 for external axes.
Sh. 78 Auxiliary contacts added, with conductor w758-W761 for 3 external axes.
Sh. 78.1 New contact added XP40.2 for 3 external axes.
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


REVISION INFOMATION

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page9
Next 10
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Location name
G9
A22
A41.3
A41.4
A41.5
A41.3
A41.4
A41.5
A41.2
I/O.X
F1
F2
A42
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

R1.1
K44
C1
C2
F5
I/O.X
A43
A43
A43
G7
G8
G4
G5
A35
G6
G6
A35.2
A351
I/Ox
I/O.X
I/O.X
FMB-A1
F4
A21-S21.3
S21.3
I/O.X
G3
G3

Function name

Page Location name

POWER SUPPLY not 1)


ADAPTER
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
ANALOGUE I/O UNIT
AUTOMATIC FUSE
AUTOMATIC FUSE
AXIS COMPUTER BOARD
BLEEDER
BRAKE CONTACTOR
CAPACITOR
Capacitor 0,47uF
CIRCUIT BRAKER
COMBI I/O UNIT
CONTACTOR BOARD
CONTACTOR BOARD
CONTACTOR UNIT
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
Device Net Adapter dual channel DSQC659
DEVICENET POWER SUPPLY
DEVICENET POWER SUPPLY
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
CC-LINK
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
DSQC686 VOLTAGE MEASURE BOARD
EARTH FAULT BREAKER
EMERGENCY PB
EMERGENCY PB
ENCODER UNIT
ENERGY BANK
ENERGY BANK

75
37
87
88
88
85
85
85
85
63
78
75
79
85
78
98.6
87
74
60
77
78
87
26
26
26
26
53
26
28
53
53
56
61
59
80.1
74
36
29
67
76
24

A36
A62
A38.1
E2
A21
A21
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
FPU1
FPU1
A21-S22
A37
A37-10080
A37
A37-A37.2
I/O.X
E3
E3-M1
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
Q2
Q1
E5
Lab/Office:

Latest revision:

PRH

Function name
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
EXT.COMPUTER FAN
EXT.CONTROL PANEL
EXT.CONTROL PANEL
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
FLEXPENDANT
FLEXPENDANT
Hot plug
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
INTERBUS SLAVE
INTERNAL FAN
INTERNAL FAN
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
MAIN SWITCH
MAINS SWITCH
MDU FAN

IRC5 SC/DC DESIGN 09 Rel 12.1

Device list sorting by Function name


Prepared by, date:

Stalnacke PRH

Approved by, date:Trnros PRH

Page
52.1
57
44
30
36
37
30
76.5
76.5
76.5
76.5
76.5
39
40
37
52
52
52
52
65
29
29
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
23
72
76.5

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page10
Next 11
3HAC024480-005
07 Total 157
2012-03-06
Status:
APPROVED

Location name
A21-S21.2
S21.2
S21.2
K42
K43
BOX1
S22
E5-M1
P1
FMB
F6
A44
A61
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A39
Z1
A23
A21
A21
A21
A21
A21
A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
G2
G1
A57
G2
A33
I/O.X
A38.2
A33.1
A38.3
Z2
RELAY I/O
K41

Function name

Page Location name

MOTOR ON PB
MOTOR ON PB
MOTOR ON PB
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
OPTION : CONNECTIONBOX COOLING AXES
OPTION : HOT PLUG
OPTION : INTERNAL FAN
OPTION :DUTY TIME COUNTER
Option: 738-1
Option: CIRCUIT BRAKER
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION: MAINS LINE FILTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
Process Interface Board (PIB)
PROCESS POWER SUPPLY
PROFIBUS DP M/S
PROFIBUS DP SLAVE
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
REAKTOR UNIT
RELAY I/O UNIT
RELAY UNIT

36
30
33
78
78
134
40
76.5
77
80.1
72
80
68
43
72
30
33
35
29
41
30
32
31
69.3
69.1
69
69.4
69
69.2
76
76
57
24
49
66
44
50
44
73
62
75

I/O.X
H1
S1
S21.1
A21-S21.1
T1
T1.1
T1.x
T1.3
A21-S21
S21.1

Lab/Office:

Latest revision:

PRH

Function name
REMOTE I/O UNIT
STATUS DIOD DUAL CABINET
SWITCH
Three-MODE SELECTOR
Three-MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
Two-MODE SELECTOR
Two MODE SELECTOR

IRC5 SC/DC DESIGN 09 Rel 12.1

Device list sorting by Function name


Prepared by, date:

Stalnacke PRH

Approved by, date:Trnros PRH

Page
64
78
76.5
30
36
73.1
73
73
73
36
33

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page11
Next 12
3HAC024480-005
07 Total 157
2012-03-06
Status:
APPROVED

Location name
A22
A41.3
A41.4
A41.5
A41.2
A42
A43
A43
A35
A35.2
A351
A36
A62
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A38.1
A37
A37
A37-A37.2
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
A44
A61
A39
A23
A21
A21
A21
A21

Function name

Page Location name

ADAPTER
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
AXIS COMPUTER BOARD
CONTACTOR BOARD
CONTACTOR UNIT
Device Net Adapter dual channel DSQC659
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector

37
87
88
88
85
79
77
87
53
53
53
52.1
57
44
52
52
52
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
80
68
43
30
35
29
41
30

A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
A57
A33
A38.2
A33.1
A38.3
A41.3
A41.4
A41.5
A43
BOX1
C1
C2
E2
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
E3
E3-M1
E5
E5-M1
EXT-A21-S21.3
EXT-A21
EXT-A21
EXT-A21-S22
EXT-A21-S21.2
EXT-A21-S21.1
EXT-A21-S21
F1
F2
F5
Lab/Office:

Latest revision:

PRH

Function name
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
Process Interface Board (PIB)
PROFIBUS DP M/S
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
CONTACTOR BOARD
OPTION : CONNECTIONBOX COOLING AXES
CAPACITOR
Capacitor 0,47uF
EXT.COMPUTER FAN
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
INTERNAL FAN
INTERNAL FAN
MDU FAN
OPTION : INTERNAL FAN
EMERGENCY PB
EXT.CONTROL PANEL
EXT.CONTROL PANEL
Hot plug
MOTOR ON PB
Three-MODE SELECTOR
Two-MODE SELECTOR
AUTOMATIC FUSE
AUTOMATIC FUSE
CIRCUIT BRAKER

IRC5 SC/DC DESIGN 09 Rel 12.1

Device list sorting by Location name


Prepared by, date:

Stalnacke PRH

Approved by, date:Trnros PRH

Page
32
31
69.3
69.1
69
69.4
69
69.2
57
49
44
50
44
85
85
85
78
134
98.6
87
30
30
76.5
76.5
76.5
76.5
76.5
29
29
76.5
76.5
36
36
37
37
36
36
36
78
75
74

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page12
Next 13
3HAC024480-005
07 Total 157
2012-03-06
Status:
APPROVED

Location name
F4
F6
FMB-A1
FMB
FPU1
FPU1
G9
G7
G8
G4
G5
G6
G6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

G3
G3
G2
G1
G2
H1
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/Ox
K44
K42
K43
K41
P1
Q2
Q1
R1.1
RELAY I/O
S21.3
S21.2
S21.2
S22

Function name

Page Location name

EARTH FAULT BREAKER


Option: CIRCUIT BRAKER
DSQC686 VOLTAGE MEASURE BOARD
Option: 738-1
FLEXPENDANT
FLEXPENDANT
POWER SUPPLY not 1)
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
CUSTOMER POWER SUPPLY
DEVICENET POWER SUPPLY
DEVICENET POWER SUPPLY
ENERGY BANK
ENERGY BANK
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
PROCESS POWER SUPPLY
STATUS DIOD DUAL CABINET
ANALOGUE I/O UNIT
COMBI I/O UNIT
DIG. PART OF RELAY I/O UNIT
DIGITAL I/O UNIT
ENCODER UNIT
INTERBUS SLAVE
PROFIBUS DP SLAVE
REMOTE I/O UNIT
CC-LINK
BRAKE CONTACTOR
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
RELAY UNIT
OPTION :DUTY TIME COUNTER
MAIN SWITCH
MAINS SWITCH
BLEEDER
RELAY I/O UNIT
EMERGENCY PB
MOTOR ON PB
MOTOR ON PB
OPTION : HOT PLUG

74
72
80.1
80.1
39
40
75
26
26
26
26
26
28
76
24
76
76
24
78
63
60
61
59
67
65
66
64
56
78
78
78
75
77
23
72
85
62
29
30
33
38

S22
S1
S21.1
S21.1
T1
T1.1
T1.x
T1.3
Z1
Z2

Lab/Office:

Latest revision:

PRH

Function name
OPTION : HOT PLUG
SWITCH
Three-MODE SELECTOR
Two MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
OPTION: MAINS LINE FILTER
REAKTOR UNIT

IRC5 SC/DC DESIGN 09 Rel 12.1

Device list sorting by Location name


Prepared by, date:

Stalnacke PRH

Approved by, date:Trnros PRH

Page
40
76.5
30
33
73.1
73
73
73
72
73

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page13
Next 14
3HAC024480-005
07 Total 157
2012-03-06
Status:
APPROVED

230V

F2

XT16

G1
AC

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

DC
Option
Devicenet PS
G3

G2

Option
Customer PS

G6
AC

Option
Customer PS

G4
AC

G5
AC

AC

Ultra cap
DC

A21

DC

DC

DC

Customer
connection

Customer
connection

A31
Panel
board

Computer
module
I/Ox
I/O

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

LAN

USB

FPU

Drive

Drive

Control
panel

Field bus

S21

Ethernet service

unit

IRC5 SC/DC DESIGN 09 Rel 12.1


BLOCK DIAGRAM SINGLE CONTROLL MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page14
Next 14.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

230V
-Q1
Z1

T1
G1
AC
DC
G2
AC
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Z2

G3
AC

Option
Service outlet

DC

DC
F1

A42
F5

AXC

A43

A31
A21

K42

CB

F4
K43

Earth
fault
prot.

A41

DRIVE
X22
Service
outlet

X1
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

X1

X2
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


BLOCK DIAGRAM SINGLE DRIVE MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page14.1
Next 14.2
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

230V

Q2

XT16

G3

G2
Option
Devicenet PS

AC

Option
Customer PS

Option
Customer PS

Option
Customer PS

Option
Customer PS

G6

G4

G5

G7

G8

DC
AC

AC
DC

A21

AC

AC

AC

DC

DC

DC

DC

Customer
connection

Customer
connection

Customer
connection

Customer
connection

A31
Panel
board

Computer
module

S21

I/Ox
Control
panel

I/O

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

LAN

USB

Ethernet service

Drive

unit

Field bus

FPU

Drive

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Ultra cap

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


BLOCK DIAGRAM DUAL CONTROLL MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page14.2
Next 14.3
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

230V
-Q1
Z1

T1
F2
G1
AC
Z2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

DC
Option
Service outlet
F1

A42
F5

AXC

A43

A31
A21

K42

CB

F4
K43

Earth
fault
prot.

A41

DRIVE
X22
Service
outlet

X1
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

X1

X2
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


BLOCK DIAGRAM DUAL DRIVE MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page14.3
Next 15
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FRONT
PANEL

FRONT VIEW

G4

Opt. INSIDE DOOR WITH I/O

Opt. INSIDE DOOR WITH PLC I/O

COMPUTER
A31 DSQC639

G5

Q1

XT5.3

XT6

XT5.2

XT5.1

XT5.3
XT5.2

S21.1

XT6
G3

G2
X1

S22

I/O 2.X5

PLC 5

PLC 4

PLC 3

X3
X5

PLC 2

I/O4

E5
X1

X22

X1 XS1
PLC 1

G1

X2 DC IN

A62

P1

I/O3

X3

XT31

X2

I/O2

XS4

I/O1

A41 layout sh.15.1


X23

XT31

X24

I/O 1.X5

XT16
F2
A41

A41

A41

F1

Denomination

XS2

XP28
XP0

PE

XS1

XS7

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Pos. No

Opt. No

I/O 1
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4

721-1
716-1
717-1
718-1
719-1
720-1
722-1
723-1
726-1

PLC 1
PLC 2
PLC 3-5
PLC 3-5
PLC 3-5

923-1
923-1
924-1
925-1
926-1

XS17
Ethernet switch
AC500 Com. Module PLC
CPU unit PM582 PLC
Digital I/O unit DC532 PLC
Relay I/O unit DX522 PLC
Analog I/O unit AX521 PLC

Latest revision:

Unit

Allen Bradley Remote I/O (RIO)


Digital 24 VDC
AD Combi I/O
Digital with relay
Analog 4 in/4 out
Profibus DP Slave
Interbus-S Slave
CC-link slave
ENC unit

XS41
XS3

XS9

XS5/XS13

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

S21.2

XT5.1

E3
S21.3

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


FRONT VIEW OF SINGLE CABINET MDU HV

A62
A63.5
A63.1
A63.2
A63.3
A63.4

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page15
Next 15.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FRONT VIEW
MAIN DRIVE UNIT FOR IRB 2400 - 76XX

FRONT VIEW
MAIN DRIVE UNIT FOR IRB 120 - 1600
LV Low voltage

HV High voltage

E3

E3

G3

G3

X1
UPPER SIDE X9

G1

X2

X6
X7

X16

X6 X7 X14

X15

X2

X16

X1

X23

X13

X8 and X9 on
the upper side.

X7

A41.1
G1

A41.1
X23

X21

G2

X2

X9 UPPER SIDE

X1
F1

X14

X8 UPPER SIDE

X13

X2
F2

X15

X6

A41.2
X22

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

UPPER SIDE X8

X1
G2

X6
A41.3 X7
X8
X9

X11

X12

X2
X1
X6
A41.4 X7
X8
X9

X21
X2

X11

X22

X2

X1

X1
F2

X6
A41.5 X7
X8
X9

F1

X6
A41.3 X7
X8
X9

X12
X2

X1

X2
X1

X6
A41.4 X7
X8
X9

X6
A41.5 X7
X8
X9

X4
X9
G2

STATUS
LED

X7
LABEL

X6
X5

X8 X2

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

X1

Lab/Office:
DMRO SE/
PRH

X3

IRC5 SC/DC DESIGN 09 Rel 12.1


FRONT VIEW OF SINGLE CABINET MDU LV and HV

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page15.1
Next 16
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

LEFT VIEW WITH


FLANGE DISCONNECT

RIGHT VIEW

LEFT VIEW

Q1
A21

Q1
E2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

G6

F6

G6

K44

F5

R1

F4
K43

K42

A42

E1

Z1

T1
A43
E4
A44

Z2

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SIDE VIEWS OF SINGLE CABINET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page16
Next 17
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

LEFT
VIEW

FRONT
PANEL

FRONT
VIEW

RIGHT
VIEW

NEW COMPUTER
A31 DSQC639

Q2

Q2

XT16
E2

A21

G2

S21.2

G6

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

S21.3

G8
G3

S21.1

G4
X23
I/O6

G5

G7

X24

I/O5

I/O4

I/O2

I/O1

I/O3

XT31
(FLOOR MOUNTED)

XS3

XS5/XS13

XP28
S22
XS4

XS17

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


VIEW OF CONTROLL MODULE
DUAL CABINET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page17
Next 18
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

LEFT
VIEW

FRONT
PANEL

FRONT
VIEW

RIGHT
VIEW

F6
ROOF-MOUNTED
Q1

A42

Z1

P1

F5

G1
A41.1

X22

R1

K44

G9

H1

F4

K43

K42

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

E1

Q1

T1
K41

A43

A41.3

A41.4

A41.5

F2
A44

F1

XS41
XS2

XP0 XS1

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

XS7

IRC5 SC/DC DESIGN 09 Rel 12.1


VIEW OF DRIVE MODULE DUAL CABINET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page18
Next 19
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

J21

PANEL
UNIT
X8
LABEL

TPU AXC1
A8
A9

CONSOLE

STATUS
DIOD

MAIN
COMPUTER
A31
DSQC639

WRIST
BAND
ESD

FAN
E22

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

MEMORY
CARD

COM1

USB2
SERVICE LAN
A7
USB1

FIELD
BUS
ADAPTER
A38

A33 Profibus DP M/S


A33.1 ProfiNet
A34 Dual RS232
A35 Devicenet
A36 Ethernet
A37 Interbus M/S

PCI-SLOTS

RL2

RL1

X3

X4

X12
PANEL
BOARD
A21

X20

X7

X5

X8

X6
X15
X14

X11

RL3

X17

X18
X10

X1

RL4
X9
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

X2
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


VIEW OF COMPUTER UNIT AND PANEL BOARD

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page19
Next 20
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

A42 Axis computer unit

A43 Contactor unit

X1

X7

X5

X9

X11

A44 Safe move

X6

X4

DSQC 647

24V Drive

X22
X4

X3
X8

X21
Measurement link 2

X5
X24

Out

X12
X11

In

X10
X9

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

X23

X1

X10

X12

Relay output pair 1/2

X13

A44 EPS unit


Computer module link

X2

DSQC 646
X1

Drive link

Drive power supply

X11
X5
X6
X6

Control signal
Drive power
supply

Contactor bord link

X4
Console port
X3
X9

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Process I/O
X9

X1

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


VIEW OF CONTACTOR & AXIS COMPUTER UNIT

X7

X8

SMB 1

SMB 1

SMB 2

SMB 2

X5

X6

X4

X3

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page20
Next 21
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

-FMB
Reference to
circuit diagram 80.1

-MANIPULATOR

Option: 738-1

-CONTROLLER

1) FMB.XP2 Bridge connector if no other option.

FMB

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1) FMB.XP2
(FMB.X2)

FMB.XS2
(FMB.X2)

DSQC686

FMB.X3

FMB.A1.X2

XP2 SMB

R1.SMB

FMB.X1

FMB.A1.X1

XS41

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


VIEW OF VOLTAGE MEARSUREMENT BOX

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page21
Next 22
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROL
MODULE
-PE
1

GN/YE AWG 7/(10mm2)

CONTROL
MODULE

PE
-XP23

PE connection

XS1/XP1

Power cable sheet 89, 91, 94.5,


95, 98.2, 99, 105, 111, 115
117, 123, 128, 145

(42) (57) (68) (69.4)


(42) (57) (68) (69.4)
(42) (57) (68) (69.4)
(42) (57) (68) (69.4)

/
/
/
/

-XP23.1
-XP23.2
-XP23.3
-XP23.6

SERVICE PORT
1

SERVICE PORT

2
3
6

-XP24

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

XS2/XP2

Signal cable sheet 90, 92


94.6, 96, 98.3, 100, 106,
112, 115.1, 118, 124, 129, 146

(43)
(43)
(43)
(43)

/
/
/
/

-1.XP24.1
-1.XP24.2
-1.XP24.3
-1.XP24.4

Option: USB CONTROL MODULE


1
2
3
4

-XP28

-XP9
(50) (52.1) / -1.XP9.1
(50) (52.1) / -1.XP9.2
(50) (52.1) / -1.XP9.3
(50) (52.1) / -1.XP9.6

Option: If Profinet or Ethernet


1
2
3
6

XP9.1
XP9.2
XP9.3 /
XP9.6 /

/ (115.5) (127.5)
/ (115.5) (127.5)
(115.5) (127.5)
(115.5) (127.5)

(43)
(43)
(43)
(43)

/
/
/
/

-1.XP28.1
-1.XP28.2
-1.XP28.3
-1.XP28.6

Option: If only Externa LAN


1
2
3
6

-XS17
(53) /

XS17.3

(50)
(50)
(50)
(50)

3
(53) /

XS17.5

(53) /

XS17.1

/
/
/
/

-2.XP28.1
-2.XP28.2
-2.XP28.3
-2.XP28.6

Option: If Externa LAN and Profinet

OPTION
1

(53) /

XS17.4
4

(53) /

XS17.2
2

((

))
(80) (82) /

MRCO2

-XS41
A

(68) /

XS18

-XS18

MRCO2_N

(80) (82) /

B
(80) (82) /

MRCI2
C

(80) (82) /

MRCI2_N
D

(80) (82) /

FMB

(80.1)

MRC_0V4
E

(80) (82) /

24V_SMB2
F

(80) (82) /
(80) (82) /

MRC_0V5
MRC_0V6

G
J

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTACT AT THE CABINET WALL

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page22
Next 23
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
L2

-230V AC2.6

L2

(26) /

BK

L1

-230V AC2.5

-153 AWG16

L1

(26) /

-230V AC2.1

(24) /

L1
BK

BK

-173 AWG16
-174 AWG16

T3

-230V AC2.4

-230V AC1.6

(26) /

L1
T2

(26) /

-230V AC1.5

(26) /

L1
T1

-230V AC2.3

-230V AC1.4

(26) /

L1
L3

(26) /

-230V AC1.3

(26) /

BK

L1
L2

-230V AC2.2

-230V AC1.2

(26) /

-152 AWG16

L1
L1

(26) /

-230V AC1.1

(24) /

-GND_DM

-Q2

(75)

L1

-230V AC2_DM

-XT16
-230V AC1_DM

MAIN SWITCH
(75)

(75)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
3
4

JUMPER

L2
L2
L2
L2
L2
L2

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


MAINS CONNECTION DUAL CABINET

Status:
APPROVED

Control module sh.23 - 68

JUMPER

L2

If Option:
3 phase connection
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page23
Next 24
3HAC024480-005
07 Total
2012-03-06

FOR DUAL CABINET

(23)

(23)

-230V AC1.1

-230V AC2.1
AWG16

gnye

G2
-X1

AC -INPUT

AWG24

AWG28

-USB2 +5V

-USB2 D-

+ NC NC NC

10

1/WH

(43) /

+24V PC.2
(42) /

-X5

-0V PC.2

+24V PC.1
(42) /

-0V COOL
(29) /

+24V COOL
(29) /

-0V SYS
(29) /

+24V SYS
(29) /

10

(42) /

ENERGY BANK

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

G3

Latest revision:

2/RD

-X1

PANEL BOARD

1/GN

2/BK

AWG24

-USB2_GND

NC NC

COMPUTER
UNIT

(43) /

AWG28

-USB2 D+

-X4

(43) /

-304 AWG18

-303 AWG18

USB

-0V PC.1

-X3

ENERGY BANK

(42) /

-302 AWG18

-301 AWG18

-253 AWG18

-252 AWG18

-250 AWG18

-251 AWG18

-X2

24V PC

(43) /

24V SYS
24V COOL

+Sense

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PROCESS POWER SUPPLY

MAIN
COMPUTER
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PROCESS POWER SUPPLY
DUAL CABINET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page24
Next 26
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-XT31
1

24V
2
5

0V
6
3

24V
4
7
8

24
24

9
0
0

10

0V

Customer
Connection
Lab/Office:
DMRO SE/
PRH

-X2

-193
AWG16
24
24

-194 AWG16

-704 AWG20
BU

-703 AWG20
BU

AWG16

GND

G6

IRC5 SC/DC DESIGN 09 Rel 12.1


OPT:POWER SUPPLY DSQC609 FOR DUAL CAB.

-X1

AC

BU

BU

DC

-X2

Status:
APPROVED

24

AWG16

-146

-145

GNYE

AWG16

AWG16

GNYE

AWG16

+-146

AWG16

AWG16

+-145

GNYE

AWG16

+-_158

AWG16

AWG16

BK

BK

+-_157

GNYE

AWG16

-158

AWG16

AWG16

-157

GNYE

AWG16

+-158

BK

BK

BK

BK

BK

BK

BK

BK

-230V AC2.2

-230V AC1.2

-230V AC2.6

-230V AC1.6

-230V AC2.5

-230V AC1.5

-230V AC2.4

-230V AC1.4

-230V AC2.3

-230V AC1.3

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

/ (23)

24
0

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page26
Next 28
3HAC024480-005
07 Total
2012-03-06

(68) / +24V Res


(68) / -0V ReS

-X2

DEVICENET
POWER
SUPPLY

(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8

DC

AC

BU

AC

AC

AWG16

-X1

+.SLO.2-194

-G8

(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7

24

GND

BU

DC

AC

AWG16

AC

AC

+.SLO.2-193

24

-X1

(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6

-X2

-G7

(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5

0
GND

(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4

DC
AC

(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3

AC
AC

(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2

-X1

CUSTOMER
POWER
SUPPLY

-0Vdevicenet.1

24

G5

BU

24
GND

+.SLO.3-148 AWG16

BU

-X2
AC
CUSTOMER
POWER
SUPPLY

(55) /

BU

+.SLO.2-148 AWG16

AC
CUSTOMER
POWER
SUPPLY

-+24Vdevicenet.1

BU

+.SLO.2-147 AWG16

-X1

(55) /

BU

AWG16

-148

AWG16

+-157

+.SLO.3-147 AWG16

BU

G4

AWG16

CUSTOMER
POWER
SUPPLY

-147

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
8

GND

AC
DC

Ethernet switch

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Customer
Connection

1042
1041
-703 AWG20
BU

Lab/Office:
DMRO SE/
PRH

AC

0
0

IRC5 SC/DC DESIGN 09 Rel 12.1


OPT:POWER SUPPLY DSQC609 FOR SINGLE CAB.
Status:
APPROVED

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page28
Next 29
3HAC024480-005
07 Total
2012-03-06

BU

24

G6

-298 AWG16

24

GND

BU

CUSTOMER
POWER
SUPPLY

-297 AWG16

-X2

GNYE

-X1

-X2

DC

24

AWG16

gnye

-230V AC2.11 / (76)

-230V AC1.11 / (76)

AWG16

-230V AC2.13 / (76)

-230V AC1.13 / (76)

GNYE

(68) / +24V Res


(68) / -0V ReS

(69) / +24Vdevicenet.9
(69) / 0Vdevicenet.9

DC

AC

(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8

BU

(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7

AC

AC

(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6

-704 AWG20

-X1

BU

G5

-_296 AWG16

24

BU

GND

(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5

AWG16

(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4

8
24

-_295 AWG16

-X2

AC

(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3

7
AC

(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2

CUSTOMER
POWER
SUPPLY

-0Vdevicenet.1

24V
6

-X1
-230V AC2.12 / (76)

-230V AC1.12 / (76)

(55) /

-+24Vdevicenet.1

G4

BU

BU

1) Additional terminal
:1 and :5 when Option,
PLC AC500.

-296 AWG16

-295 AWG16

-0V I/O.1 / (76)

+24V I/O.1 / (76)

(55) /

(57)

XT31:5.1

(57)

1)

XT31:1.1

(57)

XT31:5.2

(57)

-XT31

XT31:1.2

0V I/O.2

+24V I/O.2

(69) /
(69)

(69) /
(69)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

DEVICENET
POWER
SUPPLY
N
GND

AC
DC

24
0
0

1)
10

0V

Process interface board

PANEL BOARD
PROCESS POWER SUPPLY
(24) (76) /

A21
-X12

+24V SYS

24V FPU POWER


24V PANEL

24V SYS

1
(24) (76) /

-0V SYS

0V SYS

(24) (76) /

24V PANEL

+24V COOL
3

(24) (76) /

-0V COOL
4

ES1 top

JUMPER

ES2 top

EXTERNAL
EMERGENCY
STOP PB

-X10
5

-X2
3

0V
24V Panel

7
8

0V
24V PANEL

5
5

EMERGENCY
STOP OUTPUT 1

ES1OUT:A
ES2 OUT:A

-X9
17
18
13

ES2 OUT:B
ES1OUT:B

14
11

2
JUMPER

2. See pages / (41)

Sep ES2:A
Sep ES1:A

RunCh0V
RunCh+
-ES2

9
9

JUMPER

OPTION:
EXTERNAL
CONNECTIONS

/ (39) (40)

-211

AWG20 BU -ES FPU 2.A

/ (39) (40)

-212

AWG20 BU -ES FPU 2.B

/ (39) (40)

-210

AWG20 BU -ES FPU 1.B

/ (39) (40)

-S21.3

1
1

EMERGENCY
STOP OUTPUT 2

AWG20 BU -ES FPU 1.A

-ES1

FPU

Run CH1 top


Run CH2 top

-209

RunCh0V
RunCh+

12
15

-237
-238
-233
-234
-231
-232
-235
-236

EMERGENCY PB

AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20

21

22

11

12

16
U

Sep ES1:B
10

Sep ES2:B
EXTERNAL
SUPPLY

JUMPER

10
JUMPER

ES2 bottom
ES1 bottom
0V
24V Panel

-X11

7
8

SOFT_ESO
SOFT_ESI

24V PANEL

4
6

-0V_Sig.ref.

(42)

MAIN
COMPUTER

/ (42)

7
6

ES2:int
6

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

WHBN

BU

ES1:int

Latest revision:

WHBU

+24V_Sig.ref. /
-RS485+ / (42)
-RS485- / (42)

WHGN

0V
EMERGENCY STOP
RELAY SIGNALS

AWG24

1
8

ES1

ES2

Lab/Office:
DMRO SE/
PRH

(31) / -RunCh+
(31) / -RunCh_0V
(31) / -RCH2
(31) / -RCH1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X1

JUMPER

-363 AWG20 BU

-E3

-364 AWG20 BU

INTERNAL
FAN

IRC5 SC/DC DESIGN 09 Rel 12.1


EMERGENCY STOP

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page29
Next 30
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

-X3
1
2
3
4
5
6
7
8
9

General in1
General in2
General in3
General in4
General in5
General in6
General in7
General in8
0V
+24V

24V FPU POWER


24V PANEL

-X10

-X4
1
2
3

0V SYS

-A23

6
7
8

-SUP_ST1
-GS2
-GS1
-AS2

AWG20 BU

+24V FPU POWER

-206

AWG20 BU

-0V PANELB

-207

AWG20 BU

-EN1.1

/ (39) (40)

-208

AWG20 BU

-EN1.2

/ (39) (40)

/ (39) (40)

/ (39) (40)

FPU

3
4
9

-X6
7

General out1
General out2
General out3
General out4
General out5
General out6
General out7
General out8
0V

8
9

EN1_1A
EN1_1B
EN2_1B
EN2_1A

JUMPER
JUMPER
JUMPER

EXTERNAL
ENABLE DEVICE

JUMPER

-X9
8
7
6

4
3

-227
-226
-225
-223
-222
-221

Option:
External
Connections

OPTION
2
3

AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU

-X2
1
2

Three-MODE
SELECTOR

AWG26

5
6

4
5
6

RS485+
RS48524V DC

-220
-224

8
5

2 4 8

18 22 24

14 16 20

17

13

6
7

AWG20 BU
AWG20 BU

0V
7

BN

6 12 10

>1

GN
WHBN

WHBU
WHGN

S21.1

OG
BU

-X20

WHOG

4
1

1.See pages / (41)

10

-ES1
-SUP_ST2

-205

MOTOR ON PB

S21.2

(31) / -EN1
(31) / -EN2
(31) / -MAN1
(31) / -MAN2
(32) / -SPEED

-AS1
-ENABLE1

10

-229
-228

AWG20 BU
AWG20 BU

14

13

-230

AWG20 BU

X2

X1

9
19

EXT.COMPUTER FAN

24V PANEL
OP_COM
OP_MAN

-E2

-X15
24V COOL

OP_AUTO
OP_MAN_FS

-E2

-X18

TACHO
2

-361

AWG20 BU

-362

AWG20 BU

-X1

-X18
RD

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

4
5

-ES2

10

OPTION:STATUS
LED ON FRONT

PANEL BOARD run chain, 3-mode selector


24V SYS

X3 and X4
only in DSQC 630

-245
-244
-243
-246
-241
-240
-239
-242

A21

EXT.AUTO 2
EXT.MAN 2
EXT MAN FS 2
EXT.COMMON 2
EXT.AUTO 1
EXT.MAN 1
EXT MAN FS 1
EXT.COMMON 1

2
BN

-360

FAN 0V

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

AWG20 BU

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN OPERATING, 3 MODE SELECTOR

BK

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page30
Next 31
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PANEL BOARD with SAFETY STOP


A21

-RCH1

/ (29)

/ (29)

-RCH2

-RunCh+

/ (30)

JUMPER

-MAN1

JUMPER

24V PANEL
24V PANEL
0V
0V

/ (30)

12

-MAN2

JUMPER

24V PANEL

-X5

JUMPER

/ (29)

0V SYS

/ (29)

24V FPU POWER


24V PANEL

-EN2 / (30)
-EN1 / (30)
-RunCh_0V

24V SYS

AS1+
AS1

11

AS1
&
AS1AS2+

AS2

SOFT AS

OPTION:
EXTERNAL
CONNECTIONS
1. See pages /

AS2
(41)

AS2GS1+

GS1

3
10

GS1
GENERAL
STOP

&
GS1GS2+

SOFT GS
GS2

CH2

CH1

GS2
GS22

JUMPER
JUMPER

-X6
6

24V PANEL
0V

SS1SS2+

SOFT SS
SS2

/
/
/
/

-RCH1

SS1

(32) /

-ENABLE2_1
-ENABLE2_2
-ENABLE2_3
-ENABLE2_4

SUPERIOR
STOP

(32) /

SS1
4

-RCH2

SS1+

SS2

(32)
(32)
(32)
(32)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AUTO
STOP

SS23

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SAFETY STOP

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page31
Next 32
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROL
MODULE

PANEL BOARD with RUN CHAIN


A21
(31) /

-RCH1

(31) /

-RCH2
-X7

RUN CH1
RUN CH1Ret

0V

-RUN_CH1 / (77)
-RUN_CH 1Ret /

(77)

2
4

24V PANEL
-SPEED

-ENABLE2_1

-ENABLE2_2

(31) /

-ENABLE2_3

10

(31) /

-ENABLE2_4

(30) /

5
(31) /

7
(31) /

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X8
1

0V

RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_1
ENABLE2_1Ret
AC_ON1
0V

-RUN_CH 2Ret / (77)


-RUN_CH2 / (77)
-SPEED / (77)
-0V / (77)
-ENABLE2.1 / (77)
-ENABLE2_1Ret / (77)
-AC_ON.1 / (75)
-0V.1 / (75)

Drive
module1
A43.X1
AND
K41.X1

RUN CH1
RUN CH1Ret

2
4

24V PANEL
3

5
6
7
8
9

RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_2
ENABLE2_2Ret
AC_ON1
0V

BU

if not used

Drive
module2
A43.X1

BU

if not used

10

-X14
1

0V

RUN CH1
RUN CH1Ret

2
4

24V PANEL
3

5
6
7
8
9

RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_3
ENABLE2_3Ret
AC_ON1
0V

BU

Drive
module3
A43.X1

if not used
BU

if not used

10

-X17
1

0V

RUN CH1
RUN CH1Ret

2
4

24V PANEL
3

5
6
7
8
9

RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_4
ENABLE2_4Ret
AC_ON1
0V

BU

Drive
module4
A43.X1

if not used
BU

if not used

10

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page32
Next 33
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

.-A21

PANEL BOARD

OPTION
S21.1-X1

-X9
3
2
7

-222

AWG20

BU

MAN2

-241

OG

EXT.AUTO1

-221

AWG20

BU

AUTO2

-240

OG

EXT.MAN1

-226

AWG20

BU

MAN1

-245

OG

EXT.AUTO2

-225

AWG20

BU

AUTO1

-244

OG

EXT.MAN2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

6
3
2

Two MODE
SELECTOR

S21.1

1 3

5 7

9 11

13 15

10

14
5

-224

AWG20

BU

0V

-246

OG

EXT.COMMON2

-220

AWG20

BU

24V panel

-242

OG

EXT.COMMON1

4
8

S21.2

10
9

-229

AWG20

BU

MOTON

-228

AWG20

BU

24V PANEL

-230

AWG20

BU

MONLMP

MOTOR ON PB

14

13

X2

X1

19

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN OPERATING, 2 MODE SELECTOR

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page33
Next 34
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

A21 PANEL BOARD

BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
Sheet 35 to 38

1) In Option EXT.CONTROL PANEL,


the terminal X9 and X10 included
only in Rel.10.2 and earlier.

Acc. to sheet 35
CONTROL MODULE CABINET

Acc. to sheet 36
EXTERNAL CONTROL PANEL

Acc. to sheet 36
OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR)

1) EXT A21.X9

Acc. to sheet 36
OPTION TERMINAL
EXT.S21.1-X1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

X9
Acc. to sheet 36
S21.2 MOTOR OM PB

Acc. to sheet 36
EXT.S21.3 EMERGENCY STOP PB

Acc. to sheet 37
1) TERMINAL
EXT-A21.X10

Acc. to sheet 36 and 37


DP1-DP4 duoble press

Acc. to sheet 37 rel.10.2 and earlier


Acc. to sheet 38 rel.11.1

FLEX PENDANT
XS4

Option Hot plug S22


with SINGLE cabinet

X10
Option Hot plug S22
with DUAL cabinet

Acc. to sheet 37
EXT-A22-X2 ADAPTER A32.A8

SHEET 37 and 38
MAIN COMPUTER
A31-A8
Acc. to sheet 38

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


BLOCK DIAGRAM RUN CHAIN
EXT OPERATING SELECTOR

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page34
Next 35
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROL MODULE
PANEL BOARD
A21

36xAWG20
-X9

24V PANEL
AUTO2
MAN2
MAN FS2
0V
AUTO1
MAN1
MAN FS1
24V PANEL
MOTON
ES PANEL 2B
ES PANEL 2B
ES FPU2A
ES FPU2A
ES PANEL 1B
ES PANEL 1B
ES FPU1A
ES FPU1A
MONLMP

BK

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

BN
RD
OG
YE
GN
BU
VT
GY
WH
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
WH/BK

-PE1

GN/YE

EARTH
EARTH

GN/BN
GN/WH

X10

BN/YE

24V FPU
0V
EN1_1
EN1_2

BN/GN

FPU_START

BN/BK

1
2
3
4
5
6
7
8
9

A21X9:1 /
A21X9:2 /
A21X9:3 /
A21X9:4 /
A21X9:5 /
A21X9:6 /
A21X9:7 /
A21X9:8 /
A21X9:9 /
A21X9:10
A21X9:11
A21X9:12
A21X9:13
A21X9:14
A21X9:15
A21X9:16
A21X9:17
A21X9:18
A21X9:19

BN/RD
BN/OG

(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
/ (36)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)

-PE1

GN/YE

A21X10:1
A21X10:2
A21X10:3
A21X10:4

/
/
/
/

A21X10:9

/ (37) (38)

(37) (38)
(37) (38)
(37) (38)
(37) (38)

-S21.1-X1

Customer connection

1
2
3
4
5
6
7
8

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

EXT.MAN
FS2
/
/ EXT.MAN2
/ EXT.AUTO2
EXT.COMMON2
/
EXT.MAN
FS1
/
/ EXT.MAN1
/ EXT.AUTO1
EXT.COMMON1
/

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN EXT OPERATING, PANEL BOARD

(36)
(36) (36)
(36) (36)
(36) (36)
(36)
(36) (36)
(36) (36)
(36) (36)

Only in 3 mode selector

Only in 3 mode selector

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page35
Next 36
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

EXT.CONTROL PANEL
EXT-A21

1) Terminal X9 used only in Rel.10.2 and earlier


1) -X9

(35)
(35)
(35)
(35)

/
/
/
/

A21X9:3
A21X9:2
A21X9:7
A21X9:6

Option:Run chain Ext Operating, 2 Mode Selector


-S21.1.X1

-222 AWG20
-221 AWG20
-226 AWG20
-225 AWG20

3
2
7
6

-241
-240
-245
-244

EXT.AUTO1
EXT.MAN1
EXT.AUTO2
EXT.MAN2

EXT S21.1.XP1

7
6
3
2

7
6
3
2

EXT.AUTO1
EXT.MAN1 /
EXT.AUTO2
EXT.MAN2 /

4
8

4
8

EXT.COMMON2
EXT.COMMON1

/ (35)
(35)
/ (35)
(35)

Two-MODE SELECTOR

A21-S211

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(35) /
(35) /

A21X9:5
A21X9:1

5 7

9 11

13 15

10

14

-246
-242

-224 AWG20
-220 AWG20

5
1

OPTION
EXT.COMMON2
EXT.COMMON1

/ (35)
/ (35)

Option:Run chain Ext Operating, 3 Mode Selector


(35) /

A21X9:8

(35) /

A21X9:4

A21-S21.1-X1

-X9

-227AWG20

-245
-244
-243
-241
-240
-239

-223AWG20
4

EXT.AUTO2
EXT.MAN2
EXT MAN FS2
EXT.AUTO1
EXT.MAN1
EXT MAN FS1

Three-MODE SELECTOR

-S21.1

6 12 10

2 4 8

18 22 24

14 16 20

17

13

3
2
1
7
6
5

3
2
1
7
6
5

8
4

8
4

A21-S21.1-XP1
EXT.AUTO2 / (35)
EXT.MAN2 / (35)
EXT.MAN FS2 / (35)
EXT.AUTO1 / (35)
EXT.MAN1 / (35)
EXT.MAN FS1 / (35)

OPTION
5

-242
-246

EXT.COMMON1
EXT.COMMON2

EXT.COMMON1
EXT.COMMON2

/ (35)
/ (35)

MOTOR ON PB

-X9
(35) /

A21X9:10

-S21.2
-229 AWG20

14

13

-230 AWG20
-228 AWG20

X2

X1

10

(35) / A21X9:19
(35) / A21X9:9

19
9

EMERGENCY PB

-S21.3
-DP4/6
(37) (38) /

DP4/6

-DP3/5
(37) (38) / DP3/5
(35) / A21X9:11
(35) / A21X9:12
(35) / A21X9:15
(35) / A21X9:16

-PE1

A21-501
A21-502
A21-498
A21-499

GN/YE

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-237
-238
-233
-234
-231
-232
-235
-236

17
18
13
14
11
12
15
16
GN/YE

ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B

21

22

11

12

-PE1

Lab/Office:
DMRO SE/
PRH

2012-03-06 Plant:
=
Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
+
Location:
APPROVED
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR
Sublocation:+
Document no.
Rev. Ind Page36
Next 37
3HAC024480-005
07 Total

1) Terminal X10 used only


in Rel.10.2 and earlier

EXT.CONTROL PANEL
EXT-A21
Option:Run chain EXT operating mode selector,
2 and 3 modes, SINGLE/DUAL
Colour code with
SINGLE cabinet
BK

Number code with


-205 DUAL cabinet
-206
-207
-208
-209
-210
-211
-212
-213

BN
RD
OG
YE
GN
BU
VT
GY

10xAWG20

Option:HOT PLUG with SINGLE CABINET

-S22

64
14
54

Hot plug

63 X1
13
53

X2

AWG20 BU 205
AWG20 BU -206
AWG20 BU -207
AWG20 BU -208
AWG20 BU -209
AWG20 BU -210
AWG20 BU -211
AWG20 BU -212

BK
BN
RD
OG

21
41

22
42

64
14
53
22
42

63 X1
13
54
21
41

YE
GN
BU
VT
GY

Option:HOT PLUG with DUAL CABINET

MAIN COMPUTER
A31-A8

1) A21-XP10
1

-DP2

-DP1

-496
-500
-495
-497

2
3
4
5
6
7
8
9

1)
1)
1)
1)

OG

(42) / RD+
(42) / RD-

GN

WHOG

WHGN

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-XS4

-205
-206
-207
-208
-209
-210
-211
-212
-213

-214
-215
-216
-217
-218
-219

24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2

1
2
7
17
3
4
5
6
11
8
12

AWG24 4x2 SFTP


(42) / TD+
(42) / TD-

X2

A22
X2

TD+
TDRD+
RD-

ADAPTER

-A32.A8

1
2
3
6

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN EXT OPERATING WITH
OPT: HOT PLUG rel. 10.2 and earlier

TD+
TDRD+
RD-

1) A22/A32.A8 used only


in Rel.10.2 and earlier

(39) (40)

/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)

-S22

connected to page)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

10xAWG20

FPU

13
14
15
16

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page37
Next 38
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option:Hot plug for Rel.11.1

EXT.CONTROL PANEL

Option:Hot plug for Rel.11.1


S22

MAIN COMPUTER
A31-A8

/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)

BN/BK
BN/RD
BN/OG
BN/YE

AWG20

W529
63 X1
13
54
21
41

X2
W526
W528
W522
W524

XP100

5 7 1 3

4 2 8 6

XS100

5 7 1 3

4 2 8 6

DP3

BU
BU
BU
BU

BN/GN

1 3

4 2

AWG20

-214
-215
-216 BU
-217 BU
-218
-219 BU

-DP4

-496
-500
-495
-497

XP 100

24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2

EXT-XS4
205 BU
206 BU
1
2
7
17
3
4
5
6

206 BU
205 BU

11
8
12

AWG24 4x2 SFTP


(42) / TD+
(42) / TD-

OG

(42) / RD+
(42) / RD-

GN

TD+
TDRD+
RD-

WHOG

WHGN

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

(39) (40)

A21 PANEL BOARD

64
W525/BU 14
53
W527/BU
W521 22
W523 42

connected to page)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

+EXT A21

FPU

13
14
15
16

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RUN CHAIN EXT OPERATING WITH
OPT: HOT PLUG rel 11.1

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38
Next 39
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

1) When external control panel (

connected to page)

XP4

/ (37) (38)

RunCh1
3

RunCh0V
5
6
4

XS4

1)
(29) /

-ES FPU 1.A

(29) /

-ES FPU 2.A

(29) /

-ES FPU 2.B

(29) /

-ES FPU 1.B

FLEXPENDANT
FPU1
EMERGENCY-STOP

K1
3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

5
6
4

PANEL
BOARD
A21-X10

(30) /

-DP1

+24V FPU POWER

EN-DEVICE

K2

12
(30) /

-DP2

-0V PANELB

2
8

(30) /

-EN1.1

(30) /

-EN1.2

7
17

-ETH_FPU
(42) /

TD+

AWG24

-USB

OG

13

MAIN
COMPUTER
A31-A8

(42) /

TD-

WHOG

(42) /

RD+

GN

14
15
(42) /

RD-

WHGN

16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


FPU, FLEXPENDANT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page39
Next 40
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

1) When external control Panel

((connected to page))

/ (37) (38)

S22
64

63

X1

H1

X2

XP4

RunCh1
3

RunCh0V
14

13

53

54

6
4

1)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

XS4
(29) /

-ES FPU 1.A

-216

BU

(29) /

-ES FPU 2.A

-218

BU

(29) /

-ES FPU 2.B

-219

BU

(29) /

-ES FPU 1.B

-217

BU

FLEXPENDANT
FPU1
EMERGENCY-STOP

-K1
3
5
6
4

PANEL
BOARD
A21-X10

(30) /

-DP1

+24V FPU POWER

EN-DEVICE

-K2

1
12

(30) /

-DP2

-0V PANELB

2
8

(30) /

-EN1.1

22

21

-214

BU

(30) /

-EN1.2

42

41

-215

BU

7
17

ETH_FPU
(42) /

MAIN
COMPUTER
A31-A8

TD+

AWG24

-USB

OG

13
(42) /

TD-

WHOG

14
(42) /

RD+

GN

15
(42) /

RD-

WHGN

16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


FPU, FLEXPENDANT
OPTION: HOT PLUG

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page40
Next 41
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PANEL BOARD

2.See pages

PANEL BOARD

/ (29)

-PE

A21

1.See pages

/ (30)
(31)

A21

-XP3

-X5
-X1

ES1 bottom
ES2 bottom

-X2

-260

OG

-261

OG

A1

-262

24V PANEL

AWG20

24V PANEL

AWG20

BU

AS1+

B1

AS1B2

-263

AWG20

BU

-264

AWG20

BU

24V PANEL

BU

BU

0V

AWG20

0V
A2

AWG20

11
9

A3

GS1+

Run CH2 top

GS15

-265

AWG20

-266

ES2 top

OG

-268

OG

-269

Sep ES2:A

A5
OG

Sep ES2:B

-270

OG

-271

OG

-284

OG

OG

-286

OG

-287

OG

ES2 OUT A
2

-274

AWG20

BU

-275

AWG20

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

AWG20

BU

C1
C2
C3
BU

C4
C5

-276

AWG20

BU

-277

AWG20

BU

C6
C7

AWG20

C8
BU

D1

-279

AWG20

BU

-280

AWG20

BU

-281

AWG20

D2
D3
BU

D4

GS2-

D5

-282

AWG20

BU

-283

AWG20

BU

D6
D7

A8

ES2 OUT B

GS2+

A7

-285

BU

A6

ES1 OUT B

0V

BU

B6

10

ES1 OUT A

AWG20

AS2-

BU

B5

10

Sep ES1:B

AS2+
AWG20

AWG20

-278

24V PANEL

A4

-273

B4

Sep ES1:A

10

B3

-267

BU

BU

OG

ES1 top

AWG20

BU

AWG20

0V

-272

BU

Run CH1 top

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

12

-XS/XP3

D8

B7

-X6
-289

0V

B8

SS1SS2SS1+
SS2+
24V PANEL

1
2
3
4
5

AWG20

BU

A10

-291

AWG20

BU

-293

AWG20

BU

-290

AWG20

BU

-292

AWG20

BU

-288

AWG20

BU

B10
C10
B9
C9
A9

6
7
8
9
10

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


OPTION: EXT.CUSTOMER CONNECT.
SYSTEM SIGNALS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page41
Next 42
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MAIN COMPUTER
A31

DSQC639
-A9

-TX+.1 / (79) (81) (82)


-TX-.1 / (79) (81) (82)
-RX+.1 / (79) (81) (82)

RED LABEL
AXC1
ETH_DRIVE

-X1
(24) (76) /

+24V PC.1

PROCESS
POWER
SUPPLY

(76) (24) /

-0V PC.2

-RX-.1

DRIVE
MODULE
AXIS
COMPUTER

/ (79) (81) (82)

-0V PC.1

3
4
6

+24V PC.2

(24) (76) /

1
(76) (24) /

-A7

YELLOW LABEL

2
3

PWR LED (GREEN)

WHOG
OG
WHGN

XP23.1
XP23.2
XP23.3

/
/
/

(22)
(22)
(22)

XP23.6

(22)

SERVICE
PORT

ETH_SERVICE
RX-

6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG24

TX+
TXRX+

GN

IDE LED (YELLOW)


/
A63.5.X1.1 (69.4)
(69.4)
A63.5.X1.2 /
/
A63.5.X1.3 (69.4)
/
A63.5.X1.6 (69.4)

OPTION:
REMOTE
SERVICE

STATUS LED (RED-GREEN)


_TX+ / (57) (68)
_TX- / (57) (68)
_RX+ / (57) (68)
_RX- / (57) (68)

-X8

AWG24

1
2

BLUE LABEL
PANEL UNIT
RS 485

WHGN

3
4

BU
WHBU

+24V_Sig.ref. /
-RS485+ / (29)
-RS485- / (29)
-0V_Sig.ref.

(29)

PANEL BOARD

/ (29)

CHASSIS BLOWER

-E22
-

M
1
2
3

AWG24
GND
+24V
FAN_TACH

BK

WHITE LABEL

-J21

-A8

A31.LAN

TD+

TD-

RD+

RD
YE

RD-

/ (37) (38) (39) (40)

/ (37) (38) (39) (40)

FLEXPENDANT

/ (37) (38) (39) (40)


/ (37) (38) (39) (40)

7
8

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


MAIN COMPUTER DSQC 639

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page42
Next 43
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MAIN COMPUTER DQC 639

-LAN1

OPTION:
232/422/485 SERIE CONVERTER

1
2

-A39

3
6

-X1

-X2

-J2

A1

0V

2
3

4
5

4
5

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

OPT. EXTERNAL PWR


RX+

A4
A5

6
7

8
9

A2
A3

A6
A7

8
9

A8

3
2
4
1

OPTION: REMOTE SERVICE

-J2
B1
B2
B3
B4
B5
B6
B7
B8

CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTS-N
CONSOLE_CTS-N
CONSOLE_RI

B9

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

(22)
(22)
(22)
(22)

1.LAN1.1
1.LAN1.2
1.LAN1.3
1.LAN1.6

/
/
/
/

(50)
(50)
(50)
(50)

1.XP24.3
1.XP24.2
1.XP24.4
1.XP24.1

/
/
/
/

(22)
(22)
(22)
(22)

A9

-USB1

(68) / CON_DCD
(68) / CON_RXD
(68) / CON_TXD
(68) / CON_DTR
(68) / CON_GND
(68) / CON_DSR
(68) / CON_RTS-N
(68) / CON_CTS-N
(68) / CON_RI

/
/
/
/

Lab/Office:
DMRO SE/
PRH

-USB2
3
2
4
1

AWG28
AWG28
AWG24
AWG24

AWG28
AWG28
AWG24
AWG24

IRC5 SC/DC DESIGN 09 Rel 12.1


MAIN COMPUTER DSQC 639

GN
WH
BK
RD

USB1 D+
USB1 DUSB1_GND
USB1 +5V

GN
WH
BK
RD

-USB2 D+ / (24) (76)


-USB2 D- / (24) (76)
-USB2_GND / (24) (76)
-USB2 +5V / (24) (76)

USB
CONTROLE MODULE

2
3

COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTS-N
COM1_CTS-N
COM1_RI

1.XP28.1
1.XP28.2
1.XP28.3
1.XP28.6

PROCESS
POWER SUPPLY

RXTX+
TX-

TX+
TXRX+
RX-

OPTION:
EXTERNAL LAN

A31

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page43
Next 44
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

ETHERNET/IP Fieldbus adapter DSQC 669


-A38.1
-Z1

-X1
TX+
TXRX+

1
2
3

CompactCom

OPTION & HARNESS TO CUSTOMER I/O orPLC

4
5

RX6

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

PROFIBUS Fieldbus adapter DSQC 667


-A38.2
-Z1

-X1
SLAVE

CompactCom

SHIELD
RXD/TXD-p
CONTROL-P
GND
+5VDC
RXD/TXD-N

1
3

OPTION & HARNESS TO CUSTOMER I/O orPLC


4

5
6
8

PROFINET IO Fieldbus adapter DSQC 688


-A38.3
-Z1

-X1
TX+
TXRX+

1
2

OPTION & HARNESS TO CUSTOMER I/O orPLC


3

CompactCom
RX6

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


FIELDBUS ADAPTER:
ETHERNET/IP, PROFIBUS and
PROFINET IO

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page44
Next 49
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PROFIBUS DP M/S

DSQC687/ Old DSQC510 and 637

-A33
Customer
Connection

SLAVE
PCI BUS

SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N

1B

3
4

OPTION & HARNESS TO CUSTOMER I/O

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

>-Z1

5
6

1A

1B

MASTER

SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N

3
4
5
6

1A

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PROFIBUS DP M/S

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page49
Next 50
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

PROFINET DSQC678
-A33.1
+L
-L

Ext. power supply 6-9V DC

X1

TX+
TXRX+

RX-

X2

TX+
TXRX+

1
2
3

1.XP9.1
1.XP9.2
1.XP9.3

/ (22)
/ (22)
(22)

1.XP9.6

(22)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-Z1

1
2
3
4

PCI BUS

5
6

RX-

7
8

X3
1
2
3

TX+
TXRX+

2.XP28.1 /
2.XP28.2 /
2.XP28.3 /

RX-

2.XP28.6

TX+
TXRX+

1.LAN1.1 / (43)
1.LAN1.2 / (43)
1.LAN1.3 (43)

RX-

1.LAN1.6 (43)

(22)
(22)
(22)

4
5
6

(22)

7
8

LAN1
1
2
3
4
5
6

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PROFINET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page50
Next 52
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

OPTION & HARNESS TO CUSTOMER I/O

INTERBUS M/S (OPTICAL FIBRE)

INTERBUS M/S (COPPER WIRE)

A37

A37
-A37.1

-A37.1

INTERBUS SLAVEPART

INTERBUS SLAVEPART

-X2

1)

24V+

24V+

-X5

0V

1
6
2

-FO1

0V

-Z1

0V

PCI BUS

24V

0V

24V

-Z1

1)

-X4

LW/BK

PCI BUS

DO
DON
DI
DIN
GNDISI

LW/OG

LW/BK

LW/OG
GY (OUT)

-A37.2

-FO3
INTERBUS MASTERPART

LW/BK

BK (IN)

LW/OG
GY (OUT)

-X1
1
6
2
7
3
5
9

-A37.2

-X2
1

INTERBUS MASTERPART
6

-X1
1
2
4
5

DO
DON
DI
DIN
GRND
VCCISO
RBST

7
3

TXD
RXD
GND
RTS
CTS

4
5

DO
DON
DI
DIN
GNDIM
GRND
VCCIM
VCC

OPTION & HARNESS TO CUSTOMER I/O

-FO2

OPTION & HARNESS TO CUSTOMER I/O

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

GY (OUT)

-X3
1
2
4
5

TXD
RXD
GND
RTS
CTS

1) IT IS IMPORTANT THAT 24 DC EXT SUPPLY ALWAYS IS AVAILABLE


OTHERWISE THE INTERBUS CAN NOT WORK
IF THE CONTROLLER IS TURNED OFF.
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


INTERBUS M/S

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page52
Next 52.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option ETHERNET IP

1.XP9.1
1.XP9.2
1.XP9.3
1.XP9.6

ETHERNET CARD/Option: ETHERNET IP


A36

-A1
1

Option ETHERNET card/ ETHERNET IP

2
3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

TX+
TXRX+
RX-

DRIVE MODULE 2 (OPTION)

TX+
TXRX+
RX-

DRIVE MODULE 3 (OPTION)

TX+
TXRX+
RX-

DRIVE MODULE 4 (OPTION)

/
/
/
/

(22)
(22)
(22)
(22)

X1

-A2
1

Option ETHERNET card


2

PCI BUS

3
6

-A3
1

Option ETHERNET card


2

3
6

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


ETHERNET CARD/ETHERNET IP

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page52.1
Next 53
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DeviceNet Adapter single ch. DSQC697/DSQC658 old


-A35.2

-(CHA-J)1

P1

-A35-X1

1
2

PCI BUS

3
4

CAN_L

DRAIN

CAN_H

V+

BK

-XS17.3

/ (22)

BU

-XS17.5

/ (22)

SC

-XS17.1

/ (22)

WH

-XS17.4

/ (22)

RD

-XS17.2

/ (22)

OPTION
1) Termination resistor
should be used,
when the optional
harness is not connected.

-V- / (55)
-CAN_L / (55)
-DRAIN / (55)
-CAN_H / (55)
-V+ / (55)

CUSTOMER OPTION BUS


1 Channel 1 x A35.2
2 Channel 2 x A35.2
4 Channel 2 x A35
Device Net Adapter dual channel DSQC659

DeviceNet TM Lean
-A351

-A35
P1

DSQC572

-(CHA-J)1
V1
2

PCI BUS

3
4

MAIN COMPUTER
A31.J22

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1) Termination

V-

CAN_L
DRAIN
CAN_H
V+

14

-J2
-X1
1
2
3
4
5

-(CHB-J)2

0VCAN
CAN2_L
SHIELD
CAN2_H
+24VCAN

1
2

CUSTOMER OPTION BUS

3
4
5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DEVICENET SINGLE/DUAL ADAPTER

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page53
Next 55
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

(53) (56) / -V(53) (56) / -CAN_L


(53) (56) / -CAN_H
(53) (56) / -V+
(53) (56) / -DRAIN

-I/O1
1
2
4
5
3

-I/O2
1
2
4
5
3

-I/O3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
2
4
5
3

<--ONLY FOR DUAL CONTROL

-I/O4
1
2
4
5
3

1
2
4
5
3

-I/O6
1
2
4
5
3

-A35-X2
-0Vdevicenet.1
1
2

(26) (28) /

-+24Vdevicenet.1

BK
BU
WH
RD
SC

-V-.1 / (58)
-CAN_L.1 / (58)
-CAN_H.1 / (58)
-V+.1 / (58)
-DRAIN.1 / (58)

Digital I/O unit

BK
BU
WH
RD
SC

-V-.2 / (61)
-CAN_L.2 / (61)
-CAN_H.2 / (61)
-V+.2 / (61)
-DRAIN.2 / (61)

Relay I/O unit

BK
BU
WH
RD
SC

-V-.3 / (63)
-CAN_L.3 / (63)
-CAN_H.3 / (63)
-V+.3 / (63)
-DRAIN.3 / (63)

Analogue I/O unit

BK
BU
WH
RD
SC

-V-.4 / (64)
-CAN_L.4 / (64)
-CAN_H.4 / (64)
-V+.4 / (64)
-DRAIN.4 / (64)

Remote I/O unit

BK
BU
WH
RD
SC

-V-.5 / (65)
-CAN_L.5 / (65)
-CAN_H.5 / (65)
-V+.5 / (65)
-DRAIN.5 / (65)

Interbus slave

BK
BU
WH
RD
SC

-V-.6 / (66)
-CAN_L.6 / (66)
-CAN_H.6 / (66)
-V+.6 / (66)
-DRAIN.6 / (66)

Profibus DP slave

BK
BU
WH
RD
SC

-V-.7 / (67)
-CAN_L.7 / (67)
-CAN_H.7 / (67)
-V+.7 / (67)
-DRAIN.7 / (67)

Encoder unit

BK
BU
WH
RD
SC

-V-.8 / (69)
-CAN_L.8 / (69)
-CAN_H.8 / (69)
-V+.8 / (69)
-DRAIN.8 / (69)

PLC. CPU A63.1.XS1

OPTION: HARNESS
TO CUSTOMER I/O

<--ONLY FOR DUAL CONTROL

-I/O5

(26) (28) /

120 OHM

PLC I/O1.X5-->
connected
only to
I/O1

4
5
3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DEVICENET ADAPTER

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page55
Next 56
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CC-LINK
-I/Ox

3)
(66) /

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

DSQC378B

-+24Vdevicenet.7

(66) /

Customer
Connection

-0Vdevicenet.7
-X5

-V(55) / -CAN_L
(55) / -CAN_H
(55) / -V+
(55) /

(55) /

-X8

1
2

2
3
4
5
6

-DRAIN

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

3
6
7

SLD-SHIELD
DA-Signal line A
DG-GND
DB-Signal line B
FG-Power GND

8
9
10
11
12

External supply

0V DC
GND
+24VDC

-X3
1
3
5

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CC-LINK

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page56
Next 57
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Process Interface Board (PIB)


-A57
-X1
(28) /
(28) /

XT31:1.1

24V

0V

-X57.1
V-

XT31:5.1

-X2

CAN_L
2

DRAIN

3
3

CAN_H

4
4

V-

V+

5
5

CAN_L

CAN_H
V+
Ethernet switch
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-A62

-X2
-X1

(28) /

XT31:1.2

(28) /

XT31:5.2

24V

TX+

0V

V+

5
6

120ohm

CAN_H

4
3

RX6

DRAIN

RX+

CAN_L

-X57.2
V-

-X6

TX-

-X11

-X3

-X1
(42) /
(42) /
(42) /
(42) /

XP23.1

/ (22)

XP23.2

/ (22)

-_TX+

XP23.3

/ (22)

-_TX-

XP23.6

/ (22)

-_RX+

-_RX-

Ethernet service port X23

-X4
1

1.TX+

1.TX-

1.RX+

1.RX-

/ (68)

2.TX+

/ (69.4)

2.TX-

2.RX+

2.RX-

/ (68)
/ (68)

Remote service box A61

/ (68)

-X5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

/ (69.4)
/ (69.4)
/ (69.4)

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DISPENCE PAC SUPPORT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page57
Next 58
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

3)
(26) (28) /

DIG. PART OF COMBI I/O AND DIG. I/O UNIT


-I/Ox

-+24Vdevicenet.2

(26) (28) /

DSQC 651& 652

-0Vdevicenet.2
XTXX.X3
-X3

INPUT CH.1
2
3
4
5
6
7
8
0V

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(55) /

-X5

-V-.1
(55) / -CAN_L.1
(55) / -CAN_H.1
(55) / -V+.1
(55) /

5
2

7
9

-DRAIN.1

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

10
6

7
8
9

0V
4)

10

XTXX.X4

11

-X4

12

1
2
3
4
5
6
7

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

INPUT CH.9
10
11
12
13
14
15
16
0V

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

10

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.
4) ONLY FOR DIGITAL I/O DSQC 652.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DIGITAL PART OF COMBI I/O AND
DIGITAL I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page58
Next 59
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DIGITAL I/O UNIT


DSQC652
I/O.X

OUTPUT CH 1-8
XTXX.X1
X1

<1

OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC

1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

7
8

0V

9
10

24V

OUTPUT CH 9-16

0V

XTXX.X2
-X2

<1

1
2
3
4
5
6
7
8
9

OUTPUT CH.9
10
11
12
13
14
15
16
0V
24V DC

10

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DIGITAL I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page59
Next 60
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

COMBI I/O UNIT


DSQC 651
I/O.X
OUTPUT CH 1-8
XTXX.X1
-X1

<1

OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC

1
2
3
4
5
6
7
8

0V

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

10

INPUT CH.1
INPUT CH.2

CPU

-X6
1
2

0V
3

DAC
OUTPUT CH.1
5

REF

0VA
4

OUTPUT CH.2
6

DC
DC

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

+15V
0VA
-15V

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


COMBI I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page60
Next 61
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DIG. PART OF RELAY I/O UNIT


DSQC 653

3)
I/O.X
(26) (28) /

-+24Vdevicenet.3
XTXX.X3

(26) (28) /

-0Vdevicenet.3

X3
1
2

-X5

3
4

-V-.2
(55) / -CAN_L.2
(55) / -CAN_H.2
(55) / -V+.2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(55) /

(55) /

5
2

INPUT CH.1
2
3
4
5
6
7
8
0V

-DRAIN.2

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

3
6
7
8

0V

9
10
11
12

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RELAY I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page61
Next 62
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

RELAY I/O UNIT


DSQC 653
RELAY I/O
XTXX.X1
-X1
OUT CH.1A
1

OUT CH.1B
2

OUT CH.2A
3

OUT CH.2B
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

OUT CH.3A
5

OUT CH.3B
6

OUT CH.4A
7

OUT CH.4B
8

OUT CH.5A
9

OUT CH.5B
10

OUT CH.6A
11

OUT CH.6B
12

OUT CH.7A
13

OUT CH.7B
14

OUT CH.8A
15

OUT CH.8B
16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


RELAY I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page62
Next 63
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

ANALOGUE I/O UNIT

I/O.X

3)
(26) (28) /

-X7
1

-+24Vdevicenet.4

(26) (28) /

ADC

-0Vdevicenet.4

MUX

3
4
19

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

0V

21

-X5

-V-.3
(55) / -CAN_L.3
(55) / -CAN_H.3
(55) / -V+.3
(55) /

20

ANOUT_1
ANOUT_2
ANOUT_3
ANOUT_4
0V
0V
0V
0V

22

1
2
4
5

(55) /

-DRAIN.3

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

DAC

REF
-X8

7
8

2
10

11

ANIN_1
ANIN_2
ANIN_3
ANIN_4

4
12

24V
17
18
19
20
21

0V

22
23

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

24
25

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

26
27

0V
0V
0V
0V

28

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


ANALOGUE I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page63
Next 64
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

3)
(26) (28) /

-+24Vdevicenet.5

(26) (28) /

-0Vdevicenet.5

REMOTE I/O UNIT

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

I/O.X
-X5

-V-.4
(55) / -CAN_L.4
(55) / -CAN_H.4
(55) / -V+.4
(55) /

NAC

-X8

2
4

LINE 1 (BLUE)
5

(55) /

-DRAIN.4

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

3
6

REMOTE I/O IN

LINE 2 (CLEAR)

1
-X9

(BLUE)

REMOTE I/O OUT

10
11

(CLEAR)
12

2
3
3

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


REMOTE I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page64
Next 65
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

3)
(26) (28) /

INTERBUS SLAVE

-+24Vdevicenet.6
I/O.X

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(26) (28) /

-0Vdevicenet.6

-X5

-V-.5
(55) / -CAN_L.5
(55) / -CAN_H.5
(55) / -V+.5
(55) /

-X21

1
2

2
5

(55) /

3
5

-DRAIN.5

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

6
6

TPDO2
TPDI2
GND
+5VDC
TPDO2-N
TPDI2-N
RBST

IB-S OUT

TPDO1
TPDI1
GND
TPDO1-N
TPDI1-N

IB-S IN

9
8

9
10
11
12

-X20
1
2
3

GND
4) 24V DC EXT. SUPPLY
+24VDC

-X3

1
3
5

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.
4) IT IS IMPORTANT THAT 24V DC EXT SUPPLY
ALWAYS IS AVAILABLE. OTHERWISE THE
INTERBUS CAN NOT WORK IF THE CONTROLLER
IS TURNED OFF.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


INTERBUS SLAVE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page65
Next 66
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PROFIBUS DP SLAVE
3)
(26) (28) /
(56)

-+24Vdevicenet.7

(26) (28) /
(56)

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

I/O.X
Customer
Connection

-0Vdevicenet.7
-X5

-V-.6
(55) / -CAN_L.6
(55) / -CAN_H.6
(55) / -V+.6
(55) /

-X20

1
2
4
5

(55) /

3
4

-DRAIN.6

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

SHIELD

5
6

RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N

8
8

9
10
11
12

External supply

0V DC
GND
+24VDC

-X3
1
3
5

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.
2) RESISTANS 120 OHM SHALL ALWAYS
BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PROFIBUS DP SLAVE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page66
Next 67
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

ENCODER UNIT
3)
(26) (28) /

I/O.X

-+24Vdevicenet.8

(26) (28) /

Encoder
Connection

-0Vdevicenet.8

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X20
1

-X5

-V-.7
(55) / -CAN_L.7
(55) / -CAN_H.7
(55) / -V+.7
(55) /

2
4

5
(55) /

-DRAIN.7

OR PREVIOUS
I/O UNIT
1)

0V
NA0
NA1
NA2
NA3
NA4
NA5

7
8

10

11
2

12

24 VDC
0V
ENC +24V
ENC 0V
Encoder
ENC_A
ENC_B
+24V
0V

Synch switch

DIGIN

1
2

1) JUMPERS PLACED ACCORDING TO


THE ACTUAL NODE ADDRESS.

2) RESISTANS 120 OHM SHALL ALWAYS


BE CONNECTED IN THE FIRST AND THE
LAST CONNECTOR IN THE CAN-BUS CIRCUIT.

3) CONNECTED IN THE LAST CONNECTOR IN THE


CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


ENCODER UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page67
Next 68
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option: REMOTE SERVICE BOX DSQC680


-A61

-0V ReS

(26) (28) /

-X1

746

-X2

1
(26) (28) /

+24V Res

XS18

745

/ (22)

AWG24
(42) /

-_TX+

(42) /

-_TX-

WHOG

-X10
1

OG

-X11

2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(42) /

-_RX+

WHGN

AWG24
WHOG

XP23.1

/ (22)

OG

XP23.2

/ (22)

WHGN

XP23.3

/ (22)

GN

XP23.6

/ (22)

1
3
2

(42) /

-_RX-

GN

3
4
5
6

PLC

(57) (69.4) / 1.TX+


(57) (69.4) / 1.TX(57) (69.4) / 1.RX+
(57) (69.4) / 1.RX-

7
8

-CON_RTS-N

BU

(43) /

-CON_TXD

RD

(43) /

-CON_RXD

BN

(43) /

-CON_DSR

GN

(43) /

(43) /

-CON_GND

YE

(43) /

-CON_DTR

OG

(43) /

-CON_DCD

BK

(43) /

-CON_RI

X12

1
LAN3 only for diagnostic 8/
2
3
4

-X13
LAN4 only for unit diagnostic 8/

X14

6
WAN Internet 8/
7

-CON_CTS-N
(43) /

-X15

VO

8
9

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


REMOTE SERVICE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page68
Next 69
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PLC. CPU unit


PM582

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Battery

(28) /

1)

+24Vdevicenet.9

3)
(28) /

0Vdevicenet.9

(28) /

-+24V I/O.2

Memory card

-A63.1

2)
(28) /

-0V I/O.2

-V-.8
(55) / -CAN_L.8
(55) / -CAN_H.8
(55) / -V+.8
(55) /

(55) /

-Internal

PLC.Devicenet adapter
DNP21-FBP

I/O1

-A63.1.XS1
I/O1.XP5

1
2
4
5

1
2
4
5

-DRAIN.8

BK
BU
WH
RD

I/O bus

Internal I/O bus

Device Net

/ (69.2)

-FBP

+24 V
1
Diagnosis pin
2
Serial data
4
Serial data
5

Drain
3

0V

OR PREVIOUS
I/O UNIT

-Power+24
UP L+ 24VDC
UP L+ 24VDC
ZP M 0V
ZP M 0V
FE Functional earth

1
2
3
4

+24V I/O.2 /(28)


0V I/O.2 /(28)

1) OPTION DEVICENET KLASS 2


2) DEVICENET STANDARD
3) CONNECTED IN THE LAST CONNECTOR IN THE
CAN-BUS CIRCUIT.

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PLC.CPU unit PM582

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69
Next 69.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PLC Digital I/O unit


DC532

-A63.2

Dig Input ch. 1 - 8


1.0

CH-ERR1

Red

1.1

Yellow
1.2

1.3
1.4
1.5
1.6

Green

1.7

+24V
0V

1.8
1.9

INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP

Dig Input ch. 9 - 16


2.0

CH-ERR2

Red

2.1

Yellow

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2.2
2.3
2.4
2.5
2.6

0V
Dig Output ch. 1 - 8

CH-ERR1

+24V
0V

2.7
2.8
2.9

INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP

Configuration mode
selector

Dig Input ch. 17 - 24


Red

14
Yellow

12

11

<1

3.0
3.1
3.2
3.3
3.4
3.5
14
12

3.6
11

+24V
0V

3.7
3.8

OUTPUT/INPUT CH.1
2
3
4
5
6
7
8
UP
ZP

0V

Dig Output ch. 9 - 16.

CH-ERR2

3.9

Configuration mode
selector

Dig Input ch. 25 - 32


Red

14
Yellow

12

11

<1

4.0
4.1
4.2
4.3
4.4
4.5
14
12

4.6
11

+24V
0V

4.7
4.8

OUTPUT/INPUT CH.9
10
11
12
13
14
15
16
UP
ZP

4.9

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PLC.DIGITAL unit DC532

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.1
Next 69.2
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PLC.DIGITAL INPUTS and RELAY OUTPUTS


DX522
A63.3

INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP

1.0
1.1

Yellow
1.2

1.3
1.4
1.5
1.6

Green

Red

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1.7

+24V

24V

0V

CH-ERR1

1.8
1.9

ZP

2.9

ZP

3.9

ZP

4.9

UP

2.8

UP

3.8

-Internal I/O bus


(69)/

Internal I/O bus

UP

4.8

Red

CH-ERR2
OUT CH.1A

R0

2.0

OUT CH.1B
OUT CH.1B

NO0
NCO

3.0
4.0

R1
NO1
NC1

2.1
3.1
4.1

R2
NO2
NC2

2.2
3.2
4.2

R3
NO3
NC3

2.3
3.3
4.3

R4
NO4
NC4

2.4
3.4
4.4

R5
NO5
NC5

2.5
3.5
4.5

R6
NO6
NC6

2.6
3.6
4.6

R7
NO7
NC7

2.7
3.7
4.7

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PLC.DIGITAL INPUTS and RELAY OUTPUTS DX522

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.2
Next 69.3
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PLC Analogue I/O


AX521
-A63.4
Analog outputs
+
+
-

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

+
-

Output Ch.1
Output Ch.2
Output Ch.3
Output Ch.4

3.0
3.1

+
-

3.2
UP
ZP

3.3
3.8

+24V
0V

3.9
1.0
1.1
1.2

+24V
0V

1.3
1.8
1.9

Analog inputs
UP
ZP

++++-

Input Ch.1
Input Ch.2
Input Ch.3
Input Ch.4

2.0

4.0
2.1

4.1

2.2

+24V
0V

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

4.2
2.3

2.8
2.9

UP
ZP

UP
ZP

4.3
4.8

+24V
0V

4.9

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PLC. ANALOGUE I/O UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.3
Next 69.4
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

PLC. Ethernet switch


CM577-ETH

-A63.5

-X1
ETH_SERVICE in

A63.5.X1.1
A63.5.X1.2
A63.5.X1.3 /

1
2
3

A63.5.X1.6

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X2
1
2
3

TX+ AWG24
TXRX+

WHOG

/ (42)
/ (42)
(42)

/ (42)

XP23.1 / (22)
XP23.2 / (22)
XP23.3 / (22)

OG
WHGN

ETH_SERVICE out
6

RX-

GN

XP23.6

(22)

1.TX+ / (68)
1.TX- / (68)
1.RX+ / (68)
1.RX- / (68)

2.TX+ / (57)
2.TX- / (57)
2.RX+ / (57)
2.RX- / (57)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


PLC. ETHERNET switch CM577-ETH

Opt. If Remote service

Opt. Dispence pac

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.4
Next 72
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Drive module sh.72 - 144

-109 AWG10

BK

-108 AWG10

BK

-107 AWG10

BK

-F6

Option: Not for


1 phase connection

Option: CIRCUIT BRAKER

103

102

-102 AWG10

-101AWG10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-Q1

BK

BK

101

-XP0

BK

-103AWG10

I>

I>

I>

+Q1

-105 AWG10

BK

-104 AWG10

BK

-Z1

T3

112

BK

T2

111

-106 AWG10

110

T1

OPTION:
MAINS LINE FILTER
1

BK

-L3
(73) (73) /

-112 AWG10

BK

-L2
(73) (73) /

-111 AWG10

-L1
(73) (73) /

-110 AWG10

BK

If Option: 3 Phase
TRANSFORMER UNIT
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


MAINS CONNECTION

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page72
Next 73
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

/ (72)

T1

Transformer
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB660, 760, 4600, 66x0 .400-480V
IRB7600 ...................................480V

-L3

/ (72)

-L2

-L1

/ (72)

MAINS CONNECTION

3HAC 037015-001 (1,2 kVA New)


3HAC 024174-005 (2,5 kVA old)

CONTACTOR
UNITS

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

SERVICE
OUTLET

-230VAC2 SC.1
(76) /

POWER SUPPLY
SINGLE
CABINET
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TRANSFORMER UNIT 480V

REAKTOR UNIT

480V

115

114
F4

F6

L1UT L2UT L3UT

POWER SUPPLY
DUAL
CABINET

SERVICE
OUTLET

-T1_L3

-230VAC1 SC.1
(76) /

115VAC

AWG10

N
-T1_N
(74) /

-T1_L3

-T1_115V

(74) /

-T1_L2

-T1_230V

(74) /

-T1_L1

121
(78)

120

(78)

119

OUTL3

OUTL1

-X2

OUTL2

F2

-L1

(78) /

F6

(74) / -T1_230V
(74) / -T1_115V
(74) / -T1_N

F4

230VAC
230VAC

F2

-L1

-230V AC2.DC

F5

(75) /

F3

230VAC

F1

(78)

-230V AC2.DC
(75) /

-230VAC2 SC.1
(76) /

-230V AC1.DC

-230VAC1 SC.1
(76) /

(75) /

POWER SUPPLY
DUAL
CABINET

INL3

F5

121

INL2

F3

120

POWER SUPPLY
SINGLE
CABINET

INL1

F1

119

REAKTOR UNIT

-X1

118

-230V AC1.DC

117

(75) /

116

L1IN L2IN L3IN

-X2
1

-X2
-Z2

440V

230V

400V

600V

500V

480V

440V

400V

220V

3
GNYE

115VAC

230VAC

480VAC

480VAC

480VAC

230V

230V

AWG10

200V

600V

500V

480V

440V

400V

220V

200V

600V

500V

480V

440V

400V

220V

200V

-X1

IN

-X1

-X2

-Z2

-X1

T1.3

T1.1

113

TRANSFORMER UNIT

-T1_L2

L3.1
(73.1)

151

(78) /

L2.1
(73.1)

150

-T1_L1

L1.1

Transformer
Option T1.2 L1-L2-L3 = 262VAC
if IRB140-2600

(78) /

TRANSFORMER UNIT

(73.1)

-115 AWG10 BK

Transformer
T1.1 3HAC 024138-001 (13kVA)
IRB660, 760, 4600, 66x0, 7600

-114 AWG10 BK

-113 AWG10 BK

OUT

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X10

CONTACTOR
UNITS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73
Next 73.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

/ (73)

/ (73)

/ (73)

-L1.1

-L2.1

-L3.1

Terminal

3HAC037016-001

1)

200V

2)

220V

3HAC037017-001

(4,2kVA)
3HAC037018-001

400V

(6,0kVA)
3HAC024180--001

440V

200V

480V

220V

3)

500V

400V

4)

600V

440V

BK

-115 AWG10

BK

-114 AWG10

-113 AWG10

BK

Option: Transformer T1.2 L1-L2-L3 = 262V


if IRB120 - 460, 14x0 - 44x0, 6400R
T1.2
(4,2kVA)
(4,2kVA)

MAINS CONNECTION

-X10

TRANSFORMER UNIT

5)

480V

6)

500V

7)

600V

T1

1) 2) 3) 4) 5) 6) 7)

CONTACTOR
UNITS
1), 2)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-T1_N

-T1_115V
(74) /

115VAC

-T1_230V

230VAC

(74) /

262VAC
-T1_L3
(78) /

262VAC
-T1_L2
(78) /

262VAC
-T1_L1

230V
-230V AC2.DC
(75) /

POWER SUPPLY
DUAL
CABINET

(78) /

230V
-230V AC1.DC

-230VAC2 SC.1
(76) /

(75) /

-230VAC1 SC.1
(76) /

AWG10

POWER SUPPLY
SINGLE
CABINET

121

-X2

120

GNYE

1) 2) 3) 4) 5) 6) 7)

(74) /

1) 2) 3) 4) 5) 6) 7)

119

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X1

SERVICE
OUTLET
Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


TRANSFORMER UNIT 262V

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73.1
Next 74
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-184
OPTION:
AWG16
SERVICE OUTLET
SINGLE/DUAL CONTROL

/ (73) (73) (73) (73) (73.1)

CIRCUIT BRAKER

-T1_N

/ (73) (73) (73) (73) (73.1)

-T1_115V

/ (73) (73) (73) (73) (73.1)

-T1_230V

-F5

AWG16BK

-183

-F4

EARTH FAULT
BREAKER

-186
AWG16

-185
GNYE

AWG18

-X22
GND

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


OPTION : SERVICE OUTLET

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page74
Next 75
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

RELAY UNIT
-140
AWG20

AWG16

A2

-F2

-156

BK

AWG16
3

-154
-155

-153

BK

GNYE

158 157

POWER SUPPLY
not 1)
-G9

-X2

MAIN FAN
UNIT

515
-ACOK

AXIS COMP.
UNIT
Lab/Office:
DMRO SE/
PRH

(78.2)

W763

(78)

W758

(79) /

514

-+5V_OUT

-0V COOL.2

(76.5) /

-G2.XS9

-0V COOL.3

(76.5) /

-+24V COOL.2

(76.5) /

-+24V COOL.3

-G2.XP9

(79) /

-513 AWG20

-512 AWG20

-511 AWG20

-510 AWG20

BU
BU
AWG24 AWG24

(76.5) /

-470
-0V COOL.1

-468
-0V BRAKE.2
(77) /

-467
-0V BRAKE.1
(77) /

-469
-+24V COOL.1

CONTACTOR
UNIT

7
BU
AWG16

(77) /

5
BU
AWG16

(77) /

-466
-+24V BRAKE.2
(77) /

-465
-+24V BRAKE.1
(77) /

-464 AWG16 BU

DRIVE.1
(77) -0V

-463 AWG16 BU

DRIVE.1

BU
BU
BU
BU
AWG16 AWG16 AWG16 AWG16

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

BK

-XS4
1

Latest revision:

BK

AWG16

-XS3

CONTACTOR
UNIT

/ (32)

(23)
(23)
(23)

AXIS COMP. MAIN SERVO


UNIT
DRIVE UNIT

(77) -+24V

519
Drive sys
(79) -0V

518
Drive sys

DRIVE
(79) -0V

BU
BU
AWG16 AWG16

(79) +24V

DRIVE

517

BU
AWG16

(79) -+24V

516

BU
AWG16

AWG16
AWG16

24

14

-X2
3

-0V.1

BU

BK

-X1
5

-141
AWG20

/ (32)

11

-152

GNYE

-X1

-230V AC1_DM
-230V AC2_DM
-GND_DM

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG16

-G1

-AC_ON.1

BU

-K41.X1

A1

POWER SUPPLY

CONTROL MODULE
A21.X7 PANEL BOARD

-230V AC1.DC

1) Option Power supply


for external axes.

(73) (73) (73) (73) (73.1)


-230V AC2.DC /

(73) (73) (73) (73) (73.1)

IRC5 SC/DC DESIGN 09 Rel 12.1


POWER SUPPLY DSQC 626 AND 627
FOR DUAL CABINET

EXTERNAL
AXES

CONTROL
MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page75
Next 76
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

RD

OG

+24V Drive sys


-0V Drive sys

AXIS / DRIVE / CONTACTOR BOARDS


BU

BU

BU

BU

BU

BU

BU

BU

BU

BU

BU

-248 AWG16

-466 AWG16
-465 AWG16
-469 AWG16

-467 AWG16
-468 AWG16
-470 AWG16

-250 AWG18
-252 AWG18

-301 AWG18
-302 AWG18
-251 AWG18
-253 AWG18

-303 AWG18
-304 AWG18

-0V I/O.1

-+24V BRAKE.1
-+24V BRAKE.2
-+24V COOL.1

-0V BRAKE.1
-0V BRAKE.2
-0V COOL.1

+24V SYS

+24V COOL

+24V PC.1
+24V PC.2
-0V SYS
-0V COOL

-0V PC.1
-0V PC.2

(42) /
(42) /

(42) /
(42) /

(77) /
(77) /

(77) /
(77) /

CUSTOMER
I/O

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
CONTACTOR
UNIT
3
4
5
6

Lab/Office:
DMRO SE/
PRH

7
8
9
10
11

L1

IRC5 SC/DC DESIGN 09 Rel 12.1


POWER SUPPLY DSQC 661 AND 662
FOR SINGLE CABINET

L1

12

-X1

L1

JUMPER

-X6
-X7

1
2

3
4

6
7
8

10

PANELBOARD,
PC

Status:
APPROVED

-G3
9
10

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76
Next 76.5
3HAC024480-005
07 Total
2012-03-06

2
4

-X8
3

2
1

MAIN
COMPUTER

OG

JUMPER

L1

BN

2
L1

RD

1
L1
2/BK

BK

-F2
1/BK

COOL.3
COOL.2
COOL.3
COOL.2

8
L2

GNYE

-158 BK
AWG16
-_158 BK
AWG16

-308 BK
AWG16
-157 BK
AWG16
-_157 BK
AWG16

-230VAC2 SC.1 /

(73) (73) (73) (73) (73.1)

-230VAC1 SC.1 /

(73) (73) (73) (73) (73.1)

-309 BK
AWG16

AWG16

(76.5) / -+24V
(76.5) / -+24V
(76.5) / -0V
(76.5) / -0V

7
L2

2/BK

6
L2

1/GN

L2

1/WH

(43) / -USB2 +5V


(43) / -USB2 D(43) / -USB2 D+
(43) / -USB2_GND

3
L2

(29) /

-X5

(29) /

2
4

(29) /

1
3

(29) /

-X2

(77) /

(77) /

(28) /

2
4

AWG20

BU

-247 AWG16

+24V I/O.1
-X4

2/RD

BU

-464 AWG18

DRIVE.1

(77) -0V

(28) /

BU

-463 AWG18

DRIVE.1

(77) -+24V

(79) /

(79) /

BN

DRIVE

(79) -0V

AWG20 BU

-230V AC1.13

AWG12 BU
3

(28)

-X3
L2

-230V AC1.12

3
3

-XT16
(28)

BK

DC
-230V AC1.11

AWG20

AC
(28)

5
2
3

-230V AC2.13

2
1
4

1
BK

(28)

-X1

-153 AWG16
-230V AC2.12

-X1
BK

(28)

DRIVE

-G1
-152 AWG16
-230V AC2.11

-X3

(28)

(79) -+24V

POWER SUPPLY DSQC661

TEMP OK_N

-G2
2

0V

POWER DISTRIBUTION BOARD DSQC662


1

0V

ACOK_N

-X2
+24V

+24V

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
8

If Option: 3 phase
connection

AWG16

-X9
2
3
4

ENERGY BANK

MAIN FAN
UNIT

733 AWG20 BU
732 AWG20 BU
731 AWG20 BU

if HV
1

1 1

FAN UNIT

-E41

SWITCH

-E42
-X1

-X1

14

-S1

13

BU
AWG24

-W752

BU
AWG24

FAN UNIT

BU
AWG24

BU
AWG24

+A43-XP11.1

-W750

-W754

BU
AWG24

-W753

-X1

-W751

-X1

+
-W756

SINGLE CABINET

DUAL CABINET

BU
AWG24

735 AWG20 BU
734 AWG20 BU

Fan unit

-E43

(134)

IRC5 SC/DC DESIGN 09 Rel 12.1


FAN UNIT

(134)

-FAN 1 ret.4

-FAN 2 ret.5

-E5

-0V COOL.4 (134)


-+24V COOL.4(134)

MDU FAN

-+24V COOL.5(134)
-0V COOL.5 (134)

Lab/Office:
DMRO SE/
PRH

2 1 3

(134)

(134)

(134)

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

(134)

Latest revision:

-X10.1

-FAN 2 ret.5

-+24V COOL.5(134)

-X1

-0V COOL.5

-FAN 1 ret.4

-X1

-0V COOL.4

-+24V COOL.4(134)

Fan unit

-E44

385 AWG20 BU

383 AWG20 BU

-X1

384 AWG20 BU

382 AWG20 BU

-X1

381 AWG20 BU

380 AWG20 BU

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(77)

0VCOOL.4
+24VCOOL.4

FAN1ret.4

(77)
(77)

(77)

AWG24 BU AWG24 BU

AWG24 BU

if LV

+A43-XS11
AWG24 BU

FAN2ret.5

+24VCOOL.5

(77)

0VCOOL.5

(77)

(77)

-XS1

FAN1ret.4

-E1

387 AWG20 BU

FAN UNIT

0VCOOL.4

(75) (76)

-+24V COOL.2
BK
RD AWG24

(77)

(75) (76)

-0V COOL.3
OG
BN

386 AWG20 BU

(75) (76)

-+24V COOL.3

+24VCOOL.4

(75) (76)

-0V COOL.2

(77)

DRIVE POWER
SUPPLY

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76.5
Next 77
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DRIVE POWER
SUPPLY

CONTACTOR BOARD
A43
(75) (76) -0V

DRIVE.1

(75) (76) -+24V

DRIVE.1

PTC1 ret

24VDrive

0V BRAKE

2
1

CONTROL
MODULE
A21.X7

24V

0V BRAKE

-X1

(32) / -RUN_CH1
(32) / -RUN_CH 1Ret
(32) / -RUN_CH2
(32) / -RUN_CH 2Ret

-X5

PTC1

-XS6

A43X5:1

/ (78.2)

A43X5:2

/ (78.2)

A43X5:3

/ (78.2)

A43X5:4

/ (78.2)

1
2
3

-X10

LIM2 ch1 -X22


1
LIM2 ch2

LIMIT
SWITCH 2
EXTERNAL
AXIS

24VDrive
RunCh2

LIM2 ch2 ret


LIM2 ch1 ret

-+24V BRAKE.2

RunCh2

-XS7

(75) (76) /

-0V BRAKE.1

-RCH1

5
(75) (76) /

-0V BRAKE.2
6

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-0V COOL;6

(78) /

-+24V BRAKE.1

(78) /

(75) (76) /

-0V COOL;6

(78) /

-+24V COOL.1

-SELF1
-SELF2

(75) (76) /

(78)
(78)

(78)
(78)

-0V COOL.1

-LOCK1A
-LOCK2B

1
(75) (76) /

24V COOL

-BRAKE

(78) /

PAN_CH2

RunCh1

-0V COOL;6

5
8

(75) (76) /

K2
K1

OG
WHOG

(78) /

WHBU

INTERLOCKING

-X4

0V COOL

-X1

BU

/ (76.5)

-X11

(76.5)

(79) / -0V ENABLE2


(79) / -ENABLE2

4
2

(32) / -ENABLE2.1
(32) / -ENABLE2_1Ret
(32) / -SPEED
(32) / -0V
(79) / -RS485+
(79) / -RS485-

LIM2
LIM1

PAN_CH1

-A43-X21.2

LIM1 ch2 ret


LIM1 ch1 ret

RunCh1

24V COOL

(82) (94.6) (104) /


(106) (112) (118)

-X12
1

-491 AWG20

BU

+24V

-492 AWG20

BU

0V

-RCH2

-A43-X21.4

OPTION :DUTY
TIME COUNTER

-P1

(78) /

(82) (94.6) (104) /


(106) (112) (118)

1) 1)

24V COOL

-A43-X21.3

-X21

0V COOL

(82) (94.6) (104) /


(106) (112) (118)

LIM1 ch1
LIM1 ch2

0VCOOL.5

AXIS
COMPUTER
A42.X6

-A43-X21.1

CONTINUATION NEXT PAGE


Lab/Office:
DMRO SE/
PRH

+24VCOOL.5 (76.5)

CONTROL
MODULE
A21.X7

(82) (94.6) (104) /


(106) (112) (118)

(76.5)
(76.5)

BRAKE CTRL

3
4

(76.5)
+24VCOOL.4 (76.5)

LIMIT
SWITCH 1
CONTROL
CABLE

FAN2ret.5

24VDrive

-X23

1) Jumpers if not used

/ (76.5)
(76.5)

4
2

LIMIT
OVERRIDE

FAN1ret.4
3

0VCOOL.4

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTACTOR BOARD

+
+

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page77
Next 78
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

A1
2

A2
1

-H1

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTACTOR UNIT

34
4
6
22

(CONTROL CABLE AND OPTION: EXTERNAL AXIS)


Status:
APPROVED

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78
Next 78.1
3HAC024480-005
07 Total
2012-03-06

-XS43
1
2
3

-XP43
1
2
3

-L23

21

(85) (86) /

-L22

(85) (86) /

33

-130 AWG10

BK

-124

-F1
1
3
5

I>
I>
I>

2
4
6

BK

-121

-120

AWG10

AWG10

AWG10

BK

BK

BK

-T1_L3

-T1_L2

-T1_L1

/ (73) (73) (73) (73) (73.1)

/ (73) (73) (73) (73) (73.1)

/ (73) (73) (73) (73) (73.1)

CONTACTOR BOARD

BK

-119

-123

BK

BK

-122

BRAKE PB

24V BRAKE

24V BRAKE

PTC2 0V

-129 AWG10

BK

-128 AWG10

-X9

-L21

0V

EXTCONT

(77)

-LOCK2B

&

(77)

(77)

-LOCK1A

PTC2

LOCK2A

LOCK1B

-SELF2

(85) (86) /

AWG16

-450
EXTBRAKEPB

-XP40.6
(78.1) /

BU

-488 AWG16

-SELF1

0V
(77)

/ (77)

BRAKE_FB

-RCH2

/ (77)

/ (77)

-0V COOL;6

-BRAKE

/ (77)

/ (77)

BU

AWG16

-446
BRAKEPB

(78.1)

-XP40.4

W762

(78.1) /

STATUS DIOD
DUAL CABINET
BU

-490

AWG16

A2
44
22
34
54
13
2
4
6

13
1
3
5

14
2
4
6

54

-449

34

EXTBRAKEREL

22

-XP40.5

44

(78.1) /

14

A2

BU

53

53

AWG16

33

33

-445

21

21

EXT.LAMP

43

43

-XP40. 1

BU

-477 AWG16

(78.1) /

A1

A1

(75)

Lab/Office:
DMRO SE/
PRH

W758

CUSTOMER
CONNECTION

BU

AWG16

BU

-487 AWG16

-448

BU

-486 AWG20

-X24

BRAKEREL2

BU

-485 AWG20

-XP40.3

BU

-484 AWG20

(78.1) /

BU

-483 AWG20

BU

BU

-482 AWG20

-489

BU

-481 AWG20

(78.1)

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10

W761

Latest revision:
4

BU

BU

-480 AWG20

AWG16

BU

-479 AWG20

-447

BU

-452 AWG20

24V

BRAKEREL1

-K43

3 -X3

758

BU

-451 AWG20

/ (77)

-0V COOL;6

-RCH1

-0V COOL;6

A43

-XP40.2

759

BU

-476 AWG20

4
4

(78.1) /

760

BU

-475 AWG20

24V

761

-K44

EXT MON 2B

BU

-474 AWG20

BU

-K42
1

-494 AWG20

BU

-473 AWG20

BU

BU

-472 AWG20

-X8
24V

-493 AWG20

BU

CONTACTOR
UNIT K42,K43,K44
-471 AWG20

EXT MON 1B
EXT MON 2A

EXT MON 1A

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
8

MAIN DRIVE UNIT

762

761

(78)

W762

(78)

W761

(78)

XP40.6

(78)

XP40.5

(78)

XP40.4

(78)

XP40.3

(78)

XP40.2

(78)

XP40.1

-XP40.2
-XP40

EXT.LAMP

BRAKE REL

BRAKE REL

BRAKE PB

BU

AWG16 AWG16

BU

EXTBRAKEPB

/ (87)

EXTBRAKEREL

-446

BU

-448

Option: If one or two external axes


(XP40 connected to SX40.1)
(XS40 connected to XP40.1)

-447

BU

If Standard connection or
with Option: Three external axes.
(XP40 connected to XS40)

-445

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-XS40.1

/ (87)

Option: If three external axes


(XS40.1 connected to XP40.2)
(XP40.1 not connected)

AWG16 AWG16

-XP40.1
1

-XS40
1

-EXT. LAMP -BRAKEREL1 -BRAKEREL2


(92)
(92)
(92)
(94.6)
(94.6)
(94.6)
(96)
(96)
(96)
(98.2)
(98.2)
(98.2)
(98.6)
(98.6)
(98.6)
(100)
(100)
(100)
(104)
(104)
(104)
(106)
(106)
(106)
(112)
(112)
(112)
(115.1)
(115.1)
(115.1)
(118)
(118)
(118)
(124)
(124)
(124)
(129)
(129)
(129)
(146)
(146)
(146)

-BRAKEPB
(92)
(94.6)
(96)
(98.2)
(98.6)
(100)
(104)
(106)
(112)
(115.1)
(118)
(124)
(129)
(146)

CONTROL CABLE
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTACTOR UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78.1
Next 78.2
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

(77)
(77)
(77)
(77)

A43X5:1
A43X5:2
A43X5:3
A43X5:4

CONNECTED IN STANDARD AND IF THREE EXTERNAL AXES

-XS5

-PTC1

1
/

/ (92) (96) (100) (106) (118) (146)


(94.6) (98.6) (104) (112) (129)

-PTC 1 ret
2

/ (92) (96) (100) (106) (118) (146)


(94.6) (98.6) (104) (112) (129)

-0V BRAKE3

/ (92) (96) (98.6) (104) (112) (118) (129)


(94.6) (98.2) (100) (106) (115.1) (124) (146)

-0V BRAKE4

/ (92) (96) (98.6) (104) (112) (118) (129)


(94.6) (98.2) (100) (106) (115.1) (124) (146)

3
/
4

OPTION: IF THREE EXTERNAL AXES

OPTION: IF ONE OR TWO EXTERNAL AXES

-XP5.2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(75)

W763

-XP5.1

-XS5.1

0V BRAKE

0V BRAKE

4012

XS5.1:3

/ (87)

Contactor unit A43.X5


XS5
Block diagram for: CONNECTED IN STANDARD

Connected

Contactor unit A43.X5


XS5.1

XP5.1

XS5
Connected

Block diagram for: Option if one or two external axes,


and if Single 1-3 axes.
Connected

Block diagram for: Option if three external axes and Contactor unit A43.X5
Dual with 2600-76xx

XS5
Connected

XP5.2
Power supply

G9

XS5.1

XP5.1
Not connected
Connected

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTACTOR BOARD

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78.2
Next 79
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DRIVE
(81) (82) / -+24V DRIVE;2
POWER
SUPPLY
(81) (82) / 0V DRIVE;2
EPS/SAFE MOVE
A44-X1

-726 AWG20

BK

-725 AWG20

AXIS COMPUTER BOARD

MAIN SERVO DRIVE UNIT

A42

-(A42-X)1

A41.1

1
2

DRIVE
POWER
SUPPLY

(75) -+24V
(76)

DRIVE

(75) (76) -0V

DRIVE

-XS1
1
2

-XP11

(75) ACOK

AWG26 4x2 SFTP

-XP8

BN

3
(75) -+5V_OUT

1
BNWH

4
2

2
OG

3
OGWH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(42) /

CONTROL
MODULE
A31.A9
MAIN
COMPUTER

(42) /

AWG24

-TX+.1

1)

-XP2
1

-TX-.1

2
(42) /

-RX+.1
3

(42) /

-RX-.1
6

OPTION :
EPS OR
SAFE MOVE
A44-X4

(81) (82) / TX+.2


(81) (82) / TX-.2
(81) (82) / RX+.2
(81) (82) / RX-.2

(77) /

CONTACTOR
BOARD
A43.X4

(77) /
(77) /

-RS485+
-RS485-

-0V ENABLE2

(77) /

-ENABLE2

-XP6
4

-XS6

5
(75) (76) /

+24V Drive sys

519 AWG16 BU
1

7
(75) (76) /

-0V Drive sys

518 AWG16 BU
2

XS9

RXD

1) No connection to main computer if EPS or SAFE MOVE is connected

TXD
3

0V
5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


AXIS COMPUTER UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page79
Next 80
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

A44
EPS

Option: EPS
connect to
A44-X5
3.See pages

/ (81)

A44

AXIS COMPUTER BOARD

EPS

A42

Option: Safe Move connect


to A44-x5 and x7
4.See pages / (82)
(82)

-XP4

MRCO1

-MRCO1

/ (90) (92) (94.6) (96) (98.2)


(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)

MRCO1_N

-MRCO 1_N

/ (90) (92) (94.6) (96) (98.2)


(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)

MRCI1

-MRCI1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

MRCI1_N

(90) (92) (94.6) (96) (98.2)


/ (98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)

-MRCI 1_N
5

0V

-MRC_0V1
6

24V_SMB1

(90) (92) (94.6) (96) (98.2)


/ (98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)
/ (92) (96) (98.6) (100) (104)
(106) (112) (118) (129)

+24V_SMB1

/ (90) (92) (94.6) (96) (98.2)


(98.6) (100) (104) (106) (112)
(115.1) (118) (124) (129) (146)

0V

-MRC_0V2

/ (92) (96) (98.6) (100) (104)


(106) (112) (118) (129)

-MRC_0V3

/ (92) (96) (98.6) (100) (104)


(106) (112) (118) (129)

0V
9

CONTROL
SIGNAL XS2

-XP5
MRCO2

MRCO2

/ (22)

MRCO2_N

MRCO2_N

/ (22)

MRCI2

MRCI2

/ (22)

MRCI2_N

MRCI2_N

EXT. AXIS
SIGNAL SX41

/ (22)

0V

MRC_0V4

/ (22)

24V_SMB2

24V_SMB2

/ (22)

0V

MRC_0V5

/ (22)

MRC_0V6

/ (22)

0V
9

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


AXIS COMPUTER UNIT

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page80
Next 80.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option: 738-1
-FMB
Graphic view at sheet

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(22) /

XS41

SMB

(21.3)

SDI_AXC
SDI_AXC_N
SDO_AXC
SDO_AXC_N
0V
24V

12 x AWG24 BU UL1569

-X1
A
B
C
D
E
F

1005
1006
1007
1008
1011
1012

Customer connection

-XS1

-X1

-X2

-X2
A
B
C
D
E
F

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

19 x 0,14mm^2 BU

-XP2
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
23
24
25

2
3
4
5
7
8
9
10
11
12
13
14

Bridge connector FMB.X2


SDO_SMB
SDO_SMB_N
SDI_SMB
SDI_SMB_N
0V
24V

DSQC686 VOLTAGE MEASURE BOARD


-A1

1001
1002
1003
1004
1009
1010

Lab/Office:
DMRO SE/
PRH

-X3
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20

AIN1_P
AIN1_N
AIN2_P
AIN2_N
AIN3_P
AIN3_N
AIN4_P
AIN4_N
AIN5_P
AIN5_N
AIN6_P
AIN6_N
AIN7_P
AIN7_N
SEN_DET_P
SEN_DET_N
0V_AI_ANALOG
-15V_AI
+15V_AI

IRC5 SC/DC DESIGN 09 Rel 12.1


FORCE MEASUREMENT BOX

Customer connection

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page80.1
Next 81
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option: EPS

DSQC 646

-A44
-X4
-X1
DRIVE POWER
SUPPLY

(79) /
(79) /

AWG24

BU

TX+.2

WHBU

TX-.2

OG

RX+.2

WHOG

RX-.2

/ (79)

0V DRIVE;2
1

-+24V DRIVE;2

AXIS
COMPUTER
BOARD
A42-X2

/ (79)
/ (79)
/ (79)

-X6
AWG24

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

(42) /

CONTROL
MODULE
A31.A9
MAIN
COMPUTER

(42) /
(42) /
(42) /

-TX+.1
-TX-.1
-RX+.1
-RX-.1

MRCO1

-X3

WHOG

OG

WHGN

GN

7
3

MRCO1-N
MRCI1
MRCI1-N

CONTROL
SIGNAL
XS2

0V
24V-SMB1
0V
0V

-X5

-X9

MRCO1
MRCO1-N
MRCI1
Option: EPS Connect
to AXIS COMPUTER
BOARD A42-X4

MRCI1-N
0V

3.See pages

(80)

24V-SMB1
0V
0V

+24V
1

8
9
10
11
12
13

0V
OUT1A
OUT1B
OUT2A
OUT2B

PROCESS I/O

OUT3A
OUT3B
OUT4A
OUT4B
OUT5A
OUT5B
CSC INA
CSC INB

14

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


EPS

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page81
Next 82
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option: SAFE MOVE


-A44

DRIVE POWER
SUPPLY

(79) /

Relay output
pair 1

XS1

-0V DRIVE;2

RelOut 1B

1
(79) /

X13
RelOut 1A

-+24V DRIVE;2
Relay output
pair 2

RelOut 2A
RelOut 2B

1
2
3

-A43-X21.1

/ (77)

-A43-X21.2

/ (77)

-A43-X21.3

/ (77)

-A43-X21.4

/ (77)

CONTACTOR UNIT
X21

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

MAIN
COMPUTER
A31.A9
CONTROL
MODULE

(42) / -TX+.1
(42) / -TX-.1
(42) / -RX+.1

AWG24

WHOG
OG

X3

X4

1
2

WHGN

3
(42) /

-RX-.1

GN

Connect to
AXIS COMPUTER
BOARD
A42-X4
4.See pages

2
4
5

/ (80)
6
7
3

Connect to
AXIS COMPUTER
BOARD
A42-X5
4.See pages

/ (80)

2
4
5
6
7
3

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-RX-.2

AXIS
COMPUTER
BOARD
A42.X2

/ (79)

-X6

MRCO1

MRCO1

MRCO1-N

MRCO1-N

MRCI1

MRCI1

MRCI1-N

MRCI1-N

0V

0V

24V-SMB1

24V-SMB1

0V

0V

0V

0V

1
2

CONTROL
SIGNAL
XS2

4
5
6
7
3
9

MRCO2

MRCO2

-X8

MRCO2

/ (22)

MRCO2-N

MRCO2-N

MRCO2_N

/ (22)

MRCI2

MRCI2

MRCI2

/ (22)

MRCI2-N

MRCI2-N

MRCI2_N

/ (22)

EXT. AXIS
SIGNAL
XS41

0V

0V

MRC_0V4

/ (22)

24V-SMB2

24V-SMB2

24V_SMB2

/ (22)

0V

0V

MRC_0V5

/ (22)

MRC_0V6

/ (22)

0V

0V
9

Latest revision:

GN

OG

-X7

WHGN

-TX+.2 / (79)
-TX-.2 / (79)
-RX+.2 / (79)

WHOG

-X5

AWG24

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SAFE MOVE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page82
Next 83
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Option: SAFE MOVE DSQC647


-A44

-X9

IN1A

I/O POWER
SUPPLY

IN1B
2

IN2A
3

Equivalent
configurable
activation
Inputs

+24V I/O

-X11
1

GND

OUT1A

IN2B

OUT1B

IN3A

Configurable
Monitor
Outpurs

IN3B

OUT2A

OUT2B

IN4A

OUT3A

IN4B

OUT3B

IN5A

OUT4A

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

8
9

IN5B
10

IN6A

Antivalent
configurable
activation
Inputs

8
9

OUT4B

10

11

PROCESS I/O

IN6B

PROCESS I/O

12

-X10

-X12

IN7A

IN7B
2

IN8A

Antivalent
configurable
activation
Inputs

OUT5A

IN8B

OUT5B

CSC INA
5

Antivalent
Inputs

CSC INB

Configurable
Monitor
Outpurs

OUT6A
OUT6B

OUT7A
7

OUT7B
8

OVR A
9

Antivalent
Inputs

OUT8A

OVR B

OUT8B

10

2
3
4
5
6
7
8
9
10

11
12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SAFE MOVE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page83
Next 85
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MAIN DRIVE UNIT LV unit


-X9
A41.1

/ (78)

/ (78)

/ (78)

-L21

-L22

-L23

POWER UNIT

TX+
TXRX+
RX-

1
2
3
6

ADDITIONAL AXIS 1, DRIVE UNIT NO 7


ADDITIONAL RECTIFIRE UNIT
ADDITIONAL DRIVE UNIT
-A41.2
-A41.3
-X9
-X8
-X8
1
2
3
6

1
2
3
6

-XS21

1
2
3
6

-XP21

DC+
DC-

1
2

XS1

-XP1

1
2
3

-X9

TX+
TXRX+
RX-

1
2
3
6

-W550

-W556

-W554

-W552

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG10 BK

-XS7
GNYE
AWG12

X1

1
2

0V DRIVE
24V DRIVE

BK
AWG12

-W551

4
BK
AWG12

-W557

3
BK
AWG12

-W555
-W553

GNYE
AWG12

XS6

-XS7

XS6

1
2

1
2

1
2

X1

-A41.4

ADDITIONAL DRIVE UNIT

XS6

ADDITIONAL AXIS 2, DRIVE UNIT NO 8

BK
AWG12

XS7
0V DRIVE
24V DRIVE

1
2

1
2

(86.5)
4

BK
AWG12

BK
AWG12

-X8

-XS22

-XP22

DC+
DC-

1
2

XS1

-XP1

1
2
3

-X9

AWG12

AWG12

-X2
BK

Bleeder +

BK

1
1

1
1

Bleeder +

-1

-1

-X2

24V DRIVE
0V DRIVE

XS7
BLEEDER

2
2

AWG12

AWG12

Bleeder -

BK

2
GNYE
GNYE

BK

Bleeder -

-2
-2

1
2

(86.5)

-A41.5

ADDITIONAL DRIVE UNIT

XS7

XS6

0V DRIVE
24V DRIVE

1
2

1
2

-X8

ADDITIONAL AXIS 3, DRIVE UNIT NO 9

AWG12

-XP23

DC+
DC-

1
2

XS1

-XP1

1
2
3

AWG10 BK

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

TX+
TXRX+
RX-

1
2
3
6

AWG12

-XS23

TX+
TXRX+
RX-

1
2
3
6

AWG10 BK

BLEEDER

TX+
TXRX+
RX-

1
2
3
6

IRC5 SC/DC DESIGN 09 Rel 12.1


MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for LV

-X9
1
2
3
6

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page85
Next 86
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MAIN DRIVE UNIT


A41.1

/ (78)

-L23
GNYE

AWG10

ADDITIONAL AXIS 1, DRIVE UNIT NO 7


-X9

-XS21

(85.6)

TX+
TXRX+
RX-

-A41.3

-XP21

DC+
DC-

-X9

-X8

TX+
TXRX+
RX-

1
2
3
6

XS1

-XP1

1
2
3

AWG10 BK

-XS7

-X1

1
2

XS7
0V DRIVE
24V DRIVE

XS6

0V DRIVE
24V DRIVE

1
2

1
2

-A41.4

ADDITIONAL DRIVE UNIT

XS6

ADDITIONAL AXIS 2, DRIVE UNIT NO 8

1
2

(85.6)
2

-X8

TX+
TXRX+
RX-

1
2
3
6

-XS22

-XP22

DC+
DC-

1
2

XS1

-XP1

1
2
3

-X9
XS7

BLEEDER

Bleeder +

BK

24V DRIVE
0V DRIVE

AWG12

1
1

-133

AWG12

1
2

-X2

0V DRIVE
24V DRIVE

-X8

-XS23

-XP23

DC+
DC-

1
2

XS1

-XP1

1
2
3

1
2
3
6

TX+
TXRX+
RX-

-X9
1
2
3
6

AWG10 BK

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

1
2

ADDITIONAL AXIS 3, DRIVE UNIT NO 9

GNYE

AWG12

Latest revision:

ADDITIONAL DRIVE UNIT

XS7

XS6
1
2

Bleeder -

BK

-A41.5

TX+
TXRX+
RX-

1
2
3
6

AWG10 BK

-132

ADDITIONAL DRIVE UNIT

1
2
3
6

1
2

AWG10

-W138

/ (78)

-L22
AWG10

1
2
3
6

-W136

-W137

AWG10

-L21

/ (78)

POWER UNIT

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


MAIN DRIVE UNIT and ADDITIONAL AXIS 1-3 for HV

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page86
Next 87
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

ADDITIONAL DRIVE UNIT


A41.3

-XS/XP7

External axis no. 7

-X2

-4000

AWG12

BK

-4001

AWG12

BK

-4002

AWG12

BK

-4003

AWG12

BK

-4004

AWG12

BK

-4005

AWG12

BK

A1
A2
A3
A4
A5
A6

CONTACTOR UNIT
A43
-X24

-4013
-4014

PTC2
PTC2 0V

1
2

AWG16
AWG16

BU

E1

BU

E2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Capacitor 0,47uF
2

E3
E4
E5
E6
F9

-X22
1
2
3

XS5.1:3

F10

-4012

AWG16

BU

LIM2 ch1

-4006

AWG16

BU

LIM2 ch1 ret

-4007

AWG16

BU

LIM2 ch2

-4008

AWG16

BU

LIM2 ch2 ret

-4009

AWG16

BU

(78.2)

F11
F1
F4
F2
F3

F5

(78.1) / EXTBRAKEREL
(78.1) / EXTBRAKEPB

-4010
-4011

BRAKE REL. +24V


BRAKE PB

AWG16
AWG16

F6
BU
BU

F7
F8

AWG10

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

GNYE

IRC5 SC/DC DESIGN 09 Rel 12.1


EXTERNAL AXIS no 7

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page87
Next 88
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

ADDITIONAL DRIVE UNIT


-A41.4

External axis no.8

-XS/XP7
-X2
1
4
3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

6
2

-4000

BK

-4001

BK

-4002

BK

-4003

BK

-4004

BK

-4005

BK

B1
B2
B3
B4
B5
B6

ADDITIONAL DRIVE UNIT


-A41.5

External axis no.9

-XS/XP7
-X2
1
4
3
6
2

4000

BK

4001

BK

4002

BK

4003

BK

4004

BK

4005

BK

C1
C2
C3
C4
C5
C6

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


EXTERNAL AXIS no 8 - 9

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page88
Next 89
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

IRB 120 cabinet module

MAIN SERVO DRIVE UNIT


A41.1

-X12

-X14

-X16

-X13

-X15

-XS/XP1

DRIVE MODULE

MW6

MV6

MU6

MW5

MV5

MU5

MW4

MV4

MU4

MW3

MV3

MU3

MW2

MV2

MU2

PE1-PE6

B1.2-B6.2

MW1

MV1

B1.1-B6.1

(103.2)

FLOOR CABLE
MU1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X11

MANIPULATOR
R1.MP

13

12

LUG1

10

15

16

19

17

21

22

20

23

24

According to Manipulator circuit diagram 3HAC031408-003

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 120

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page89
Next 90
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
MANIPULATOR
IRB 120

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

0,23 mm2
(80) /

-MRCO1

-XS/XP2

R1 SMB
SDI

WH

-MRCO 1_N

(80) /

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

C
(80) /

-MRCI 1_N

OG

SDO-N

D
(94.6) /

-MRC_0V.1

WH

0V
WH

+24V_SMB1
-MRC_0V.2

(94.6) /

-MRC_0V.3

GN

24V
BN

F
(94.6) /

SERIAL
MEASUREMENT
BOARD

E
(80) /

SMB/EIB

G
J

WH
J

GY

RD

L
M

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 120

According to Manipulator circuit diagram 3HAC031408-003

CONTROLLER
DRIVE MODULE

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page90
Next 90.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER

MANIPULATOR
IRB 120

CONTROL MODULE

0,23mm2
R1.CS
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

BU
WH
OG
WH
GN
WH
BN
WH
GY

A
B
C
D
E
F
G
H
J
K

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNALS
IRB 120

According to Manipulator circuit diagram 3HAC031408-003

Customer
Connection

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page90.5
Next 91
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

AWG16

R1.(MP 1-)3
BUWH

BKRD
BKGN
BKBU

M3T

M1T
M1S
M1R

13
17
15
3
5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
R1.(MP 4-)6
6
9
12
3

Lab/Office:
DMRO SE/
PRH

1
BNWH

M5T

7
11

B1

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 140

B8

10

B7

GNYE

GNYE

AWG10

BK

AWG10

AWG14

BK

-_424

AWG14

BK

-X15

-_425

AWG14

BK

BNGN

A15

-_426

AWG14

M5R

A13

-_416

BK

BNRD

BUBK

M2T

B9

AWG14

-X13

-_414

M5S

BK

BK

M2S

B10

AWG14

BK

-_412

AWG14

BKWH

-_428

BK

M2R

B11

BU

B5

AWG14

BK

-X16

-_430

AWG14

BK

M4R

B4

-_432

AWG14

BNBK

B3

-_422

BK

M4S

A7

AWG14

BK

-X14

-_420

AWG14

BK

BNBU

A9

-_418

AWG14

M4T

A11

-_406

GNWH

A5
BK

-X12

AWG14

BK

-_408

AWG14

BK

M6T

A3

-_410

AWG14

BK

GNRD

A1

-_404

AWG14

M6S

-XS/XP1
-_402

BK

-X11

BN

BURD

M3S

AWG14

M6R

BUGN

FLOOR CABLE
M3R

-_400

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
6
7

B6

Status:
APPROVED

IRB 140 cabinet module

MAIN SERVO DRIVE UNIT

A41.1

DRIVE MODULE

MANIPULATOR

According to Manipulator circuit diagram 3HAC6816-3

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page91
Next 92
3HAC024480-005
07 Total
2012-03-06

FLOOR CABLE
CONTROLLER

MANIPULATOR
IRB140

0,23 mm2

DRIVE MODULE

R2.SMB

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

A
B
C
D

WH
BU
WH
OG
WH

9
5
8
4

E
(80) /

GN

24V

F
(80) /

-MRC_0V2

(80) /

-MRC_0V3

SERIAL
MEASUREMENT
BOARD

WH

+24V_SMB1

SDI
SDI-N
SDO
SDO-N
0V

BN

H
J
K

GY
RD

BATSUP
BATLD

AWG16

DRIVE MODULE
X40

-XS/XP1

-EXT. LAMP

-_433

AWG16

-BRAKEPB

-_434

AWG16

BU

(78.1) /

-BRAKEREL1

-_435

AWG16

BU

(78.1) /

-BRAKEREL2

-_436

AWG16

BU

(78.1) /

(78.1) /

R1-H1
OG

C7

R1-.(MP 4-)6

1
OGWH

B16

15
GYBK

B12

8
GYBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

-0V BRAKE4

-_438

AWG16

BU

-PTC1

-_439

AWG16

BU

-PTC 1 ret

-_440

AWG16

BU

-0V BRAKE3

-_437

AWG16

BU

(78.2) /
(78.2) /
(78.2) /

GYGN

B14

13
OGBU

C2

R1.140-(MP 1-)3

11

OGBK

C1

According to Manipulator circuit diagram 3HAC6816-3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2
OGRD

B15

14

GYWH

D2

10
GYRD

D1

16
GY

D3

18
OGGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

12

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 140

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page92
Next 93
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE

-XS/XP5

0,23mm2

-XP/XT5
-625
1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2
3
4
5
6
7
8
9
10
11

-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

AWG24
OG

AWG24

B5

AWG24

C5

AWG24

D5

AWG24

A6

AWG24

B6

AWG24

C6

AWG24

D6

AWG24

A7

AWG24

B7

AWG24

C7

AWG24

D7

BU

OG

WH

OG

OG

OG

WH

OG

GN

OG

WH

OG

BN

OG

WH

OG

GY

OG

RD

OG

BU

OG

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

+R1-CS
WH

A8

CSA
1

CSB
9

CSC
2

CSD
10

CSE
3

CSF
11

CSG
4

CSH
12

CSJ
5

CSK
13

CSL

According to Manipulator circuit diagram 3HAC6816-3

Customer
Connection

CSM
14

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNAL
DUAL CABINET
IRB 140

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page93
Next 94
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140

CONTROL MODULE

-XP/XT5

-XS/XP5

-708
AWG24

0,23mm2

BK

B5

BU

BN

C5

WH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

RD

D5

OG

OG

A6

WH

YE

B6

GN

GN

C6

WH

BU

D6

BN

VT

A7

WH

GY

B7

GY

WH

10

C7

RD

WH/BK

11

D7

BU

WH/BN

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

+R1-CS
WH

A8

CSA
1

CSB
9

CSC
2

CSD
10

CSE
3

CSF
11

CSG
4

CSH
12

CSJ
5

CSK
13

CSL
6

According to Manipulator circuit diagram 3HAC6816-3

Customer
Connection

CSM
14

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNAL
SINGLE CABINET
IRB 140

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94
Next 94.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

IRB 260 cabinet module


MAIN SERVO DRIVE UNIT

A41.1

GNYE

GNYE

-_416 AWG14
A15

CONTROLLER
DRIVE MODULE

B1

BURD

BUWH

-_414 AWG14
A13

BK

BK

BK

BUGN

B9

BN

GNRD

B10

-X13

-_412 AWG14

-_428 AWG14

BK

BK

B11

GNWH

A7

-_430 AWG14

-_432 AWG14

-_406 AWG14
A9

BKWH

-_408 AWG14

BUBK

A11

-X16

BK

BK

BK

BK

-_410 AWG14
A5

BKRD

BKBU

-X12

BK

A3

BKGN

A1

-_404 AWG14

-_402 AWG14

-_400 AWG14
-XS/XP1

BK

BK

BK

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X11

AWG16

A1

A2

A3

D2

D1

A4

B10

D7

D8

D3

M3W

M3V

M3U

M6U

M6V

M6W

M2U

M2V

M2W

M1W

M1V

M1U

Floor cable

D4

MANIPULATOR
IRB 260

B1

R1-MP

According to Manipulator circuit diagram 3HAC025611-001


Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE UNIT
IRB 260

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.5
Next 94.6
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB 260
0,23 mm2

(80) /

-XS/XP2

-MRCO1

R1 SMB
SDI

WH

-MRCO 1_N

(80) /

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

AXIS COMPUTER BOARD


A42-X4

(80) /

-MRCI 1_N

OG

SDO-N

D
(90) /

-MRC_0V.1

WH

0V
WH

E
(80) /

+24V_SMB1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-MRC_0V.2

(90) /

-MRC_0V.3

GN

24V
BN

F
(90) /

SERIAL
MEASUREMENT
BOARD

WH

0V

GY

BATT+

RD

BATT LOAD

Keypin

AWG16

-EXT. LAMP

-433

AWG16

BU

-BRAKEPB

-434

AWG16

BU

(78.1) /

-BRAKEREL1

-435

AWG16

BU

(78.1) /

-BRAKEREL2

-436

AWG16

BU

(78.1) /

DRIVE MODULE
X40

(78.1) /

R1 MP

-XS/XP1

OG

C7

C7
OGWH

B16

B8
GYBK

B12

C9
GYBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

AWG16

GYGN

B14

-439

AWG16

BU

-PTC 1 ret

-440

AWG16

BU

-0V BRAKE3

-437

AWG16

BU

(78.2) /

C8

BU

-PTC1

(78.2) /

(78.2) /

-438

-0V BRAKE4

C10
OGBU

C2

B9
OGBK

C1

B2
OGRD

B15

CONTACTOR UNIT
A43-X21

(77) /

-A43-X21.2

LIM 1A

-441

AWG16

BU

(77) /

-A43-X21.4

LIM 2A

-442

AWG16

BU

(77) /

-A43-X21.3

LIM 2B

-443

AWG16

BU

(77) /

-A43-X21.1

LIM 1B

-444

AWG16

BU

B7

GYWH

D2

B3
GYRD

D1

B4
GY

D3

C2
OGGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

C1

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 260

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.6
Next 94.7
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Floor cable
CONTROLLER
CONTROL MODULE
Dual cabinet
-XP/XT6
1
2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

10
11

-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

Single cabinet
-709
AWG24

AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18

-XS/XP5

AWG18

R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

BK

A1

BN

B1

RD

C1

OG

D1

YE

A2

GN

B2

BU

C2

VT

D2

GY

A3

WH

B3

WH/BK

C3

WH/BN

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

D3

12

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11

-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-710
AWG24

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM

D3

0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

BK

B5

BN

C5

RD

D5

OG

A6

YE

B6

GN

C6

BU

D6

VT

A7

GY

B7

WH

C7

WH/BK

D7

WH/BN

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

12

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22

-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

WH/RD

B8

WH/OG
WH/YE

or PK

C8
D8

WH/GN

A9

WH/BU

B9

WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE

23

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK

C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE/DUAL CABINET
IRB 260

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

According to Manipulator circuit diagram 3HAC025611-001

Customer
Connection

MANIPULATOR
IRB 260

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.7
Next 95
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MAIN SERVO DRIVE UNIT

IRB 360 cabinet module

A41.1

BK

GNYE

GNYE

AWG10

B1

DRIVE MODULE

BU

BNBK

A15

AWG10

-_412
M4U

-_414

AWG16

BK

M4V
A13

BNBU

BURD

AWG16

BK

AWG16
B8

BUWH

B9

M4W

M3W

-_416

AWG16
-_422

-_420
M3V
B10

-X15

BK

BK

AWG16

BK

AWG16
-_418
M3U
B4

BKBU

BKGN

B3

-X13

BUGN

M1V

M1U

-_406

AWG16

BK

BK

-_408

AWG16

BK

AWG16

A5

BKRD

A7

BUBK

BK

M1W

M2W

M2V

A9

-X12

-_410

AWG16

BK

-_404

-_402

AWG16

BK

AWG16
-_400
M2U

AWG16

A11

BKWH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-XS/XP1

BK

-X11

FLOOR CABLE

MANIPULATOR
+R1

(MP 1-)3

11

+R1

(MP 4-)6

13

17

15

10

According to Manipulator circuit diagram 3HAC028647-009


Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE UNITS
IRB 360

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page95
Next 96
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
DRIVE MODULE

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

A
B
C
D

MANIPULATOR
IRB360

0,23 mm2

R2-SMB
SDI
SDI-N
9
SDO
5
SDO-N
8
0V
4

WH
BU
WH
OG
WH
WH

E
(80) /

+24V_SMB1

GN

24V
BN

-MRC_0V2

(80) /

SERIAL
MEASUREMENT
BOARD

-MRC_0V3

(80) /

H
J
K

-_433 AWG16

BU

-BRAKEPB

-_434 AWG16

BU

(78.1) /

-BRAKEREL1

-_435 AWG16

BU

(78.1) /

-BRAKEREL2

-_436 AWG16

BU

(78.1) /

DRIVE MODULE
X40

-XS/XP1

R1-H1
GY

C7

R1-(MP 4-)6

GNWH

B16

15
BNRD

B12

8
BNGN

B13

(78.2) /

CONTACTOR UNIT
A43-X5

-0V BRAKE4

BU

-_439 AWG16

BU

-PTC 1 ret

-_440 AWG16

BU

-0V BRAKE3

-_437 AWG16

BU

(78.2) /

BNWH

B14

-PTC1

(78.2) /

(78.2) /

-_438 AWG16

13
BN

C2

R1-(MP 1-)3

C1

2
GNRD

B15

14

1A

GYBU

D2

10
GYRD

D1

16
GYWH

D3

18
GYGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

11

GYBK

Lab/Office:
DMRO SE/
PRH

According to Manipulator circuit diagram 3HAC028647-009

-EXT. LAMP

(78.1) /

AWG16

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2A
2B

LIM switch

1B

12

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 360

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page96
Next 97
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER

MANIPULATOR
IRB 360

CONTROL MODULE

-XS/XP5

0,23mm2

-XP/XT5
-625
1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2
3
4
5
6
7
8
9
10
11

-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

AWG24

WH

OG

AWG24

B5

AWG24

C5

AWG24

D5

AWG24

A6

AWG24

B6

AWG24

C6

AWG24

D6

AWG24

A7

AWG24

B7

AWG24

C7

AWG24

D7

BU

OG

WH

OG

OG

OG

WH

OG

GN

OG

WH

OG

BN

OG

WH

OG

GY

OG

RD

OG

BU

OG

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

A8

R1-CS

CSA

CSB
B

CSC
C

CSD
D

CSE
E

CSF
F

CSG
G

CSH
H

CSJ
J

CSK
K

CSL
L

According to Manipulator circuit diagram 3HAC028647-009

Customer
Connection

CSM
M

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNAL
DUAL CABINET
IRB 360

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page97
Next 98
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER

MANIPULATOR
IRB 360

CONTROL MODULE

-XP/XT5

-XS/XP5

-708
AWG24

0,23mm2
WH

BK

B5

BU

BN

C5

WH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

RD

D5

OG

OG

A6

WH

YE

B6

GN

GN

C6

WH

BU

D6

BN

VT

A7

WH

GY

B7

GY

WH

10

C7

RD

WH/BK

11

D7

BU

WH/BN

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

A8

R1-CS

CSA

CSB
B

CSC
C

CSD
D

CSE
E

CSF
F

CSG
G

CSH
H

CSJ
J

CSK
K

CSL
L

According to Manipulator circuit diagram 3HAC028647-009

Customer
Connection

CSM
M

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNAL
SINGLE CABINET
IRB 360

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98
Next 98.1
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

2,5mm2

R1 MP
17
24
19
26
18
25

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
23
32
21
30
22
31

Lab/Office:
DMRO SE/
PRH
3
4
7

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 460
14
5
6

16

16

Status:
APPROVED

8
GNYE

GNYE

-_432 AWG12

BK

AWG10
AWG10

M6V

BK

BURD

-_430 AWG12

BK

6
M6W

-_428 AWG12

BK

BUGN

M6U

-_417 AWG12

-X13

BUWH

M3V

14

BUBK

BK

BK

-_416 AWG12

-_415 AWG12

M3V

M3W

BK

11 BNBK

BK

-_414 AWG12

3
M3W

BK

12 BNBU

31

-_413 AWG12

M3U

BK

-X12

BKWH

-_412 AWG12

22
M3U

BK

10 BU

30

-_411 AWG12

BK

M2V

-_410 AWG12

BK

14 BNRD

21
M2V

-_409 AWG12

BK

22 GYRD

32
M2W

-_408 AWG12

13 BNGN

23
M2W

24 GY

25
BK

-_407 AWG12

BK

-X11

M2U

-_406 AWG12

BK

15 BNWH

18
M2U

-_405 AWG12

BK

23 GYWH

26
M1V

-_404 AWG12

BK

25 OGBK

19
M1V

-_403 AWG12

BK

BK

18 GNWH

24
M1W

-_402 AWG12

-_401 AWG12

BK

26 OGBU

17
M1W

M1U

-_400 AWG12
1

16 BN

-XS/XP1

27 OGGN

17 GNRD
M1U

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 460 cabinet module

A41.1
Main servo drive unit 460

-X16
2

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.1
Next 98.2
3HAC024480-005
07 Total
2012-03-06

CONTROLLER
DRIVE MODULE

FLOOR CABLE

MANIPULATOR

According to Manipulator circuit diagram 3HAC036446-005

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB 460
0,23 mm2

(80) /

-XS/XP2

-MRCO1

R1 SMB
SDI

WH

-MRCO 1_N

(80) /

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

AXIS COMPUTER BOARD


A42-X4

(80) /

-MRCI 1_N

OG

SDO-N

-MRC_0V.1

(115.1) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

C
D

WH

0V
WH

E
(80) /

+24V_SMB1

SERIAL
MEASUREMENT
BOARD

GN

24V
BN

F
Key pin
M

(78.1) /

DRIVE MODULE
XS40

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /
(78.1) /
(78.1) /

-BRAKEREL1

-_435

AWG16

-BRAKEREL2

-_436

AWG16

-0V BRAKE4

-_437

AWG16

(78.2) /

CONTACTOR UNIT
A43-X5

-XS/XP1
R1 MP
28 OG
11

BU

0,75 mm2

30 OGRD 4mm2

13

12

AWG16

BU

-_439

AWG16

BU

13

29 OGWH 4mm2

BU

-_438

BRAKE PB
11

31 PKBK 0,75mm2

27

12

32 PKBU 0,75mm2
-0V BRAKE3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-_440

AWG16

0V BRAKE
0V BRAKE
24V EXT.LAMP

27

15
(78.2) /

BRAKE RELEASE
BRAKE RELEASE

0V EXT.LAMP
15

BU

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 460

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.2
Next 98.3
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
Customer
Connection
-XP/XT6

Dual cabinet
-670

AWG18

CONTROLLER
CONTROL MODULE

Single cabinet
-713
AWG20 BK

-671

AWG18

R1 CP
1

AWG18

A2

YE
GN

3
AWG18

A3

4
GNYE

BU
VT

24V
D1

A1

OG

-673

1mm2

RD

-672

w26

-XS/XP13

BN

MANIPULATOR
IRB 460, 660, 760

A4

0V
D6

24V
D3

0V
D4
PE

SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

3
4
5
6
7
8

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24

9
10
11

1/BU

-711
AWG24

W27
BK

B1

BN

B2

RD

YE
GN
BU
VT

-712
AWG24

1/WH
1/BU

2/WH

2/WH

2/OG

2/OG

12

0,23mm2

bu

0,23mm2

R1 CS
B1
B2

WHog 0,23mm2

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG

BKog

og

B11

0,23mm2

B12

WHgn 0,23mm2
gn

B13

0,23mm2
GN

AWG24

BN

AWG24

WH

AWG24

BU

AWG24

WH

AWG24

OG

AWG24

W28

B14
C19
C21
B7
B8
B9
B10

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

-XP/XT5.2
1
2

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

3
4
5
6
7
8
9
10
11

-685
-686
-687
-688
-689
-690
-691
-692

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B3
B4
B5

4/BN

-711
AWG24

B6

GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN

or PK
or Light GN

12

-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
12

-713
AWG20

C16
C17
C18
C20
B22
B23
B24
B25

WH

AWG24

GN

AWG24

WH

AWG24

BN

AWG24

RD

AWG24

OG

AWG24

RD

AWG24

RD

AWG24

B3
B4
B5
B6
C16
C17
C18

CS
CS
CS
CS
CS
CS
CS
CS

C20

W27
GY

WHbn 0,23mm2

WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

or Light GN
or RD/BK
AWG16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

bn

0,23mm2

WHgy 0,23mm2
gy

0,23mm2

RDbu

0,23mm2

bu

0,23mm2

B15
B16
B18
B19
B20

CS
CS
CS
CS
CS
CS

B21

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
IRB460, 660, 760

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.3
Next 98.4
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
CONTROL MODULE

Customer
Connection
OPTION : DEVICENET

A35
-X2

-707

(115.5.1)

2/BK

V-

1/BU

Bare wire

3
1/WH

0V
B23

BU

CAN_L

CAN_L
A4

SHIELD
WH

CAN_H

2/RD

CAN_H
A3

RD

V+

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

BK

F3

1B

R1 CP/CS

AWG24

F4

A33
OPTION : PROFIBUS
Option: 803-4 (115.5.1) -(DP-M)1

AWG22

+DeviceNet-XS/XP13
F2

(115.4.1)

MANIPULATOR
IRB 460, 660, 760

+24V CAN

F1

AWG22

-XS/XP13

-709 AWG24
1/RD

B22

RD

RXD/TXD-P

F5
1/GN

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

RXD/TXD-P
A5

GN

RXD/TXD-N

1A

+R1 CP/CS

RXD/TXD-N

F6

A6

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


C-BUS/P-BUS/ to CP/CS
IRB460, 660, 760

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.4
Next 98.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

+R1 MP
17
24
19
26
18
25

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
23
32
21
30
22

Lab/Office:
DMRO SE/
PRH

31
3
4

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 660, 760

7
14
5
6
9

16

16

Status:
APPROVED

AWG10
AWG10

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.5
Next 98.6
3HAC024480-005
07 Total
2012-03-06

GNYE

GNYE

-_432 AWG12

BK

FLOOR CABLE

9
M6V

BURD

6
BK

-X16

-_430 AWG12

BK

M6W

-_428 AWG12

BK

5
M6U

-_417 AWG12

BK

BUGN

14
M3V

-_416 AWG12

BK

7
M3V

-_415 AWG12

BK

BUWH

4
M3W

-_414 AWG12

3
M3W

BK

BUBK

28

-_413 AWG12

BK

-X13

M3U

-_412 AWG12

BK

29
M3U

-_426 AWG12

11 BNBK

20
M5V

BK

31
BK

-X15

-_425 AWG12

BK

M5W

-_424 AWG12

BK

22
M5U

-_411 AWG12

12 BNBU

30
M2V

BK

BKWH

21

-_410 AWG12

BK

M2V

-_409 AWG12

BK

32
M2W

-_408 AWG12

10 BU

23
M2W

14 BNRD

2
BK

-X12

-_407 AWG12

BK

M2U

-_406 AWG12

BK

22 GYRD

10
M2U

-_422 AWG12

13 BNGN

1
M4V

BK

24 GY

25

-X14

-_420 AWG12

BK

M4U

-_418 AWG12

BK

15 BNWH

18
M4U

-_405 AWG12

BK

23 GYWH

26
M1V

-_404 AWG12

BK

25 OGBK

19
M1V

-_403 AWG12

BK

18 GNWH

24
M1W

-_402 AWG12

BK

BK

26 OGBU

17
M1W

-_401 AWG12

-_400 AWG12

16 BN

-XS/XP1
M1U

M1U

-X11

27 OGGN

17 GNRD

2,5mm2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 660 and 760 cabinet module

MAIN SERVO DRIVE UNIT

A41.1

CONTROLLER
DRIVE MODULE

MANIPULATOR

According to Manipulator IRB660 circuit diagram 3HAC025691-001

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB660, 760
0,23 mm2
+R1 SMB

(80) /

-XS/XP2

-MRCO1

WH

SDI

A
(80) /

-MRCO 1_N

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AXIS COMPUTER BOARD


A42-X4

-MRCI 1_N

(80) /

OG

SDO-N

-MRC_0V1

(80) /

WH

0V
WH

E
(80) /

SERIAL
MEASUREMENT
BOARD

+24V_SMB1

GN

24V
BN

-MRC_0V2

(80) /

G
H

-MRC_0V3

(80) /

AWG16
-C1

BU
EXT.LAMP
AWG16
L
-DP1

BU

RD

EXT.LAMP
L

1
M
2
BU

AWG16

(78.1) /

DRIVE MODULE
XP40

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /
(78.1) /
(78.1) /

-BRAKEREL1

-_435

AWG16

BU

-0V BRAKE4

-_437

AWG16

BU

(78.2) /
(78.2) /

-PTC1

-PTC 1 ret

-0V BRAKE3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-_439
-_440
-_438

AWG16
AWG16
AWG16

0,75 mm2
4,0 mm2
13

29 OGWH

4,0 mm2

12
BU

12

31 PKBK

0,75 mm2

32 PKWH

0,75 mm2

27
BU

BRAKE PB
11

13

AWG16

(78.2) /

30 OGRD
28 OG

BU

-_436

CONTACTOR UNIT
A43-X5

-XS/XP1
11

-BRAKEREL2

(78.2) /

+R1 MP

BRAKE RELEASE
BRAKE RELEASE

0V BRAKE
0V BRAKE
PTC

27

15

0V PTC
15

BU

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 660, 760

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.6
Next 99
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

R1-MP
A1
A2
A3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
D2
D1
A4
A10
A9
A8
B10
D7

Lab/Office:
DMRO SE/
PRH
D8
D3
D4
B1

B8

D9

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 1410

B7

D10

GNYE

GNYE

AWG10

AWG14

BK

AWG10

-_424

BK

BNGN

AWG14

BK

M5R

B1

-_425

AWG14

BK

-X15

BNRD

-_426

AWG14

M5S

A15

BNWH

-_416

M5T

A13

BUWH

BK

M3T

B9

AWG14

BK

-X13

-_414

AWG14

BK

BURD

-_412

AWG14

M3S

B10

BUGN

-_428

BK

M3R

B11

BN

AWG14

BK

M6R

B5

-_430

AWG14

-X16

GNRD

-_432

BK

M6S

B4

GNWH

AWG14

M6T

B3

-_422

BK

BNBU

AWG14

BK

M4T

A7

-_420

AWG14

BK

-X14

BNBK

-_418

AWG14

M4S

A9

BU

-_406

M4R

A11

BKWH

BK

M2R

A5

AWG14

BK

-X12

-_408

AWG14

BK

BK

BK

BK

-_410

AWG14

AWG14

AWG14

M2S

A3

BUBK

-_404

-_402

-_400

M2T

A1

BKRD

BKGN

BKBU

-XS/XP1

M1T

FLOOR CABLE
AWG16

-X11

M1S

M1R

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
6
7

B6

Status:
APPROVED

IRB 1410 cabinet module

-A41
MAIN SERVO DRIVE UNIT

DRIVE MODULE

A7

MANIPULATOR

According to Manipulator circuit diagram 3HAC02803-3

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page99
Next 100
3HAC024480-005
07 Total
2012-03-06

FLOOR CABLE
CONTROLLER
DRIVE MODULE

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

A
B
C
D

MANIPULATOR
IRB1410

0,23 mm2

R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V

WH
BU
WH
OG
WH

(80) /

WH

+24V_SMB1

GN

24V
BN

-MRC_0V2

(80) /

G
H
K
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

GY

RD

0V
BATSUP
BATLD

According to Manipulator circuit diagram 3HAC02803-3

-MRC_0V3

(80) /

SERIAL
MEASUREMENT
BOARD

AWG16
-_433

AWG16

-BRAKEPB

-_434

AWG16

BU

(78.1) /

-BRAKEREL1

-_435

AWG16

BU

(78.1) /

-BRAKEREL2

-_436

AWG16

BU

(78.1) /

DRIVE MODULE
X40

-XS/XP1

-EXT. LAMP

(78.1) /

R1-MP
OG

C7

C7
OGWH

B16

B8
GYBK

B12

C9
GYBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

-0V BRAKE4

AWG16

BU

-_439

AWG16

BU

-PTC 1 ret

-_440

AWG16

BU

-0V BRAKE3

-_437

AWG16

BU

(78.2) /

GYGN

B14

-PTC1

(78.2) /

(78.2) /

-_438

C8

C10
OGBU

C2

B9
OGBK

C1

B2
OGRD

B15

B7

GYWH

D2

B3
GYRD

D1

B4
GY

D3

C2
OGGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

C1

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 1410

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page100
Next 101
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER

MANIPULATOR
IRB 1410

CONTROL MODULE
Customer
Connection

-XS/XP5
-625
1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

2
3
4
5
6
7
8
9
10
11

-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

AWG24

WH

OG

AWG24

B5

AWG24

C5

AWG24

D5

AWG24

A6

AWG24

B6

AWG24

C6

AWG24

D6

AWG24

A7

AWG24

B7

AWG24

C7

AWG24

D7

BU

OG

WH

OG

OG

OG

WH

OG

GN

OG

WH

OG

BN

OG

WH

OG

GY

OG

RD

OG

BU

OG

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

A8

R1-CS
CSA
A

CSB
B

CSC
C

CSD
D

CSE
E

CSF
F

CSG
G

CSH
H

CSJ
J

CSK
K

CSL
L

CSM

According to Manipulator circuit diagram 3HAC02803-3

0,23mm2

-XP/XT5

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNALS
DUAL CABINET
IRB 1410

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page101
Next 102
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection

-XS/XP5
-708
AWG24

0,23mm2
R1-CS
WH

BK

B5

BU

BN

C5

WH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

RD

D5

OG

OG

A6

WH

YE

B6

GN

GN

C6

WH

BU

D6

BN

VT

A7

WH

GY

B7

GY

WH

10

C7

RD

WH/BK

11

D7

BU

WH/BN

12

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

A8

CSA
A

CSB
B

CSC
C

CSD
D

CSE
E

CSF
F

CSG
G

CSH
H

CSJ
J

CSK
K

CSL
L

CSM

According to Manipulator circuit diagram 3HAC02803-3

-XP/XT5

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNALS
SINGLE CABINET
IRB 1410

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page102
Next 103
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

IRB 1520 cabinet module

MAIN SERVO DRIVE UNIT


A41.1

-X12

-X14

-X16

-X13

-X15

-XS/XP1

DRIVE MODULE

MW6

MV6

MU6

MW5

MV5

MU5

MW4

MV4

MU4

MW3

MV3

MU3

MW2

MV2

MU2

PE1-PE6

B1.2-B6.2

MW1

MV1

B1.1-B6.1

(89.2)

FLOOR CABLE
MU1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X11

MANIPULATOR
R1.MP

13

12

LUG1

10

15

16

19

17

21

22

20

23

24

According to Manipulator circuit diagram 3HAC039498-007

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 1520

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page103
Next 104
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
DRIVE MODULE

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

MANIPULATOR
IRB1520

0,23 mm2

A
B
C
D
E

(80) /

R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V

WH
BU
WH
OG
WH

WH

+24V_SMB1

GN
F

24V
BN

-MRC_0V2

(80) /

G
H

-MRC_0V3

(80) /

WH
GY
RD

KEYPIN
M

According to Manipulator circuit diagram 3HAC039498-007

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

0V
BATSUP
BATLD

SERIAL
MEASUREMENT
BOARD

AWG16
-EXT. LAMP

BU

-BRAKEPB

BU

(78.1) /

-BRAKEREL1

BU

(78.1) /

-BRAKEREL2

BU

(78.1) /

R1-MP

-XS/XP1

OG

C7
(78.1) /

DRIVE MODULE
X40

14
OGWH

B16

11
GYBK

B12

13
GYBU

B13

(78.2) /

-0V BRAKE4

18

BU

GYGN

B14

CONTACTOR UNIT
A43-X5

-PTC1

BU

-PTC 1 ret

BU

-0V BRAKE3

BU

(78.2) /

12

C2
(78.2) /

C1
(78.2) /

OGRD

B15

(77) /

-A43-X21.2

BU

(77) /

-A43-X21.4

BU

(77) /

-A43-X21.3

BU

(77) /

-A43-X21.1

BU

D2

CONTACTOR UNIT
A43-X21

D1
D3
D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 1520

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104
Next 104.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

3
4
5

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER SIGNALS
IRB 1520

6
7

K
H

Status:
APPROVED

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104.5
Next 105
3HAC024480-005
07 Total
2012-03-06

According to Manipulator circuit diagram 3HAC039498-007

Customer connection Signal


Included with option Power source RPS_400

1
8

MANIPULATOR
IRB 1520

R1.CS

A1

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A2
A3
D2
D1
A4
A10
A9
A8

Lab/Office:
DMRO SE/
PRH
B10
D7
D8
D3
D4
B1

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE UNIT
IRB 1600

B8

D9

BNGN

B7

D10

GNYE

AWG10

GNYE

BK

AWG10

-_424 AWG14

M5U

B1
BK

-X15

-_425 AWG14

BK

BNRD

-_426 AWG14

BK

M5V

A15

BNWH

-_416 AWG14

M5W

A13

BUWH

BK

M3W

B9

-_414 AWG14

-X13

BURD

BK

M3V

B10

-_412 AWG14

BK

BUGN

-_428 AWG14

M3U

B11

BN

BK

M6U

B5

-_430 AWG14

BK

-X16

GNRD

-_432 AWG14

BK

M6V

B4

GNWH

-_422 AWG14

M6W

B3

BNBU

M4W

A7
BK

-X14

-_420 AWG14

BK

BNBK

-_418 AWG14

BK

M4V

A9

BU

-_406 AWG14

M4U

A11

BKWH

BK

M2U

A5

-_408 AWG14

-X12

BK

BK

M2V

A3

-_410 AWG14

BK

BK

BK

BUBK

-_404 AWG14

-_402 AWG14

-_400 AWG14

M2W

A1

BKRD

BKGN

-XS/XP1

M1W

AWG16
BKBU

-X11

M1V

M1U

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 1600 cabinet module

MAIN SERVO DRIVE UNIT

A41.1

B6

Status:
APPROVED

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page105
Next 106
3HAC024480-005
07 Total
2012-03-06

DRIVE MODULE

Floor cable

R1-MP
A7

MANIPULATOR
IRB 1600

According to Manipulator circuit diagram 3HAC021351-003

FLOOR CABLE
CONTROLLER
DRIVE MODULE

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

MANIPULATOR
IRB1600

0,23 mm2

A
B
C
D
E

(80) /

R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V

WH
BU
WH
OG
WH

WH

+24V_SMB1

GN
F

24V
BN

-MRC_0V2

(80) /

G
H

-MRC_0V3

(80) /

WH
GY
RD

KEYPIN
M

According to Manipulator circuit diagram 3HAC021351-003

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

0V
BATSUP
BATLD

SERIAL
MEASUREMENT
BOARD

AWG16

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /

-BRAKEREL1

-_435

AWG16

BU

(78.1) /

-BRAKEREL2

-_436

AWG16

BU

(78.1) /

(78.1) /

DRIVE MODULE
X40

R1-MP

-XS/XP1

OG

C7

C7
OGWH

B16

B8
GYBK

B12

C9
GYBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

AWG16

BU

-_439

AWG16

BU

-PTC 1 ret

-_440

AWG16

BU

-0V BRAKE3

-_437

AWG16

BU

(78.2) /

GYGN

B14

-PTC1

(78.2) /

(78.2) /

-_438

-0V BRAKE4

C8

C10
OGBU

C2

B9
OGBK

C1

B2
OGRD

B15

(77) /

CONTACTOR UNIT
A43-X21

-A43-X21.2

LIM 1A

-_441

AWG16

B7

BU

GYWH

D2

(77) /

-A43-X21.4

LIM 2A

-_442

AWG16

BU

(77) /

-A43-X21.3

LIM 2B

-_443

AWG16

BU

(77) /

-A43-X21.1

LIM 1B

-_444

AWG16

BU

B3
GYRD

D1

B4
GY

D3

C2
OGGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

C1

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 1600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page106
Next 107
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Floor cable
CONTROLLER
Customer
Connection

MANIPULATOR
IRB 1600

CONTROL MODULE
-XS/XP5

AWG18

-XP/XT6

2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

10
11

R1-CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18

RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

D3

12

D3

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH

0,23mm2

-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

12

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22

-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

23

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 1600

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

According to Manipulator circuit diagram 3HAC021351-003

-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page107
Next 108
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
Customer
Connection

CONTROL MODULE

1
2
3
4
5
6
7
8
9
10
11
12

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-XS/XP5

-709
AWG24

AWG18

R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

BK

A1

BN

B1

RD

C1

OG

D1

YE

A2

GN

B2

BU

C2

VT

D2

GY

A3

WH

B3

WH/BK

C3

WH/BN

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

D3

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12

-710
AWG24

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH

D3

0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

BK

B5

BN

C5

RD

D5

OG

A6

YE

B6

GN

C6

BU

D6

VT

A7

GY

B7

WH

C7

WH/BK

D7

WH/BN

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

WH/RD

B8

WH/OG
WH/YE

or PK

C8
D8

WH/GN

A9

WH/BU

B9

WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE

or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 1600

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

According to Manipulator circuit diagram 3HAC021351-003

-XP/XT6

MANIPULATOR
IRB 1600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page108
Next 111
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

R1 MP
A1
A2
A3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
D2
D1
A4
A10
A9
A8
B10

Lab/Office:
DMRO SE/
PRH
D7
D8
D3
D4
B1

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE UNIT
IRB 2400

B8

D9

B7

D10

GNYE

GNYE

AWG10

BK

AWG10

-424 AWG14

M5U

B1
BK

X15

-425 AWG14

BK

BNRD

-426 AWG14

BK

M5V

A15

BNWH

-416 AWG14

M5W

A13

BUWH

M3W

B9
BK

-X13

-414 AWG14

BK

BURD

-412 AWG14

BK

M3V

B10

BUGN

-428 AWG14

M3U

B11

BN

BK

M6U

B5

-430 AWG14

BK

X16

GNRD

-432 AWG14

BK

M6V

B4

GNWH

-422 AWG14

M6W

B3

BNBU

M4W

A7
BK

-X14

-420 AWG14

BK

BNBK

-418 AWG14

M4V

A9

BU

BK

M4U

A11

-406 AWG14

BKWH

BK

M2U

A5

-408 AWG14

BK

-X12

BK

-410 AWG14

BK

BK

BK

M2V

A3

BUBK

-404 AWG14

-402 AWG14

-400 AWG14

M2W

A1

BKRD

BKGN

BKBU

-XS/XP1

M1W

FLOOR CABLE
AWG16

-X11

M1V

M1U

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
6
7

Status:
APPROVED

IRB 2400 cabinet module

-A41.1-6
MAIN SERVO DRIVE UNIT

B6

DRIVE MODULE

A7

MANIPULATOR

According to Manipulator circuit diagram 3HAC6670-3

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page111
Next 112
3HAC024480-005
07 Total
2012-03-06

FLOOR CABLE
CONTROLLER
DRIVE MODULE

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

MANIPULATOR
IRB 2400

0,23 mm2

A
B
C
D

+24V_SMB1

GN

-MRC_0V2

(80) /

-MRC_0V3

24V
BN

F
(80) /

WH

E
(80) /

R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V

WH
BU
WH
OG
WH

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

J
K

F
G
H
J

WH
GY
RD

SERIAL
MEASUREMENT
BOARD

0V
BATSUP
BATLD

KEYPIN
M

AWG16

-EXT. LAMP

-433

AWG16

BU

-BRAKEPB

-434

AWG16

BU

(78.1) /

-BRAKEREL1

-435

AWG16

BU

(78.1) /

-BRAKEREL2

-436

AWG16

BU

(78.1) /

DRIVE MODULE
X40

(78.1) /

-XS/XP1

R1 MP
OG

C7

C7
OGWH

B16

B8
GYBK

B12

C9
GYBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

-0V BRAKE4

-438

AWG16

BU

-PTC1

-439

AWG16

BU

-PTC 1 ret

-440

AWG16

BU

-0V BRAKE3

-437

AWG16

BU

(78.2) /
(78.2) /
(78.2) /

C8

GYGN

B14

C10
OGBU

C2

B9
OGBK

C1

B2
OGRD

B15

(77) /

CONTACTOR UNIT
A43-X21

-A43-X21.2

LIM 1A

-441

AWG16

BU

B7

GYWH

D2

(77) /

-A43-X21.4

LIM 2A

-442

AWG16

BU

(77) /

-A43-X21.3

LIM 2B

-443

AWG16

BU

(77) /

-A43-X21.1

LIM 1B

-444

AWG16

BU

B3
GYRD

D1

B4
GY

D3

C2
OGGN

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

C1

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 2400

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page112
Next 113
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
MANIPULATOR
IRB 2400

CONTROLLER
CONTROL MODULE
Customer
Connection

-XS/XP5

1
2
3
4
5
6

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG18

-XP/XT6

7
8
9
10
11

-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18

12

R1
CP/CS

RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

D3

D3

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM

0,23mm2

-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22

-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

23

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 2400

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page113
Next 114
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER

MANIPULATOR
IRB 2400

CONTROL MODULE
Customer
Connection

-XP/XT6

-XS/XP5

-709
AWG24

1
2
3
4
5
6
7
8
9
10
11
12

AWG18

BN

A1

RD

B1

OG

C1

YE

D1

GN

A2

BU

B2

VT

C2

GY

D2

WH

A3

WH/BK

B3

WH/BN

R1
CP/CS

RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

BK

C3

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

D3

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12

-710
AWG24

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM

D3

0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

BK
BN

B5

RD

C5

OG

D5

YE

A6

GN

B6

BU

C6

VT

D6

GY

A7

WH

B7

WH/BK

C7

WH/BN

D7

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

WH/RD
WH/OG
WH/YE

or PK

B8
C8

WH/GN

D8

WH/BU

A9

WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE

or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

B9
C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 2400

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page114
Next 115
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

2,5mm2

R1 MP
17
24

19
26

18
BKGN

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10
2

25

23
32

21
30

22

Lab/Office:
DMRO SE/
PRH
20
29
28

31

3
4

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 2600

14

9
BURD

16

16

Status:
APPROVED

GNYE

BK

GNYE

-_432 AWG12

BK

AWG10
AWG10

M6V

-_430 AWG12

BK

6
M6W

-_428 AWG12

BK

BUGN

M6U

-_417 AWG12

-X13

BUWH

M3V

14

BUBK

BK

-_416 AWG12

BK

M3V

-_415 AWG12

BK

11 BNBK

4
M3W

-_414 AWG12

BK

BK

3
M3W

-_413 AWG12

BK

28
M3U

-_412 AWG12

12 BNBU

29
M3U

BK

BKWH

20

-_426 AWG12

M5V

BK

-X15

31

-_425 AWG12

BK

M5W

-_424 AWG12

10 BU

22
M5U

BK

19 GYBK

30

-_411 AWG12

BK

M2V

-_410 AWG12

-X12

21 GYGN

21
M2V

BK

20 GYBU

32

-_409 AWG12

BK

M2W

-_408 AWG12

BK

14 BNRD

23
M2W

-_407 AWG12

22 GYRD

2
M2U

BK

13 BNGN

10

-_406 AWG12

M2U

BK

-X14

24 GY

-_422 AWG12

BK

M4V

-_420 AWG12

BK

15 BNWH

25
M4W

-_418 AWG12

23 GYWH

BKRD

18
M4U

BK

BKBU

-_405 AWG12

BK

-X11

26
M1V

-_404 AWG12

BK

25 OGBK

19
M1V

-_403 AWG12

BK

BK

18 GNWH

24
M1W

-_402 AWG12

-_401 AWG12

BK

26 OGBU

17
M1W

M1U

-_400 AWG12
1

16 BN

-XS/XP1

27 OGGN

17 GNRD
M1U

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 2600 cabinet module

Main servo drive unit 2600


A41.1

-X16
2

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115
Next 115.1
3HAC024480-005
07 Total
2012-03-06

DRIVE MODULE

MANIPULATOR

According to Manipulator circuit diagram 3HAC029570-007

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB 2600
0,23 mm2

(80) /

-XS/XP2

-MRCO1

R1 SMB
SDI

WH

-MRCO 1_N

(80) /

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

AXIS COMPUTER BOARD


A42-X4

(80) /

-MRCI 1_N

OG

SDO-N

-MRC_0V.1

(98.2) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

C
D

WH

0V
WH

E
(80) /

SERIAL
MEASUREMENT
BOARD

+24V_SMB1

GN

24V
BN

-MRC_0V.2

(124) /

-MRC_0V.3

(124) /

WH

BATT-

GY

BATT+

RD

BATT LOAD

L
Key pin
M

(78.1) /

DRIVE MODULE
XS40

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /
(78.1) /
(78.1) /

-BRAKEREL1

-_435

AWG16

-BRAKEREL2

-_436

AWG16

-0V BRAKE4

-_437

AWG16

(78.2) /

CONTACTOR UNIT
A43-X5

-XS/XP1
R1 MP
30 OG
11

BU

0,75mm2

28 OGRD 4mm2

13

12

AWG16

BU

-_439

AWG16

BU

13

29 OGWH 4mm2

BU

-_438

BRAKE PB
11

31 PKBK 0,75mm2

27

12

32 PKBU 0,75mm2
-0V BRAKE3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-_440

AWG16

0V BRAKE
0V BRAKE
EXT.LAMP

27

15
(78.2) /

BRAKE RELEASE
BRAKE RELEASE

0V BRAKE
15

BU

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 2600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.1
Next 115.2
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
Customer
Connection
-XP/XT6

Dual cabinet
-670

AWG18

CONTROLLER
CONTROL MODULE

Single cabinet
-713
AWG20 BK

-671

AWG18

-673

AWG18

1
2

A2

YE
GN

A3

4
GNYE

BU
VT

A4

D6
D3
D4
CPH

SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

3
4
5
6
7
8

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24

9
10
11

1/BU

-711
AWG24

B1

BN

B2

RD

YE
GN
BU
VT

-712
AWG24

1/WH
1/BU

2/WH

2/WH

2/OG

2/OG

0,23mm2

bu

0,23mm2

og

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

6
8
9
10
11

gn

0,23mm2

gn

0,23mm2

bn

0,23mm2

-685
-686
-687
-688
-689
-690
-691
-692

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

3
4
5
6
7
8
9
10
11
12

B14
WH

AWG24

BU

AWG24

WH

AWG24

OG

AWG24

C19
C21
B7
B8
B9

B4
B5

4/BN

-711
AWG24

WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN

or PK
or Light GN

AWG24

GN

AWG24

WH

AWG24

BN

B6

GY

WH

C16
C17
C18
C20
B22
B23
B24
B25

RDog

0,23mm2

og

0,23mm2

RDgn

0,23mm2

RDbn

0,23mm2

RDgy

0,23mm2

gy

0,23mm2

BKbu

0,23mm2

bu

0,23mm2

AWG24

B3
B4
B5

CS
CS
CS
CS

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-713
AWG20

GY

B6
C17
C18
C20
B22
B23

WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

or Light GN
or RD/BK
AWG16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

CS
CS
CS

B24
B25

WHbn 0,23mm2

WH

CS
CS
CS
CS

C16

W27

-XP/XT5.3

B13

B10

B3

12

B12

WHgn 0,23mm2

CS
CS
CS
CS
CS
CS

W28

B2
B11

0,23mm2

-XP/XT5.2

B1

WHog 0,23mm2

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG

BKog

CPA_ /
CPE_ /
CPB_ /
CPF_ /
CPC_ /
CPJ_ /
CPD_ /
CPK_ /

D7

W27
BK

12

CP/CS

R1
D1

A1

OG

AWG18

1mm2

RD

-672

w26

-XS/XP13

BN

MANIPULATOR
IRB 2600

bn

0,23mm2

WHgy 0,23mm2
gy

0,23mm2

RDbu

0,23mm2

bu

0,23mm2

B15
B16
B18
B19
B20

CS
CS
CS
CS
CS
CS

B21

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
IRB2600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.2
Next 115.3
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
Customer
Connection

Dual cabinet
-XP/XT6
-670

AWG18

CONTROLLER
CONTROL MODULE

Single cabinet
-713
AWG20

MANIPULATOR
IRB 2600
AWG18

-XS/XP13

A1

BK

-671

AWG18

A2

RD

-672

AWG18

A3

YE

-673

AWG18

4
GNYE

A4

BU
VT

-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

4
5
6
7
8

-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24

9
10
11

1/BU

AWG24

AWG24

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

BK

B1

BN

B2

RD

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG
YE
GN
BU
VT

-712

1/WH

AWG24

1/BU

2/WH

2/WH

2/OG

2/OG

CP/CSV
D3

GN

CP/CSF
D6

OG

CP/CSE

D1

BN

R1.D CP/CS

12

D4

CS
CS

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9
B10

-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11

-685
-686
-687
-688
-689
-690
-691
-692

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

4/BN

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-711

GY

AWG24

WH

B3
B4
B5

1
2
3
4
5
6
7
8
9
10
11

B3
B4
B5

B6

WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN

RD
OG
RD
RD

C16
C17
C18
C20
B22
B23
B24
B25

or PK
or Light GN

12

-XP/XT5.3

WH
GN
WH
BN

CS
CS
CS
CS

B6
C16
C17
C18
C20

BK
BU

B24
B25

-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

AWG20

WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT

or Light GN
or RD/BK

WH/GY
BN/BK

BN/BK

12
OPTION

//DEVICENET acc. to page

115.5

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12

AWG16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DEVICE NET
IRB2600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.3
Next 115.4
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
Dual controller

XP/XT 6

670

AWG18

Single controller
-713
AWG20 BK

1
AWG18

672

AWG18
AWG18

677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH

1
2
3
4
5
6
7
8
9

AWG24
10

11

D6
D3
4
GNYE

BU

-711
AWG24

A4
AWG24

WH
BU
WH
OG
WH
GN
GN
BN

B1
B2

RD

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG
YE
GN
BU
VT

-712
AWG24

1/WH
1/BU

2/WH

2/WH

2/OG

2/OG

12

CP7
D4

AWG24

BK
BN

1/BU

CP6

3
A3

VT

XP/XT5.1

CP5

2
A2

GN

673

D1

A1

YE

CP4

OG

+R1 CP/CS

AWG18

RD

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

XS/XP13

BN

671

MANIPULATOR
IRB 2600

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

Customer
Connection

CONTROLLER
CONTROL MODULE

B10

XP/XT5.2
1
2
3

685
686
687
688
689
690
691
692

4
5
6
7
8
9
10
11

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

4/BN

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-711
AWG24

B3
B4
B5
B6

GY
WH
WH/BK
WH/BN
WH/RD
WH/OG

or PK
or Light GN

WH/YE
WH/GN

12

XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

693
694
695
696
697
698
699
700
666
667
668
669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-713
AWG20

WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

//PROFIBUS acc. to (98.4.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

or Light GN
or RD/BK
AWG16 BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B3
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU

C16
C17
C18
C20
B22
B23
B24
B25

B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY

12

OPTION

WH
GN
WH
BN

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 2600

B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.4
Next 115.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
CONTROL MODULE

Customer
Connection
OPTION : DEVICENET

A35
-X2

-707

(98.4.1)

2/BK

V-

AWG22

+DeviceNet-XS/XP13

1/BU

R1 CP/CS

AWG24
BK

F2

0V
B23

BU

CAN_L

CAN_L

F4

2
Bare wire

3
1/WH

A4

SHIELD
WH

CAN_H
F3

4
2/RD

CAN_H
A3

RD

V+

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

MANIPULATOR
IRB 2600

+24V CAN

F1

B22

AWG22
XP9
(22) /
(22) /

Option: ProfiNet / Ethernet IP

(22) /
(22) /

A33
OPTION : PROFIBUS
(98.4.1) -(DP-M)1
Option: 803-4
(115.4.1)

1B

XP9.2

XP9.3
XP9.6

YE

WH

OG

BU

F5
1/GN

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

ProfiNet//Ethernet

+R1 CP/CS
RXD/TXD-P
A5

GN

RXD/TXD-N

1A

RD

RXD/TXD-P

-R1.CBUS

AWG22

-XS/XP13

-709 AWG24
1/RD

XP9.1

RXD/TXD-N

F6

A6

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DevNet//PofiNet/Ethernet addition to CP/CS
IRB2600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.5
Next 117
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

AWG18 BK

R1 MP
A1
A2
A5
A6
A3
A4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B3
B5
B4
A7
A8
A11 A9
A12 A10
B6

Lab/Office:
DMRO SE/
PRH
B8
B7
A13 B1
A15
A14 B2
A16

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 4400

B9

B9

PKWH

AWG10
AWG10

BK

BK

-_430 AWG16
-_432 AWG16

M6V

A13 B1
A15
A14 B2
A16

PK

BK

-_428 AWG16

-X16

M6W

PKRD

-X13

M6U

GYBK

GNWH

B7

GYGN

AWG16
AWG16
AWG16
AWG16
AWG16
AWG16

GYBU

B8

-_412
-_413
-_414
-_415
-_416
-_417

-X15

GNRD

BK

-_426 AWG16

BN

BK

-_425 AWG16

M3U
M3U
M3W
M3W
M3V
M3V

B6

PKBK

BK

M5V

A11 A9
A12 A10

PKGN

A8

-_424 AWG16

1 4 3 6 2 5

M5W

A7

OGWH

-X12

M5U

B4

BNGN

A4

BNBU

BNWH

AWG16
AWG16
AWG16
AWG16
AWG16
AWG16

BNRD

B5

-_406
-_407
-_408
-_409
-_410
-_411

-X14

BNBK

B3

BU

A3

M2U
M2U
M2W
M2W
M2V
M2V

BK

-_422 AWG16

OGBK

BK

-_420 AWG16

M4V

BK

AWG16
AWG16
AWG16
AWG16
AWG16
AWG16

-_418 AWG16

-_400
-_401
-_402
-_403
-_404
-_405

1 4 3 6 2 5

OGGN

A6

GYWH

A5

BK

A2

BKWH

A1

BURD

BUGN

BKGN

BKBU

-X11

M4W

FLOOR CABLE
AWG16 BK

-XS/XP1

M4U

M1U
M1U
M1W
M1W
M1V
M1V

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
6
7

B11

B11
B10

Status:
APPROVED

IRB 4400 cabinet module

A41.1
MAIN SERVO DRIVE UNIT

1 4 3 6 2 5
2

DRIVE MODULE

B10

CONTROLLER

C3
C4

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page117
Next 118
3HAC024480-005
07 Total
2012-03-06

C5
C6
C7
C8
C9
C11
C10 C12

MANIPULATOR

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB 4400
0,23 mm2

AXIS COMPUTER BOARD


A42-X4

-XS/XP2

(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1

A
B
C
D

+24V_SMB1

GN

-MRC_0V2

(80) /

-MRC_0V3

24V
G
H
J

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

G
H
J
K

SERIAL
MEASUREMENT
BOARD

BN

F
(80) /

WH

E
(80) /

R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V

WH
BU
WH
OG
WH

WH
GY
RD

0V
BATSUP
BATLD

KEYPIN
M

AWG16

DRIVE MODULE
X40

-XS/XP1

-EXT. LAMP

-_433

AWG16

-BRAKEPB

-_434

AWG16

BU

(78.1) /

-BRAKEREL1

-_435

AWG16

BU

(78.1) /

-BRAKEREL2

-_436

AWG16

BU

(78.1) /

(78.1) /

R1 MP
WH

C16

C16
VT

B16

B16
RDBK

B12

B12
RDBU

B13

(78.2) /

CONTACTOR UNIT
A43-X5

-0V BRAKE4

-_438

AWG16

BU

-PTC1

-_439

AWG16

BU

-PTC 1 ret

-_440

AWG16

BU

-0V BRAKE3

-_437

AWG16

BU

(78.2) /
(78.2) /
(78.2) /

B13

RDGN

B14

B14
VTGN

C2

C2
VTBU

C1

C1
VTWH

B15

(77) /

CONTACTOR UNIT
A43-X21

-A43-X21.2

LIM 1A

-_441

AWG16

BU

B15

RD

D2

(77) /

-A43-X21.4

LIM 2A

-_442

AWG16

BU

(77) /

-A43-X21.3

LIM 2B

-_443

AWG16

BU

(77) /

-A43-X21.1

LIM 1B

-_444

AWG16

BU

D2
RDWH

D1

D1
VTBK

D3

D3
VTRD

D4

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

D4

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 4400

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page118
Next 119
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection

-XS/XP5

AWG18

-XP/XT6
1
2
3
4
5
6

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

MANIPULATOR
IRB 4400

7
8
9
10
11

-W648
-W649
-W650
-W651
-W652
-W653
-W654
-W655
-W656
-W657
-W658
-W659

+R1 CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18

12

RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3

2
3
4
5
6
7
8
9
10
11

B1
C1
D1
A2
B2
C2
D2
A3

CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM

B3
C3

D3

D3

-XP/XT5.1
1

A1

0,23mm2

-W625
-W626
-W627
-W628
-W629
-W630
-W631
-W632
-W633
-W634
-W635
-W636

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22

-W637
-W638
-W639
-W640
-W641
-W642
-W643
-W644
-W645
-W646
-W647

OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

23

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 4400

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page119
Next 120
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection

-XP/XT6
1
2
3
4
5
6
7
8
9
10
11
12

MANIPULATOR
IRB 4400

-XS/XP5
-709
AWG24

AWG18
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY

BK
BN

A1

RD

B1

OG

C1

YE

D1

GN

A2

BU

B2

VT

C2

GY

D2

WH

A3

WH/BK

B3

WH/BN

C3

+R1.4400 CP/CS
CPA
A1
CPB
CPC
B1
CPD
C1
CPE
D1
CPF
A2
CPJ
B2
CPK
C2
CPL
D2
CPM
A3
B3
C3

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

D3

-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12

-710
AWG24

D3

0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU

BK
BN

B5

RD

C5

OG

D5

YE

A6

GN

B6

BU

C6

VT

D6

GY

A7

WH

B7

WH/BK

C7

WH/BN

D7

B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7

A8

CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM

A8

-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23

RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH

WH/RD
WH/OG
WH/YE

or PK

B8
C8

WH/GN

D8

WH/BU

A9

WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE

or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

B9
C9
D9
A10
B10
C10
D10

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 4400

B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10

CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120
Next 123
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

+R1 MP
17
24

19
26

18

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
1
10
GY

BNGN

GYRD

BNRD

GYBU

GYGN

GYBK

BU

BKWH

24
13
22
14

20
21
19

10
4

2
23
32
21
30
22
31

Lab/Office:
DMRO SE/
PRH
20
29
28

25
4

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 4600

14
5

14

6
9

Status:
APPROVED

16

16

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page123
Next 124
3HAC024480-005
07 Total
2012-03-06

GNYE

GNYE

BK

AWG10
AWG10

-_432 AWG12

BK

M6V

-_430 AWG12

BK

M6W

-_428 AWG12

BK

M6U

-_417 AWG12

BK

M3V

-_416 AWG12

BK

M3V

-_415 AWG12

BK

M3W

-_414 AWG12

BK

M3W

-_413 AWG12

-X13

BURD

28
M3U

BK

29

-_412 AWG12

BK

M3U

-_426 AWG12

BK

-X15

BUGN

20
M5V

-_425 AWG12

BK

31
M5W

-_424 AWG12

BK

BUWH

22
M5U

-_411 AWG12

BK

30
M2V

-_410 AWG12

BK

BUBK

21
M2V

-_409 AWG12

32
M2W

BK

BNBK

23

-_408 AWG12

M2W

BK

-X12

11

-_407 AWG12

M2U

BK

-X14
5

BK

BNWH

15

10

-_406 AWG12

M2U

BK

GYWH

23

-_422 AWG12

M4V

BK

BNBU

BKGN

25

-_420 AWG12

BK

M4W

-_418 AWG12

12

BKRD

18
M4U

BK

BKBU

26

-_405 AWG12

BK

M1V

-_404 AWG12

BK

BK

BK

-X11

OGBK

25

19
M1V

-_403 AWG12

-_402 AWG12

-_401 AWG12

BK

GNWH

24
M1W

M1W

M1U

-_400 AWG12

18

OGBU

17

26

-XS/XP1

BN

OGGN

27

M1U

16

GNRD

17

2,5mm2

FLOOR CABLE

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 4600 cabinet module

-A41.1-8
Main servo drive unit 4600

-X16
2

DRIVE MODULE

CONTROLLER

MANIPULATOR

According to Manipulator circuit diagram 3HAC029038-003

FLOOR CABLE
CONTROLLER

MANIPULATOR

DRIVE MODULE

IRB 4600
0,23 mm2

(80) /

-XS/XP2

-MRCO1

+R1 SMB
SDI

WH

-MRCO 1_N

(80) /

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AXIS COMPUTER BOARD


A42-X4

(80) /

-MRCI 1_N

OG

SDO-N

-MRC_0V.1

(146) /

WH

0V
WH

E
(80) /

SERIAL
MEASUREMENT
BOARD

+24V_SMB1

GN

24V
BN

-MRC_0V.2

(115.1) /

-MRC_0V.3

(115.1) /

WH

BATT-

GY

BATT+

RD

BATT LOAD

L
Key pin
M

(78.1) /

DRIVE MODULE
XS40

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /
(78.1) /
(78.1) /

-BRAKEREL1

-_435

AWG16

-BRAKEREL2

-_436

AWG16

-0V BRAKE4

-_437

AWG16

(78.2) /

-_438
-_439

CONTACTOR UNIT
A43-X5

AWG16
AWG16

-XS/XP1
+R1 MP
30 OG

4,0 mm2

28 OGRD

BU

0,75 mm2

13

13

29 OGWH

BU

12

12

31 PKBK

BU

4,0 mm2

27

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-_440

AWG16

0V BRAKE
0V BRAKE
EXT.LAMP

27

32 PKBU
-0V BRAKE3

BRAKE RELEASE
BRAKE RELEASE

0,75 mm2

BU

0,75 mm2

15
(78.2) /

BRAKE PB
11

11

0V BRAKE
15

BU

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 4600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page124
Next 125
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER
CONTROL MODULE
Customer
Connection
-XP/XT6

Dual cabinet
-670

AWG18

Single cabinet
-713
AWG20 BK

-671

AWG18

-673

AWG18

A2

GN

A3

BU
VT

+R1 CP/CS
D1

A1

YE

MANIPULATOR
IRB 4600

OG

AWG18

AWG18

RD

-672

FLOOR CABLE

-XS/XP13

BN

A4

D6
D3
D4
CPH

CPA /
CPE /
CPB /
CPF /
CPC /
CPJ /
CPD /
CPK /

D7

-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

3
4
5
6
7
8

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24

9
10
11

1/BU

-711
AWG24

AWG24

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

BK
BN

B1

RD

B2

OG

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

YE
GN
BU
VT

-712
AWG24

1/WH
1/BU

2/WH

2/WH

2/OG

2/OG

12

WH
BU
WH
OG

B1
B2
B11
B12
B13

CS
CS
CS
CS
CS
CS

B14
C19
C21
B7
B8
B9

CS
CS
CS
CS

B10

-XP/XT5.2
1
2

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

3
4
5
6
7
8
9
10
11

-685
-686
-687
-688
-689
-690
-691
-692

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B3
B4

4/BN

-711
AWG24

B5

GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN

or PK
or Light GN

1
2
3
4
5
6
7
8
9
10
11
12

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

-713
AWG20

C16
C17
C18
C20
B22
B23
B24
B25

WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

or Light GN
or RD/BK
AWG16

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

B4
B5

CS
CS
CS
CS

B6
C16
C17
C18
C20
B22
B23

CS
CS
CS

B24
B25

WH
BN
WH
GY
RD
BU

GY
WH

B3

RD
OG
RD
RD
RD
GY
BK
BU

B6

12

-XP/XT5.3

WH
GN
WH
BN

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B15
B16
B18
B19
B20

CS
CS
CS
CS
CS
CS

B21

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
IRB4600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page125
Next 126
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

Dual cabinet
-XP/XT6
-670

AWG20

CONTROLLER
CONTROL MODULE

Single cabinet
-713

AWG18

AWG18

A1

-671

AWG18

-672

AWG18

-673

A3

YE

AWG18

CP/CSF
D6
CP/CSV
D3

GN

CP/CSE

A2

RD
OG

+R1.D CP/CS
D1

BN

MANIPULATOR
IRB 4600

FLOOR CABLE

-XS/XP13

BK

A4

BU

D4

VT

GNYE
-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

4
5
6
7
8

-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24

9
10
11

AWG24

AWG24
BN

B1

RD

B2

OG

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

YE
GN
BU
VT

1/BU

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

BK

-712

1/WH

AWG24

1/BU

2/WH

2/WH

2/OG

2/OG

12

CS
CS

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9
B10

-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11

-685
-686
-687
-688
-689
-690
-691
-692

3/WH

3/WH

3/GN

3/GN

4/WH

4/WH

4/BN

4/BN

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B3
B4
B5

-711

GY

B6

AWG24

WH

C16
C17
C18
C20
B22
B23
B24
B25

WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN

or PK
or Light GN

12

-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

WH
GN
WH
BN

B3
B4
B5
RD
OG
RD
RD

CS
CS
CS
CS

B6
C16
C17
C18
C20

BK
BU

B24
B25

-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

AWG20

WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

//DEVICENET acc. to page

or Light GN
or RD/BK

AWG16

12
OPTION

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12

127.5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DEVICE NET
IRB4600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page126
Next 127
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

Dual controller

XP/XT 6

670

Single controller

671

AWG18

FLOOR CABLE

XS/XP13

AWG18
AWG18

CP4
D1

CP5

2
A2

D6

CP6

3
A3

YE

D3
4
GNYE

GN

+R1 CP/CS

AWG18

A1

BK

A4

BU

MANIPULATOR
IRB 6600-7600

OG

RD

673

BN

672

CONTROLLER
CONTROL MODULE

-713
AWG20

AWG18

CP7
D4

VT

1
2
3
4
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

6
7
8
9

AWG24

677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
AWG24

10

-711
AWG24

11

B2

BN

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

RD
OG
YE
GN
BU
VT

-712
AWG24

2/WH

WH
BU
WH
OG
WH
GN
GN
BN

B1

BK

1/BU

AWG24

2/OG

1/WH
1/BU
2/WH

12

2/OG

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

XP/XT5.1

B10

XP/XT5.2
3/WH

1
2
3
4
5
6
7
8
9
10
11

685
686
687
688
689
690
691
692

3/GN

3/WH

4/WH

3/GN

4/BN

4/WH

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

4/BN

-711
AWG24

2
4
5
6
7
8
9
10
11

693
694
695
696
697
698
699
700
666
667
668
669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

OPTION

B5

GY
WH

WH/RD

or PK
WH/YE or Light GN
WH/OG

WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK

or Light GN
or RD/BK
AWG16

//PROFIBUS acc. to 127.5

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B4
B5
B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY
WH

B3

RD
OG
RD
RD
RD
GY
BK
BU

C16
C17
C18
C20
B22
B23
B24
B25

WH/BN

-713
AWG20

WH
GN
WH
BN

B6

WH/GN

XP/XT5.3

B4

WH/BK

12

B3

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
PROFI BUS
IRB 4600

B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page127
Next 127.5
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER
CONTROL MODULE

FLOOR CABLE

MANIPULATOR
IRB 4600

Customer
Connection
-A35
OPTION : DEVICENET

-707

X2
1

2/BK

V-

+R1 CP/CS

AWG24
BK

F2
1/BU

0V
B23

BU

CAN_L

CAN_L

F4

2
Bare wire

3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG22

XS/XP13

1/WH

A4

SHIELD
WH

CAN_H
F3

4
2/RD

CAN_H
A3

RD

V+

+24V CAN

F1

B22

AWG22
XP9

Option: ProfiNet / Ethernet IP

A33
OPTION : PROFIBUS
-709 AWG24
Option: 803-4 =Sh127 (DP-M)1
1/RD
2
1B
1/GN

(22) /

XP9.1

(22) /

XP9.2

(22) /

XP9.3

(22) /

XP9.6

R1.CBUS

YE

WH

OG

BU

AWG22
RXD/TXD-P

XS/XP13

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

RXD/TXD-P
A5

GN

RXD/TXD-N

1A

+R1 CP/CS
RD

F5

ProfiNet//Ethernet

RXD/TXD-N

F6

A6

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DevNet//PofiNet/Ethernet addition to CP/CS
IRB4600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page127.5
Next 128
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

+R1 MP
17
24
19
26
18
25
1

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10
2
23
32
21
30
22
31

Lab/Office:
DMRO SE/
PRH
20
29
28
3
4

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 66xx - 76xx

7
14
5
6
9

16

16

Status:
APPROVED

AWG10
AWG10

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128
Next 129
3HAC024480-005
07 Total
2012-03-06

GNYE

GNYE

-_432 AWG12

BK

FLOOR CABLE

9
M6V

BK

BURD

-_430 AWG12

BK

6
M6W

-_428 AWG12

BK

-X16

BUGN

M6U

-_417 AWG12

BUWH

M3V

BK

14

BUBK

-_416 AWG12

BK

7
M3V

-_415 AWG12

11 BNBK

4
M3W

BK

BK

-_414 AWG12

BK

3
M3W

-_413 AWG12

12 BNBU

28
M3U

BK

-X13

BKWH

-_412 AWG12

29
M3U

BK

10 BU

20

-_426 AWG12

M5V

BK

19 GYBK

31

-_425 AWG12

BK

-X15

M5W

-_424 AWG12

BK

21 GYGN

22
M5U

-_411 AWG12

20 GYBU

30
M2V

BK

14 BNRD

21

-_410 AWG12

BK

M2V

-_409 AWG12

BK

22 GYRD

32
M2W

-_408 AWG12

13 BNGN

23
M2W

BK

24 GY

-_407 AWG12

BK

-X12

M2U

-_406 AWG12

BK

15 BNWH

10
M2U

-_422 AWG12

23 GYWH

1
M4V

BK

BKGN

-_420 AWG12

BK

25
M4U

-_418 AWG12

-X14

BKRD

M4U

BK

18

BKBU

-_405 AWG12

BK

26
M1V

-_404 AWG12

BK

25 OGBK

19
M1V

-_403 AWG12

BK

18 GNWH

24
M1W

-_402 AWG12

BK

BK

26 OGBU

17
M1W

-_401 AWG12

-_400 AWG12

16 BN

-XS/XP1
M1U

M1U

-X11

27 OGGN

17 GNRD

2,5mm2

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

1
7
8

IRB 66xx - 76xx cabinet module

MAIN SERVO DRIVE UNIT

A41.1

CONTROLLER
DRIVE MODULE

MANIPULATOR

According to Manipulator IRB66XX - 76XX circuit diagram 3HAC025744-001

FLOOR CABLE
CONTROLLER
DRIVE MODULE

MANIPULATOR
IRB66x0, 7600
0,23 mm2
+R1 SMB

(80) /

-XS/XP2

-MRCO1

WH

SDI

A
(80) /

-MRCO 1_N

BU

SDI-N

B
(80) /

-MRCI1

WH

SDO

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AXIS COMPUTER BOARD


A42-X4

-MRCI 1_N

(80) /

OG

SDO-N

-MRC_0V1

(80) /

WH

0V
WH

E
(80) /

+24V_SMB1

GN

24V
BN

-MRC_0V2

(80) /

SERIAL
MEASUREMENT
BOARD

BAT BR
G

BAT BR
-MRC_0V3

(80) /

WH

0V

GY
AWG16
-C1

BATSUP

K
BU
EXT.LAMP
AWG16
L
-DP1

BU

RD

EXT.LAMP
L

1
2
BU

AWG16

(78.1) /

DRIVE MODULE
XP40

-EXT. LAMP

-_433

AWG16

BU

-BRAKEPB

-_434

AWG16

BU

(78.1) /
(78.1) /
(78.1) /

-BRAKEREL1

-_435

AWG16

BU

-0V BRAKE4

-_437

AWG16

BU

(78.2) /
(78.2) /

-PTC1

-PTC 1 ret

-0V BRAKE3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

-_439
-_440
-_438

AWG16
AWG16
AWG16

0,75 mm2
4,0 mm2
13

29 OGWH

4,0 mm2

12
BU

12

31 PKBK

0,75 mm2

32 PKWH

0,75 mm2

27
BU

BRAKE PB
11

13

AWG16

(78.2) /

30 OGRD
28 OG

BU

-_436

CONTACTOR UNIT
A43-X5

-XS/XP1
11

-BRAKEREL2

(78.2) /

+R1 MP

BRAKE RELEASE
BRAKE RELEASE

0V BRAKE
0V BRAKE
PTC

27

15

0V PTC
15

BU

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 66xx - 76xx

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page129
Next 134
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

MANIPULATOR
FLOOR CABLE
IRB66x0, 7600

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-BOX1

CONTROLLER
DRIVE MODULE

0,23 mm2
(76.5) (76.5) (135) /

-+24V COOL.4

AWG24

1/WH

WH

24V COOL

24V FAN1

N
(76.5) (76.5) (135) /

-0V COOL.4

1/BU

BU

0V COOL

0V FAN1

P
(76.5) (76.5) (135) /

-FAN 1 ret.4

3/WH

WH

FAN1 ret

T1

R
(76.5) (76.5) (135) /

-+24V COOL.5

2/WH

WH

24V COOL

24V FAN2

f
(76.5) (76.5) (135) /

-0V COOL.5

2/OG

OG

0V COOL

0V FAN2

g
(76.5) (76.5) (135) /

-FAN 2 ret.5

3/GN

GN

FAN2 ret

T2

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


COOLING AXES 1/2
DUAL CABINET
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page134
Next 135
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

CONTROLLER

MANIPULATOR

CONTROL MODULE

IRB66x0, 7600

DRIVE
MODULE
0,23 mm2

+R1 SW

-XS/XP58
(134) /

-+24V COOL.4

WH

24V COOL
N

(134) /

-0V COOL.4

BU

0V COOL
P

(134) /

-FAN 1 ret.4

24V FAN1
N

0V FAN1
P

WH

FAN1 ret

T1

R
(134) /

-+24V COOL.5

WH

24V COOL
f

(134) /

-0V COOL.5

OG

0V COOL
g

(134) /

-FAN 2 ret.5

24V FAN2
f

0V FAN2
g

GN

FAN2 ret

T2

Not in use
i

Not in use
S

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


COOLING AXES 1/2
SINGLE CABINET
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page135
Next 136
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

CONTROLLER
CONTROL MODULE
XP/XT 6

D6

AWG18

-673

D3

AWG18

A4

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

6
7
8
9

B1
B2

10

2/WH
2/OG

12

BKog

0,23mm2

bu

0,23mm2

og

gn

0,23mm2

gn

0,23mm2

bn

B5

4/BN

8
10
11

B14
C19
WH

AWG24

BU

AWG24

WH

AWG24

OG

AWG24

C21
B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B10

B4

4/WH

B12
B13

0,23mm2

B3

3/GN

B2
B11

WHgn 0,23mm2

3/WH

B1

W28

1mm2

0,23mm2

XP/XT5.2

D4

WHog 0,23mm2

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

1/BU

11

SH

W27

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
AWG24
-705 1/WH

CP7

1mm2

GNYE 1mm2

XP/XT5.1

CP6

1mm2

A3

CP5

1mm2

A2

-672

CP4
D1

AWG18

+R1 CP/CS
1mm2

A1

-671

W26
1

MANIPULATOR
IRB 6600-7600

AWG18

FLOOR CABLE

XS/XP13
-670

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

-685
-686
-687
-688
-689
-690
-691
-692

B6

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

C16
C17
C18
C20
B22
B23
B24
B25

12

RDog

0,23mm2

og

0,23mm2

RDgn

0,23mm2

RDbn

0,23mm2

RDgy

0,23mm2

gy

0,23mm2

BKbu

0,23mm2

bu

0,23mm2

WH

AWG24

GN

AWG24

WH

AWG24

BN

AWG24

B3
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

W27
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

WHbn 0,23mm2

AWG16

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

bn

B15

0,23mm2

B16

WHgy 0,23mm2
gy

0,23mm2

RDbu

0,23mm2

bu

0,23mm2

B18
B19
B20
SH

CS
CS
CS
CS
CS
CS

B21

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page136
Next 137
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

CONTROLLER
CONTROL MODULE
XP/XT 6

-713
AWG20

FLOOR CABLE
w26

XS/XP13

2
3
D3

4
GNYE

B1

B2

RD

YE

GN

BU

VT

-712
AWG24

9
10

1/WH
1/BU
2/WH

11

2/OG

12

BKog

0,23mm2

bu

0,23mm2

og

0,23mm2

gn

0,23mm2

bn

0,23mm2

B3

3/GN

B4

4/WH

B5

4/BN

-711
AWG24

C16
C17
C18
C20
B22
B23
B24
B25

WH
WH/BK

WH/RD
WH/OG

10
11

WH

AWG24

BU

AWG24

WH

AWG24

OG

AWG24

or PK
WH/GN or Light GN
WH/YE

12

WH

AWG24

GN

AWG24

WH

AWG24

BN

B6

GY

WH/BN

B14
C19
C21
B7
B8
B9
B10

3/WH

B13

W28

B12

WHgn 0,23mm2

XP/XT5.2

B2
B11

0,23mm2

gn

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B1

WHog 0,23mm2

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG

CP7
D4

SH

W27
BK
BN

3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A4

VT

-711
AWG24

CP6

A3

GN
BU

XP/XT5.1

CP5
D6

YE

CP4

A2

OG

+R1 CP/CS
D1

RD

1mm2

A1

BN

MANIPULATOR
IRB 6600-7600
1

BK

RDog

0,23mm2

og

0,23mm2

RDgn

0,23mm2

RDbn

0,23mm2

RDgy

0,23mm2

gy

0,23mm2

BKbu

0,23mm2

bu

0,23mm2

AWG24

B3
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

W27
XP/XT5.3
1

-713
AWG20

GY

WHbn 0,23mm2

WH

2
3

WH/BK
WH/BN

4
5

WH/RD
WH/OG

6
7

WH/YE
WH/GN

8
9

WH/BU
WH/VT

10
11

WH/GY
BN/BK

or Light GN
or RD/BK

12

AWG16

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

bn

B15

0,23mm2

B16

WHgy 0,23mm2
gy

0,23mm2

RDbu

0,23mm2

bu

0,23mm2

B18
B19
B20
SH

CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B21

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001
Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page137
Next 138
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
Customer
Connection

CONTROLLER
CONTROL MODULE

MANIPULATOR
IRB 6600-7600

-A35
-X2
1

F2

0V
B23

BU

CAN_L

1/BU

+R1 CP/CS

AWG24
BK

V-

2/BK

OPTION : DEVICENET

AWG22

XS/XP13

-707

CAN_L

F4

A4

SHIELD

Bare wire

WH

CAN_H

1/WH

F3

-A37

AWG24
2/GY

3/BN

1/YE

2/PK

1/GN

OPTION : PROFIBUS
(139.1)
(140.1)
(141.1)
(142.1)
(143.1)
(144.1)

3/WH

DO
DO_N
DI
DI_N
GND
GND

A33
-(DP-M)1
1B

+24V CAN

F1

B22

-708
-X5

OPTION : INTERBUS

RD

V+

2/RD

CAN_H
A3

F7
F8
F9
F10
F1

1/GN

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

DO
DO_N
DI
DI_N
GND

+R1 CP/CS
RXD/TXD-P
A5

GN

RXD/TXD-N

Latest revision:

A10
A11
A12
B22

RD
F5

1A

A9

AWG22

RXD/TXD-P

+R1 CP/CS

YE
GN
GY
PK
BN
WH

-XS/XP13

-709 AWG24
1/RD

AWG24

XS/XP13

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

RXD/TXD-N

F6

A6

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


DevNet//IBUS//PBUS ADDITION TO CP/CS
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page138
Next 139
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

CONTROLLER
CONTROL MODULE
XP/XT 6

3
A3

4
GNYE

A4

XP/XT5.1

AWG24

677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH

2
3
4
5
6
7
8
9

AWG24
10

2/WH

11

WH
BU
WH
OG
WH
GN
GN
BN

B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

2/OG

12

CP7
D4

AWG24

B1

1/BU

CP6
D3

AWG18

CP5
D6

AWG18

673

CP4

2
A2

672

+R1 CP/CS
D1

AWG18

MANIPULATOR
IRB 6600-7600

A1

671

AWG18

AWG18

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

FLOOR CABLE

XS/XP13
670

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

685
686
687
688
689
690
691
692

4
5
6
7
8
9
10
11

WH
GN
WH
BN

B6

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B4
B5
RD
OG
RD
RD
RD
GY
BK
BU

C16
C17
C18
C20
B22
B23
B24
B25

12

B3

B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

693
694
695
696
697
698
699
700
666
667
668
669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

AWG16

12

OPTION

//PROFIBUS acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET PROFIBUS
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page139
Next 140
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

CONTROLLER
CONTROL MODULE
XP/XT 6

1
A2

-672

4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

5
6
7
8
9

4
GNYE

AWG18
A4
AWG24

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU

10

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

2/WH

11

CP5

2/OG

12

CP6
D3

XP/XT5.1

CP4

3
A3

+R1 CP/CS

D6

AWG18

-673

MANIPULATOR
IRB 6600-7600

AWG18

D1

A1

-671

AWG18

AWG18

FLOOR CABLE

XS/XP13
-670

CP7
D4

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

4
5
6
7
8
9
10
11

-685
-686
-687
-688
-689
-690
-691
-692

WH
GN
WH
BN

B6

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B4
B5
RD
OG
RD
RD

C16
C17
C18
C20
B22
B23
B24
B25

12

B3

B6
C16
C17
C18

CS
CS
CS
CS
CS
CS
CS
CS

C20
BK
BK
BU

B23
B24

CS
CS
CS

B25

XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

OPTION

//INTERBUS-S acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

AWG16

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN

B15
B16
B18
B19
B20
B21
A5
A6
A3

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A4

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET INTERBUS
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page140
Next 141
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Customer
Connection

CONTROLLER
CONTROL MODULE
XP/XT 6

FLOOR CABLE

-671

AWG18

A3

-673

4
GNYE

AWG18

A4

XP/XT5.1

AWG24

-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU

1
2
3
4
5
6
7
8
9
10

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

2/WH

11

CP4

AWG18
A2

-672

+R1 CP/CS
D1

A1

2/OG

12

MANIPULATOR
IRB 6600-7600
1

AWG18

AWG18

XS/XP13
-670

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

CP5
D6

CP6
D3

CP7
D4

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

-685
-686
-687
-688
-689
-690
-691
-692

5
6
7
8
9
10
11

WH
GN
WH
BN

B6

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

B4
B5
RD
OG
RD
RD

C16
C17
C18
C20
B22
B23
B24
B25

12

B3

B6
C16
C17
C18

CS
CS
CS
CS
CS
CS
CS
CS

C20
BK
BU

CS
CS

B24
B25

XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11

-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669

AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24

12

OPTION

//DEVICE net acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

AWG16

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
DUAL CABINET DEVICE NET
IRB 6600 - 7600

B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page141
Next 142
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER
CONTROL MODULE

Customer
Connection

XP/XT 6

-713
AWG20

FLOOR CABLE

XS/XP13

D6
D3
4
GNYE

BU

AWG24

B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG

YE

GN

BU

WH
BU
WH
OG
WH
GN
GN
BN

B1

RD

VT

-712
AWG24

9
10

1/WH
1/BU
2/WH

11

2/OG

12

CP7
D4

AWG24

BK
BN

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A4

VT

-711
AWG24

CP6

3
A3

GN

XP/XT5.1

CP5

2
A2

YE

CP4
D1

A1

RD

+R1 CP/CS
1

OG

MANIPULATOR
IRB 6600-7600

AWG18

BK
BN

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

-711
AWG24

5
6

B6

GY
WH

WH/BN

WH/RD

WH/OG

10

WH/YE

11

WH/GN

or PK
or Light GN

12

XP/XT5.3
1

-713
AWG20

2
3

WH/BK
WH/BN

4
5

WH/RD
WH/OG

6
7

WH/YE
WH/GN

8
9

WH/BU
WH/VT

10
11

WH/GY
BN/BK

12

OPTION

or Light GN
or RD/BK
AWG16

//PROFIBUS acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B4
B5
B6
C16
C17
C18
C20
B22
B23
B24

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

B25

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY
WH

B3

RD
OG
RD
RD
RD
GY
BK
BU

C16
C17
C18
C20
B22
B23
B24
B25

WH/BK

WH
GN
WH
BN

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET PROFI BUS
IRB 6600 - 7600

B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page142
Next 143
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER
CONTROL MODULE

Customer
Connection

XP/XT 6

-713
AWG20

FLOOR CABLE

3
A3

GN

4
GNYE

2
4

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

YE

GN

BU

WH
BU
WH
OG
WH
GN
GN
BN

B2

OG

VT

-712
AWG24

9
10

1/WH
1/BU
2/WH

11

2/OG

12

CP7
D4

AWG24

B1

RD

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

AWG24
BK
BN

CP6
D3

A4

VT

-711
AWG24

CP5
D6

BU

XP/XT5.1

CP4

2
A2

YE

+R1 CP/CS
D1

A1

OG

MANIPULATOR
IRB 6600-7600
1

BK

RD

AWG18

XS/XP13
BN

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

4
5
6
7

-711
AWG24

B6

GY

WH/BK

WH/RD
WH/OG

10
11

WH/YE
WH/GN

or PK
or Light GN

12

XP/XT5.3
1

-713
AWG20

2
3

WH/BK
WH/BN

4
5

WH/RD
WH/OG

6
7

WH/YE
WH/GN

8
9

WH/BU
WH/VT

10
11

WH/GY
BN/BK

12

OPTION

or Light GN
or RD/BK
AWG16

//INTERBUS-S acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B4
B5
B6
C16
C17
C18

CS
CS
CS
CS
CS
CS
CS
CS

C20
BK
BK
BU

B23
B24

CS
CS
CS

B25

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN

GY
WH

B3

RD
OG
RD
RD

C16
C17
C18
C20
B22
B23
B24
B25

WH

WH/BN

WH
GN
WH
BN

B15
B16
B18
B19
B20
B21
A5
A6
A3

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A4

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET INTERBUS
IRB 6600 - 7600

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page143
Next 144
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE
CONTROLLER
CONTROL MODULE
XP/XT 6

-713
AWG20

MANIPULATOR
IRB 6600-7600
AWG18

XS/XP13

BK

A1

BN

2
A2

OG

3
A3

GN

4
GNYE

XP/XT5.1

-711
AWG24

AWG24

B1
B2

RD

B11
B12
B13
B14
C19
C21
B7
B8
B9
B10

OG

YE

GN

BU

AWG24
WH
BU
WH
OG
WH
GN
GN
BN

BK
BN

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A4

VT

VT

-712
AWG24

9
10

1/WH
1/BU
2/WH

11

2/OG

12

CP6
D3

BU

CP5
D6

YE

CP4

D1

RD

+R1 CP/CS

CP7
D4

B1
B2
B11
B12
B13
B14
C19
C21

WH
BU
WH
OG

B7
B8
B9

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

According to Manipulator diagram 3HAC025744-001 and 3HAC13347-1

Customer
Connection

B10

XP/XT5.2
3/WH

B3

3/GN

B4

4/WH

B5

4/BN

-711
AWG24

5
6

B6

GY

WH/BN

WH/RD

WH/OG

10

WH/YE

11

WH/GN

or PK
or Light GN

12

XP/XT5.3
1

-713
AWG20

2
3

WH/BK
WH/BN

4
5

WH/RD
WH/OG

6
7

WH/YE
WH/GN

8
9

WH/BU
WH/VT

10
11

WH/GY
BN/BK

or Light GN
or RD/BK
AWG16

12

OPTION

//DEVICE net acc. to (138.1)

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

BN/BK

B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15

B4
B5
B6
C16
C17
C18

CS
CS
CS
CS
CS
CS
CS
CS

C20
BK
BU

CS
CS

B24
B25

WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN

GY
WH

B3

RD
OG
RD
RD

C16
C17
C18
C20
B22
B23
B24
B25

WH
WH/BK

WH
GN
WH
BN

For more information aboute Option connected to XS13.


SPOTPACK circuit diagram 3HAC026208-001
DRESSPACK circuit diagram 3HAC026209-001

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL
SINGLE CABINET DEVICE NET
IRB 6600 - 7600

B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11

CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS

A12

Sheet 144.1 and further


pages is manufacturing
documents for ABB internal use.
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page144
Next 145
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

DC-BUSBAR

MAIN SERVO DRIVE UNIT

-A41.1

22

35

51

53

64

66

63

65

13

49

62

61

68

70

57

C4

59

D16

69

C11

71

A9

15

17

D12

B10

D11

B9

M6S

M3S

M3S

M3T

M3T

M5S

M5S
D15

GY/BU

B3

GN/RD

C15

GY/GN

C3

1 2 3 4 5 6

-X16

GN/WH

A12

PK

B4

M5T

M5R

M2S

M2S
B11

PK/GN

A5

B6

B7

42

A7

DRIVE MODULE

43

MANIPULATOR

BU/RD

M6T

BU/WH

M6R

-X15

PK/BU

A11

BN/RD

A4

BU

OG

D7

BN/BK

C14

BU/GN

M3R

GY/BK

M3R

-X14

M2R

M4S

M4S

M4T

D8

PK/BK

OG/RD

D13

OG/GN

C8

OG/WH

C13

M4T

M4R

M4R
A15

23

-X13

OG/BU

B1

BK

BU/BK
21

M1S

M1S
B15

BK/GN

A2

BK/RD

BK/BU
8

M1T

M1T

M1R

A14

BK/WH

A1

BN

PK/BK

M5T

PK/RD

M5R

-X12

M1R
-XS/XP1

FLOOR CABLE

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

-X11

PK/WH

M2T

BN//WH

M2T

BN/BU

M2R

BN/GN

31

+R1-MP

Referring to the IRB6400R circuit diagram.


Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


SERVO DRIVE SYSTEM
IRB 6400R

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page145
Next 146
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

FLOOR CABLE

CONTROLLER

MANIPULATOR

CONTROL MODULE

+R1-SMB

-XS/XP2
(80) /

-MRCO1

(80) /
(80) /
(124) /
(80) /

10

-MRCO 1_N

(80) /

AXIS COMPUTER BOARD


A42-X4

SDI
A

SDI-N

-MRCI1

SDO

-MRCI 1_N

SDO-N

-MRC_0V.1

0V

+24V_SMB1
/

24V

-MRC_0V.2

BAT BR

-MRC_0V.3

0V
BATSUP
EXT LAMP
L

11

-XS/XP1
-EXT. LAMP

-433

AWG16

BU

-BRAKEPB

-434

AWG16

BU

(78.1) /

-BRAKEREL1

-435

AWG16

BU

(78.1) /

-BRAKEREL2

-436

AWG16

BU

(78.1) /

DRIVE MODULE
XP40

(78.1) /

=MAN+R1.6400R-MP
VTBK

D1

52

RDWH
C12

11

GYRD
B12

36

GYWH
C9

(78.2) /

-0V BRAKE4

48

OGBK

BU

D9

-439

AWG16

BU

-PTC 1 ret

-440

AWG16

BU

-0V BRAKE3

-437

AWG16

BU

(78.2) /
(78.2) /

AWG16

-PTC1

(78.2) /

CONTACTOR UNIT
A43-X5

-438

24

RDGN
C2

20

RDBU
C1

30

GY
B13

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

SERIAL
MEASUREMENT
BOARD

Referring to the IRB6400R circuit diagram.

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

BAT BR

Lab/Office:
DMRO SE/
PRH

12

IRC5 SC/DC DESIGN 09 Rel 12.1


CONTROL CABLE
IRB 6400R

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page146
Next 147
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

CONTROLLER

FLOOR CABLE

MANIPULATOR

CONTROL MODULE

IRB 6400R
+R1-CP/CS

-XP/XT6
1, BK

A1

3-POL

2, BK

A2
GNYE

-XP/XT5.1
AWG24

1/WH

CSA

1/BU

CSB

2/WH

CSC

2/OG

CSD

3/WH

CSE

3/GN

CSF

4/WH

CSG

4/BN

CSH

5/WH

CSJ

5/GY

CSK

25-POL

10

10

Referring to the IRB6400R circuit diagram.

We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB

A3

-XS6
2/RD

+24V

2/BK

0V

1/WH

CAN1_H

1/BU

CAN1_L

Connect to A35.X2

9-POL

2
3

Latest revision:

Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH

Lab/Office:
DMRO SE/
PRH

IRC5 SC/DC DESIGN 09 Rel 12.1


CUSTOMER POWER/SIGNAL/BUS
IRB 6400R

=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page147
Next
3HAC024480-005
07 Total
Status:
APPROVED

2012-03-06

Вам также может понравиться