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The information in this document is subject to change without notice and should not be construed as a
commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Except as may be expressly stated anywhere in this document, nothing herein shall be construed as any
kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a
specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this document.
This document and parts thereof must not be reproduced or copied without ABB's written permission,
and contents therof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Additional copies of this document may be obtained from ABB at its then current charge.
Latest revision:
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Lab/Office:
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PRH
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Document no.
Rev. Ind Page1
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Status:
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2012-03-06
TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
COPYRIGHT page
2011-03-24
SETHSTA
TABLE OF CONTENTS
2011-09-22
SETHSTA
TABLE OF CONTENTS
2012-03-02
SETHSTA
TABLE OF CONTENTS
2012-03-02
SETHSTA
TABLE OF CONTENTS
2012-03-02
SETHSTA
TABLE OF CONTENTS
2012-03-02
SETHSTA
SYMBOL INFORMATION
2012-03-02
SETHSTA
REVISION INFOMATION
2012-03-02
SETHSTA
10
2012-03-02
Thomas
11
2012-03-02
Thomas
12
2012-03-05
Thomas
13
2012-03-05
Thomas
14
2012-03-02
SETHSTA
14.1
2012-03-02
SETHSTA
14.2
2012-03-02
SETHSTA
14.3
2012-03-02
SETHSTA
15
2012-03-02
SETHSTA
15.1
2012-03-02
SETHSTA
16
2012-03-02
SETHSTA
17
2012-03-02
SETHSTA
18
2012-03-02
SETHSTA
19
2012-03-02
SETHSTA
20
2012-03-02
SETHSTA
21
2012-03-02
SETHSTA
22
2012-03-02
SETHSTA
23
2012-03-02
SETHSTA
24
2012-03-02
SETHSTA
26
2012-03-02
SETHSTA
28
2012-03-02
SETHSTA
29
EMERGENCY STOP
2012-03-02
SETHSTA
30
2012-03-02
SETHSTA
31
SAFETY STOP
2012-03-02
SETHSTA
32
RUN CHAIN
2012-03-02
SETHSTA
Latest revision:
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TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
33
2012-03-05
SETHSTA
34
2012-03-02
SETHSTA
35
2012-03-02
SETHSTA
36
2012-03-05
SETHSTA
37
RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel. 10.2 and earlier
2012-03-05
SETHSTA
38
RUN CHAIN EXT OPERATING WITH OPT: HOT PLUG rel 11.1
2012-03-05
SETHSTA
39
FPU, FLEXPENDANT
2012-03-02
SETHSTA
40
2012-03-02
SETHSTA
41
2012-03-02
SETHSTA
42
2012-03-02
SETHSTA
43
2012-03-02
SETHSTA
44
2012-03-02
SETHSTA
49
PROFIBUS DP M/S
2012-03-02
SETHSTA
50
PROFINET
2012-03-02
SETHSTA
52
INTERBUS M/S
2012-03-05
SETHSTA
52.1
ETHERNET CARD/ETHERNET IP
2012-03-02
SETHSTA
53
2012-03-02
SETHSTA
55
DEVICENET ADAPTER
2012-03-02
SETHSTA
56
CC-LINK
2012-03-02
SETHSTA
57
2012-03-02
SETHSTA
58
2012-03-02
SETHSTA
59
2012-03-02
SETHSTA
60
2012-03-02
SETHSTA
61
2012-03-02
SETHSTA
62
2012-03-02
SETHSTA
63
2012-03-02
SETHSTA
64
2012-03-02
SETHSTA
65
INTERBUS SLAVE
2012-03-02
SETHSTA
66
PROFIBUS DP SLAVE
2012-03-02
SETHSTA
67
ENCODER UNIT
2012-03-02
SETHSTA
68
REMOTE SERVICE
2012-03-02
SETHSTA
69
2012-03-02
SETHSTA
69.1
2012-03-02
SETHSTA
Latest revision:
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TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
69.2
2012-03-02
SETHSTA
69.3
2012-03-02
SETHSTA
69.4
2012-03-02
SETHSTA
72
MAINS CONNECTION
2012-03-02
SETHSTA
73
2012-03-02
SETHSTA
73.1
2012-03-02
SETHSTA
74
2012-03-02
SETHSTA
75
2012-03-02
SETHSTA
76
2012-03-02
SETHSTA
76.5
FAN UNIT
2012-03-02
SETHSTA
77
CONTACTOR BOARD
2012-03-02
SETHSTA
78
CONTACTOR UNIT
2012-03-02
SETHSTA
78.1
CONTACTOR UNIT
2012-03-02
SETHSTA
78.2
CONTACTOR BOARD
2012-03-02
SETHSTA
79
2012-03-02
SETHSTA
80
2012-03-02
SETHSTA
80.1
2012-03-02
SETHSTA
81
EPS
2012-03-02
SETHSTA
82
SAFE MOVE
2012-03-02
SETHSTA
83
SAFE MOVE
2012-03-02
SETHSTA
85
2012-03-02
SETHSTA
86
2012-03-02
SETHSTA
87
EXTERNAL AXIS no 7
2012-03-02
SETHSTA
88
EXTERNAL AXIS no 8 - 9
2012-03-02
SETHSTA
89
2012-03-02
SETHSTA
90
2012-03-02
SETHSTA
90.5
2012-03-02
SETHSTA
91
2012-03-02
SETHSTA
92
2012-03-02
SETHSTA
93
2012-03-02
SETHSTA
94
2012-03-02
SETHSTA
94.5
2012-03-02
SETHSTA
94.6
2012-03-02
SETHSTA
Latest revision:
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TABLE OF CONTENTS
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
94.7
2012-03-02
SETHSTA
95
2012-03-02
SETHSTA
96
2012-03-02
SETHSTA
97
2012-03-02
SETHSTA
98
2012-03-02
SETHSTA
98.1
2012-03-02
SETHSTA
98.2
2012-03-02
SETHSTA
98.3
2012-03-02
SETHSTA
98.4
2012-03-02
SETHSTA
98.5
2012-03-02
SETHSTA
98.6
2012-03-02
SETHSTA
99
2012-03-02
SETHSTA
100
2012-03-02
SETHSTA
101
2012-03-02
SETHSTA
102
2012-03-02
SETHSTA
103
2012-03-02
Thomas
104
2012-03-02
Thomas
104.5
2012-03-02
Thomas
105
2012-03-02
SETHSTA
106
2012-03-02
SETHSTA
107
2012-03-02
SETHSTA
108
2012-03-02
SETHSTA
111
2012-03-02
SETHSTA
112
2012-03-02
SETHSTA
113
2012-03-02
SETHSTA
114
2012-03-02
SETHSTA
115
2012-03-02
SETHSTA
115.1
2012-03-02
SETHSTA
115.2
2012-03-02
SETHSTA
115.3
2012-03-02
SETHSTA
115.4
2012-03-02
SETHSTA
115.5
2012-03-02
SETHSTA
117
2012-03-02
SETHSTA
Latest revision:
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
PAGE
PAGE DESCRIPTION
Date
Edited by
118
2012-03-02
SETHSTA
119
2012-03-02
SETHSTA
120
2012-03-02
SETHSTA
123
2012-03-02
SETHSTA
124
2012-03-02
SETHSTA
125
2012-03-02
SETHSTA
126
2012-03-02
SETHSTA
127
2012-03-02
SETHSTA
127.5
2012-03-02
SETHSTA
128
2012-03-02
SETHSTA
129
2012-03-02
SETHSTA
134
2012-03-02
SETHSTA
135
2012-03-02
SETHSTA
136
2012-03-02
SETHSTA
137
2012-03-02
SETHSTA
138
2012-03-02
SETHSTA
139
2012-03-02
SETHSTA
140
2012-03-02
SETHSTA
141
2012-03-02
SETHSTA
142
2012-03-02
SETHSTA
143
2012-03-02
SETHSTA
144
2012-03-02
SETHSTA
145
2012-03-02
SETHSTA
146
2012-03-02
SETHSTA
147
2012-03-02
SETHSTA
Latest revision:
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Stomme, ramverk/
Functional equipotential bonding
Stomme, ramverk/
Functional equipotential bonding
Filter/
Filter.
Slutkontakt/
Make contact, general.
Lampa/
Lamp.
Kontakthylsa hona/
Socket outlet female.
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
Skyddsjord/
Protective earthing.
Kontaktstift hane/
Pin male.
Styrning genom tryckning/
Actuator(operated by pushing).
709
AWG24 BK
BN
RD/OG
BK/OG
Strmtransformator/
Current transformer.
Ndstopp (svamptryckknapp)/
Actuator, emergency.
Likstrm, DC /
Direct current, DC.
Tvinnade ledare/
Twisted conductors.
AWG28
AWG26
AWG24
AWG22
AWG20
Vxelstrm, AC /
Alternating current, AC.
0,093
0,15
0,25
0,34
0,56
AWG18
AWG16
AWG14
AWG12
AWG10
0,93
1,25
2,44
3,02
4,65
Part A
Example, showing how to read the information before and after a signal.
Part B
Wire number
Wire data
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Target sheet 92
Target sheet 92.1
Lab/Office:
DMRO SE/
PRH
XP1 = Pin
-W725 AWG20 BK
Signal counter
1
XS1 =Socket X1 = PIN or Socket
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Revison 3 2010 10
General changes: The circuit title was before CONTROL SYS. IRC5 M2004 DESIGN 09
exchanged to IRC5 SC/DC DESIGN 09.
General changes: All power cables have been implemented with conductor area, and colour code.
General changes: All customer cables have been implemented with conductor area, and colour code.
General changes: All SMB cables have been implemented with conductor area, and colour code.
Sh. 19
Sh. 21
Sh. 24
Sh. 26
Sh. 28
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
Revison 4 2010 12
Sh. 115.4 The profibus connections added.// (Devicenet XS/XP13 and
Profinet/Ethernet IP XP9 removed to sheet 115.5
Sh. 115.5 was sheet 115.4// Profibus connection add.
Sh. 127 The profibus connections added.// (Devicenet XS/XP13 and
Profinet/Ethernet IP XP9 removed to sheet 127.5.
Sh. 127.5 was sheet 127// Profibus connection add.
Sh. 34 Run chain ext operating selector exchanged with block diagram for ext. operating selector
Sh. 35 Run chain ext operating selector exchanged with Panel board X9 and X10.
Sh. 36 Run chain ext operating selector without Panel board X9 and X10.
Sh. 37 Run chain ext operating selector exchanged with hot plug options rel10.2.
Sh. 38 Run chain ext operating selector exchanged with hot plug options rel 11.1.
Sh. 115 Male pin at R1.MP:4, :6, :14, :24, :25, :26, :30, :31, :32 not used in IRB2600
Sh. 115.1 Key pin M was missing
Sh. 123 Male pin at R1.MP:4, :6, :14, :24, :25, :26, not used in IRB4600
Sh. 124 Key pin M was missing
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Location name
G9
A22
A41.3
A41.4
A41.5
A41.3
A41.4
A41.5
A41.2
I/O.X
F1
F2
A42
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
R1.1
K44
C1
C2
F5
I/O.X
A43
A43
A43
G7
G8
G4
G5
A35
G6
G6
A35.2
A351
I/Ox
I/O.X
I/O.X
FMB-A1
F4
A21-S21.3
S21.3
I/O.X
G3
G3
Function name
75
37
87
88
88
85
85
85
85
63
78
75
79
85
78
98.6
87
74
60
77
78
87
26
26
26
26
53
26
28
53
53
56
61
59
80.1
74
36
29
67
76
24
A36
A62
A38.1
E2
A21
A21
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
FPU1
FPU1
A21-S22
A37
A37-10080
A37
A37-A37.2
I/O.X
E3
E3-M1
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
Q2
Q1
E5
Lab/Office:
Latest revision:
PRH
Function name
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
EXT.COMPUTER FAN
EXT.CONTROL PANEL
EXT.CONTROL PANEL
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
FLEXPENDANT
FLEXPENDANT
Hot plug
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
INTERBUS SLAVE
INTERNAL FAN
INTERNAL FAN
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
MAIN SWITCH
MAINS SWITCH
MDU FAN
Stalnacke PRH
Page
52.1
57
44
30
36
37
30
76.5
76.5
76.5
76.5
76.5
39
40
37
52
52
52
52
65
29
29
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
23
72
76.5
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Status:
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Location name
A21-S21.2
S21.2
S21.2
K42
K43
BOX1
S22
E5-M1
P1
FMB
F6
A44
A61
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A39
Z1
A23
A21
A21
A21
A21
A21
A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
G2
G1
A57
G2
A33
I/O.X
A38.2
A33.1
A38.3
Z2
RELAY I/O
K41
Function name
MOTOR ON PB
MOTOR ON PB
MOTOR ON PB
MOTORS ON CONTACTOR 1
MOTORS ON CONTACTOR 2
OPTION : CONNECTIONBOX COOLING AXES
OPTION : HOT PLUG
OPTION : INTERNAL FAN
OPTION :DUTY TIME COUNTER
Option: 738-1
Option: CIRCUIT BRAKER
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION: MAINS LINE FILTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
POWER DISTRIBUTION BOARD DSQC662
POWER SUPPLY DSQC661
Process Interface Board (PIB)
PROCESS POWER SUPPLY
PROFIBUS DP M/S
PROFIBUS DP SLAVE
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
REAKTOR UNIT
RELAY I/O UNIT
RELAY UNIT
36
30
33
78
78
134
40
76.5
77
80.1
72
80
68
43
72
30
33
35
29
41
30
32
31
69.3
69.1
69
69.4
69
69.2
76
76
57
24
49
66
44
50
44
73
62
75
I/O.X
H1
S1
S21.1
A21-S21.1
T1
T1.1
T1.x
T1.3
A21-S21
S21.1
Lab/Office:
Latest revision:
PRH
Function name
REMOTE I/O UNIT
STATUS DIOD DUAL CABINET
SWITCH
Three-MODE SELECTOR
Three-MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
Two-MODE SELECTOR
Two MODE SELECTOR
Stalnacke PRH
Page
64
78
76.5
30
36
73.1
73
73
73
36
33
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Plant:
Location: +
Sublocation:+
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2012-03-06
Status:
APPROVED
Location name
A22
A41.3
A41.4
A41.5
A41.2
A42
A43
A43
A35
A35.2
A351
A36
A62
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A38.1
A37
A37
A37-A37.2
A31
A31
A41.1
A41
A41.1
A41.1-6
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1
A41.1-8
A44
A61
A39
A23
A21
A21
A21
A21
Function name
ADAPTER
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL RECTIFIRE UNIT
AXIS COMPUTER BOARD
CONTACTOR BOARD
CONTACTOR UNIT
Device Net Adapter dual channel DSQC659
DeviceNet Adapter single ch. DSQC697/DSQC658 old
DeviceNet TM Lean
ETHERNET CARD/Option: ETHERNET IP
Ethernet switch
ETHERNET/IP Fieldbus adapter DSQC 669
INTERBUS M/S (COPPER WIRE)
INTERBUS M/S (OPTICAL FIBRE)
INTERBUS MASTERPART
MAIN COMPUTER DSQC639
MAIN COMPUTER DQC 639
MAIN DRIVE UNIT LV unit
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
MAIN SERVO DRIVE UNIT
Main servo drive unit 2600
Main servo drive unit 460
Main servo drive unit 4600
EPS
Option: REMOTE SERVICE BOX DSQC680
OPTION: 232/422/485 SERIE CONVERTER
OPTION:STATUS LED ON FRONT
PANEL BOARD
PANEL BOARD
PANEL BOARD
PANEL BOARD run chain, 3-mode selector
37
87
88
88
85
79
77
87
53
53
53
52.1
57
44
52
52
52
42
43
85
99
145
111
79
89
91
95
94.5
117
98.5
115
98.1
123
80
68
43
30
35
29
41
30
A21
A21
A63.4
A63.2
A63.1
A63.5
A63.1.XS1
A63.3
A57
A33
A38.2
A33.1
A38.3
A41.3
A41.4
A41.5
A43
BOX1
C1
C2
E2
E2-M1
E1-E44
E1-E43
E1
E1-E41
E1-E42
E3
E3-M1
E5
E5-M1
EXT-A21-S21.3
EXT-A21
EXT-A21
EXT-A21-S22
EXT-A21-S21.2
EXT-A21-S21.1
EXT-A21-S21
F1
F2
F5
Lab/Office:
Latest revision:
PRH
Function name
PANEL BOARD with RUN CHAIN
PANEL BOARD with SAFETY STOP
PLC Analogue I/O
PLC Digital I/O unit
PLC. CPU unit
PLC. Ethernet switch
PLC.Devicenet adapter
PLC.DIGITAL INPUTS and RELAY OUTPUTS
Process Interface Board (PIB)
PROFIBUS DP M/S
PROFIBUS Fieldbus adapter DSQC 667
PROFINET DSQC678
PROFINET IO Fieldbus adapter DSQC 688
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
ADDITIONAL DRIVE UNIT
CONTACTOR BOARD
OPTION : CONNECTIONBOX COOLING AXES
CAPACITOR
Capacitor 0,47uF
EXT.COMPUTER FAN
EXTERNAL COMPUTER FAN
Fan unit
Fan unit
FAN UNIT
FAN UNIT
FAN UNIT
INTERNAL FAN
INTERNAL FAN
MDU FAN
OPTION : INTERNAL FAN
EMERGENCY PB
EXT.CONTROL PANEL
EXT.CONTROL PANEL
Hot plug
MOTOR ON PB
Three-MODE SELECTOR
Two-MODE SELECTOR
AUTOMATIC FUSE
AUTOMATIC FUSE
CIRCUIT BRAKER
Stalnacke PRH
Page
32
31
69.3
69.1
69
69.4
69
69.2
57
49
44
50
44
85
85
85
78
134
98.6
87
30
30
76.5
76.5
76.5
76.5
76.5
29
29
76.5
76.5
36
36
37
37
36
36
36
78
75
74
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Status:
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Location name
F4
F6
FMB-A1
FMB
FPU1
FPU1
G9
G7
G8
G4
G5
G6
G6
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G3
G3
G2
G1
G2
H1
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/O.X
I/Ox
K44
K42
K43
K41
P1
Q2
Q1
R1.1
RELAY I/O
S21.3
S21.2
S21.2
S22
Function name
74
72
80.1
80.1
39
40
75
26
26
26
26
26
28
76
24
76
76
24
78
63
60
61
59
67
65
66
64
56
78
78
78
75
77
23
72
85
62
29
30
33
38
S22
S1
S21.1
S21.1
T1
T1.1
T1.x
T1.3
Z1
Z2
Lab/Office:
Latest revision:
PRH
Function name
OPTION : HOT PLUG
SWITCH
Three-MODE SELECTOR
Two MODE SELECTOR
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
TRANSFORMER UNIT
OPTION: MAINS LINE FILTER
REAKTOR UNIT
Stalnacke PRH
Page
40
76.5
30
33
73.1
73
73
73
72
73
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Status:
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230V
F2
XT16
G1
AC
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DC
Option
Devicenet PS
G3
G2
Option
Customer PS
G6
AC
Option
Customer PS
G4
AC
G5
AC
AC
Ultra cap
DC
A21
DC
DC
DC
Customer
connection
Customer
connection
A31
Panel
board
Computer
module
I/Ox
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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LAN
USB
FPU
Drive
Drive
Control
panel
Field bus
S21
Ethernet service
unit
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230V
-Q1
Z1
T1
G1
AC
DC
G2
AC
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
Z2
G3
AC
Option
Service outlet
DC
DC
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
X1
X2
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230V
Q2
XT16
G3
G2
Option
Devicenet PS
AC
Option
Customer PS
Option
Customer PS
Option
Customer PS
Option
Customer PS
G6
G4
G5
G7
G8
DC
AC
AC
DC
A21
AC
AC
AC
DC
DC
DC
DC
Customer
connection
Customer
connection
Customer
connection
Customer
connection
A31
Panel
board
Computer
module
S21
I/Ox
Control
panel
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
LAN
USB
Ethernet service
Drive
unit
Field bus
FPU
Drive
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Ultra cap
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230V
-Q1
Z1
T1
F2
G1
AC
Z2
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
DC
Option
Service outlet
F1
A42
F5
AXC
A43
A31
A21
K42
CB
F4
K43
Earth
fault
prot.
A41
DRIVE
X22
Service
outlet
X1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
X1
X2
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FRONT
PANEL
FRONT VIEW
G4
COMPUTER
A31 DSQC639
G5
Q1
XT5.3
XT6
XT5.2
XT5.1
XT5.3
XT5.2
S21.1
XT6
G3
G2
X1
S22
I/O 2.X5
PLC 5
PLC 4
PLC 3
X3
X5
PLC 2
I/O4
E5
X1
X22
X1 XS1
PLC 1
G1
X2 DC IN
A62
P1
I/O3
X3
XT31
X2
I/O2
XS4
I/O1
XT31
X24
I/O 1.X5
XT16
F2
A41
A41
A41
F1
Denomination
XS2
XP28
XP0
PE
XS1
XS7
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Pos. No
Opt. No
I/O 1
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
I/O 1-4
721-1
716-1
717-1
718-1
719-1
720-1
722-1
723-1
726-1
PLC 1
PLC 2
PLC 3-5
PLC 3-5
PLC 3-5
923-1
923-1
924-1
925-1
926-1
XS17
Ethernet switch
AC500 Com. Module PLC
CPU unit PM582 PLC
Digital I/O unit DC532 PLC
Relay I/O unit DX522 PLC
Analog I/O unit AX521 PLC
Latest revision:
Unit
XS41
XS3
XS9
XS5/XS13
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
S21.2
XT5.1
E3
S21.3
Lab/Office:
DMRO SE/
PRH
A62
A63.5
A63.1
A63.2
A63.3
A63.4
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FRONT VIEW
MAIN DRIVE UNIT FOR IRB 2400 - 76XX
FRONT VIEW
MAIN DRIVE UNIT FOR IRB 120 - 1600
LV Low voltage
HV High voltage
E3
E3
G3
G3
X1
UPPER SIDE X9
G1
X2
X6
X7
X16
X6 X7 X14
X15
X2
X16
X1
X23
X13
X8 and X9 on
the upper side.
X7
A41.1
G1
A41.1
X23
X21
G2
X2
X9 UPPER SIDE
X1
F1
X14
X8 UPPER SIDE
X13
X2
F2
X15
X6
A41.2
X22
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
UPPER SIDE X8
X1
G2
X6
A41.3 X7
X8
X9
X11
X12
X2
X1
X6
A41.4 X7
X8
X9
X21
X2
X11
X22
X2
X1
X1
F2
X6
A41.5 X7
X8
X9
F1
X6
A41.3 X7
X8
X9
X12
X2
X1
X2
X1
X6
A41.4 X7
X8
X9
X6
A41.5 X7
X8
X9
X4
X9
G2
STATUS
LED
X7
LABEL
X6
X5
X8 X2
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
X1
Lab/Office:
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X3
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RIGHT VIEW
LEFT VIEW
Q1
A21
Q1
E2
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
G6
F6
G6
K44
F5
R1
F4
K43
K42
A42
E1
Z1
T1
A43
E4
A44
Z2
Latest revision:
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2012-03-06
LEFT
VIEW
FRONT
PANEL
FRONT
VIEW
RIGHT
VIEW
NEW COMPUTER
A31 DSQC639
Q2
Q2
XT16
E2
A21
G2
S21.2
G6
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
S21.3
G8
G3
S21.1
G4
X23
I/O6
G5
G7
X24
I/O5
I/O4
I/O2
I/O1
I/O3
XT31
(FLOOR MOUNTED)
XS3
XS5/XS13
XP28
S22
XS4
XS17
Latest revision:
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LEFT
VIEW
FRONT
PANEL
FRONT
VIEW
RIGHT
VIEW
F6
ROOF-MOUNTED
Q1
A42
Z1
P1
F5
G1
A41.1
X22
R1
K44
G9
H1
F4
K43
K42
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
E1
Q1
T1
K41
A43
A41.3
A41.4
A41.5
F2
A44
F1
XS41
XS2
XP0 XS1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
XS7
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J21
PANEL
UNIT
X8
LABEL
TPU AXC1
A8
A9
CONSOLE
STATUS
DIOD
MAIN
COMPUTER
A31
DSQC639
WRIST
BAND
ESD
FAN
E22
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
MEMORY
CARD
COM1
USB2
SERVICE LAN
A7
USB1
FIELD
BUS
ADAPTER
A38
PCI-SLOTS
RL2
RL1
X3
X4
X12
PANEL
BOARD
A21
X20
X7
X5
X8
X6
X15
X14
X11
RL3
X17
X18
X10
X1
RL4
X9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
X2
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X1
X7
X5
X9
X11
X6
X4
DSQC 647
24V Drive
X22
X4
X3
X8
X21
Measurement link 2
X5
X24
Out
X12
X11
In
X10
X9
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X23
X1
X10
X12
X13
X2
DSQC 646
X1
Drive link
X11
X5
X6
X6
Control signal
Drive power
supply
X4
Console port
X3
X9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Process I/O
X9
X1
Lab/Office:
DMRO SE/
PRH
X7
X8
SMB 1
SMB 1
SMB 2
SMB 2
X5
X6
X4
X3
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Status:
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-FMB
Reference to
circuit diagram 80.1
-MANIPULATOR
Option: 738-1
-CONTROLLER
FMB
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1) FMB.XP2
(FMB.X2)
FMB.XS2
(FMB.X2)
DSQC686
FMB.X3
FMB.A1.X2
XP2 SMB
R1.SMB
FMB.X1
FMB.A1.X1
XS41
Latest revision:
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CONTROL
MODULE
-PE
1
CONTROL
MODULE
PE
-XP23
PE connection
XS1/XP1
/
/
/
/
-XP23.1
-XP23.2
-XP23.3
-XP23.6
SERVICE PORT
1
SERVICE PORT
2
3
6
-XP24
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XS2/XP2
(43)
(43)
(43)
(43)
/
/
/
/
-1.XP24.1
-1.XP24.2
-1.XP24.3
-1.XP24.4
-XP28
-XP9
(50) (52.1) / -1.XP9.1
(50) (52.1) / -1.XP9.2
(50) (52.1) / -1.XP9.3
(50) (52.1) / -1.XP9.6
XP9.1
XP9.2
XP9.3 /
XP9.6 /
/ (115.5) (127.5)
/ (115.5) (127.5)
(115.5) (127.5)
(115.5) (127.5)
(43)
(43)
(43)
(43)
/
/
/
/
-1.XP28.1
-1.XP28.2
-1.XP28.3
-1.XP28.6
-XS17
(53) /
XS17.3
(50)
(50)
(50)
(50)
3
(53) /
XS17.5
(53) /
XS17.1
/
/
/
/
-2.XP28.1
-2.XP28.2
-2.XP28.3
-2.XP28.6
OPTION
1
(53) /
XS17.4
4
(53) /
XS17.2
2
((
))
(80) (82) /
MRCO2
-XS41
A
(68) /
XS18
-XS18
MRCO2_N
(80) (82) /
B
(80) (82) /
MRCI2
C
(80) (82) /
MRCI2_N
D
(80) (82) /
FMB
(80.1)
MRC_0V4
E
(80) (82) /
24V_SMB2
F
(80) (82) /
(80) (82) /
MRC_0V5
MRC_0V6
G
J
Latest revision:
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Latest revision:
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L2
-230V AC2.6
L2
(26) /
BK
L1
-230V AC2.5
-153 AWG16
L1
(26) /
-230V AC2.1
(24) /
L1
BK
BK
-173 AWG16
-174 AWG16
T3
-230V AC2.4
-230V AC1.6
(26) /
L1
T2
(26) /
-230V AC1.5
(26) /
L1
T1
-230V AC2.3
-230V AC1.4
(26) /
L1
L3
(26) /
-230V AC1.3
(26) /
BK
L1
L2
-230V AC2.2
-230V AC1.2
(26) /
-152 AWG16
L1
L1
(26) /
-230V AC1.1
(24) /
-GND_DM
-Q2
(75)
L1
-230V AC2_DM
-XT16
-230V AC1_DM
MAIN SWITCH
(75)
(75)
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1
3
4
JUMPER
L2
L2
L2
L2
L2
L2
Lab/Office:
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PRH
Status:
APPROVED
JUMPER
L2
If Option:
3 phase connection
=
Plant:
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2012-03-06
(23)
(23)
-230V AC1.1
-230V AC2.1
AWG16
gnye
G2
-X1
AC -INPUT
AWG24
AWG28
-USB2 +5V
-USB2 D-
+ NC NC NC
10
1/WH
(43) /
+24V PC.2
(42) /
-X5
-0V PC.2
+24V PC.1
(42) /
-0V COOL
(29) /
+24V COOL
(29) /
-0V SYS
(29) /
+24V SYS
(29) /
10
(42) /
ENERGY BANK
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
G3
Latest revision:
2/RD
-X1
PANEL BOARD
1/GN
2/BK
AWG24
-USB2_GND
NC NC
COMPUTER
UNIT
(43) /
AWG28
-USB2 D+
-X4
(43) /
-304 AWG18
-303 AWG18
USB
-0V PC.1
-X3
ENERGY BANK
(42) /
-302 AWG18
-301 AWG18
-253 AWG18
-252 AWG18
-250 AWG18
-251 AWG18
-X2
24V PC
(43) /
24V SYS
24V COOL
+Sense
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MAIN
COMPUTER
Lab/Office:
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2012-03-06
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-XT31
1
24V
2
5
0V
6
3
24V
4
7
8
24
24
9
0
0
10
0V
Customer
Connection
Lab/Office:
DMRO SE/
PRH
-X2
-193
AWG16
24
24
-194 AWG16
-704 AWG20
BU
-703 AWG20
BU
AWG16
GND
G6
-X1
AC
BU
BU
DC
-X2
Status:
APPROVED
24
AWG16
-146
-145
GNYE
AWG16
AWG16
GNYE
AWG16
+-146
AWG16
AWG16
+-145
GNYE
AWG16
+-_158
AWG16
AWG16
BK
BK
+-_157
GNYE
AWG16
-158
AWG16
AWG16
-157
GNYE
AWG16
+-158
BK
BK
BK
BK
BK
BK
BK
BK
-230V AC2.2
-230V AC1.2
-230V AC2.6
-230V AC1.6
-230V AC2.5
-230V AC1.5
-230V AC2.4
-230V AC1.4
-230V AC2.3
-230V AC1.3
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
/ (23)
24
0
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page26
Next 28
3HAC024480-005
07 Total
2012-03-06
-X2
DEVICENET
POWER
SUPPLY
(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8
DC
AC
BU
AC
AC
AWG16
-X1
+.SLO.2-194
-G8
(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7
24
GND
BU
DC
AC
AWG16
AC
AC
+.SLO.2-193
24
-X1
(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6
-X2
-G7
(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5
0
GND
(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4
DC
AC
(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3
AC
AC
(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2
-X1
CUSTOMER
POWER
SUPPLY
-0Vdevicenet.1
24
G5
BU
24
GND
+.SLO.3-148 AWG16
BU
-X2
AC
CUSTOMER
POWER
SUPPLY
(55) /
BU
+.SLO.2-148 AWG16
AC
CUSTOMER
POWER
SUPPLY
-+24Vdevicenet.1
BU
+.SLO.2-147 AWG16
-X1
(55) /
BU
AWG16
-148
AWG16
+-157
+.SLO.3-147 AWG16
BU
G4
AWG16
CUSTOMER
POWER
SUPPLY
-147
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
8
GND
AC
DC
Ethernet switch
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Customer
Connection
1042
1041
-703 AWG20
BU
Lab/Office:
DMRO SE/
PRH
AC
0
0
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page28
Next 29
3HAC024480-005
07 Total
2012-03-06
BU
24
G6
-298 AWG16
24
GND
BU
CUSTOMER
POWER
SUPPLY
-297 AWG16
-X2
GNYE
-X1
-X2
DC
24
AWG16
gnye
AWG16
GNYE
(69) / +24Vdevicenet.9
(69) / 0Vdevicenet.9
DC
AC
(67) / -+24Vdevicenet.8
(67) / -0Vdevicenet.8
BU
(66) / -+24Vdevicenet.7
(66) / -0Vdevicenet.7
AC
AC
(65) / -+24Vdevicenet.6
(65) / -0Vdevicenet.6
-704 AWG20
-X1
BU
G5
-_296 AWG16
24
BU
GND
(64) / -+24Vdevicenet.5
(64) / -0Vdevicenet.5
AWG16
(63) / -+24Vdevicenet.4
(63) / -0Vdevicenet.4
8
24
-_295 AWG16
-X2
AC
(61) / -+24Vdevicenet.3
(61) / -0Vdevicenet.3
7
AC
(58) / -+24Vdevicenet.2
(58) / -0Vdevicenet.2
CUSTOMER
POWER
SUPPLY
-0Vdevicenet.1
24V
6
-X1
-230V AC2.12 / (76)
(55) /
-+24Vdevicenet.1
G4
BU
BU
1) Additional terminal
:1 and :5 when Option,
PLC AC500.
-296 AWG16
-295 AWG16
(55) /
(57)
XT31:5.1
(57)
1)
XT31:1.1
(57)
XT31:5.2
(57)
-XT31
XT31:1.2
0V I/O.2
+24V I/O.2
(69) /
(69)
(69) /
(69)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
DEVICENET
POWER
SUPPLY
N
GND
AC
DC
24
0
0
1)
10
0V
PANEL BOARD
PROCESS POWER SUPPLY
(24) (76) /
A21
-X12
+24V SYS
24V SYS
1
(24) (76) /
-0V SYS
0V SYS
(24) (76) /
24V PANEL
+24V COOL
3
(24) (76) /
-0V COOL
4
ES1 top
JUMPER
ES2 top
EXTERNAL
EMERGENCY
STOP PB
-X10
5
-X2
3
0V
24V Panel
7
8
0V
24V PANEL
5
5
EMERGENCY
STOP OUTPUT 1
ES1OUT:A
ES2 OUT:A
-X9
17
18
13
ES2 OUT:B
ES1OUT:B
14
11
2
JUMPER
Sep ES2:A
Sep ES1:A
RunCh0V
RunCh+
-ES2
9
9
JUMPER
OPTION:
EXTERNAL
CONNECTIONS
/ (39) (40)
-211
/ (39) (40)
-212
/ (39) (40)
-210
/ (39) (40)
-S21.3
1
1
EMERGENCY
STOP OUTPUT 2
-ES1
FPU
-209
RunCh0V
RunCh+
12
15
-237
-238
-233
-234
-231
-232
-235
-236
EMERGENCY PB
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
AWG20
21
22
11
12
16
U
Sep ES1:B
10
Sep ES2:B
EXTERNAL
SUPPLY
JUMPER
10
JUMPER
ES2 bottom
ES1 bottom
0V
24V Panel
-X11
7
8
SOFT_ESO
SOFT_ESI
24V PANEL
4
6
-0V_Sig.ref.
(42)
MAIN
COMPUTER
/ (42)
7
6
ES2:int
6
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
WHBN
BU
ES1:int
Latest revision:
WHBU
+24V_Sig.ref. /
-RS485+ / (42)
-RS485- / (42)
WHGN
0V
EMERGENCY STOP
RELAY SIGNALS
AWG24
1
8
ES1
ES2
Lab/Office:
DMRO SE/
PRH
(31) / -RunCh+
(31) / -RunCh_0V
(31) / -RCH2
(31) / -RCH1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X1
JUMPER
-363 AWG20 BU
-E3
-364 AWG20 BU
INTERNAL
FAN
=
Plant:
Location: +
Sublocation:+
Document no.
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3HAC024480-005
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Status:
APPROVED
2012-03-06
-X3
1
2
3
4
5
6
7
8
9
General in1
General in2
General in3
General in4
General in5
General in6
General in7
General in8
0V
+24V
-X10
-X4
1
2
3
0V SYS
-A23
6
7
8
-SUP_ST1
-GS2
-GS1
-AS2
AWG20 BU
-206
AWG20 BU
-0V PANELB
-207
AWG20 BU
-EN1.1
/ (39) (40)
-208
AWG20 BU
-EN1.2
/ (39) (40)
/ (39) (40)
/ (39) (40)
FPU
3
4
9
-X6
7
General out1
General out2
General out3
General out4
General out5
General out6
General out7
General out8
0V
8
9
EN1_1A
EN1_1B
EN2_1B
EN2_1A
JUMPER
JUMPER
JUMPER
EXTERNAL
ENABLE DEVICE
JUMPER
-X9
8
7
6
4
3
-227
-226
-225
-223
-222
-221
Option:
External
Connections
OPTION
2
3
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
AWG20 BU
-X2
1
2
Three-MODE
SELECTOR
AWG26
5
6
4
5
6
RS485+
RS48524V DC
-220
-224
8
5
2 4 8
18 22 24
14 16 20
17
13
6
7
AWG20 BU
AWG20 BU
0V
7
BN
6 12 10
>1
GN
WHBN
WHBU
WHGN
S21.1
OG
BU
-X20
WHOG
4
1
10
-ES1
-SUP_ST2
-205
MOTOR ON PB
S21.2
(31) / -EN1
(31) / -EN2
(31) / -MAN1
(31) / -MAN2
(32) / -SPEED
-AS1
-ENABLE1
10
-229
-228
AWG20 BU
AWG20 BU
14
13
-230
AWG20 BU
X2
X1
9
19
EXT.COMPUTER FAN
24V PANEL
OP_COM
OP_MAN
-E2
-X15
24V COOL
OP_AUTO
OP_MAN_FS
-E2
-X18
TACHO
2
-361
AWG20 BU
-362
AWG20 BU
-X1
-X18
RD
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
4
5
-ES2
10
OPTION:STATUS
LED ON FRONT
X3 and X4
only in DSQC 630
-245
-244
-243
-246
-241
-240
-239
-242
A21
EXT.AUTO 2
EXT.MAN 2
EXT MAN FS 2
EXT.COMMON 2
EXT.AUTO 1
EXT.MAN 1
EXT MAN FS 1
EXT.COMMON 1
2
BN
-360
FAN 0V
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
AWG20 BU
BK
=
Plant:
Location: +
Sublocation:+
Document no.
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Status:
APPROVED
2012-03-06
-RCH1
/ (29)
/ (29)
-RCH2
-RunCh+
/ (30)
JUMPER
-MAN1
JUMPER
24V PANEL
24V PANEL
0V
0V
/ (30)
12
-MAN2
JUMPER
24V PANEL
-X5
JUMPER
/ (29)
0V SYS
/ (29)
-EN2 / (30)
-EN1 / (30)
-RunCh_0V
24V SYS
AS1+
AS1
11
AS1
&
AS1AS2+
AS2
SOFT AS
OPTION:
EXTERNAL
CONNECTIONS
1. See pages /
AS2
(41)
AS2GS1+
GS1
3
10
GS1
GENERAL
STOP
&
GS1GS2+
SOFT GS
GS2
CH2
CH1
GS2
GS22
JUMPER
JUMPER
-X6
6
24V PANEL
0V
SS1SS2+
SOFT SS
SS2
/
/
/
/
-RCH1
SS1
(32) /
-ENABLE2_1
-ENABLE2_2
-ENABLE2_3
-ENABLE2_4
SUPERIOR
STOP
(32) /
SS1
4
-RCH2
SS1+
SS2
(32)
(32)
(32)
(32)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AUTO
STOP
SS23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
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Status:
APPROVED
2012-03-06
CONTROL
MODULE
-RCH1
(31) /
-RCH2
-X7
RUN CH1
RUN CH1Ret
0V
-RUN_CH1 / (77)
-RUN_CH 1Ret /
(77)
2
4
24V PANEL
-SPEED
-ENABLE2_1
-ENABLE2_2
(31) /
-ENABLE2_3
10
(31) /
-ENABLE2_4
(30) /
5
(31) /
7
(31) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X8
1
0V
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_1
ENABLE2_1Ret
AC_ON1
0V
Drive
module1
A43.X1
AND
K41.X1
RUN CH1
RUN CH1Ret
2
4
24V PANEL
3
5
6
7
8
9
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_2
ENABLE2_2Ret
AC_ON1
0V
BU
if not used
Drive
module2
A43.X1
BU
if not used
10
-X14
1
0V
RUN CH1
RUN CH1Ret
2
4
24V PANEL
3
5
6
7
8
9
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_3
ENABLE2_3Ret
AC_ON1
0V
BU
Drive
module3
A43.X1
if not used
BU
if not used
10
-X17
1
0V
RUN CH1
RUN CH1Ret
2
4
24V PANEL
3
5
6
7
8
9
RUN CH2Ret
RUN CH2
SPEED
0V
ENABLE2_4
ENABLE2_4Ret
AC_ON1
0V
BU
Drive
module4
A43.X1
if not used
BU
if not used
10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
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Document no.
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Status:
APPROVED
2012-03-06
.-A21
PANEL BOARD
OPTION
S21.1-X1
-X9
3
2
7
-222
AWG20
BU
MAN2
-241
OG
EXT.AUTO1
-221
AWG20
BU
AUTO2
-240
OG
EXT.MAN1
-226
AWG20
BU
MAN1
-245
OG
EXT.AUTO2
-225
AWG20
BU
AUTO1
-244
OG
EXT.MAN2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
6
3
2
Two MODE
SELECTOR
S21.1
1 3
5 7
9 11
13 15
10
14
5
-224
AWG20
BU
0V
-246
OG
EXT.COMMON2
-220
AWG20
BU
24V panel
-242
OG
EXT.COMMON1
4
8
S21.2
10
9
-229
AWG20
BU
MOTON
-228
AWG20
BU
24V PANEL
-230
AWG20
BU
MONLMP
MOTOR ON PB
14
13
X2
X1
19
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page33
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Status:
APPROVED
2012-03-06
BLOCK DIAGRAM FOR THE RUN CHAIN AND EXTERNAL CONTROL PANEL WITH OPTIONS.
Sheet 35 to 38
Acc. to sheet 35
CONTROL MODULE CABINET
Acc. to sheet 36
EXTERNAL CONTROL PANEL
Acc. to sheet 36
OPTION
EXT-S21.1 (2 OR 3-MODE SELECTOR)
1) EXT A21.X9
Acc. to sheet 36
OPTION TERMINAL
EXT.S21.1-X1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
X9
Acc. to sheet 36
S21.2 MOTOR OM PB
Acc. to sheet 36
EXT.S21.3 EMERGENCY STOP PB
Acc. to sheet 37
1) TERMINAL
EXT-A21.X10
FLEX PENDANT
XS4
X10
Option Hot plug S22
with DUAL cabinet
Acc. to sheet 37
EXT-A22-X2 ADAPTER A32.A8
SHEET 37 and 38
MAIN COMPUTER
A31-A8
Acc. to sheet 38
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
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Document no.
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3HAC024480-005
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Status:
APPROVED
2012-03-06
CONTROL MODULE
PANEL BOARD
A21
36xAWG20
-X9
24V PANEL
AUTO2
MAN2
MAN FS2
0V
AUTO1
MAN1
MAN FS1
24V PANEL
MOTON
ES PANEL 2B
ES PANEL 2B
ES FPU2A
ES FPU2A
ES PANEL 1B
ES PANEL 1B
ES FPU1A
ES FPU1A
MONLMP
BK
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
BN
RD
OG
YE
GN
BU
VT
GY
WH
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
WH/BK
-PE1
GN/YE
EARTH
EARTH
GN/BN
GN/WH
X10
BN/YE
24V FPU
0V
EN1_1
EN1_2
BN/GN
FPU_START
BN/BK
1
2
3
4
5
6
7
8
9
A21X9:1 /
A21X9:2 /
A21X9:3 /
A21X9:4 /
A21X9:5 /
A21X9:6 /
A21X9:7 /
A21X9:8 /
A21X9:9 /
A21X9:10
A21X9:11
A21X9:12
A21X9:13
A21X9:14
A21X9:15
A21X9:16
A21X9:17
A21X9:18
A21X9:19
BN/RD
BN/OG
(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)
/ (36)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)
/ (36)
/ (37) (38)
/ (37) (38)
/ (36)
-PE1
GN/YE
A21X10:1
A21X10:2
A21X10:3
A21X10:4
/
/
/
/
A21X10:9
/ (37) (38)
(37) (38)
(37) (38)
(37) (38)
(37) (38)
-S21.1-X1
Customer connection
1
2
3
4
5
6
7
8
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
EXT.MAN
FS2
/
/ EXT.MAN2
/ EXT.AUTO2
EXT.COMMON2
/
EXT.MAN
FS1
/
/ EXT.MAN1
/ EXT.AUTO1
EXT.COMMON1
/
Lab/Office:
DMRO SE/
PRH
(36)
(36) (36)
(36) (36)
(36) (36)
(36)
(36) (36)
(36) (36)
(36) (36)
=
Plant:
Location: +
Sublocation:+
Document no.
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2012-03-06
EXT.CONTROL PANEL
EXT-A21
(35)
(35)
(35)
(35)
/
/
/
/
A21X9:3
A21X9:2
A21X9:7
A21X9:6
-222 AWG20
-221 AWG20
-226 AWG20
-225 AWG20
3
2
7
6
-241
-240
-245
-244
EXT.AUTO1
EXT.MAN1
EXT.AUTO2
EXT.MAN2
EXT S21.1.XP1
7
6
3
2
7
6
3
2
EXT.AUTO1
EXT.MAN1 /
EXT.AUTO2
EXT.MAN2 /
4
8
4
8
EXT.COMMON2
EXT.COMMON1
/ (35)
(35)
/ (35)
(35)
Two-MODE SELECTOR
A21-S211
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(35) /
(35) /
A21X9:5
A21X9:1
5 7
9 11
13 15
10
14
-246
-242
-224 AWG20
-220 AWG20
5
1
OPTION
EXT.COMMON2
EXT.COMMON1
/ (35)
/ (35)
A21X9:8
(35) /
A21X9:4
A21-S21.1-X1
-X9
-227AWG20
-245
-244
-243
-241
-240
-239
-223AWG20
4
EXT.AUTO2
EXT.MAN2
EXT MAN FS2
EXT.AUTO1
EXT.MAN1
EXT MAN FS1
Three-MODE SELECTOR
-S21.1
6 12 10
2 4 8
18 22 24
14 16 20
17
13
3
2
1
7
6
5
3
2
1
7
6
5
8
4
8
4
A21-S21.1-XP1
EXT.AUTO2 / (35)
EXT.MAN2 / (35)
EXT.MAN FS2 / (35)
EXT.AUTO1 / (35)
EXT.MAN1 / (35)
EXT.MAN FS1 / (35)
OPTION
5
-242
-246
EXT.COMMON1
EXT.COMMON2
EXT.COMMON1
EXT.COMMON2
/ (35)
/ (35)
MOTOR ON PB
-X9
(35) /
A21X9:10
-S21.2
-229 AWG20
14
13
-230 AWG20
-228 AWG20
X2
X1
10
(35) / A21X9:19
(35) / A21X9:9
19
9
EMERGENCY PB
-S21.3
-DP4/6
(37) (38) /
DP4/6
-DP3/5
(37) (38) / DP3/5
(35) / A21X9:11
(35) / A21X9:12
(35) / A21X9:15
(35) / A21X9:16
-PE1
A21-501
A21-502
A21-498
A21-499
GN/YE
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-237
-238
-233
-234
-231
-232
-235
-236
17
18
13
14
11
12
15
16
GN/YE
ES panel 1:A
ES panel 1:A
ES panel 2:A
ES panel 2:A
ES panel 2:B
ES panel 2:B
ES panel 1:B
ES panel 1:B
21
22
11
12
-PE1
Lab/Office:
DMRO SE/
PRH
2012-03-06 Plant:
=
Status:
IRC5 SC/DC DESIGN 09 Rel 12.1
+
Location:
APPROVED
RUN CHAIN EXT OPERATING, 2 AND 3 MODE SELECTOR
Sublocation:+
Document no.
Rev. Ind Page36
Next 37
3HAC024480-005
07 Total
EXT.CONTROL PANEL
EXT-A21
Option:Run chain EXT operating mode selector,
2 and 3 modes, SINGLE/DUAL
Colour code with
SINGLE cabinet
BK
BN
RD
OG
YE
GN
BU
VT
GY
10xAWG20
-S22
64
14
54
Hot plug
63 X1
13
53
X2
AWG20 BU 205
AWG20 BU -206
AWG20 BU -207
AWG20 BU -208
AWG20 BU -209
AWG20 BU -210
AWG20 BU -211
AWG20 BU -212
BK
BN
RD
OG
21
41
22
42
64
14
53
22
42
63 X1
13
54
21
41
YE
GN
BU
VT
GY
MAIN COMPUTER
A31-A8
1) A21-XP10
1
-DP2
-DP1
-496
-500
-495
-497
2
3
4
5
6
7
8
9
1)
1)
1)
1)
OG
(42) / RD+
(42) / RD-
GN
WHOG
WHGN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-XS4
-205
-206
-207
-208
-209
-210
-211
-212
-213
-214
-215
-216
-217
-218
-219
24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2
1
2
7
17
3
4
5
6
11
8
12
X2
A22
X2
TD+
TDRD+
RD-
ADAPTER
-A32.A8
1
2
3
6
Lab/Office:
DMRO SE/
PRH
TD+
TDRD+
RD-
(39) (40)
/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)
-S22
connected to page)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
10xAWG20
FPU
13
14
15
16
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page37
Next 38
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Status:
APPROVED
2012-03-06
EXT.CONTROL PANEL
MAIN COMPUTER
A31-A8
/ A21X10:1
/ A21X10:2
/ A21X10:3
/ A21X10:4
/ A21X9:17
/ A21X9:18
(36) / DP4/6
(35) / A21X9:13
(35) / A21X9:14
(36) / DP3/5
(35) / A21X10:9
(35)
(35)
(35)
(35)
(35)
(35)
BN/BK
BN/RD
BN/OG
BN/YE
AWG20
W529
63 X1
13
54
21
41
X2
W526
W528
W522
W524
XP100
5 7 1 3
4 2 8 6
XS100
5 7 1 3
4 2 8 6
DP3
BU
BU
BU
BU
BN/GN
1 3
4 2
AWG20
-214
-215
-216 BU
-217 BU
-218
-219 BU
-DP4
-496
-500
-495
-497
XP 100
24V FPU_POWER
0V
EN 1_1
EN 1_2
ES FPU 1:A
ES FPU 1:B
ES FPU 2:A
ES FPU 2:B
FPU_START
0V
EN2
EXT-XS4
205 BU
206 BU
1
2
7
17
3
4
5
6
206 BU
205 BU
11
8
12
OG
(42) / RD+
(42) / RD-
GN
TD+
TDRD+
RD-
WHOG
WHGN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
(39) (40)
64
W525/BU 14
53
W527/BU
W521 22
W523 42
connected to page)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
+EXT A21
FPU
13
14
15
16
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page38
Next 39
3HAC024480-005
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Status:
APPROVED
2012-03-06
connected to page)
XP4
/ (37) (38)
RunCh1
3
RunCh0V
5
6
4
XS4
1)
(29) /
(29) /
(29) /
(29) /
FLEXPENDANT
FPU1
EMERGENCY-STOP
K1
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
5
6
4
PANEL
BOARD
A21-X10
(30) /
-DP1
EN-DEVICE
K2
12
(30) /
-DP2
-0V PANELB
2
8
(30) /
-EN1.1
(30) /
-EN1.2
7
17
-ETH_FPU
(42) /
TD+
AWG24
-USB
OG
13
MAIN
COMPUTER
A31-A8
(42) /
TD-
WHOG
(42) /
RD+
GN
14
15
(42) /
RD-
WHGN
16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page39
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Status:
APPROVED
2012-03-06
((connected to page))
/ (37) (38)
S22
64
63
X1
H1
X2
XP4
RunCh1
3
RunCh0V
14
13
53
54
6
4
1)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
XS4
(29) /
-216
BU
(29) /
-218
BU
(29) /
-219
BU
(29) /
-217
BU
FLEXPENDANT
FPU1
EMERGENCY-STOP
-K1
3
5
6
4
PANEL
BOARD
A21-X10
(30) /
-DP1
EN-DEVICE
-K2
1
12
(30) /
-DP2
-0V PANELB
2
8
(30) /
-EN1.1
22
21
-214
BU
(30) /
-EN1.2
42
41
-215
BU
7
17
ETH_FPU
(42) /
MAIN
COMPUTER
A31-A8
TD+
AWG24
-USB
OG
13
(42) /
TD-
WHOG
14
(42) /
RD+
GN
15
(42) /
RD-
WHGN
16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page40
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Status:
APPROVED
2012-03-06
PANEL BOARD
2.See pages
PANEL BOARD
/ (29)
-PE
A21
1.See pages
/ (30)
(31)
A21
-XP3
-X5
-X1
ES1 bottom
ES2 bottom
-X2
-260
OG
-261
OG
A1
-262
24V PANEL
AWG20
24V PANEL
AWG20
BU
AS1+
B1
AS1B2
-263
AWG20
BU
-264
AWG20
BU
24V PANEL
BU
BU
0V
AWG20
0V
A2
AWG20
11
9
A3
GS1+
GS15
-265
AWG20
-266
ES2 top
OG
-268
OG
-269
Sep ES2:A
A5
OG
Sep ES2:B
-270
OG
-271
OG
-284
OG
OG
-286
OG
-287
OG
ES2 OUT A
2
-274
AWG20
BU
-275
AWG20
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
AWG20
BU
C1
C2
C3
BU
C4
C5
-276
AWG20
BU
-277
AWG20
BU
C6
C7
AWG20
C8
BU
D1
-279
AWG20
BU
-280
AWG20
BU
-281
AWG20
D2
D3
BU
D4
GS2-
D5
-282
AWG20
BU
-283
AWG20
BU
D6
D7
A8
ES2 OUT B
GS2+
A7
-285
BU
A6
ES1 OUT B
0V
BU
B6
10
ES1 OUT A
AWG20
AS2-
BU
B5
10
Sep ES1:B
AS2+
AWG20
AWG20
-278
24V PANEL
A4
-273
B4
Sep ES1:A
10
B3
-267
BU
BU
OG
ES1 top
AWG20
BU
AWG20
0V
-272
BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
12
-XS/XP3
D8
B7
-X6
-289
0V
B8
SS1SS2SS1+
SS2+
24V PANEL
1
2
3
4
5
AWG20
BU
A10
-291
AWG20
BU
-293
AWG20
BU
-290
AWG20
BU
-292
AWG20
BU
-288
AWG20
BU
B10
C10
B9
C9
A9
6
7
8
9
10
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page41
Next 42
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07 Total
Status:
APPROVED
2012-03-06
MAIN COMPUTER
A31
DSQC639
-A9
RED LABEL
AXC1
ETH_DRIVE
-X1
(24) (76) /
+24V PC.1
PROCESS
POWER
SUPPLY
(76) (24) /
-0V PC.2
-RX-.1
DRIVE
MODULE
AXIS
COMPUTER
-0V PC.1
3
4
6
+24V PC.2
(24) (76) /
1
(76) (24) /
-A7
YELLOW LABEL
2
3
WHOG
OG
WHGN
XP23.1
XP23.2
XP23.3
/
/
/
(22)
(22)
(22)
XP23.6
(22)
SERVICE
PORT
ETH_SERVICE
RX-
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG24
TX+
TXRX+
GN
OPTION:
REMOTE
SERVICE
-X8
AWG24
1
2
BLUE LABEL
PANEL UNIT
RS 485
WHGN
3
4
BU
WHBU
+24V_Sig.ref. /
-RS485+ / (29)
-RS485- / (29)
-0V_Sig.ref.
(29)
PANEL BOARD
/ (29)
CHASSIS BLOWER
-E22
-
M
1
2
3
AWG24
GND
+24V
FAN_TACH
BK
WHITE LABEL
-J21
-A8
A31.LAN
TD+
TD-
RD+
RD
YE
RD-
FLEXPENDANT
7
8
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
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Sublocation:+
Document no.
Rev. Ind Page42
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Status:
APPROVED
2012-03-06
-LAN1
OPTION:
232/422/485 SERIE CONVERTER
1
2
-A39
3
6
-X1
-X2
-J2
A1
0V
2
3
4
5
4
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A4
A5
6
7
8
9
A2
A3
A6
A7
8
9
A8
3
2
4
1
-J2
B1
B2
B3
B4
B5
B6
B7
B8
CONSOLE_DCD
CONSOLE_RXD
CONSOLE_TXD
CONSOLE_DTR
GND
CONSOLE_DSR
CONSOLE_RTS-N
CONSOLE_CTS-N
CONSOLE_RI
B9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
(22)
(22)
(22)
(22)
1.LAN1.1
1.LAN1.2
1.LAN1.3
1.LAN1.6
/
/
/
/
(50)
(50)
(50)
(50)
1.XP24.3
1.XP24.2
1.XP24.4
1.XP24.1
/
/
/
/
(22)
(22)
(22)
(22)
A9
-USB1
(68) / CON_DCD
(68) / CON_RXD
(68) / CON_TXD
(68) / CON_DTR
(68) / CON_GND
(68) / CON_DSR
(68) / CON_RTS-N
(68) / CON_CTS-N
(68) / CON_RI
/
/
/
/
Lab/Office:
DMRO SE/
PRH
-USB2
3
2
4
1
AWG28
AWG28
AWG24
AWG24
AWG28
AWG28
AWG24
AWG24
GN
WH
BK
RD
USB1 D+
USB1 DUSB1_GND
USB1 +5V
GN
WH
BK
RD
USB
CONTROLE MODULE
2
3
COM1_DCD
COM1_RXD
COM1_TXD
COM1_DTR
0V
COM1_DSR
COM1_RTS-N
COM1_CTS-N
COM1_RI
1.XP28.1
1.XP28.2
1.XP28.3
1.XP28.6
PROCESS
POWER SUPPLY
RXTX+
TX-
TX+
TXRX+
RX-
OPTION:
EXTERNAL LAN
A31
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page43
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Status:
APPROVED
2012-03-06
-X1
TX+
TXRX+
1
2
3
CompactCom
4
5
RX6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X1
SLAVE
CompactCom
SHIELD
RXD/TXD-p
CONTROL-P
GND
+5VDC
RXD/TXD-N
1
3
5
6
8
-X1
TX+
TXRX+
1
2
CompactCom
RX6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Document no.
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Status:
APPROVED
2012-03-06
PROFIBUS DP M/S
-A33
Customer
Connection
SLAVE
PCI BUS
SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
1B
3
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
>-Z1
5
6
1A
1B
MASTER
SHIELD
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
3
4
5
6
1A
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Status:
APPROVED
2012-03-06
Customer
Connection
PROFINET DSQC678
-A33.1
+L
-L
X1
TX+
TXRX+
RX-
X2
TX+
TXRX+
1
2
3
1.XP9.1
1.XP9.2
1.XP9.3
/ (22)
/ (22)
(22)
1.XP9.6
(22)
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-Z1
1
2
3
4
PCI BUS
5
6
RX-
7
8
X3
1
2
3
TX+
TXRX+
2.XP28.1 /
2.XP28.2 /
2.XP28.3 /
RX-
2.XP28.6
TX+
TXRX+
1.LAN1.1 / (43)
1.LAN1.2 / (43)
1.LAN1.3 (43)
RX-
1.LAN1.6 (43)
(22)
(22)
(22)
4
5
6
(22)
7
8
LAN1
1
2
3
4
5
6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Status:
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2012-03-06
A37
A37
-A37.1
-A37.1
INTERBUS SLAVEPART
INTERBUS SLAVEPART
-X2
1)
24V+
24V+
-X5
0V
1
6
2
-FO1
0V
-Z1
0V
PCI BUS
24V
0V
24V
-Z1
1)
-X4
LW/BK
PCI BUS
DO
DON
DI
DIN
GNDISI
LW/OG
LW/BK
LW/OG
GY (OUT)
-A37.2
-FO3
INTERBUS MASTERPART
LW/BK
BK (IN)
LW/OG
GY (OUT)
-X1
1
6
2
7
3
5
9
-A37.2
-X2
1
INTERBUS MASTERPART
6
-X1
1
2
4
5
DO
DON
DI
DIN
GRND
VCCISO
RBST
7
3
TXD
RXD
GND
RTS
CTS
4
5
DO
DON
DI
DIN
GNDIM
GRND
VCCIM
VCC
-FO2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
GY (OUT)
-X3
1
2
4
5
TXD
RXD
GND
RTS
CTS
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Status:
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2012-03-06
Option ETHERNET IP
1.XP9.1
1.XP9.2
1.XP9.3
1.XP9.6
-A1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
TX+
TXRX+
RX-
TX+
TXRX+
RX-
TX+
TXRX+
RX-
/
/
/
/
(22)
(22)
(22)
(22)
X1
-A2
1
PCI BUS
3
6
-A3
1
3
6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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Document no.
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Status:
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2012-03-06
-(CHA-J)1
P1
-A35-X1
1
2
PCI BUS
3
4
CAN_L
DRAIN
CAN_H
V+
BK
-XS17.3
/ (22)
BU
-XS17.5
/ (22)
SC
-XS17.1
/ (22)
WH
-XS17.4
/ (22)
RD
-XS17.2
/ (22)
OPTION
1) Termination resistor
should be used,
when the optional
harness is not connected.
-V- / (55)
-CAN_L / (55)
-DRAIN / (55)
-CAN_H / (55)
-V+ / (55)
DeviceNet TM Lean
-A351
-A35
P1
DSQC572
-(CHA-J)1
V1
2
PCI BUS
3
4
MAIN COMPUTER
A31.J22
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1) Termination
V-
CAN_L
DRAIN
CAN_H
V+
14
-J2
-X1
1
2
3
4
5
-(CHB-J)2
0VCAN
CAN2_L
SHIELD
CAN2_H
+24VCAN
1
2
3
4
5
Latest revision:
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-I/O1
1
2
4
5
3
-I/O2
1
2
4
5
3
-I/O3
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
2
4
5
3
-I/O4
1
2
4
5
3
1
2
4
5
3
-I/O6
1
2
4
5
3
-A35-X2
-0Vdevicenet.1
1
2
(26) (28) /
-+24Vdevicenet.1
BK
BU
WH
RD
SC
-V-.1 / (58)
-CAN_L.1 / (58)
-CAN_H.1 / (58)
-V+.1 / (58)
-DRAIN.1 / (58)
BK
BU
WH
RD
SC
-V-.2 / (61)
-CAN_L.2 / (61)
-CAN_H.2 / (61)
-V+.2 / (61)
-DRAIN.2 / (61)
BK
BU
WH
RD
SC
-V-.3 / (63)
-CAN_L.3 / (63)
-CAN_H.3 / (63)
-V+.3 / (63)
-DRAIN.3 / (63)
BK
BU
WH
RD
SC
-V-.4 / (64)
-CAN_L.4 / (64)
-CAN_H.4 / (64)
-V+.4 / (64)
-DRAIN.4 / (64)
BK
BU
WH
RD
SC
-V-.5 / (65)
-CAN_L.5 / (65)
-CAN_H.5 / (65)
-V+.5 / (65)
-DRAIN.5 / (65)
Interbus slave
BK
BU
WH
RD
SC
-V-.6 / (66)
-CAN_L.6 / (66)
-CAN_H.6 / (66)
-V+.6 / (66)
-DRAIN.6 / (66)
Profibus DP slave
BK
BU
WH
RD
SC
-V-.7 / (67)
-CAN_L.7 / (67)
-CAN_H.7 / (67)
-V+.7 / (67)
-DRAIN.7 / (67)
Encoder unit
BK
BU
WH
RD
SC
-V-.8 / (69)
-CAN_L.8 / (69)
-CAN_H.8 / (69)
-V+.8 / (69)
-DRAIN.8 / (69)
OPTION: HARNESS
TO CUSTOMER I/O
-I/O5
(26) (28) /
120 OHM
PLC I/O1.X5-->
connected
only to
I/O1
4
5
3
Latest revision:
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CC-LINK
-I/Ox
3)
(66) /
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
DSQC378B
-+24Vdevicenet.7
(66) /
Customer
Connection
-0Vdevicenet.7
-X5
-V(55) / -CAN_L
(55) / -CAN_H
(55) / -V+
(55) /
(55) /
-X8
1
2
2
3
4
5
6
-DRAIN
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
SLD-SHIELD
DA-Signal line A
DG-GND
DB-Signal line B
FG-Power GND
8
9
10
11
12
External supply
0V DC
GND
+24VDC
-X3
1
3
5
Latest revision:
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XT31:1.1
24V
0V
-X57.1
V-
XT31:5.1
-X2
CAN_L
2
DRAIN
3
3
CAN_H
4
4
V-
V+
5
5
CAN_L
CAN_H
V+
Ethernet switch
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-A62
-X2
-X1
(28) /
XT31:1.2
(28) /
XT31:5.2
24V
TX+
0V
V+
5
6
120ohm
CAN_H
4
3
RX6
DRAIN
RX+
CAN_L
-X57.2
V-
-X6
TX-
-X11
-X3
-X1
(42) /
(42) /
(42) /
(42) /
XP23.1
/ (22)
XP23.2
/ (22)
-_TX+
XP23.3
/ (22)
-_TX-
XP23.6
/ (22)
-_RX+
-_RX-
-X4
1
1.TX+
1.TX-
1.RX+
1.RX-
/ (68)
2.TX+
/ (69.4)
2.TX-
2.RX+
2.RX-
/ (68)
/ (68)
/ (68)
-X5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
/ (69.4)
/ (69.4)
/ (69.4)
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3)
(26) (28) /
-+24Vdevicenet.2
(26) (28) /
-0Vdevicenet.2
XTXX.X3
-X3
INPUT CH.1
2
3
4
5
6
7
8
0V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(55) /
-X5
-V-.1
(55) / -CAN_L.1
(55) / -CAN_H.1
(55) / -V+.1
(55) /
5
2
7
9
-DRAIN.1
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
10
6
7
8
9
0V
4)
10
XTXX.X4
11
-X4
12
1
2
3
4
5
6
7
INPUT CH.9
10
11
12
13
14
15
16
0V
10
Latest revision:
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OUTPUT CH 1-8
XTXX.X1
X1
<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
7
8
0V
9
10
24V
OUTPUT CH 9-16
0V
XTXX.X2
-X2
<1
1
2
3
4
5
6
7
8
9
OUTPUT CH.9
10
11
12
13
14
15
16
0V
24V DC
10
Latest revision:
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<1
OUTPUT CH.1
2
3
4
5
6
7
8
0V
24V DC
1
2
3
4
5
6
7
8
0V
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
10
INPUT CH.1
INPUT CH.2
CPU
-X6
1
2
0V
3
DAC
OUTPUT CH.1
5
REF
0VA
4
OUTPUT CH.2
6
DC
DC
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
+15V
0VA
-15V
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3)
I/O.X
(26) (28) /
-+24Vdevicenet.3
XTXX.X3
(26) (28) /
-0Vdevicenet.3
X3
1
2
-X5
3
4
-V-.2
(55) / -CAN_L.2
(55) / -CAN_H.2
(55) / -V+.2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(55) /
(55) /
5
2
INPUT CH.1
2
3
4
5
6
7
8
0V
-DRAIN.2
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
7
8
0V
9
10
11
12
Latest revision:
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OUT CH.1B
2
OUT CH.2A
3
OUT CH.2B
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
OUT CH.3A
5
OUT CH.3B
6
OUT CH.4A
7
OUT CH.4B
8
OUT CH.5A
9
OUT CH.5B
10
OUT CH.6A
11
OUT CH.6B
12
OUT CH.7A
13
OUT CH.7B
14
OUT CH.8A
15
OUT CH.8B
16
Latest revision:
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I/O.X
3)
(26) (28) /
-X7
1
-+24Vdevicenet.4
(26) (28) /
ADC
-0Vdevicenet.4
MUX
3
4
19
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
0V
21
-X5
-V-.3
(55) / -CAN_L.3
(55) / -CAN_H.3
(55) / -V+.3
(55) /
20
ANOUT_1
ANOUT_2
ANOUT_3
ANOUT_4
0V
0V
0V
0V
22
1
2
4
5
(55) /
-DRAIN.3
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
DAC
REF
-X8
7
8
2
10
11
ANIN_1
ANIN_2
ANIN_3
ANIN_4
4
12
24V
17
18
19
20
21
0V
22
23
24
25
26
27
0V
0V
0V
0V
28
Latest revision:
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3)
(26) (28) /
-+24Vdevicenet.5
(26) (28) /
-0Vdevicenet.5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
I/O.X
-X5
-V-.4
(55) / -CAN_L.4
(55) / -CAN_H.4
(55) / -V+.4
(55) /
NAC
-X8
2
4
LINE 1 (BLUE)
5
(55) /
-DRAIN.4
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
3
6
REMOTE I/O IN
LINE 2 (CLEAR)
1
-X9
(BLUE)
10
11
(CLEAR)
12
2
3
3
Latest revision:
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3)
(26) (28) /
INTERBUS SLAVE
-+24Vdevicenet.6
I/O.X
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(26) (28) /
-0Vdevicenet.6
-X5
-V-.5
(55) / -CAN_L.5
(55) / -CAN_H.5
(55) / -V+.5
(55) /
-X21
1
2
2
5
(55) /
3
5
-DRAIN.5
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
6
6
TPDO2
TPDI2
GND
+5VDC
TPDO2-N
TPDI2-N
RBST
IB-S OUT
TPDO1
TPDI1
GND
TPDO1-N
TPDI1-N
IB-S IN
9
8
9
10
11
12
-X20
1
2
3
GND
4) 24V DC EXT. SUPPLY
+24VDC
-X3
1
3
5
Latest revision:
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PROFIBUS DP SLAVE
3)
(26) (28) /
(56)
-+24Vdevicenet.7
(26) (28) /
(56)
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
I/O.X
Customer
Connection
-0Vdevicenet.7
-X5
-V-.6
(55) / -CAN_L.6
(55) / -CAN_H.6
(55) / -V+.6
(55) /
-X20
1
2
4
5
(55) /
3
4
-DRAIN.6
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
SHIELD
5
6
RXD/TXD-P
CONTROL-P
GND
+5VDC
RXD/TXD-N
8
8
9
10
11
12
External supply
0V DC
GND
+24VDC
-X3
1
3
5
Latest revision:
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ENCODER UNIT
3)
(26) (28) /
I/O.X
-+24Vdevicenet.8
(26) (28) /
Encoder
Connection
-0Vdevicenet.8
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X20
1
-X5
-V-.7
(55) / -CAN_L.7
(55) / -CAN_H.7
(55) / -V+.7
(55) /
2
4
5
(55) /
-DRAIN.7
OR PREVIOUS
I/O UNIT
1)
0V
NA0
NA1
NA2
NA3
NA4
NA5
7
8
10
11
2
12
24 VDC
0V
ENC +24V
ENC 0V
Encoder
ENC_A
ENC_B
+24V
0V
Synch switch
DIGIN
1
2
Latest revision:
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-0V ReS
(26) (28) /
-X1
746
-X2
1
(26) (28) /
+24V Res
XS18
745
/ (22)
AWG24
(42) /
-_TX+
(42) /
-_TX-
WHOG
-X10
1
OG
-X11
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(42) /
-_RX+
WHGN
AWG24
WHOG
XP23.1
/ (22)
OG
XP23.2
/ (22)
WHGN
XP23.3
/ (22)
GN
XP23.6
/ (22)
1
3
2
(42) /
-_RX-
GN
3
4
5
6
PLC
7
8
-CON_RTS-N
BU
(43) /
-CON_TXD
RD
(43) /
-CON_RXD
BN
(43) /
-CON_DSR
GN
(43) /
(43) /
-CON_GND
YE
(43) /
-CON_DTR
OG
(43) /
-CON_DCD
BK
(43) /
-CON_RI
X12
1
LAN3 only for diagnostic 8/
2
3
4
-X13
LAN4 only for unit diagnostic 8/
X14
6
WAN Internet 8/
7
-CON_CTS-N
(43) /
-X15
VO
8
9
Latest revision:
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
Battery
(28) /
1)
+24Vdevicenet.9
3)
(28) /
0Vdevicenet.9
(28) /
-+24V I/O.2
Memory card
-A63.1
2)
(28) /
-0V I/O.2
-V-.8
(55) / -CAN_L.8
(55) / -CAN_H.8
(55) / -V+.8
(55) /
(55) /
-Internal
PLC.Devicenet adapter
DNP21-FBP
I/O1
-A63.1.XS1
I/O1.XP5
1
2
4
5
1
2
4
5
-DRAIN.8
BK
BU
WH
RD
I/O bus
Device Net
/ (69.2)
-FBP
+24 V
1
Diagnosis pin
2
Serial data
4
Serial data
5
Drain
3
0V
OR PREVIOUS
I/O UNIT
-Power+24
UP L+ 24VDC
UP L+ 24VDC
ZP M 0V
ZP M 0V
FE Functional earth
1
2
3
4
Latest revision:
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-A63.2
CH-ERR1
Red
1.1
Yellow
1.2
1.3
1.4
1.5
1.6
Green
1.7
+24V
0V
1.8
1.9
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
CH-ERR2
Red
2.1
Yellow
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
2.2
2.3
2.4
2.5
2.6
0V
Dig Output ch. 1 - 8
CH-ERR1
+24V
0V
2.7
2.8
2.9
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
Configuration mode
selector
14
Yellow
12
11
<1
3.0
3.1
3.2
3.3
3.4
3.5
14
12
3.6
11
+24V
0V
3.7
3.8
OUTPUT/INPUT CH.1
2
3
4
5
6
7
8
UP
ZP
0V
CH-ERR2
3.9
Configuration mode
selector
14
Yellow
12
11
<1
4.0
4.1
4.2
4.3
4.4
4.5
14
12
4.6
11
+24V
0V
4.7
4.8
OUTPUT/INPUT CH.9
10
11
12
13
14
15
16
UP
ZP
4.9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.1
Next 69.2
3HAC024480-005
07 Total
Status:
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2012-03-06
INPUT I0
I1
I2
I3
I4
I5
I6
I7
UP
ZP
1.0
1.1
Yellow
1.2
1.3
1.4
1.5
1.6
Green
Red
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1.7
+24V
24V
0V
CH-ERR1
1.8
1.9
ZP
2.9
ZP
3.9
ZP
4.9
UP
2.8
UP
3.8
UP
4.8
Red
CH-ERR2
OUT CH.1A
R0
2.0
OUT CH.1B
OUT CH.1B
NO0
NCO
3.0
4.0
R1
NO1
NC1
2.1
3.1
4.1
R2
NO2
NC2
2.2
3.2
4.2
R3
NO3
NC3
2.3
3.3
4.3
R4
NO4
NC4
2.4
3.4
4.4
R5
NO5
NC5
2.5
3.5
4.5
R6
NO6
NC6
2.6
3.6
4.6
R7
NO7
NC7
2.7
3.7
4.7
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.2
Next 69.3
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
+
-
Output Ch.1
Output Ch.2
Output Ch.3
Output Ch.4
3.0
3.1
+
-
3.2
UP
ZP
3.3
3.8
+24V
0V
3.9
1.0
1.1
1.2
+24V
0V
1.3
1.8
1.9
Analog inputs
UP
ZP
++++-
Input Ch.1
Input Ch.2
Input Ch.3
Input Ch.4
2.0
4.0
2.1
4.1
2.2
+24V
0V
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
4.2
2.3
2.8
2.9
UP
ZP
UP
ZP
4.3
4.8
+24V
0V
4.9
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.3
Next 69.4
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
-A63.5
-X1
ETH_SERVICE in
A63.5.X1.1
A63.5.X1.2
A63.5.X1.3 /
1
2
3
A63.5.X1.6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X2
1
2
3
TX+ AWG24
TXRX+
WHOG
/ (42)
/ (42)
(42)
/ (42)
XP23.1 / (22)
XP23.2 / (22)
XP23.3 / (22)
OG
WHGN
ETH_SERVICE out
6
RX-
GN
XP23.6
(22)
1.TX+ / (68)
1.TX- / (68)
1.RX+ / (68)
1.RX- / (68)
2.TX+ / (57)
2.TX- / (57)
2.RX+ / (57)
2.RX- / (57)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page69.4
Next 72
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
-109 AWG10
BK
-108 AWG10
BK
-107 AWG10
BK
-F6
103
102
-102 AWG10
-101AWG10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-Q1
BK
BK
101
-XP0
BK
-103AWG10
I>
I>
I>
+Q1
-105 AWG10
BK
-104 AWG10
BK
-Z1
T3
112
BK
T2
111
-106 AWG10
110
T1
OPTION:
MAINS LINE FILTER
1
BK
-L3
(73) (73) /
-112 AWG10
BK
-L2
(73) (73) /
-111 AWG10
-L1
(73) (73) /
-110 AWG10
BK
If Option: 3 Phase
TRANSFORMER UNIT
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
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Sublocation:+
Document no.
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Next 73
3HAC024480-005
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Status:
APPROVED
2012-03-06
/ (72)
T1
Transformer
T1.3 USED FOR DIRECT POWER SUPPLY:
IRB660, 760, 4600, 66x0 .400-480V
IRB7600 ...................................480V
-L3
/ (72)
-L2
-L1
/ (72)
MAINS CONNECTION
CONTACTOR
UNITS
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
SERVICE
OUTLET
-230VAC2 SC.1
(76) /
POWER SUPPLY
SINGLE
CABINET
Lab/Office:
DMRO SE/
PRH
REAKTOR UNIT
480V
115
114
F4
F6
POWER SUPPLY
DUAL
CABINET
SERVICE
OUTLET
-T1_L3
-230VAC1 SC.1
(76) /
115VAC
AWG10
N
-T1_N
(74) /
-T1_L3
-T1_115V
(74) /
-T1_L2
-T1_230V
(74) /
-T1_L1
121
(78)
120
(78)
119
OUTL3
OUTL1
-X2
OUTL2
F2
-L1
(78) /
F6
(74) / -T1_230V
(74) / -T1_115V
(74) / -T1_N
F4
230VAC
230VAC
F2
-L1
-230V AC2.DC
F5
(75) /
F3
230VAC
F1
(78)
-230V AC2.DC
(75) /
-230VAC2 SC.1
(76) /
-230V AC1.DC
-230VAC1 SC.1
(76) /
(75) /
POWER SUPPLY
DUAL
CABINET
INL3
F5
121
INL2
F3
120
POWER SUPPLY
SINGLE
CABINET
INL1
F1
119
REAKTOR UNIT
-X1
118
-230V AC1.DC
117
(75) /
116
-X2
1
-X2
-Z2
440V
230V
400V
600V
500V
480V
440V
400V
220V
3
GNYE
115VAC
230VAC
480VAC
480VAC
480VAC
230V
230V
AWG10
200V
600V
500V
480V
440V
400V
220V
200V
600V
500V
480V
440V
400V
220V
200V
-X1
IN
-X1
-X2
-Z2
-X1
T1.3
T1.1
113
TRANSFORMER UNIT
-T1_L2
L3.1
(73.1)
151
(78) /
L2.1
(73.1)
150
-T1_L1
L1.1
Transformer
Option T1.2 L1-L2-L3 = 262VAC
if IRB140-2600
(78) /
TRANSFORMER UNIT
(73.1)
-115 AWG10 BK
Transformer
T1.1 3HAC 024138-001 (13kVA)
IRB660, 760, 4600, 66x0, 7600
-114 AWG10 BK
-113 AWG10 BK
OUT
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X10
CONTACTOR
UNITS
=
Plant:
Location: +
Sublocation:+
Document no.
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3HAC024480-005
07 Total
Status:
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2012-03-06
/ (73)
/ (73)
/ (73)
-L1.1
-L2.1
-L3.1
Terminal
3HAC037016-001
1)
200V
2)
220V
3HAC037017-001
(4,2kVA)
3HAC037018-001
400V
(6,0kVA)
3HAC024180--001
440V
200V
480V
220V
3)
500V
400V
4)
600V
440V
BK
-115 AWG10
BK
-114 AWG10
-113 AWG10
BK
MAINS CONNECTION
-X10
TRANSFORMER UNIT
5)
480V
6)
500V
7)
600V
T1
1) 2) 3) 4) 5) 6) 7)
CONTACTOR
UNITS
1), 2)
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-T1_N
-T1_115V
(74) /
115VAC
-T1_230V
230VAC
(74) /
262VAC
-T1_L3
(78) /
262VAC
-T1_L2
(78) /
262VAC
-T1_L1
230V
-230V AC2.DC
(75) /
POWER SUPPLY
DUAL
CABINET
(78) /
230V
-230V AC1.DC
-230VAC2 SC.1
(76) /
(75) /
-230VAC1 SC.1
(76) /
AWG10
POWER SUPPLY
SINGLE
CABINET
121
-X2
120
GNYE
1) 2) 3) 4) 5) 6) 7)
(74) /
1) 2) 3) 4) 5) 6) 7)
119
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X1
SERVICE
OUTLET
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page73.1
Next 74
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-184
OPTION:
AWG16
SERVICE OUTLET
SINGLE/DUAL CONTROL
CIRCUIT BRAKER
-T1_N
-T1_115V
-T1_230V
-F5
AWG16BK
-183
-F4
EARTH FAULT
BREAKER
-186
AWG16
-185
GNYE
AWG18
-X22
GND
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
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Sublocation:+
Document no.
Rev. Ind Page74
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3HAC024480-005
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Status:
APPROVED
2012-03-06
RELAY UNIT
-140
AWG20
AWG16
A2
-F2
-156
BK
AWG16
3
-154
-155
-153
BK
GNYE
158 157
POWER SUPPLY
not 1)
-G9
-X2
MAIN FAN
UNIT
515
-ACOK
AXIS COMP.
UNIT
Lab/Office:
DMRO SE/
PRH
(78.2)
W763
(78)
W758
(79) /
514
-+5V_OUT
-0V COOL.2
(76.5) /
-G2.XS9
-0V COOL.3
(76.5) /
-+24V COOL.2
(76.5) /
-+24V COOL.3
-G2.XP9
(79) /
-513 AWG20
-512 AWG20
-511 AWG20
-510 AWG20
BU
BU
AWG24 AWG24
(76.5) /
-470
-0V COOL.1
-468
-0V BRAKE.2
(77) /
-467
-0V BRAKE.1
(77) /
-469
-+24V COOL.1
CONTACTOR
UNIT
7
BU
AWG16
(77) /
5
BU
AWG16
(77) /
-466
-+24V BRAKE.2
(77) /
-465
-+24V BRAKE.1
(77) /
-464 AWG16 BU
DRIVE.1
(77) -0V
-463 AWG16 BU
DRIVE.1
BU
BU
BU
BU
AWG16 AWG16 AWG16 AWG16
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
BK
-XS4
1
Latest revision:
BK
AWG16
-XS3
CONTACTOR
UNIT
/ (32)
(23)
(23)
(23)
(77) -+24V
519
Drive sys
(79) -0V
518
Drive sys
DRIVE
(79) -0V
BU
BU
AWG16 AWG16
(79) +24V
DRIVE
517
BU
AWG16
(79) -+24V
516
BU
AWG16
AWG16
AWG16
24
14
-X2
3
-0V.1
BU
BK
-X1
5
-141
AWG20
/ (32)
11
-152
GNYE
-X1
-230V AC1_DM
-230V AC2_DM
-GND_DM
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG16
-G1
-AC_ON.1
BU
-K41.X1
A1
POWER SUPPLY
CONTROL MODULE
A21.X7 PANEL BOARD
-230V AC1.DC
EXTERNAL
AXES
CONTROL
MODULE
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page75
Next 76
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
RD
OG
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
-248 AWG16
-466 AWG16
-465 AWG16
-469 AWG16
-467 AWG16
-468 AWG16
-470 AWG16
-250 AWG18
-252 AWG18
-301 AWG18
-302 AWG18
-251 AWG18
-253 AWG18
-303 AWG18
-304 AWG18
-0V I/O.1
-+24V BRAKE.1
-+24V BRAKE.2
-+24V COOL.1
-0V BRAKE.1
-0V BRAKE.2
-0V COOL.1
+24V SYS
+24V COOL
+24V PC.1
+24V PC.2
-0V SYS
-0V COOL
-0V PC.1
-0V PC.2
(42) /
(42) /
(42) /
(42) /
(77) /
(77) /
(77) /
(77) /
CUSTOMER
I/O
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
CONTACTOR
UNIT
3
4
5
6
Lab/Office:
DMRO SE/
PRH
7
8
9
10
11
L1
L1
12
-X1
L1
JUMPER
-X6
-X7
1
2
3
4
6
7
8
10
PANELBOARD,
PC
Status:
APPROVED
-G3
9
10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76
Next 76.5
3HAC024480-005
07 Total
2012-03-06
2
4
-X8
3
2
1
MAIN
COMPUTER
OG
JUMPER
L1
BN
2
L1
RD
1
L1
2/BK
BK
-F2
1/BK
COOL.3
COOL.2
COOL.3
COOL.2
8
L2
GNYE
-158 BK
AWG16
-_158 BK
AWG16
-308 BK
AWG16
-157 BK
AWG16
-_157 BK
AWG16
-230VAC2 SC.1 /
-230VAC1 SC.1 /
-309 BK
AWG16
AWG16
(76.5) / -+24V
(76.5) / -+24V
(76.5) / -0V
(76.5) / -0V
7
L2
2/BK
6
L2
1/GN
L2
1/WH
3
L2
(29) /
-X5
(29) /
2
4
(29) /
1
3
(29) /
-X2
(77) /
(77) /
(28) /
2
4
AWG20
BU
-247 AWG16
+24V I/O.1
-X4
2/RD
BU
-464 AWG18
DRIVE.1
(77) -0V
(28) /
BU
-463 AWG18
DRIVE.1
(77) -+24V
(79) /
(79) /
BN
DRIVE
(79) -0V
AWG20 BU
-230V AC1.13
AWG12 BU
3
(28)
-X3
L2
-230V AC1.12
3
3
-XT16
(28)
BK
DC
-230V AC1.11
AWG20
AC
(28)
5
2
3
-230V AC2.13
2
1
4
1
BK
(28)
-X1
-153 AWG16
-230V AC2.12
-X1
BK
(28)
DRIVE
-G1
-152 AWG16
-230V AC2.11
-X3
(28)
(79) -+24V
TEMP OK_N
-G2
2
0V
0V
ACOK_N
-X2
+24V
+24V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
8
If Option: 3 phase
connection
AWG16
-X9
2
3
4
ENERGY BANK
MAIN FAN
UNIT
733 AWG20 BU
732 AWG20 BU
731 AWG20 BU
if HV
1
1 1
FAN UNIT
-E41
SWITCH
-E42
-X1
-X1
14
-S1
13
BU
AWG24
-W752
BU
AWG24
FAN UNIT
BU
AWG24
BU
AWG24
+A43-XP11.1
-W750
-W754
BU
AWG24
-W753
-X1
-W751
-X1
+
-W756
SINGLE CABINET
DUAL CABINET
BU
AWG24
735 AWG20 BU
734 AWG20 BU
Fan unit
-E43
(134)
(134)
-FAN 1 ret.4
-FAN 2 ret.5
-E5
MDU FAN
-+24V COOL.5(134)
-0V COOL.5 (134)
Lab/Office:
DMRO SE/
PRH
2 1 3
(134)
(134)
(134)
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
(134)
Latest revision:
-X10.1
-FAN 2 ret.5
-+24V COOL.5(134)
-X1
-0V COOL.5
-FAN 1 ret.4
-X1
-0V COOL.4
-+24V COOL.4(134)
Fan unit
-E44
385 AWG20 BU
383 AWG20 BU
-X1
384 AWG20 BU
382 AWG20 BU
-X1
381 AWG20 BU
380 AWG20 BU
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(77)
0VCOOL.4
+24VCOOL.4
FAN1ret.4
(77)
(77)
(77)
AWG24 BU AWG24 BU
AWG24 BU
if LV
+A43-XS11
AWG24 BU
FAN2ret.5
+24VCOOL.5
(77)
0VCOOL.5
(77)
(77)
-XS1
FAN1ret.4
-E1
387 AWG20 BU
FAN UNIT
0VCOOL.4
(75) (76)
-+24V COOL.2
BK
RD AWG24
(77)
(75) (76)
-0V COOL.3
OG
BN
386 AWG20 BU
(75) (76)
-+24V COOL.3
+24VCOOL.4
(75) (76)
-0V COOL.2
(77)
DRIVE POWER
SUPPLY
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page76.5
Next 77
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
DRIVE POWER
SUPPLY
CONTACTOR BOARD
A43
(75) (76) -0V
DRIVE.1
DRIVE.1
PTC1 ret
24VDrive
0V BRAKE
2
1
CONTROL
MODULE
A21.X7
24V
0V BRAKE
-X1
(32) / -RUN_CH1
(32) / -RUN_CH 1Ret
(32) / -RUN_CH2
(32) / -RUN_CH 2Ret
-X5
PTC1
-XS6
A43X5:1
/ (78.2)
A43X5:2
/ (78.2)
A43X5:3
/ (78.2)
A43X5:4
/ (78.2)
1
2
3
-X10
LIMIT
SWITCH 2
EXTERNAL
AXIS
24VDrive
RunCh2
-+24V BRAKE.2
RunCh2
-XS7
(75) (76) /
-0V BRAKE.1
-RCH1
5
(75) (76) /
-0V BRAKE.2
6
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-0V COOL;6
(78) /
-+24V BRAKE.1
(78) /
(75) (76) /
-0V COOL;6
(78) /
-+24V COOL.1
-SELF1
-SELF2
(75) (76) /
(78)
(78)
(78)
(78)
-0V COOL.1
-LOCK1A
-LOCK2B
1
(75) (76) /
24V COOL
-BRAKE
(78) /
PAN_CH2
RunCh1
-0V COOL;6
5
8
(75) (76) /
K2
K1
OG
WHOG
(78) /
WHBU
INTERLOCKING
-X4
0V COOL
-X1
BU
/ (76.5)
-X11
(76.5)
4
2
(32) / -ENABLE2.1
(32) / -ENABLE2_1Ret
(32) / -SPEED
(32) / -0V
(79) / -RS485+
(79) / -RS485-
LIM2
LIM1
PAN_CH1
-A43-X21.2
RunCh1
24V COOL
-X12
1
-491 AWG20
BU
+24V
-492 AWG20
BU
0V
-RCH2
-A43-X21.4
OPTION :DUTY
TIME COUNTER
-P1
(78) /
1) 1)
24V COOL
-A43-X21.3
-X21
0V COOL
LIM1 ch1
LIM1 ch2
0VCOOL.5
AXIS
COMPUTER
A42.X6
-A43-X21.1
+24VCOOL.5 (76.5)
CONTROL
MODULE
A21.X7
(76.5)
(76.5)
BRAKE CTRL
3
4
(76.5)
+24VCOOL.4 (76.5)
LIMIT
SWITCH 1
CONTROL
CABLE
FAN2ret.5
24VDrive
-X23
/ (76.5)
(76.5)
4
2
LIMIT
OVERRIDE
FAN1ret.4
3
0VCOOL.4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
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+
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Status:
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2012-03-06
A1
2
A2
1
-H1
34
4
6
22
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78
Next 78.1
3HAC024480-005
07 Total
2012-03-06
-XS43
1
2
3
-XP43
1
2
3
-L23
21
(85) (86) /
-L22
(85) (86) /
33
-130 AWG10
BK
-124
-F1
1
3
5
I>
I>
I>
2
4
6
BK
-121
-120
AWG10
AWG10
AWG10
BK
BK
BK
-T1_L3
-T1_L2
-T1_L1
CONTACTOR BOARD
BK
-119
-123
BK
BK
-122
BRAKE PB
24V BRAKE
24V BRAKE
PTC2 0V
-129 AWG10
BK
-128 AWG10
-X9
-L21
0V
EXTCONT
(77)
-LOCK2B
&
(77)
(77)
-LOCK1A
PTC2
LOCK2A
LOCK1B
-SELF2
(85) (86) /
AWG16
-450
EXTBRAKEPB
-XP40.6
(78.1) /
BU
-488 AWG16
-SELF1
0V
(77)
/ (77)
BRAKE_FB
-RCH2
/ (77)
/ (77)
-0V COOL;6
-BRAKE
/ (77)
/ (77)
BU
AWG16
-446
BRAKEPB
(78.1)
-XP40.4
W762
(78.1) /
STATUS DIOD
DUAL CABINET
BU
-490
AWG16
A2
44
22
34
54
13
2
4
6
13
1
3
5
14
2
4
6
54
-449
34
EXTBRAKEREL
22
-XP40.5
44
(78.1) /
14
A2
BU
53
53
AWG16
33
33
-445
21
21
EXT.LAMP
43
43
-XP40. 1
BU
-477 AWG16
(78.1) /
A1
A1
(75)
Lab/Office:
DMRO SE/
PRH
W758
CUSTOMER
CONNECTION
BU
AWG16
BU
-487 AWG16
-448
BU
-486 AWG20
-X24
BRAKEREL2
BU
-485 AWG20
-XP40.3
BU
-484 AWG20
(78.1) /
BU
-483 AWG20
BU
BU
-482 AWG20
-489
BU
-481 AWG20
(78.1)
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10
W761
Latest revision:
4
BU
BU
-480 AWG20
AWG16
BU
-479 AWG20
-447
BU
-452 AWG20
24V
BRAKEREL1
-K43
3 -X3
758
BU
-451 AWG20
/ (77)
-0V COOL;6
-RCH1
-0V COOL;6
A43
-XP40.2
759
BU
-476 AWG20
4
4
(78.1) /
760
BU
-475 AWG20
24V
761
-K44
EXT MON 2B
BU
-474 AWG20
BU
-K42
1
-494 AWG20
BU
-473 AWG20
BU
BU
-472 AWG20
-X8
24V
-493 AWG20
BU
CONTACTOR
UNIT K42,K43,K44
-471 AWG20
EXT MON 1B
EXT MON 2A
EXT MON 1A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
8
762
761
(78)
W762
(78)
W761
(78)
XP40.6
(78)
XP40.5
(78)
XP40.4
(78)
XP40.3
(78)
XP40.2
(78)
XP40.1
-XP40.2
-XP40
EXT.LAMP
BRAKE REL
BRAKE REL
BRAKE PB
BU
AWG16 AWG16
BU
EXTBRAKEPB
/ (87)
EXTBRAKEREL
-446
BU
-448
-447
BU
If Standard connection or
with Option: Three external axes.
(XP40 connected to XS40)
-445
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-XS40.1
/ (87)
AWG16 AWG16
-XP40.1
1
-XS40
1
-BRAKEPB
(92)
(94.6)
(96)
(98.2)
(98.6)
(100)
(104)
(106)
(112)
(115.1)
(118)
(124)
(129)
(146)
CONTROL CABLE
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page78.1
Next 78.2
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
(77)
(77)
(77)
(77)
A43X5:1
A43X5:2
A43X5:3
A43X5:4
-XS5
-PTC1
1
/
-PTC 1 ret
2
-0V BRAKE3
-0V BRAKE4
3
/
4
-XP5.2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(75)
W763
-XP5.1
-XS5.1
0V BRAKE
0V BRAKE
4012
XS5.1:3
/ (87)
Connected
XP5.1
XS5
Connected
Block diagram for: Option if three external axes and Contactor unit A43.X5
Dual with 2600-76xx
XS5
Connected
XP5.2
Power supply
G9
XS5.1
XP5.1
Not connected
Connected
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
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Document no.
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Next 79
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
DRIVE
(81) (82) / -+24V DRIVE;2
POWER
SUPPLY
(81) (82) / 0V DRIVE;2
EPS/SAFE MOVE
A44-X1
-726 AWG20
BK
-725 AWG20
A42
-(A42-X)1
A41.1
1
2
DRIVE
POWER
SUPPLY
(75) -+24V
(76)
DRIVE
DRIVE
-XS1
1
2
-XP11
(75) ACOK
-XP8
BN
3
(75) -+5V_OUT
1
BNWH
4
2
2
OG
3
OGWH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(42) /
CONTROL
MODULE
A31.A9
MAIN
COMPUTER
(42) /
AWG24
-TX+.1
1)
-XP2
1
-TX-.1
2
(42) /
-RX+.1
3
(42) /
-RX-.1
6
OPTION :
EPS OR
SAFE MOVE
A44-X4
(77) /
CONTACTOR
BOARD
A43.X4
(77) /
(77) /
-RS485+
-RS485-
-0V ENABLE2
(77) /
-ENABLE2
-XP6
4
-XS6
5
(75) (76) /
519 AWG16 BU
1
7
(75) (76) /
518 AWG16 BU
2
XS9
RXD
TXD
3
0V
5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
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Rev. Ind Page79
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3HAC024480-005
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Status:
APPROVED
2012-03-06
A44
EPS
Option: EPS
connect to
A44-X5
3.See pages
/ (81)
A44
EPS
A42
-XP4
MRCO1
-MRCO1
MRCO1_N
-MRCO 1_N
MRCI1
-MRCI1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
MRCI1_N
-MRCI 1_N
5
0V
-MRC_0V1
6
24V_SMB1
+24V_SMB1
0V
-MRC_0V2
-MRC_0V3
0V
9
CONTROL
SIGNAL XS2
-XP5
MRCO2
MRCO2
/ (22)
MRCO2_N
MRCO2_N
/ (22)
MRCI2
MRCI2
/ (22)
MRCI2_N
MRCI2_N
EXT. AXIS
SIGNAL SX41
/ (22)
0V
MRC_0V4
/ (22)
24V_SMB2
24V_SMB2
/ (22)
0V
MRC_0V5
/ (22)
MRC_0V6
/ (22)
0V
9
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
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Document no.
Rev. Ind Page80
Next 80.1
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Option: 738-1
-FMB
Graphic view at sheet
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(22) /
XS41
SMB
(21.3)
SDI_AXC
SDI_AXC_N
SDO_AXC
SDO_AXC_N
0V
24V
12 x AWG24 BU UL1569
-X1
A
B
C
D
E
F
1005
1006
1007
1008
1011
1012
Customer connection
-XS1
-X1
-X2
-X2
A
B
C
D
E
F
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
19 x 0,14mm^2 BU
-XP2
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
23
24
25
2
3
4
5
7
8
9
10
11
12
13
14
1001
1002
1003
1004
1009
1010
Lab/Office:
DMRO SE/
PRH
-X3
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
AIN1_P
AIN1_N
AIN2_P
AIN2_N
AIN3_P
AIN3_N
AIN4_P
AIN4_N
AIN5_P
AIN5_N
AIN6_P
AIN6_N
AIN7_P
AIN7_N
SEN_DET_P
SEN_DET_N
0V_AI_ANALOG
-15V_AI
+15V_AI
Customer connection
=
Plant:
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Document no.
Rev. Ind Page80.1
Next 81
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Option: EPS
DSQC 646
-A44
-X4
-X1
DRIVE POWER
SUPPLY
(79) /
(79) /
AWG24
BU
TX+.2
WHBU
TX-.2
OG
RX+.2
WHOG
RX-.2
/ (79)
0V DRIVE;2
1
-+24V DRIVE;2
AXIS
COMPUTER
BOARD
A42-X2
/ (79)
/ (79)
/ (79)
-X6
AWG24
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(42) /
CONTROL
MODULE
A31.A9
MAIN
COMPUTER
(42) /
(42) /
(42) /
-TX+.1
-TX-.1
-RX+.1
-RX-.1
MRCO1
-X3
WHOG
OG
WHGN
GN
7
3
MRCO1-N
MRCI1
MRCI1-N
CONTROL
SIGNAL
XS2
0V
24V-SMB1
0V
0V
-X5
-X9
MRCO1
MRCO1-N
MRCI1
Option: EPS Connect
to AXIS COMPUTER
BOARD A42-X4
MRCI1-N
0V
3.See pages
(80)
24V-SMB1
0V
0V
+24V
1
8
9
10
11
12
13
0V
OUT1A
OUT1B
OUT2A
OUT2B
PROCESS I/O
OUT3A
OUT3B
OUT4A
OUT4B
OUT5A
OUT5B
CSC INA
CSC INB
14
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
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Document no.
Rev. Ind Page81
Next 82
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
DRIVE POWER
SUPPLY
(79) /
Relay output
pair 1
XS1
-0V DRIVE;2
RelOut 1B
1
(79) /
X13
RelOut 1A
-+24V DRIVE;2
Relay output
pair 2
RelOut 2A
RelOut 2B
1
2
3
-A43-X21.1
/ (77)
-A43-X21.2
/ (77)
-A43-X21.3
/ (77)
-A43-X21.4
/ (77)
CONTACTOR UNIT
X21
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
MAIN
COMPUTER
A31.A9
CONTROL
MODULE
(42) / -TX+.1
(42) / -TX-.1
(42) / -RX+.1
AWG24
WHOG
OG
X3
X4
1
2
WHGN
3
(42) /
-RX-.1
GN
Connect to
AXIS COMPUTER
BOARD
A42-X4
4.See pages
2
4
5
/ (80)
6
7
3
Connect to
AXIS COMPUTER
BOARD
A42-X5
4.See pages
/ (80)
2
4
5
6
7
3
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-RX-.2
AXIS
COMPUTER
BOARD
A42.X2
/ (79)
-X6
MRCO1
MRCO1
MRCO1-N
MRCO1-N
MRCI1
MRCI1
MRCI1-N
MRCI1-N
0V
0V
24V-SMB1
24V-SMB1
0V
0V
0V
0V
1
2
CONTROL
SIGNAL
XS2
4
5
6
7
3
9
MRCO2
MRCO2
-X8
MRCO2
/ (22)
MRCO2-N
MRCO2-N
MRCO2_N
/ (22)
MRCI2
MRCI2
MRCI2
/ (22)
MRCI2-N
MRCI2-N
MRCI2_N
/ (22)
EXT. AXIS
SIGNAL
XS41
0V
0V
MRC_0V4
/ (22)
24V-SMB2
24V-SMB2
24V_SMB2
/ (22)
0V
0V
MRC_0V5
/ (22)
MRC_0V6
/ (22)
0V
0V
9
Latest revision:
GN
OG
-X7
WHGN
-TX+.2 / (79)
-TX-.2 / (79)
-RX+.2 / (79)
WHOG
-X5
AWG24
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page82
Next 83
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
-X9
IN1A
I/O POWER
SUPPLY
IN1B
2
IN2A
3
Equivalent
configurable
activation
Inputs
+24V I/O
-X11
1
GND
OUT1A
IN2B
OUT1B
IN3A
Configurable
Monitor
Outpurs
IN3B
OUT2A
OUT2B
IN4A
OUT3A
IN4B
OUT3B
IN5A
OUT4A
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
8
9
IN5B
10
IN6A
Antivalent
configurable
activation
Inputs
8
9
OUT4B
10
11
PROCESS I/O
IN6B
PROCESS I/O
12
-X10
-X12
IN7A
IN7B
2
IN8A
Antivalent
configurable
activation
Inputs
OUT5A
IN8B
OUT5B
CSC INA
5
Antivalent
Inputs
CSC INB
Configurable
Monitor
Outpurs
OUT6A
OUT6B
OUT7A
7
OUT7B
8
OVR A
9
Antivalent
Inputs
OUT8A
OVR B
OUT8B
10
2
3
4
5
6
7
8
9
10
11
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page83
Next 85
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
/ (78)
/ (78)
/ (78)
-L21
-L22
-L23
POWER UNIT
TX+
TXRX+
RX-
1
2
3
6
1
2
3
6
-XS21
1
2
3
6
-XP21
DC+
DC-
1
2
XS1
-XP1
1
2
3
-X9
TX+
TXRX+
RX-
1
2
3
6
-W550
-W556
-W554
-W552
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG10 BK
-XS7
GNYE
AWG12
X1
1
2
0V DRIVE
24V DRIVE
BK
AWG12
-W551
4
BK
AWG12
-W557
3
BK
AWG12
-W555
-W553
GNYE
AWG12
XS6
-XS7
XS6
1
2
1
2
1
2
X1
-A41.4
XS6
BK
AWG12
XS7
0V DRIVE
24V DRIVE
1
2
1
2
(86.5)
4
BK
AWG12
BK
AWG12
-X8
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
-X9
AWG12
AWG12
-X2
BK
Bleeder +
BK
1
1
1
1
Bleeder +
-1
-1
-X2
24V DRIVE
0V DRIVE
XS7
BLEEDER
2
2
AWG12
AWG12
Bleeder -
BK
2
GNYE
GNYE
BK
Bleeder -
-2
-2
1
2
(86.5)
-A41.5
XS7
XS6
0V DRIVE
24V DRIVE
1
2
1
2
-X8
AWG12
-XP23
DC+
DC-
1
2
XS1
-XP1
1
2
3
AWG10 BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
TX+
TXRX+
RX-
1
2
3
6
AWG12
-XS23
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
BLEEDER
TX+
TXRX+
RX-
1
2
3
6
-X9
1
2
3
6
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page85
Next 86
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
/ (78)
-L23
GNYE
AWG10
-XS21
(85.6)
TX+
TXRX+
RX-
-A41.3
-XP21
DC+
DC-
-X9
-X8
TX+
TXRX+
RX-
1
2
3
6
XS1
-XP1
1
2
3
AWG10 BK
-XS7
-X1
1
2
XS7
0V DRIVE
24V DRIVE
XS6
0V DRIVE
24V DRIVE
1
2
1
2
-A41.4
XS6
1
2
(85.6)
2
-X8
TX+
TXRX+
RX-
1
2
3
6
-XS22
-XP22
DC+
DC-
1
2
XS1
-XP1
1
2
3
-X9
XS7
BLEEDER
Bleeder +
BK
24V DRIVE
0V DRIVE
AWG12
1
1
-133
AWG12
1
2
-X2
0V DRIVE
24V DRIVE
-X8
-XS23
-XP23
DC+
DC-
1
2
XS1
-XP1
1
2
3
1
2
3
6
TX+
TXRX+
RX-
-X9
1
2
3
6
AWG10 BK
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
1
2
GNYE
AWG12
Latest revision:
XS7
XS6
1
2
Bleeder -
BK
-A41.5
TX+
TXRX+
RX-
1
2
3
6
AWG10 BK
-132
1
2
3
6
1
2
AWG10
-W138
/ (78)
-L22
AWG10
1
2
3
6
-W136
-W137
AWG10
-L21
/ (78)
POWER UNIT
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-XS/XP7
-X2
-4000
AWG12
BK
-4001
AWG12
BK
-4002
AWG12
BK
-4003
AWG12
BK
-4004
AWG12
BK
-4005
AWG12
BK
A1
A2
A3
A4
A5
A6
CONTACTOR UNIT
A43
-X24
-4013
-4014
PTC2
PTC2 0V
1
2
AWG16
AWG16
BU
E1
BU
E2
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Capacitor 0,47uF
2
E3
E4
E5
E6
F9
-X22
1
2
3
XS5.1:3
F10
-4012
AWG16
BU
LIM2 ch1
-4006
AWG16
BU
-4007
AWG16
BU
LIM2 ch2
-4008
AWG16
BU
-4009
AWG16
BU
(78.2)
F11
F1
F4
F2
F3
F5
(78.1) / EXTBRAKEREL
(78.1) / EXTBRAKEPB
-4010
-4011
AWG16
AWG16
F6
BU
BU
F7
F8
AWG10
Latest revision:
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-XS/XP7
-X2
1
4
3
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6
2
-4000
BK
-4001
BK
-4002
BK
-4003
BK
-4004
BK
-4005
BK
B1
B2
B3
B4
B5
B6
-XS/XP7
-X2
1
4
3
6
2
4000
BK
4001
BK
4002
BK
4003
BK
4004
BK
4005
BK
C1
C2
C3
C4
C5
C6
Latest revision:
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-X12
-X14
-X16
-X13
-X15
-XS/XP1
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
PE1-PE6
B1.2-B6.2
MW1
MV1
B1.1-B6.1
(103.2)
FLOOR CABLE
MU1
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-X11
MANIPULATOR
R1.MP
13
12
LUG1
10
15
16
19
17
21
22
20
23
24
Latest revision:
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FLOOR CABLE
MANIPULATOR
IRB 120
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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0,23 mm2
(80) /
-MRCO1
-XS/XP2
R1 SMB
SDI
WH
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
C
(80) /
-MRCI 1_N
OG
SDO-N
D
(94.6) /
-MRC_0V.1
WH
0V
WH
+24V_SMB1
-MRC_0V.2
(94.6) /
-MRC_0V.3
GN
24V
BN
F
(94.6) /
SERIAL
MEASUREMENT
BOARD
E
(80) /
SMB/EIB
G
J
WH
J
GY
RD
L
M
Latest revision:
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FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 120
CONTROL MODULE
0,23mm2
R1.CS
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
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BU
WH
OG
WH
GN
WH
BN
WH
GY
A
B
C
D
E
F
G
H
J
K
Latest revision:
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AWG16
R1.(MP 1-)3
BUWH
BKRD
BKGN
BKBU
M3T
M1T
M1S
M1R
13
17
15
3
5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
R1.(MP 4-)6
6
9
12
3
Lab/Office:
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PRH
1
BNWH
M5T
7
11
B1
B8
10
B7
GNYE
GNYE
AWG10
BK
AWG10
AWG14
BK
-_424
AWG14
BK
-X15
-_425
AWG14
BK
BNGN
A15
-_426
AWG14
M5R
A13
-_416
BK
BNRD
BUBK
M2T
B9
AWG14
-X13
-_414
M5S
BK
BK
M2S
B10
AWG14
BK
-_412
AWG14
BKWH
-_428
BK
M2R
B11
BU
B5
AWG14
BK
-X16
-_430
AWG14
BK
M4R
B4
-_432
AWG14
BNBK
B3
-_422
BK
M4S
A7
AWG14
BK
-X14
-_420
AWG14
BK
BNBU
A9
-_418
AWG14
M4T
A11
-_406
GNWH
A5
BK
-X12
AWG14
BK
-_408
AWG14
BK
M6T
A3
-_410
AWG14
BK
GNRD
A1
-_404
AWG14
M6S
-XS/XP1
-_402
BK
-X11
BN
BURD
M3S
AWG14
M6R
BUGN
FLOOR CABLE
M3R
-_400
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1
6
7
B6
Status:
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A41.1
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FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB140
0,23 mm2
DRIVE MODULE
R2.SMB
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
WH
BU
WH
OG
WH
9
5
8
4
E
(80) /
GN
24V
F
(80) /
-MRC_0V2
(80) /
-MRC_0V3
SERIAL
MEASUREMENT
BOARD
WH
+24V_SMB1
SDI
SDI-N
SDO
SDO-N
0V
BN
H
J
K
GY
RD
BATSUP
BATLD
AWG16
DRIVE MODULE
X40
-XS/XP1
-EXT. LAMP
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
(78.1) /
R1-H1
OG
C7
R1-.(MP 4-)6
1
OGWH
B16
15
GYBK
B12
8
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-_438
AWG16
BU
-PTC1
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
(78.2) /
(78.2) /
GYGN
B14
13
OGBU
C2
R1.140-(MP 1-)3
11
OGBK
C1
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2
OGRD
B15
14
GYWH
D2
10
GYRD
D1
16
GY
D3
18
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE
-XS/XP5
0,23mm2
-XP/XT5
-625
1
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2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
+R1-CS
WH
A8
CSA
1
CSB
9
CSC
2
CSD
10
CSE
3
CSF
11
CSG
4
CSH
12
CSJ
5
CSK
13
CSL
Customer
Connection
CSM
14
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FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 140
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
BK
B5
BU
BN
C5
WH
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RD
D5
OG
OG
A6
WH
YE
B6
GN
GN
C6
WH
BU
D6
BN
VT
A7
WH
GY
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
+R1-CS
WH
A8
CSA
1
CSB
9
CSC
2
CSD
10
CSE
3
CSF
11
CSG
4
CSH
12
CSJ
5
CSK
13
CSL
6
Customer
Connection
CSM
14
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Status:
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2012-03-06
A41.1
GNYE
GNYE
-_416 AWG14
A15
CONTROLLER
DRIVE MODULE
B1
BURD
BUWH
-_414 AWG14
A13
BK
BK
BK
BUGN
B9
BN
GNRD
B10
-X13
-_412 AWG14
-_428 AWG14
BK
BK
B11
GNWH
A7
-_430 AWG14
-_432 AWG14
-_406 AWG14
A9
BKWH
-_408 AWG14
BUBK
A11
-X16
BK
BK
BK
BK
-_410 AWG14
A5
BKRD
BKBU
-X12
BK
A3
BKGN
A1
-_404 AWG14
-_402 AWG14
-_400 AWG14
-XS/XP1
BK
BK
BK
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disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X11
AWG16
A1
A2
A3
D2
D1
A4
B10
D7
D8
D3
M3W
M3V
M3U
M6U
M6V
M6W
M2U
M2V
M2W
M1W
M1V
M1U
Floor cable
D4
MANIPULATOR
IRB 260
B1
R1-MP
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
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2012-03-06
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 260
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
(80) /
-MRCI 1_N
OG
SDO-N
D
(90) /
-MRC_0V.1
WH
0V
WH
E
(80) /
+24V_SMB1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-MRC_0V.2
(90) /
-MRC_0V.3
GN
24V
BN
F
(90) /
SERIAL
MEASUREMENT
BOARD
WH
0V
GY
BATT+
RD
BATT LOAD
Keypin
AWG16
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
(78.1) /
R1 MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
AWG16
GYGN
B14
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
C8
BU
-PTC1
(78.2) /
(78.2) /
-438
-0V BRAKE4
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
CONTACTOR UNIT
A43-X21
(77) /
-A43-X21.2
LIM 1A
-441
AWG16
BU
(77) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
C1
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Status:
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2012-03-06
Floor cable
CONTROLLER
CONTROL MODULE
Dual cabinet
-XP/XT6
1
2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
10
11
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
Single cabinet
-709
AWG24
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
-XS/XP5
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
A1
BN
B1
RD
C1
OG
D1
YE
A2
GN
B2
BU
C2
VT
D2
GY
A3
WH
B3
WH/BK
C3
WH/BN
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
12
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
B5
BN
C5
RD
D5
OG
A6
YE
B6
GN
C6
BU
D6
VT
A7
GY
B7
WH
C7
WH/BK
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
12
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
B8
WH/OG
WH/YE
or PK
C8
D8
WH/GN
A9
WH/BU
B9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
Customer
Connection
MANIPULATOR
IRB 260
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page94.7
Next 95
3HAC024480-005
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Status:
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2012-03-06
A41.1
BK
GNYE
GNYE
AWG10
B1
DRIVE MODULE
BU
BNBK
A15
AWG10
-_412
M4U
-_414
AWG16
BK
M4V
A13
BNBU
BURD
AWG16
BK
AWG16
B8
BUWH
B9
M4W
M3W
-_416
AWG16
-_422
-_420
M3V
B10
-X15
BK
BK
AWG16
BK
AWG16
-_418
M3U
B4
BKBU
BKGN
B3
-X13
BUGN
M1V
M1U
-_406
AWG16
BK
BK
-_408
AWG16
BK
AWG16
A5
BKRD
A7
BUBK
BK
M1W
M2W
M2V
A9
-X12
-_410
AWG16
BK
-_404
-_402
AWG16
BK
AWG16
-_400
M2U
AWG16
A11
BKWH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-XS/XP1
BK
-X11
FLOOR CABLE
MANIPULATOR
+R1
(MP 1-)3
11
+R1
(MP 4-)6
13
17
15
10
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page95
Next 96
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
DRIVE MODULE
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
MANIPULATOR
IRB360
0,23 mm2
R2-SMB
SDI
SDI-N
9
SDO
5
SDO-N
8
0V
4
WH
BU
WH
OG
WH
WH
E
(80) /
+24V_SMB1
GN
24V
BN
-MRC_0V2
(80) /
SERIAL
MEASUREMENT
BOARD
-MRC_0V3
(80) /
H
J
K
-_433 AWG16
BU
-BRAKEPB
-_434 AWG16
BU
(78.1) /
-BRAKEREL1
-_435 AWG16
BU
(78.1) /
-BRAKEREL2
-_436 AWG16
BU
(78.1) /
DRIVE MODULE
X40
-XS/XP1
R1-H1
GY
C7
R1-(MP 4-)6
GNWH
B16
15
BNRD
B12
8
BNGN
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
BU
-_439 AWG16
BU
-PTC 1 ret
-_440 AWG16
BU
-0V BRAKE3
-_437 AWG16
BU
(78.2) /
BNWH
B14
-PTC1
(78.2) /
(78.2) /
-_438 AWG16
13
BN
C2
R1-(MP 1-)3
C1
2
GNRD
B15
14
1A
GYBU
D2
10
GYRD
D1
16
GYWH
D3
18
GYGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
11
GYBK
Lab/Office:
DMRO SE/
PRH
-EXT. LAMP
(78.1) /
AWG16
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
2A
2B
LIM switch
1B
12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page96
Next 97
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
-XS/XP5
0,23mm2
-XP/XT5
-625
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
WH
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A8
R1-CS
CSA
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
Customer
Connection
CSM
M
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page97
Next 98
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 360
CONTROL MODULE
-XP/XT5
-XS/XP5
-708
AWG24
0,23mm2
WH
BK
B5
BU
BN
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
RD
D5
OG
OG
A6
WH
YE
B6
GN
GN
C6
WH
BU
D6
BN
VT
A7
WH
GY
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A8
R1-CS
CSA
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
Customer
Connection
CSM
M
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98
Next 98.1
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
2,5mm2
R1 MP
17
24
19
26
18
25
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRH
3
4
7
16
16
Status:
APPROVED
8
GNYE
GNYE
-_432 AWG12
BK
AWG10
AWG10
M6V
BK
BURD
-_430 AWG12
BK
6
M6W
-_428 AWG12
BK
BUGN
M6U
-_417 AWG12
-X13
BUWH
M3V
14
BUBK
BK
BK
-_416 AWG12
-_415 AWG12
M3V
M3W
BK
11 BNBK
BK
-_414 AWG12
3
M3W
BK
12 BNBU
31
-_413 AWG12
M3U
BK
-X12
BKWH
-_412 AWG12
22
M3U
BK
10 BU
30
-_411 AWG12
BK
M2V
-_410 AWG12
BK
14 BNRD
21
M2V
-_409 AWG12
BK
22 GYRD
32
M2W
-_408 AWG12
13 BNGN
23
M2W
24 GY
25
BK
-_407 AWG12
BK
-X11
M2U
-_406 AWG12
BK
15 BNWH
18
M2U
-_405 AWG12
BK
23 GYWH
26
M1V
-_404 AWG12
BK
25 OGBK
19
M1V
-_403 AWG12
BK
BK
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
A41.1
Main servo drive unit 460
-X16
2
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.1
Next 98.2
3HAC024480-005
07 Total
2012-03-06
CONTROLLER
DRIVE MODULE
FLOOR CABLE
MANIPULATOR
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 460
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
(80) /
-MRCI 1_N
OG
SDO-N
-MRC_0V.1
(115.1) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
C
D
WH
0V
WH
E
(80) /
+24V_SMB1
SERIAL
MEASUREMENT
BOARD
GN
24V
BN
F
Key pin
M
(78.1) /
DRIVE MODULE
XS40
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
(78.1) /
(78.1) /
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
CONTACTOR UNIT
A43-X5
-XS/XP1
R1 MP
28 OG
11
BU
0,75 mm2
30 OGRD 4mm2
13
12
AWG16
BU
-_439
AWG16
BU
13
29 OGWH 4mm2
BU
-_438
BRAKE PB
11
31 PKBK 0,75mm2
27
12
32 PKBU 0,75mm2
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-_440
AWG16
0V BRAKE
0V BRAKE
24V EXT.LAMP
27
15
(78.2) /
BRAKE RELEASE
BRAKE RELEASE
0V EXT.LAMP
15
BU
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.2
Next 98.3
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20 BK
-671
AWG18
R1 CP
1
AWG18
A2
YE
GN
3
AWG18
A3
4
GNYE
BU
VT
24V
D1
A1
OG
-673
1mm2
RD
-672
w26
-XS/XP13
BN
MANIPULATOR
IRB 460, 660, 760
A4
0V
D6
24V
D3
0V
D4
PE
SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
W27
BK
B1
BN
B2
RD
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
0,23mm2
bu
0,23mm2
R1 CS
B1
B2
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
BKog
og
B11
0,23mm2
B12
WHgn 0,23mm2
gn
B13
0,23mm2
GN
AWG24
BN
AWG24
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
W28
B14
C19
C21
B7
B8
B9
B10
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
-XP/XT5.2
1
2
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B3
B4
B5
4/BN
-711
AWG24
B6
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
12
-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
12
-713
AWG20
C16
C17
C18
C20
B22
B23
B24
B25
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
RD
AWG24
OG
AWG24
RD
AWG24
RD
AWG24
B3
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
W27
GY
WHbn 0,23mm2
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
0,23mm2
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.3
Next 98.4
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
OPTION : DEVICENET
A35
-X2
-707
(115.5.1)
2/BK
V-
1/BU
Bare wire
3
1/WH
0V
B23
BU
CAN_L
CAN_L
A4
SHIELD
WH
CAN_H
2/RD
CAN_H
A3
RD
V+
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
BK
F3
1B
R1 CP/CS
AWG24
F4
A33
OPTION : PROFIBUS
Option: 803-4 (115.5.1) -(DP-M)1
AWG22
+DeviceNet-XS/XP13
F2
(115.4.1)
MANIPULATOR
IRB 460, 660, 760
+24V CAN
F1
AWG22
-XS/XP13
-709 AWG24
1/RD
B22
RD
RXD/TXD-P
F5
1/GN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.4
Next 98.5
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
+R1 MP
17
24
19
26
18
25
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
23
32
21
30
22
Lab/Office:
DMRO SE/
PRH
31
3
4
7
14
5
6
9
16
16
Status:
APPROVED
AWG10
AWG10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.5
Next 98.6
3HAC024480-005
07 Total
2012-03-06
GNYE
GNYE
-_432 AWG12
BK
FLOOR CABLE
9
M6V
BURD
6
BK
-X16
-_430 AWG12
BK
M6W
-_428 AWG12
BK
5
M6U
-_417 AWG12
BK
BUGN
14
M3V
-_416 AWG12
BK
7
M3V
-_415 AWG12
BK
BUWH
4
M3W
-_414 AWG12
3
M3W
BK
BUBK
28
-_413 AWG12
BK
-X13
M3U
-_412 AWG12
BK
29
M3U
-_426 AWG12
11 BNBK
20
M5V
BK
31
BK
-X15
-_425 AWG12
BK
M5W
-_424 AWG12
BK
22
M5U
-_411 AWG12
12 BNBU
30
M2V
BK
BKWH
21
-_410 AWG12
BK
M2V
-_409 AWG12
BK
32
M2W
-_408 AWG12
10 BU
23
M2W
14 BNRD
2
BK
-X12
-_407 AWG12
BK
M2U
-_406 AWG12
BK
22 GYRD
10
M2U
-_422 AWG12
13 BNGN
1
M4V
BK
24 GY
25
-X14
-_420 AWG12
BK
M4U
-_418 AWG12
BK
15 BNWH
18
M4U
-_405 AWG12
BK
23 GYWH
26
M1V
-_404 AWG12
BK
25 OGBK
19
M1V
-_403 AWG12
BK
18 GNWH
24
M1W
-_402 AWG12
BK
BK
26 OGBU
17
M1W
-_401 AWG12
-_400 AWG12
16 BN
-XS/XP1
M1U
M1U
-X11
27 OGGN
17 GNRD
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
A41.1
CONTROLLER
DRIVE MODULE
MANIPULATOR
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB660, 760
0,23 mm2
+R1 SMB
(80) /
-XS/XP2
-MRCO1
WH
SDI
A
(80) /
-MRCO 1_N
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-MRCI 1_N
(80) /
OG
SDO-N
-MRC_0V1
(80) /
WH
0V
WH
E
(80) /
SERIAL
MEASUREMENT
BOARD
+24V_SMB1
GN
24V
BN
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
AWG16
-C1
BU
EXT.LAMP
AWG16
L
-DP1
BU
RD
EXT.LAMP
L
1
M
2
BU
AWG16
(78.1) /
DRIVE MODULE
XP40
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
(78.1) /
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
-0V BRAKE4
-_437
AWG16
BU
(78.2) /
(78.2) /
-PTC1
-PTC 1 ret
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-_439
-_440
-_438
AWG16
AWG16
AWG16
0,75 mm2
4,0 mm2
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
11
13
AWG16
(78.2) /
30 OGRD
28 OG
BU
-_436
CONTACTOR UNIT
A43-X5
-XS/XP1
11
-BRAKEREL2
(78.2) /
+R1 MP
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page98.6
Next 99
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
R1-MP
A1
A2
A3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
D2
D1
A4
A10
A9
A8
B10
D7
Lab/Office:
DMRO SE/
PRH
D8
D3
D4
B1
B8
D9
B7
D10
GNYE
GNYE
AWG10
AWG14
BK
AWG10
-_424
BK
BNGN
AWG14
BK
M5R
B1
-_425
AWG14
BK
-X15
BNRD
-_426
AWG14
M5S
A15
BNWH
-_416
M5T
A13
BUWH
BK
M3T
B9
AWG14
BK
-X13
-_414
AWG14
BK
BURD
-_412
AWG14
M3S
B10
BUGN
-_428
BK
M3R
B11
BN
AWG14
BK
M6R
B5
-_430
AWG14
-X16
GNRD
-_432
BK
M6S
B4
GNWH
AWG14
M6T
B3
-_422
BK
BNBU
AWG14
BK
M4T
A7
-_420
AWG14
BK
-X14
BNBK
-_418
AWG14
M4S
A9
BU
-_406
M4R
A11
BKWH
BK
M2R
A5
AWG14
BK
-X12
-_408
AWG14
BK
BK
BK
BK
-_410
AWG14
AWG14
AWG14
M2S
A3
BUBK
-_404
-_402
-_400
M2T
A1
BKRD
BKGN
BKBU
-XS/XP1
M1T
FLOOR CABLE
AWG16
-X11
M1S
M1R
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
6
7
B6
Status:
APPROVED
-A41
MAIN SERVO DRIVE UNIT
DRIVE MODULE
A7
MANIPULATOR
=
Plant:
Location: +
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Document no.
Rev. Ind Page99
Next 100
3HAC024480-005
07 Total
2012-03-06
FLOOR CABLE
CONTROLLER
DRIVE MODULE
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
MANIPULATOR
IRB1410
0,23 mm2
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
(80) /
WH
+24V_SMB1
GN
24V
BN
-MRC_0V2
(80) /
G
H
K
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
GY
RD
0V
BATSUP
BATLD
-MRC_0V3
(80) /
SERIAL
MEASUREMENT
BOARD
AWG16
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
-XS/XP1
-EXT. LAMP
(78.1) /
R1-MP
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
B7
GYWH
D2
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
C1
Lab/Office:
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PRH
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Plant:
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Document no.
Rev. Ind Page100
Next 101
3HAC024480-005
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Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5
-625
1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
2
3
4
5
6
7
8
9
10
11
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
AWG24
WH
OG
AWG24
B5
AWG24
C5
AWG24
D5
AWG24
A6
AWG24
B6
AWG24
C6
AWG24
D6
AWG24
A7
AWG24
B7
AWG24
C7
AWG24
D7
BU
OG
WH
OG
OG
OG
WH
OG
GN
OG
WH
OG
BN
OG
WH
OG
GY
OG
RD
OG
BU
OG
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A8
R1-CS
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
0,23mm2
-XP/XT5
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page101
Next 102
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
MANIPULATOR
IRB 1410
CONTROL MODULE
Customer
Connection
-XS/XP5
-708
AWG24
0,23mm2
R1-CS
WH
BK
B5
BU
BN
C5
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
RD
D5
OG
OG
A6
WH
YE
B6
GN
GN
C6
WH
BU
D6
BN
VT
A7
WH
GY
B7
GY
WH
10
C7
RD
WH/BK
11
D7
BU
WH/BN
12
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A8
CSA
A
CSB
B
CSC
C
CSD
D
CSE
E
CSF
F
CSG
G
CSH
H
CSJ
J
CSK
K
CSL
L
CSM
-XP/XT5
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
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Document no.
Rev. Ind Page102
Next 103
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Status:
APPROVED
2012-03-06
-X12
-X14
-X16
-X13
-X15
-XS/XP1
DRIVE MODULE
MW6
MV6
MU6
MW5
MV5
MU5
MW4
MV4
MU4
MW3
MV3
MU3
MW2
MV2
MU2
PE1-PE6
B1.2-B6.2
MW1
MV1
B1.1-B6.1
(89.2)
FLOOR CABLE
MU1
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X11
MANIPULATOR
R1.MP
13
12
LUG1
10
15
16
19
17
21
22
20
23
24
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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Document no.
Rev. Ind Page103
Next 104
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
DRIVE MODULE
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB1520
0,23 mm2
A
B
C
D
E
(80) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
WH
+24V_SMB1
GN
F
24V
BN
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
WH
GY
RD
KEYPIN
M
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
0V
BATSUP
BATLD
SERIAL
MEASUREMENT
BOARD
AWG16
-EXT. LAMP
BU
-BRAKEPB
BU
(78.1) /
-BRAKEREL1
BU
(78.1) /
-BRAKEREL2
BU
(78.1) /
R1-MP
-XS/XP1
OG
C7
(78.1) /
DRIVE MODULE
X40
14
OGWH
B16
11
GYBK
B12
13
GYBU
B13
(78.2) /
-0V BRAKE4
18
BU
GYGN
B14
CONTACTOR UNIT
A43-X5
-PTC1
BU
-PTC 1 ret
BU
-0V BRAKE3
BU
(78.2) /
12
C2
(78.2) /
C1
(78.2) /
OGRD
B15
(77) /
-A43-X21.2
BU
(77) /
-A43-X21.4
BU
(77) /
-A43-X21.3
BU
(77) /
-A43-X21.1
BU
D2
CONTACTOR UNIT
A43-X21
D1
D3
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
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Document no.
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Next 104.5
3HAC024480-005
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Status:
APPROVED
2012-03-06
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
3
4
5
Lab/Office:
DMRO SE/
PRH
6
7
K
H
Status:
APPROVED
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page104.5
Next 105
3HAC024480-005
07 Total
2012-03-06
1
8
MANIPULATOR
IRB 1520
R1.CS
A1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
A2
A3
D2
D1
A4
A10
A9
A8
Lab/Office:
DMRO SE/
PRH
B10
D7
D8
D3
D4
B1
B8
D9
BNGN
B7
D10
GNYE
AWG10
GNYE
BK
AWG10
-_424 AWG14
M5U
B1
BK
-X15
-_425 AWG14
BK
BNRD
-_426 AWG14
BK
M5V
A15
BNWH
-_416 AWG14
M5W
A13
BUWH
BK
M3W
B9
-_414 AWG14
-X13
BURD
BK
M3V
B10
-_412 AWG14
BK
BUGN
-_428 AWG14
M3U
B11
BN
BK
M6U
B5
-_430 AWG14
BK
-X16
GNRD
-_432 AWG14
BK
M6V
B4
GNWH
-_422 AWG14
M6W
B3
BNBU
M4W
A7
BK
-X14
-_420 AWG14
BK
BNBK
-_418 AWG14
BK
M4V
A9
BU
-_406 AWG14
M4U
A11
BKWH
BK
M2U
A5
-_408 AWG14
-X12
BK
BK
M2V
A3
-_410 AWG14
BK
BK
BK
BUBK
-_404 AWG14
-_402 AWG14
-_400 AWG14
M2W
A1
BKRD
BKGN
-XS/XP1
M1W
AWG16
BKBU
-X11
M1V
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
A41.1
B6
Status:
APPROVED
=
Plant:
Location: +
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Document no.
Rev. Ind Page105
Next 106
3HAC024480-005
07 Total
2012-03-06
DRIVE MODULE
Floor cable
R1-MP
A7
MANIPULATOR
IRB 1600
FLOOR CABLE
CONTROLLER
DRIVE MODULE
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB1600
0,23 mm2
A
B
C
D
E
(80) /
R1-SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
WH
+24V_SMB1
GN
F
24V
BN
-MRC_0V2
(80) /
G
H
-MRC_0V3
(80) /
WH
GY
RD
KEYPIN
M
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
0V
BATSUP
BATLD
SERIAL
MEASUREMENT
BOARD
AWG16
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
(78.1) /
DRIVE MODULE
X40
R1-MP
-XS/XP1
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
AWG16
BU
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
GYGN
B14
-PTC1
(78.2) /
(78.2) /
-_438
-0V BRAKE4
C8
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-_441
AWG16
B7
BU
GYWH
D2
(77) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
C1
Lab/Office:
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=
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Document no.
Rev. Ind Page106
Next 107
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Status:
APPROVED
2012-03-06
Floor cable
CONTROLLER
Customer
Connection
MANIPULATOR
IRB 1600
CONTROL MODULE
-XS/XP5
AWG18
-XP/XT6
2
3
4
5
6
7
8
9
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
10
11
R1-CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
12
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH
0,23mm2
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
12
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page107
Next 108
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
Customer
Connection
CONTROL MODULE
1
2
3
4
5
6
7
8
9
10
11
12
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-XS/XP5
-709
AWG24
AWG18
R1-CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
A1
BN
B1
RD
C1
OG
D1
YE
A2
GN
B2
BU
C2
VT
D2
GY
A3
WH
B3
WH/BK
C3
WH/BN
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPH
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
B5
BN
C5
RD
D5
OG
A6
YE
B6
GN
C6
BU
D6
VT
A7
GY
B7
WH
C7
WH/BK
D7
WH/BN
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
B8
WH/OG
WH/YE
or PK
C8
D8
WH/GN
A9
WH/BU
B9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
-XP/XT6
MANIPULATOR
IRB 1600
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page108
Next 111
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
R1 MP
A1
A2
A3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
D2
D1
A4
A10
A9
A8
B10
Lab/Office:
DMRO SE/
PRH
D7
D8
D3
D4
B1
B8
D9
B7
D10
GNYE
GNYE
AWG10
BK
AWG10
-424 AWG14
M5U
B1
BK
X15
-425 AWG14
BK
BNRD
-426 AWG14
BK
M5V
A15
BNWH
-416 AWG14
M5W
A13
BUWH
M3W
B9
BK
-X13
-414 AWG14
BK
BURD
-412 AWG14
BK
M3V
B10
BUGN
-428 AWG14
M3U
B11
BN
BK
M6U
B5
-430 AWG14
BK
X16
GNRD
-432 AWG14
BK
M6V
B4
GNWH
-422 AWG14
M6W
B3
BNBU
M4W
A7
BK
-X14
-420 AWG14
BK
BNBK
-418 AWG14
M4V
A9
BU
BK
M4U
A11
-406 AWG14
BKWH
BK
M2U
A5
-408 AWG14
BK
-X12
BK
-410 AWG14
BK
BK
BK
M2V
A3
BUBK
-404 AWG14
-402 AWG14
-400 AWG14
M2W
A1
BKRD
BKGN
BKBU
-XS/XP1
M1W
FLOOR CABLE
AWG16
-X11
M1V
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
6
7
Status:
APPROVED
-A41.1-6
MAIN SERVO DRIVE UNIT
B6
DRIVE MODULE
A7
MANIPULATOR
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page111
Next 112
3HAC024480-005
07 Total
2012-03-06
FLOOR CABLE
CONTROLLER
DRIVE MODULE
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
MANIPULATOR
IRB 2400
0,23 mm2
A
B
C
D
+24V_SMB1
GN
-MRC_0V2
(80) /
-MRC_0V3
24V
BN
F
(80) /
WH
E
(80) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
J
K
F
G
H
J
WH
GY
RD
SERIAL
MEASUREMENT
BOARD
0V
BATSUP
BATLD
KEYPIN
M
AWG16
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
DRIVE MODULE
X40
(78.1) /
-XS/XP1
R1 MP
OG
C7
C7
OGWH
B16
B8
GYBK
B12
C9
GYBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-438
AWG16
BU
-PTC1
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
(78.2) /
(78.2) /
C8
GYGN
B14
C10
OGBU
C2
B9
OGBK
C1
B2
OGRD
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-441
AWG16
BU
B7
GYWH
D2
(77) /
-A43-X21.4
LIM 2A
-442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-444
AWG16
BU
B3
GYRD
D1
B4
GY
D3
C2
OGGN
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
C1
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page112
Next 113
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
MANIPULATOR
IRB 2400
CONTROLLER
CONTROL MODULE
Customer
Connection
-XS/XP5
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG18
-XP/XT6
7
8
9
10
11
-648
-649
-650
-651
-652
-653
-654
-655
-656
-657
-658
-659
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
12
R1
CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
D3
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
0,23mm2
-625
-626
-627
-628
-629
-630
-631
-632
-633
-634
-635
-636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-637
-638
-639
-640
-641
-642
-643
-644
-645
-646
-647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page113
Next 114
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
MANIPULATOR
IRB 2400
CONTROL MODULE
Customer
Connection
-XP/XT6
-XS/XP5
-709
AWG24
1
2
3
4
5
6
7
8
9
10
11
12
AWG18
BN
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
R1
CP/CS
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
C3
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
BN
B5
RD
C5
OG
D5
YE
A6
GN
B6
BU
C6
VT
D6
GY
A7
WH
B7
WH/BK
C7
WH/BN
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
WH/OG
WH/YE
or PK
B8
C8
WH/GN
D8
WH/BU
A9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page114
Next 115
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
2,5mm2
R1 MP
17
24
19
26
18
BKGN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10
2
25
23
32
21
30
22
Lab/Office:
DMRO SE/
PRH
20
29
28
31
3
4
14
9
BURD
16
16
Status:
APPROVED
GNYE
BK
GNYE
-_432 AWG12
BK
AWG10
AWG10
M6V
-_430 AWG12
BK
6
M6W
-_428 AWG12
BK
BUGN
M6U
-_417 AWG12
-X13
BUWH
M3V
14
BUBK
BK
-_416 AWG12
BK
M3V
-_415 AWG12
BK
11 BNBK
4
M3W
-_414 AWG12
BK
BK
3
M3W
-_413 AWG12
BK
28
M3U
-_412 AWG12
12 BNBU
29
M3U
BK
BKWH
20
-_426 AWG12
M5V
BK
-X15
31
-_425 AWG12
BK
M5W
-_424 AWG12
10 BU
22
M5U
BK
19 GYBK
30
-_411 AWG12
BK
M2V
-_410 AWG12
-X12
21 GYGN
21
M2V
BK
20 GYBU
32
-_409 AWG12
BK
M2W
-_408 AWG12
BK
14 BNRD
23
M2W
-_407 AWG12
22 GYRD
2
M2U
BK
13 BNGN
10
-_406 AWG12
M2U
BK
-X14
24 GY
-_422 AWG12
BK
M4V
-_420 AWG12
BK
15 BNWH
25
M4W
-_418 AWG12
23 GYWH
BKRD
18
M4U
BK
BKBU
-_405 AWG12
BK
-X11
26
M1V
-_404 AWG12
BK
25 OGBK
19
M1V
-_403 AWG12
BK
BK
18 GNWH
24
M1W
-_402 AWG12
-_401 AWG12
BK
26 OGBU
17
M1W
M1U
-_400 AWG12
1
16 BN
-XS/XP1
27 OGGN
17 GNRD
M1U
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
-X16
2
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115
Next 115.1
3HAC024480-005
07 Total
2012-03-06
DRIVE MODULE
MANIPULATOR
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 2600
0,23 mm2
(80) /
-XS/XP2
-MRCO1
R1 SMB
SDI
WH
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
(80) /
-MRCI 1_N
OG
SDO-N
-MRC_0V.1
(98.2) /
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
C
D
WH
0V
WH
E
(80) /
SERIAL
MEASUREMENT
BOARD
+24V_SMB1
GN
24V
BN
-MRC_0V.2
(124) /
-MRC_0V.3
(124) /
WH
BATT-
GY
BATT+
RD
BATT LOAD
L
Key pin
M
(78.1) /
DRIVE MODULE
XS40
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
(78.1) /
(78.1) /
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
CONTACTOR UNIT
A43-X5
-XS/XP1
R1 MP
30 OG
11
BU
0,75mm2
28 OGRD 4mm2
13
12
AWG16
BU
-_439
AWG16
BU
13
29 OGWH 4mm2
BU
-_438
BRAKE PB
11
31 PKBK 0,75mm2
27
12
32 PKBU 0,75mm2
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-_440
AWG16
0V BRAKE
0V BRAKE
EXT.LAMP
27
15
(78.2) /
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
15
BU
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.1
Next 115.2
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20 BK
-671
AWG18
-673
AWG18
1
2
A2
YE
GN
A3
4
GNYE
BU
VT
A4
D6
D3
D4
CPH
SH
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
B1
BN
B2
RD
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
0,23mm2
bu
0,23mm2
og
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
6
8
9
10
11
gn
0,23mm2
gn
0,23mm2
bn
0,23mm2
-685
-686
-687
-688
-689
-690
-691
-692
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
3
4
5
6
7
8
9
10
11
12
B14
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
C19
C21
B7
B8
B9
B4
B5
4/BN
-711
AWG24
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
AWG24
GN
AWG24
WH
AWG24
BN
B6
GY
WH
C16
C17
C18
C20
B22
B23
B24
B25
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
AWG24
B3
B4
B5
CS
CS
CS
CS
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
GY
B6
C17
C18
C20
B22
B23
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
CS
CS
CS
B24
B25
WHbn 0,23mm2
WH
CS
CS
CS
CS
C16
W27
-XP/XT5.3
B13
B10
B3
12
B12
WHgn 0,23mm2
CS
CS
CS
CS
CS
CS
W28
B2
B11
0,23mm2
-XP/XT5.2
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
BKog
CPA_ /
CPE_ /
CPB_ /
CPF_ /
CPC_ /
CPJ_ /
CPD_ /
CPK_ /
D7
W27
BK
12
CP/CS
R1
D1
A1
OG
AWG18
1mm2
RD
-672
w26
-XS/XP13
BN
MANIPULATOR
IRB 2600
bn
0,23mm2
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.2
Next 115.3
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
Customer
Connection
Dual cabinet
-XP/XT6
-670
AWG18
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG20
MANIPULATOR
IRB 2600
AWG18
-XS/XP13
A1
BK
-671
AWG18
A2
RD
-672
AWG18
A3
YE
-673
AWG18
4
GNYE
A4
BU
VT
-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
4
5
6
7
8
-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
B1
BN
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
VT
-712
1/WH
AWG24
1/BU
2/WH
2/WH
2/OG
2/OG
CP/CSV
D3
GN
CP/CSF
D6
OG
CP/CSE
D1
BN
R1.D CP/CS
12
D4
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
GY
AWG24
WH
B3
B4
B5
1
2
3
4
5
6
7
8
9
10
11
B3
B4
B5
B6
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
or PK
or Light GN
12
-XP/XT5.3
WH
GN
WH
BN
CS
CS
CS
CS
B6
C16
C17
C18
C20
BK
BU
B24
B25
-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG20
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
or Light GN
or RD/BK
WH/GY
BN/BK
BN/BK
12
OPTION
115.5
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.3
Next 115.4
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
Dual controller
XP/XT 6
670
AWG18
Single controller
-713
AWG20 BK
1
AWG18
672
AWG18
AWG18
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
1
2
3
4
5
6
7
8
9
AWG24
10
11
D6
D3
4
GNYE
BU
-711
AWG24
A4
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
CP7
D4
AWG24
BK
BN
1/BU
CP6
3
A3
VT
XP/XT5.1
CP5
2
A2
GN
673
D1
A1
YE
CP4
OG
+R1 CP/CS
AWG18
RD
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
XS/XP13
BN
671
MANIPULATOR
IRB 2600
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
Customer
Connection
CONTROLLER
CONTROL MODULE
B10
XP/XT5.2
1
2
3
685
686
687
688
689
690
691
692
4
5
6
7
8
9
10
11
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-711
AWG24
B3
B4
B5
B6
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
or PK
or Light GN
WH/YE
WH/GN
12
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
or Light GN
or RD/BK
AWG16 BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B3
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
12
OPTION
WH
GN
WH
BN
Lab/Office:
DMRO SE/
PRH
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.4
Next 115.5
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
OPTION : DEVICENET
A35
-X2
-707
(98.4.1)
2/BK
V-
AWG22
+DeviceNet-XS/XP13
1/BU
R1 CP/CS
AWG24
BK
F2
0V
B23
BU
CAN_L
CAN_L
F4
2
Bare wire
3
1/WH
A4
SHIELD
WH
CAN_H
F3
4
2/RD
CAN_H
A3
RD
V+
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
MANIPULATOR
IRB 2600
+24V CAN
F1
B22
AWG22
XP9
(22) /
(22) /
(22) /
(22) /
A33
OPTION : PROFIBUS
(98.4.1) -(DP-M)1
Option: 803-4
(115.4.1)
1B
XP9.2
XP9.3
XP9.6
YE
WH
OG
BU
F5
1/GN
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
ProfiNet//Ethernet
+R1 CP/CS
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
RD
RXD/TXD-P
-R1.CBUS
AWG22
-XS/XP13
-709 AWG24
1/RD
XP9.1
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page115.5
Next 117
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
AWG18 BK
R1 MP
A1
A2
A5
A6
A3
A4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B3
B5
B4
A7
A8
A11 A9
A12 A10
B6
Lab/Office:
DMRO SE/
PRH
B8
B7
A13 B1
A15
A14 B2
A16
B9
B9
PKWH
AWG10
AWG10
BK
BK
-_430 AWG16
-_432 AWG16
M6V
A13 B1
A15
A14 B2
A16
PK
BK
-_428 AWG16
-X16
M6W
PKRD
-X13
M6U
GYBK
GNWH
B7
GYGN
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
GYBU
B8
-_412
-_413
-_414
-_415
-_416
-_417
-X15
GNRD
BK
-_426 AWG16
BN
BK
-_425 AWG16
M3U
M3U
M3W
M3W
M3V
M3V
B6
PKBK
BK
M5V
A11 A9
A12 A10
PKGN
A8
-_424 AWG16
1 4 3 6 2 5
M5W
A7
OGWH
-X12
M5U
B4
BNGN
A4
BNBU
BNWH
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
BNRD
B5
-_406
-_407
-_408
-_409
-_410
-_411
-X14
BNBK
B3
BU
A3
M2U
M2U
M2W
M2W
M2V
M2V
BK
-_422 AWG16
OGBK
BK
-_420 AWG16
M4V
BK
AWG16
AWG16
AWG16
AWG16
AWG16
AWG16
-_418 AWG16
-_400
-_401
-_402
-_403
-_404
-_405
1 4 3 6 2 5
OGGN
A6
GYWH
A5
BK
A2
BKWH
A1
BURD
BUGN
BKGN
BKBU
-X11
M4W
FLOOR CABLE
AWG16 BK
-XS/XP1
M4U
M1U
M1U
M1W
M1W
M1V
M1V
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
6
7
B11
B11
B10
Status:
APPROVED
A41.1
MAIN SERVO DRIVE UNIT
1 4 3 6 2 5
2
DRIVE MODULE
B10
CONTROLLER
C3
C4
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page117
Next 118
3HAC024480-005
07 Total
2012-03-06
C5
C6
C7
C8
C9
C11
C10 C12
MANIPULATOR
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB 4400
0,23 mm2
-XS/XP2
(80) / -MRCO1
(80) / -MRCO 1_N
(80) / -MRCI1
(80) / -MRCI 1_N
(80) / -MRC_0V1
A
B
C
D
+24V_SMB1
GN
-MRC_0V2
(80) /
-MRC_0V3
24V
G
H
J
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
G
H
J
K
SERIAL
MEASUREMENT
BOARD
BN
F
(80) /
WH
E
(80) /
R1 SMB
SDI
A
SDI-N
B
SDO
C
SDO-N
D
0V
WH
BU
WH
OG
WH
WH
GY
RD
0V
BATSUP
BATLD
KEYPIN
M
AWG16
DRIVE MODULE
X40
-XS/XP1
-EXT. LAMP
-_433
AWG16
-BRAKEPB
-_434
AWG16
BU
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
(78.1) /
-BRAKEREL2
-_436
AWG16
BU
(78.1) /
(78.1) /
R1 MP
WH
C16
C16
VT
B16
B16
RDBK
B12
B12
RDBU
B13
(78.2) /
CONTACTOR UNIT
A43-X5
-0V BRAKE4
-_438
AWG16
BU
-PTC1
-_439
AWG16
BU
-PTC 1 ret
-_440
AWG16
BU
-0V BRAKE3
-_437
AWG16
BU
(78.2) /
(78.2) /
(78.2) /
B13
RDGN
B14
B14
VTGN
C2
C2
VTBU
C1
C1
VTWH
B15
(77) /
CONTACTOR UNIT
A43-X21
-A43-X21.2
LIM 1A
-_441
AWG16
BU
B15
RD
D2
(77) /
-A43-X21.4
LIM 2A
-_442
AWG16
BU
(77) /
-A43-X21.3
LIM 2B
-_443
AWG16
BU
(77) /
-A43-X21.1
LIM 1B
-_444
AWG16
BU
D2
RDWH
D1
D1
VTBK
D3
D3
VTRD
D4
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
D4
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page118
Next 119
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
-XS/XP5
AWG18
-XP/XT6
1
2
3
4
5
6
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
MANIPULATOR
IRB 4400
7
8
9
10
11
-W648
-W649
-W650
-W651
-W652
-W653
-W654
-W655
-W656
-W657
-W658
-W659
+R1 CP/CS
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
AWG18
12
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
A1
B1
C1
D1
A2
B2
C2
D2
A3
B3
C3
2
3
4
5
6
7
8
9
10
11
B1
C1
D1
A2
B2
C2
D2
A3
CPA
CPB
CPC
CPD
CPE
CPF
CPJ
CPK
CPL
CPM
B3
C3
D3
D3
-XP/XT5.1
1
A1
0,23mm2
-W625
-W626
-W627
-W628
-W629
-W630
-W631
-W632
-W633
-W634
-W635
-W636
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
-W637
-W638
-W639
-W640
-W641
-W642
-W643
-W644
-W645
-W646
-W647
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
OG
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
23
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page119
Next 120
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
CONTROL MODULE
Customer
Connection
-XP/XT6
1
2
3
4
5
6
7
8
9
10
11
12
MANIPULATOR
IRB 4400
-XS/XP5
-709
AWG24
AWG18
RD
BU
GN
YE
WH
BK
BN
VT
OG
PK
TQ
GY
BK
BN
A1
RD
B1
OG
C1
YE
D1
GN
A2
BU
B2
VT
C2
GY
D2
WH
A3
WH/BK
B3
WH/BN
C3
+R1.4400 CP/CS
CPA
A1
CPB
CPC
B1
CPD
C1
CPE
D1
CPF
A2
CPJ
B2
CPK
C2
CPL
D2
CPM
A3
B3
C3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
D3
-XP/XT5.1
1
2
3
4
5
6
7
8
9
10
11
12
-710
AWG24
D3
0,23mm2
WH
BU
WH
OG
WH
GN
WH
BN
WH
GY
RD
BU
BK
BN
B5
RD
C5
OG
D5
YE
A6
GN
B6
BU
C6
VT
D6
GY
A7
WH
B7
WH/BK
C7
WH/BN
D7
B5
C5
D5
A6
B6
C6
D6
A7
B7
C7
D7
A8
CSA
CSB
CSC
CSD
CSE
CSF
CSG
CSH
CSJ
CSK
CSL
CSM
A8
-XP/XT5.2
13
14
15
16
17
18
19
20
21
22
23
RD
OG
RD
GN
RD
BN
RD
GY
BK
BU
WH
WH/RD
WH/OG
WH/YE
or PK
B8
C8
WH/GN
D8
WH/BU
A9
WH/VT
WH/GY
BN/BK
BN/RD
BN/OG
BN/YE
or Light GN
or RD/BK
or GN/BK
or OG/BK
or YE/BK
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B9
C9
D9
A10
B10
C10
D10
Lab/Office:
DMRO SE/
PRH
B8
C8
D8
A9
B9
C9
D9
A10
B10
C10
D10
CSN
CSP
CSR
CSS
CST
CSU
CSV
CSW
CSX
CSY
CSZ
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page120
Next 123
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
+R1 MP
17
24
19
26
18
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
1
10
GY
BNGN
GYRD
BNRD
GYBU
GYGN
GYBK
BU
BKWH
24
13
22
14
20
21
19
10
4
2
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRH
20
29
28
25
4
14
5
14
6
9
Status:
APPROVED
16
16
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page123
Next 124
3HAC024480-005
07 Total
2012-03-06
GNYE
GNYE
BK
AWG10
AWG10
-_432 AWG12
BK
M6V
-_430 AWG12
BK
M6W
-_428 AWG12
BK
M6U
-_417 AWG12
BK
M3V
-_416 AWG12
BK
M3V
-_415 AWG12
BK
M3W
-_414 AWG12
BK
M3W
-_413 AWG12
-X13
BURD
28
M3U
BK
29
-_412 AWG12
BK
M3U
-_426 AWG12
BK
-X15
BUGN
20
M5V
-_425 AWG12
BK
31
M5W
-_424 AWG12
BK
BUWH
22
M5U
-_411 AWG12
BK
30
M2V
-_410 AWG12
BK
BUBK
21
M2V
-_409 AWG12
32
M2W
BK
BNBK
23
-_408 AWG12
M2W
BK
-X12
11
-_407 AWG12
M2U
BK
-X14
5
BK
BNWH
15
10
-_406 AWG12
M2U
BK
GYWH
23
-_422 AWG12
M4V
BK
BNBU
BKGN
25
-_420 AWG12
BK
M4W
-_418 AWG12
12
BKRD
18
M4U
BK
BKBU
26
-_405 AWG12
BK
M1V
-_404 AWG12
BK
BK
BK
-X11
OGBK
25
19
M1V
-_403 AWG12
-_402 AWG12
-_401 AWG12
BK
GNWH
24
M1W
M1W
M1U
-_400 AWG12
18
OGBU
17
26
-XS/XP1
BN
OGGN
27
M1U
16
GNRD
17
2,5mm2
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
-A41.1-8
Main servo drive unit 4600
-X16
2
DRIVE MODULE
CONTROLLER
MANIPULATOR
FLOOR CABLE
CONTROLLER
MANIPULATOR
DRIVE MODULE
IRB 4600
0,23 mm2
(80) /
-XS/XP2
-MRCO1
+R1 SMB
SDI
WH
-MRCO 1_N
(80) /
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
(80) /
-MRCI 1_N
OG
SDO-N
-MRC_0V.1
(146) /
WH
0V
WH
E
(80) /
SERIAL
MEASUREMENT
BOARD
+24V_SMB1
GN
24V
BN
-MRC_0V.2
(115.1) /
-MRC_0V.3
(115.1) /
WH
BATT-
GY
BATT+
RD
BATT LOAD
L
Key pin
M
(78.1) /
DRIVE MODULE
XS40
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
(78.1) /
(78.1) /
-BRAKEREL1
-_435
AWG16
-BRAKEREL2
-_436
AWG16
-0V BRAKE4
-_437
AWG16
(78.2) /
-_438
-_439
CONTACTOR UNIT
A43-X5
AWG16
AWG16
-XS/XP1
+R1 MP
30 OG
4,0 mm2
28 OGRD
BU
0,75 mm2
13
13
29 OGWH
BU
12
12
31 PKBK
BU
4,0 mm2
27
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-_440
AWG16
0V BRAKE
0V BRAKE
EXT.LAMP
27
32 PKBU
-0V BRAKE3
BRAKE RELEASE
BRAKE RELEASE
0,75 mm2
BU
0,75 mm2
15
(78.2) /
BRAKE PB
11
11
0V BRAKE
15
BU
Lab/Office:
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PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page124
Next 125
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
CONTROL MODULE
Customer
Connection
-XP/XT6
Dual cabinet
-670
AWG18
Single cabinet
-713
AWG20 BK
-671
AWG18
-673
AWG18
A2
GN
A3
BU
VT
+R1 CP/CS
D1
A1
YE
MANIPULATOR
IRB 4600
OG
AWG18
AWG18
RD
-672
FLOOR CABLE
-XS/XP13
BN
A4
D6
D3
D4
CPH
CPA /
CPE /
CPB /
CPF /
CPC /
CPJ /
CPD /
CPK /
D7
-XP/XT5.1
1
2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
3
4
5
6
7
8
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
1/BU
-711
AWG24
AWG24
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
BN
B1
RD
B2
OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
GN
BU
VT
-712
AWG24
1/WH
1/BU
2/WH
2/WH
2/OG
2/OG
12
WH
BU
WH
OG
B1
B2
B11
B12
B13
CS
CS
CS
CS
CS
CS
B14
C19
C21
B7
B8
B9
CS
CS
CS
CS
B10
-XP/XT5.2
1
2
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B3
B4
4/BN
-711
AWG24
B5
GY
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
1
2
3
4
5
6
7
8
9
10
11
12
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
-713
AWG20
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
B4
B5
CS
CS
CS
CS
B6
C16
C17
C18
C20
B22
B23
CS
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
B6
12
-XP/XT5.3
WH
GN
WH
BN
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
CS
CS
CS
CS
CS
CS
B21
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page125
Next 126
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
Dual cabinet
-XP/XT6
-670
AWG20
CONTROLLER
CONTROL MODULE
Single cabinet
-713
AWG18
AWG18
A1
-671
AWG18
-672
AWG18
-673
A3
YE
AWG18
CP/CSF
D6
CP/CSV
D3
GN
CP/CSE
A2
RD
OG
+R1.D CP/CS
D1
BN
MANIPULATOR
IRB 4600
FLOOR CABLE
-XS/XP13
BK
A4
BU
D4
VT
GNYE
-XP/XT5.1
1
2
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
4
5
6
7
8
-711
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24
9
10
11
AWG24
AWG24
BN
B1
RD
B2
OG
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
GN
BU
VT
1/BU
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
-712
1/WH
AWG24
1/BU
2/WH
2/WH
2/OG
2/OG
12
CS
CS
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
B10
-XP/XT5.2
1
2
3
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
3/WH
3/WH
3/GN
3/GN
4/WH
4/WH
4/BN
4/BN
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B3
B4
B5
-711
GY
B6
AWG24
WH
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
or PK
or Light GN
12
-XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
WH
GN
WH
BN
B3
B4
B5
RD
OG
RD
RD
CS
CS
CS
CS
B6
C16
C17
C18
C20
BK
BU
B24
B25
-713
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG20
WH
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
12
OPTION
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
A12
127.5
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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=
Plant:
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Document no.
Rev. Ind Page126
Next 127
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
Dual controller
XP/XT 6
670
Single controller
671
AWG18
FLOOR CABLE
XS/XP13
AWG18
AWG18
CP4
D1
CP5
2
A2
D6
CP6
3
A3
YE
D3
4
GNYE
GN
+R1 CP/CS
AWG18
A1
BK
A4
BU
MANIPULATOR
IRB 6600-7600
OG
RD
673
BN
672
CONTROLLER
CONTROL MODULE
-713
AWG20
AWG18
CP7
D4
VT
1
2
3
4
5
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
6
7
8
9
AWG24
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
AWG24
10
-711
AWG24
11
B2
BN
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
RD
OG
YE
GN
BU
VT
-712
AWG24
2/WH
WH
BU
WH
OG
WH
GN
GN
BN
B1
BK
1/BU
AWG24
2/OG
1/WH
1/BU
2/WH
12
2/OG
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
XP/XT5.1
B10
XP/XT5.2
3/WH
1
2
3
4
5
6
7
8
9
10
11
685
686
687
688
689
690
691
692
3/GN
3/WH
4/WH
3/GN
4/BN
4/WH
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
4/BN
-711
AWG24
2
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
B5
GY
WH
WH/RD
or PK
WH/YE or Light GN
WH/OG
WH/BK
WH/BN
WH/RD
WH/OG
WH/YE
WH/GN
WH/BU
WH/VT
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH/BN
-713
AWG20
WH
GN
WH
BN
B6
WH/GN
XP/XT5.3
B4
WH/BK
12
B3
Lab/Office:
DMRO SE/
PRH
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page127
Next 127.5
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
CONTROL MODULE
FLOOR CABLE
MANIPULATOR
IRB 4600
Customer
Connection
-A35
OPTION : DEVICENET
-707
X2
1
2/BK
V-
+R1 CP/CS
AWG24
BK
F2
1/BU
0V
B23
BU
CAN_L
CAN_L
F4
2
Bare wire
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG22
XS/XP13
1/WH
A4
SHIELD
WH
CAN_H
F3
4
2/RD
CAN_H
A3
RD
V+
+24V CAN
F1
B22
AWG22
XP9
A33
OPTION : PROFIBUS
-709 AWG24
Option: 803-4 =Sh127 (DP-M)1
1/RD
2
1B
1/GN
(22) /
XP9.1
(22) /
XP9.2
(22) /
XP9.3
(22) /
XP9.6
R1.CBUS
YE
WH
OG
BU
AWG22
RXD/TXD-P
XS/XP13
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
RXD/TXD-P
A5
GN
RXD/TXD-N
1A
+R1 CP/CS
RD
F5
ProfiNet//Ethernet
RXD/TXD-N
F6
A6
Lab/Office:
DMRO SE/
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Plant:
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Document no.
Rev. Ind Page127.5
Next 128
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
+R1 MP
17
24
19
26
18
25
1
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
10
2
23
32
21
30
22
31
Lab/Office:
DMRO SE/
PRH
20
29
28
3
4
7
14
5
6
9
16
16
Status:
APPROVED
AWG10
AWG10
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page128
Next 129
3HAC024480-005
07 Total
2012-03-06
GNYE
GNYE
-_432 AWG12
BK
FLOOR CABLE
9
M6V
BK
BURD
-_430 AWG12
BK
6
M6W
-_428 AWG12
BK
-X16
BUGN
M6U
-_417 AWG12
BUWH
M3V
BK
14
BUBK
-_416 AWG12
BK
7
M3V
-_415 AWG12
11 BNBK
4
M3W
BK
BK
-_414 AWG12
BK
3
M3W
-_413 AWG12
12 BNBU
28
M3U
BK
-X13
BKWH
-_412 AWG12
29
M3U
BK
10 BU
20
-_426 AWG12
M5V
BK
19 GYBK
31
-_425 AWG12
BK
-X15
M5W
-_424 AWG12
BK
21 GYGN
22
M5U
-_411 AWG12
20 GYBU
30
M2V
BK
14 BNRD
21
-_410 AWG12
BK
M2V
-_409 AWG12
BK
22 GYRD
32
M2W
-_408 AWG12
13 BNGN
23
M2W
BK
24 GY
-_407 AWG12
BK
-X12
M2U
-_406 AWG12
BK
15 BNWH
10
M2U
-_422 AWG12
23 GYWH
1
M4V
BK
BKGN
-_420 AWG12
BK
25
M4U
-_418 AWG12
-X14
BKRD
M4U
BK
18
BKBU
-_405 AWG12
BK
26
M1V
-_404 AWG12
BK
25 OGBK
19
M1V
-_403 AWG12
BK
18 GNWH
24
M1W
-_402 AWG12
BK
BK
26 OGBU
17
M1W
-_401 AWG12
-_400 AWG12
16 BN
-XS/XP1
M1U
M1U
-X11
27 OGGN
17 GNRD
2,5mm2
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
1
7
8
A41.1
CONTROLLER
DRIVE MODULE
MANIPULATOR
FLOOR CABLE
CONTROLLER
DRIVE MODULE
MANIPULATOR
IRB66x0, 7600
0,23 mm2
+R1 SMB
(80) /
-XS/XP2
-MRCO1
WH
SDI
A
(80) /
-MRCO 1_N
BU
SDI-N
B
(80) /
-MRCI1
WH
SDO
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-MRCI 1_N
(80) /
OG
SDO-N
-MRC_0V1
(80) /
WH
0V
WH
E
(80) /
+24V_SMB1
GN
24V
BN
-MRC_0V2
(80) /
SERIAL
MEASUREMENT
BOARD
BAT BR
G
BAT BR
-MRC_0V3
(80) /
WH
0V
GY
AWG16
-C1
BATSUP
K
BU
EXT.LAMP
AWG16
L
-DP1
BU
RD
EXT.LAMP
L
1
2
BU
AWG16
(78.1) /
DRIVE MODULE
XP40
-EXT. LAMP
-_433
AWG16
BU
-BRAKEPB
-_434
AWG16
BU
(78.1) /
(78.1) /
(78.1) /
-BRAKEREL1
-_435
AWG16
BU
-0V BRAKE4
-_437
AWG16
BU
(78.2) /
(78.2) /
-PTC1
-PTC 1 ret
-0V BRAKE3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
-_439
-_440
-_438
AWG16
AWG16
AWG16
0,75 mm2
4,0 mm2
13
29 OGWH
4,0 mm2
12
BU
12
31 PKBK
0,75 mm2
32 PKWH
0,75 mm2
27
BU
BRAKE PB
11
13
AWG16
(78.2) /
30 OGRD
28 OG
BU
-_436
CONTACTOR UNIT
A43-X5
-XS/XP1
11
-BRAKEREL2
(78.2) /
+R1 MP
BRAKE RELEASE
BRAKE RELEASE
0V BRAKE
0V BRAKE
PTC
27
15
0V PTC
15
BU
Lab/Office:
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=
Plant:
Location: +
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Document no.
Rev. Ind Page129
Next 134
3HAC024480-005
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Status:
APPROVED
2012-03-06
MANIPULATOR
FLOOR CABLE
IRB66x0, 7600
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-BOX1
CONTROLLER
DRIVE MODULE
0,23 mm2
(76.5) (76.5) (135) /
-+24V COOL.4
AWG24
1/WH
WH
24V COOL
24V FAN1
N
(76.5) (76.5) (135) /
-0V COOL.4
1/BU
BU
0V COOL
0V FAN1
P
(76.5) (76.5) (135) /
-FAN 1 ret.4
3/WH
WH
FAN1 ret
T1
R
(76.5) (76.5) (135) /
-+24V COOL.5
2/WH
WH
24V COOL
24V FAN2
f
(76.5) (76.5) (135) /
-0V COOL.5
2/OG
OG
0V COOL
0V FAN2
g
(76.5) (76.5) (135) /
-FAN 2 ret.5
3/GN
GN
FAN2 ret
T2
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
=
Plant:
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Document no.
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Next 135
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
CONTROLLER
MANIPULATOR
CONTROL MODULE
IRB66x0, 7600
DRIVE
MODULE
0,23 mm2
+R1 SW
-XS/XP58
(134) /
-+24V COOL.4
WH
24V COOL
N
(134) /
-0V COOL.4
BU
0V COOL
P
(134) /
-FAN 1 ret.4
24V FAN1
N
0V FAN1
P
WH
FAN1 ret
T1
R
(134) /
-+24V COOL.5
WH
24V COOL
f
(134) /
-0V COOL.5
OG
0V COOL
g
(134) /
-FAN 2 ret.5
24V FAN2
f
0V FAN2
g
GN
FAN2 ret
T2
Not in use
i
Not in use
S
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
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PRH
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Document no.
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Status:
APPROVED
2012-03-06
Customer
Connection
CONTROLLER
CONTROL MODULE
XP/XT 6
D6
AWG18
-673
D3
AWG18
A4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
6
7
8
9
B1
B2
10
2/WH
2/OG
12
BKog
0,23mm2
bu
0,23mm2
og
gn
0,23mm2
gn
0,23mm2
bn
B5
4/BN
8
10
11
B14
C19
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
C21
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
B4
4/WH
B12
B13
0,23mm2
B3
3/GN
B2
B11
WHgn 0,23mm2
3/WH
B1
W28
1mm2
0,23mm2
XP/XT5.2
D4
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
1/BU
11
SH
W27
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
AWG24
-705 1/WH
CP7
1mm2
GNYE 1mm2
XP/XT5.1
CP6
1mm2
A3
CP5
1mm2
A2
-672
CP4
D1
AWG18
+R1 CP/CS
1mm2
A1
-671
W26
1
MANIPULATOR
IRB 6600-7600
AWG18
FLOOR CABLE
XS/XP13
-670
-685
-686
-687
-688
-689
-690
-691
-692
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
C16
C17
C18
C20
B22
B23
B24
B25
12
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
WH
AWG24
GN
AWG24
WH
AWG24
BN
AWG24
B3
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
W27
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
WHbn 0,23mm2
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
B15
0,23mm2
B16
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B18
B19
B20
SH
CS
CS
CS
CS
CS
CS
B21
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page136
Next 137
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
FLOOR CABLE
w26
XS/XP13
2
3
D3
4
GNYE
B1
B2
RD
YE
GN
BU
VT
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
BKog
0,23mm2
bu
0,23mm2
og
0,23mm2
gn
0,23mm2
bn
0,23mm2
B3
3/GN
B4
4/WH
B5
4/BN
-711
AWG24
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
WH/RD
WH/OG
10
11
WH
AWG24
BU
AWG24
WH
AWG24
OG
AWG24
or PK
WH/GN or Light GN
WH/YE
12
WH
AWG24
GN
AWG24
WH
AWG24
BN
B6
GY
WH/BN
B14
C19
C21
B7
B8
B9
B10
3/WH
B13
W28
B12
WHgn 0,23mm2
XP/XT5.2
B2
B11
0,23mm2
gn
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B1
WHog 0,23mm2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
CP7
D4
SH
W27
BK
BN
3
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
A3
GN
BU
XP/XT5.1
CP5
D6
YE
CP4
A2
OG
+R1 CP/CS
D1
RD
1mm2
A1
BN
MANIPULATOR
IRB 6600-7600
1
BK
RDog
0,23mm2
og
0,23mm2
RDgn
0,23mm2
RDbn
0,23mm2
RDgy
0,23mm2
gy
0,23mm2
BKbu
0,23mm2
bu
0,23mm2
AWG24
B3
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
W27
XP/XT5.3
1
-713
AWG20
GY
WHbn 0,23mm2
WH
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
12
AWG16
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
bn
B15
0,23mm2
B16
WHgy 0,23mm2
gy
0,23mm2
RDbu
0,23mm2
bu
0,23mm2
B18
B19
B20
SH
CS
CS
CS
CS
CS
CS
B21
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page137
Next 138
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
Customer
Connection
CONTROLLER
CONTROL MODULE
MANIPULATOR
IRB 6600-7600
-A35
-X2
1
F2
0V
B23
BU
CAN_L
1/BU
+R1 CP/CS
AWG24
BK
V-
2/BK
OPTION : DEVICENET
AWG22
XS/XP13
-707
CAN_L
F4
A4
SHIELD
Bare wire
WH
CAN_H
1/WH
F3
-A37
AWG24
2/GY
3/BN
1/YE
2/PK
1/GN
OPTION : PROFIBUS
(139.1)
(140.1)
(141.1)
(142.1)
(143.1)
(144.1)
3/WH
DO
DO_N
DI
DI_N
GND
GND
A33
-(DP-M)1
1B
+24V CAN
F1
B22
-708
-X5
OPTION : INTERBUS
RD
V+
2/RD
CAN_H
A3
F7
F8
F9
F10
F1
1/GN
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
DO
DO_N
DI
DI_N
GND
+R1 CP/CS
RXD/TXD-P
A5
GN
RXD/TXD-N
Latest revision:
A10
A11
A12
B22
RD
F5
1A
A9
AWG22
RXD/TXD-P
+R1 CP/CS
YE
GN
GY
PK
BN
WH
-XS/XP13
-709 AWG24
1/RD
AWG24
XS/XP13
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
RXD/TXD-N
F6
A6
Lab/Office:
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PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page138
Next 139
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
CONTROLLER
CONTROL MODULE
XP/XT 6
3
A3
4
GNYE
A4
XP/XT5.1
AWG24
677 AWG24
678 AWG24
679 AWG24
680 AWG24
681 AWG24
682 AWG24
683 AWG24
684 AWG24
705 1/WH
2
3
4
5
6
7
8
9
AWG24
10
2/WH
11
WH
BU
WH
OG
WH
GN
GN
BN
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/OG
12
CP7
D4
AWG24
B1
1/BU
CP6
D3
AWG18
CP5
D6
AWG18
673
CP4
2
A2
672
+R1 CP/CS
D1
AWG18
MANIPULATOR
IRB 6600-7600
A1
671
AWG18
AWG18
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
FLOOR CABLE
XS/XP13
670
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
685
686
687
688
689
690
691
692
4
5
6
7
8
9
10
11
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
693
694
695
696
697
698
699
700
666
667
668
669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG16
12
OPTION
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page139
Next 140
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
CONTROLLER
CONTROL MODULE
XP/XT 6
1
A2
-672
4
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
5
6
7
8
9
4
GNYE
AWG18
A4
AWG24
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU
10
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/WH
11
CP5
2/OG
12
CP6
D3
XP/XT5.1
CP4
3
A3
+R1 CP/CS
D6
AWG18
-673
MANIPULATOR
IRB 6600-7600
AWG18
D1
A1
-671
AWG18
AWG18
FLOOR CABLE
XS/XP13
-670
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
4
5
6
7
8
9
10
11
-685
-686
-687
-688
-689
-690
-691
-692
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BK
BU
B23
B24
CS
CS
CS
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
B15
B16
B18
B19
B20
B21
A5
A6
A3
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A4
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page140
Next 141
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
Customer
Connection
CONTROLLER
CONTROL MODULE
XP/XT 6
FLOOR CABLE
-671
AWG18
A3
-673
4
GNYE
AWG18
A4
XP/XT5.1
AWG24
-677 AWG24
-678 AWG24
-679 AWG24
-680 AWG24
-681 AWG24
-682 AWG24
-683 AWG24
-684 AWG24
-705 1/WH
AWG24 1/BU
1
2
3
4
5
6
7
8
9
10
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
B1
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
2/WH
11
CP4
AWG18
A2
-672
+R1 CP/CS
D1
A1
2/OG
12
MANIPULATOR
IRB 6600-7600
1
AWG18
AWG18
XS/XP13
-670
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
CP5
D6
CP6
D3
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
-685
-686
-687
-688
-689
-690
-691
-692
5
6
7
8
9
10
11
WH
GN
WH
BN
B6
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
B4
B5
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
12
B3
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BU
CS
CS
B24
B25
XP/XT5.3
1
2
3
4
5
6
7
8
9
10
11
-693
-694
-695
-696
-697
-698
-699
-700
-666
-667
-668
-669
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
AWG24
12
OPTION
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
AWG16
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
Lab/Office:
DMRO SE/
PRH
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page141
Next 142
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
CONTROL MODULE
Customer
Connection
XP/XT 6
-713
AWG20
FLOOR CABLE
XS/XP13
D6
D3
4
GNYE
BU
AWG24
B2
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
WH
BU
WH
OG
WH
GN
GN
BN
B1
RD
VT
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
BK
BN
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A4
VT
-711
AWG24
CP6
3
A3
GN
XP/XT5.1
CP5
2
A2
YE
CP4
D1
A1
RD
+R1 CP/CS
1
OG
MANIPULATOR
IRB 6600-7600
AWG18
BK
BN
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
-711
AWG24
5
6
B6
GY
WH
WH/BN
WH/RD
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
12
OPTION
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
C20
B22
B23
B24
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
RD
GY
BK
BU
C16
C17
C18
C20
B22
B23
B24
B25
WH/BK
WH
GN
WH
BN
Lab/Office:
DMRO SE/
PRH
B15
B16
B18
B19
B20
B21
A3
A4
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page142
Next 143
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
CONTROL MODULE
Customer
Connection
XP/XT 6
-713
AWG20
FLOOR CABLE
3
A3
GN
4
GNYE
2
4
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
YE
GN
BU
WH
BU
WH
OG
WH
GN
GN
BN
B2
OG
VT
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP7
D4
AWG24
B1
RD
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
AWG24
BK
BN
CP6
D3
A4
VT
-711
AWG24
CP5
D6
BU
XP/XT5.1
CP4
2
A2
YE
+R1 CP/CS
D1
A1
OG
MANIPULATOR
IRB 6600-7600
1
BK
RD
AWG18
XS/XP13
BN
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
4
5
6
7
-711
AWG24
B6
GY
WH/BK
WH/RD
WH/OG
10
11
WH/YE
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
12
OPTION
or Light GN
or RD/BK
AWG16
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BK
BU
B23
B24
CS
CS
CS
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
GY
WH
B3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BN
WH
GN
WH
BN
B15
B16
B18
B19
B20
B21
A5
A6
A3
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A4
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page143
Next 144
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
CONTROL MODULE
XP/XT 6
-713
AWG20
MANIPULATOR
IRB 6600-7600
AWG18
XS/XP13
BK
A1
BN
2
A2
OG
3
A3
GN
4
GNYE
XP/XT5.1
-711
AWG24
AWG24
B1
B2
RD
B11
B12
B13
B14
C19
C21
B7
B8
B9
B10
OG
YE
GN
BU
AWG24
WH
BU
WH
OG
WH
GN
GN
BN
BK
BN
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A4
VT
VT
-712
AWG24
9
10
1/WH
1/BU
2/WH
11
2/OG
12
CP6
D3
BU
CP5
D6
YE
CP4
D1
RD
+R1 CP/CS
CP7
D4
B1
B2
B11
B12
B13
B14
C19
C21
WH
BU
WH
OG
B7
B8
B9
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
Customer
Connection
B10
XP/XT5.2
3/WH
B3
3/GN
B4
4/WH
B5
4/BN
-711
AWG24
5
6
B6
GY
WH/BN
WH/RD
WH/OG
10
WH/YE
11
WH/GN
or PK
or Light GN
12
XP/XT5.3
1
-713
AWG20
2
3
WH/BK
WH/BN
4
5
WH/RD
WH/OG
6
7
WH/YE
WH/GN
8
9
WH/BU
WH/VT
10
11
WH/GY
BN/BK
or Light GN
or RD/BK
AWG16
12
OPTION
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
BN/BK
B15
B16
B18
B19
B20
B21
C10
C11
C12
C13
C14
C15
B4
B5
B6
C16
C17
C18
CS
CS
CS
CS
CS
CS
CS
CS
C20
BK
BU
CS
CS
B24
B25
WH
BN
WH
GY
RD
BU
BK
OG
BK
GN
BK
BN
GY
WH
B3
RD
OG
RD
RD
C16
C17
C18
C20
B22
B23
B24
B25
WH
WH/BK
WH
GN
WH
BN
Lab/Office:
DMRO SE/
PRH
B15
B16
B18
B19
B20
B21
A5
A6
A9
A10
A11
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
CS
A12
2012-03-06
DC-BUSBAR
-A41.1
22
35
51
53
64
66
63
65
13
49
62
61
68
70
57
C4
59
D16
69
C11
71
A9
15
17
D12
B10
D11
B9
M6S
M3S
M3S
M3T
M3T
M5S
M5S
D15
GY/BU
B3
GN/RD
C15
GY/GN
C3
1 2 3 4 5 6
-X16
GN/WH
A12
PK
B4
M5T
M5R
M2S
M2S
B11
PK/GN
A5
B6
B7
42
A7
DRIVE MODULE
43
MANIPULATOR
BU/RD
M6T
BU/WH
M6R
-X15
PK/BU
A11
BN/RD
A4
BU
OG
D7
BN/BK
C14
BU/GN
M3R
GY/BK
M3R
-X14
M2R
M4S
M4S
M4T
D8
PK/BK
OG/RD
D13
OG/GN
C8
OG/WH
C13
M4T
M4R
M4R
A15
23
-X13
OG/BU
B1
BK
BU/BK
21
M1S
M1S
B15
BK/GN
A2
BK/RD
BK/BU
8
M1T
M1T
M1R
A14
BK/WH
A1
BN
PK/BK
M5T
PK/RD
M5R
-X12
M1R
-XS/XP1
FLOOR CABLE
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
-X11
PK/WH
M2T
BN//WH
M2T
BN/BU
M2R
BN/GN
31
+R1-MP
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page145
Next 146
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
FLOOR CABLE
CONTROLLER
MANIPULATOR
CONTROL MODULE
+R1-SMB
-XS/XP2
(80) /
-MRCO1
(80) /
(80) /
(124) /
(80) /
10
-MRCO 1_N
(80) /
SDI
A
SDI-N
-MRCI1
SDO
-MRCI 1_N
SDO-N
-MRC_0V.1
0V
+24V_SMB1
/
24V
-MRC_0V.2
BAT BR
-MRC_0V.3
0V
BATSUP
EXT LAMP
L
11
-XS/XP1
-EXT. LAMP
-433
AWG16
BU
-BRAKEPB
-434
AWG16
BU
(78.1) /
-BRAKEREL1
-435
AWG16
BU
(78.1) /
-BRAKEREL2
-436
AWG16
BU
(78.1) /
DRIVE MODULE
XP40
(78.1) /
=MAN+R1.6400R-MP
VTBK
D1
52
RDWH
C12
11
GYRD
B12
36
GYWH
C9
(78.2) /
-0V BRAKE4
48
OGBK
BU
D9
-439
AWG16
BU
-PTC 1 ret
-440
AWG16
BU
-0V BRAKE3
-437
AWG16
BU
(78.2) /
(78.2) /
AWG16
-PTC1
(78.2) /
CONTACTOR UNIT
A43-X5
-438
24
RDGN
C2
20
RDBU
C1
30
GY
B13
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
SERIAL
MEASUREMENT
BOARD
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
BAT BR
Lab/Office:
DMRO SE/
PRH
12
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page146
Next 147
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06
CONTROLLER
FLOOR CABLE
MANIPULATOR
CONTROL MODULE
IRB 6400R
+R1-CP/CS
-XP/XT6
1, BK
A1
3-POL
2, BK
A2
GNYE
-XP/XT5.1
AWG24
1/WH
CSA
1/BU
CSB
2/WH
CSC
2/OG
CSD
3/WH
CSE
3/GN
CSF
4/WH
CSG
4/BN
CSH
5/WH
CSJ
5/GY
CSK
25-POL
10
10
We reserve all rights in this document and in the information contained therein.Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. Copyright 2003 ABB
A3
-XS6
2/RD
+24V
2/BK
0V
1/WH
CAN1_H
1/BU
CAN1_L
Connect to A35.X2
9-POL
2
3
Latest revision:
Prepared by, date: Stalnacke PRH Approved by, date: Trnros PRH
Lab/Office:
DMRO SE/
PRH
=
Plant:
Location: +
Sublocation:+
Document no.
Rev. Ind Page147
Next
3HAC024480-005
07 Total
Status:
APPROVED
2012-03-06