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DOI 10.1007/s13197-011-0455-4
ORIGINAL ARTICLE
Introduction
Over the past two decades the shellfish processing industry
has experienced a significant expansion and in the year 0809 280872 tonnes tonnes of shrimp used for production of
frozen products of which it has been estimated that nearly
186368 tonnes is waste generated from processing plants in
India (MPEDA 2009). About 3545% by weight of shrimp
raw material is discarded as waste depending on the species
and processing method applied (INFOFISH 1991). With
increasing competition on world markets there is a need to
develop value-added products from the waste material to
help maintain the economic viability of the industry as well
as reduce environmental pollution (Gildberg and Stenberg
2001) Shrimp head and shell generally contain good
percentage of protein with balanced amino acid profile
and minerals like Ca, P, Na and Zn (Ibrahim et al. 1999).
Recovery of protein fraction from the shrimp waste by
enzymatic hydrolysis has been widely studied (Synowiecki
and Alkhateeb 2000; Mizani et al. 2005) which has
advantages since accelerated hydrolysis allows for control
of hydrolysis and thus minimizes undesirable reactions.
Protein digesting enzymes breakdown protein in smaller
peptide, making hydrolysates most available amino acid
source for protein biosynthesis (Gildberg and Stenberg
2001). Enzymatic hydrolysis modify physicochemical ,
functional and /or sensory properties of native protein
without loosing nutritional value (Kristinsson and Rasco
2000). Enzymes from microbial sources operating at
alkaline pH, such as Alcalase, Neutrase, Protamex, Flavourzyme, are efficient in the hydrolysis of shellfish
proteins (Aunstrup 1980). The critical parameters for
optimizing degree of enzymatic hydrolysis are temperature
(T), time (t) of hydrolysis, enzyme/substrate (E/S) ratio and
pH (Diniz and Martin 1997a; Deng et al. 2002). When
Materials
The enzymes used for the hydrolysis of raw shrimp waste
were provided by Novozymes A/S (Bagsvaerd, Denmark).
Protamex is a Bacillus protease complex; Alcalase 2.4 L is
a bacterial serine endopeptidase prepared from a strain of
Bacillus lichenformis. Flavourzyme 500 MG is a fungal
protease/peptidase complex produced by submerged fermentation of a strain of Aspergillus oryzae. It exhibits both
endoprotease and exoprotease activities. Neutrase1 0.5 L
(EC 3.4.24.28) was provided by Biosis, India. The
chemicals and reagents used in the experiment were of
analytical or food grade quality.
Enzymatic hydrolysis
Shrimp waste protein hydrolysate prepared according to
method of Holanda and Netto (2002) with slight modifi-
pH
Temperature
[E]/[S] ratio
Alcalase
Neutrase
Protamex
Flavourzyme
7.08.0
5660
30a
6.36.5
4750
30a
7.28.0
5052
100a
5.57.5
5055
125b
Expressed as AU kg
Expressed as LAPU kg
protein
1
protein
Experimental design
To standardize hydrolysis procedure, reaction parameters
were optimized using response surface methodology
(RSM). The central composite design (CCD) was employed
in this regard. The range and center point values of three
independent variables presented in Table 2 were based on
the results of preliminary experiments. CCD in the
experimental design consists of twelve factorial points,
nine axial points and nine replicates of the central point
(Table 3). Reaction temperature (A), pH (B), reaction time
(C), Enzyme substrate ratio (D) were chosen for independent variables. Degree of hydrolysis was selected as the
response for the combination of the independent variables
given in Table 3. Experimental runs were randomized to
minimize the effects of unexpected variability in the
observed responses. The behavior of the system was
explained by the following quadratic equation:
Y b0
3
X
bi Xi
3
X
i1
bii Xi2
i1
2 X
3
X
bij Xi Xj
i1 ij1
1
0
1
Independent factors
T (C)
pH
E/S (%)
T (min.)
50
55
60
7
8
9
0.10
1.05
2.00
30
60
90
pH
E/S
DH %
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
0
0
0
0
1
1
1
1
1
1
1
0
0
0
0
1
1
1
0
0
0
0
0
0
1
1
1
0
0
1
1
1
1
0
0
0
1
1
1
1
0
0
0
0
0
0
0
1
1
1
1
1
1
0
1
1
1
1
1
1
0
0
0
1
1
0
0
0
0
0
0
29.9
4.2
17.3
15.4
22.5
2.3
11.4
25.0
23.1
10.1
32.9
7.6
19.1
14.5
24.8
19.5
16.2
28.0
19
20
21
22
23
24
25
26
27
28
29
30
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
0
0
0
0
0
1
1
0
0
0
0
0
0
0
0
1
1
1
0
0
1
1
1
1
0
0
0
0
0
0
1
0
7.8
15.4
13.0
27.6
20.6
20.2
20.4
13.5
24.0
23.1
19.0
28.0
Proximate composition
4
Chemical score of the protein hydrolysate extracted was
computed according to the formulae of Vidotti et al. 2003,
60
55
50
45
40
Alcalase
Protamex
35
Neutrase
Flavourzyme
30
30 min.
45 min.
60 min.
75 min.
90 min.
Time (Min.)
Fig. 1 Protein recovery during different stages of enzymatic hydrolysis using four microbial proteases. (n=3)
36
32
28
24
20
16
Alcalase
Protamex
12
Neutrase
Flavourzyme
8
30 min.
45 min.
60 min.
75 min.
90 min.
Time (Min.)
The empirical model showed a good fit with the experimental data because the adjusted coefficient of determination
(Radj2) is 0.9213 indicating 92.1% of the variability in
behavior within the range of values studied could be
explained by the model. ANOVA of the quadratic model
presented in Table 5. F value is the ratio of mean square due
to regression to the mean square due to residual which is
20.51. In general, the calculated F value should be several
times greater than the tabulated value for a good model. If
Degree of freedom
Sum of squares
Mean square
Model
A (Reaction temperature)
B (pH)
C (Reaction time)
D (Enzyme/substrate ratio)
AB
AC
AD
BC
BD
DC
A2
B2
C2
D2
Residual
Pure error
Lack of fit
14
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15
4
11
1205.20
152.20
105.16
8.45
2.06
0.022
111.89
10.95
52.99
3.77
112.86
15.63
30.94
24.04
59.44
514.93
55.63
459.30
86.09
152.20
105.16
8.45
2.06
0.022
111.89
10.95
52.99
3.77
112.86
15.63
30.94
24.04
59.44
34.33
13.91
41.75
Total
29
1720.14
F-value
P value
2.51
4.43*
3.06*
0.25*
0.60*
6.537**
3.26**
0.32**
1.54**
0.11**
3.29**
0.46*
0.90*
0.70*
1.73*
34.33
13.91
41.75
<0.0001
0.17456
<0.0001
0.08546
<0.0001
0.00856
0.00254
0.17652
0.84634
0.45233
0.94572
0.23659
<0.0001
0.23451
<0.0001
0.14999
DH%
DH%
DH%
DH%
DH%
DH%
Proximate composition
The proximate composition of raw shrimp waste and protein
hydrolysates prepared are given in Table 5. The freeze-dried
protein hydrolysate was produced following the critical
Sample
Raw shrimp waste
PH by Protamex
PH by Alcalase
PH by Flavourzyme
PH by Neutrase
Mean of 3 determinations
standard deviation
Moisture (%)
67.40.45
13.70.91
1.70.04
8.40.12
9.80.14
13.70.91
65.80.06
72.30.04
59.80.08
60.20.03
Fat (%)
Ash (%)
Chitin (%)
1.70.04
3.00.05
2.40.06
2.60.4
2.60.02
8.40.12
14.60.08
16.60.06
13.20.04
15.10.01
3.50.2
Conclusions
Microbial proteases were efficient to extract protein hydrolysate of which Alcalase showed highest protein recovery.
Table 6 Amino acid composition of shrinp waste protein hydrolysate prepared at sifferent stages of hydrolysis
Amino acids
Amount dry basis (% pico mol 6.25) expressed as percentage of total amino acid composition in samples
prepared at different degree of hydrolysis*
0h
0.5 h
1h
1.5 h
Aspartic acid
Threonine
Serine
Glutamic acid
Proline
Glycine
Alanine
Cystine
Valine
6.40.35
1.00.04
1.80.45
9.60.02
1.70.11
11.80.03
8.70.05
4.60.01
7.90.38
8.00.35
1.20.04
1.80.45
10.50.02
0.560.11
16.40.03
4.30.05
2.20.01
9.90.38
8.60.05
1.10.22
2.000.45
11.10.06
0.450.01
14.80.45
4.20.22
2.40.05
10.00.01
9.000.32
1.00.22
2.00.05
11.40.04
0.400.06
14.00.08
3.80.88
2.50.56
11.10.02
Methionine
Isoleucine + Leucine
Tyrosine
Phenylalanin
Lysine
Histidin
Arginine
Tryptophan
Essential amino acid (EAA)
Flavour amino acids (FAA)
Protein efficiency ratio(PER)
Chemical score
2.50.23
12.30.01
2.30.62
3.00.04
15.20.01
1.20.09
1.20.07
2.30.05
3.90.23
14.40.01
1.40.62
3.80.04
16.80.01
2.00.09
1.90.07
1.20.05
54.70.01
39.30.01
2.80.06
0.87
3.000.08
15.30.05
1.40.06
3.00.55
17.50.34
2.40.01
1.90.48
1.30.05
55.20.01
38.70.01
2.80.01
0.97
2.10.01
16.20.09
1.20.15
2.40.02
18.10.06
2.40.54
1.10.12
1.30.03
55.90.01
38.30.01
3.00.01
1.05
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