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Number:
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Revision Date:
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09/18/2012
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10B1
Model number
10B2
Serial number
10B3
Date of manufacture
10B4
Design pressure
10B5
Design temperature
10B6
Test pressure
10B7
10B8
ASME monogram
10B9
10B10
Maximum rated flow at specified pressure and pressure drop if specified in the Project
Design Information
10B11
Use of sharp die stamps (welder identification stamps, etc.) is prohibited. Only lowstress die stamps shall be used for material identification.
11
SHIPPING
11A
The vessel shall be prepared for shipment by the Manufacturer. Rust preventative grease
shall be applied to all flange facings. All openings shall be suitably covered or plugged.
The Manufacturer shall ensure that the vessel preparation is suitable for outdoor storage
for up to 12 months. Manufacturer shall clearly state any special storage requirements.
11B
Manufacturer shall fabricate and provide any special supports to facilitate shipment of the
vessel.
11C
Manufacturer shall exercise care in the tie-down of vessels to avoid damage to the vessel,
the vessels appurtenances and the vessel finish. Manufacturer shall be responsible for
repair of all damage.
12
DOCUMENTATION
12A
12A1
12A2
Drawings and documents are dimensioned in English Imperial units for vessels to be
located in the United States.
12A3
12A4
12B
12B1
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12B2
Details of the base ring and chairs for towers or saddles for horizontal vessels,
complete with diameter of anchor bolt circle and the number and diameter of anchor
bolt holes, are shown.
12B3
Davit design is provided and ring type joint and slip on flanges are identified.
12B4
Pictorial and dimensional locations of all nozzles, associated piping, valves and anchor
bolt holes on plan (or orientation) and elevation views, complete with details of
construction, are shown.
12B5
12B6
Detailed weld drawings, complete with weld symbols for all welds and hold time and
temperature for preheating and stress relieving, is shown.
12B7
Tail dimensions are used for all appurtenances, internal and external, referenced to a
common base or datum line for elevation.
12B8
Radial dimensions originate from the vessel centerline and not from tangents on heads
and weld seams.
12B9
12B10
Bill of Material numbers for all material is identified on elevation or plan view
12B11
12B11.1
12B11.2
Bill of Material for all materials used for fabrication, covering item number,
quantity, unit of measure, description of item (size, wall thickness, pressure rating,
material, etc.) and manufacturing specification or standard.
12B11.3
List of all specifications (Company or industry) and applicable codes and standards
used in design, fabrication, inspection and testing completed by the Manufacturer.
12B11.4
12B11.5
12B11.6
Thickness, size, type and grade of material used for the shell and head.
12B11.7
12B11.8
12B11.9
12B11.10
12B11.11
12B11.12
12B11.13
Spec. Number:
ES-VV2.8 REV. 1
Revision Date:
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09/18/2012
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12B11.15
12B11.16
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Spec. Number:
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Revision Date:
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Section
Page
II
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Project:
Design Manager:
07/01/2014
B. U. Representative:
Page
2
10
11
12
13
Spec. Number:
ES-VV2.8 REV. 1
Revision Date:
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09/18/2012
Section
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13
07/01/2014
13A
Purpose
The information in this section is cross-referenced with the specification and identifies
project design requirements.
Project: Southeast Compressor Station
Installation Location: 142 Tulip Road, Brewster, New York
Work Order: _CE.000030.017_____________________
RFQ Number:
13B
13B1
Design Checklist
Code, if other than ASME BPVC Section VIII, Div 1(2001) (5A1)
13B1.1
Division 2
13B1.2
Other _____________________________
13B2
13B2.1
English
13B2.2
Metric
13B3
13B3.1
13B3.1.1
13B3.1.2
13B3.2
Pressure Drop
13B3.2.1
Standard - The design pressure drop from the inlet to the outlet at rated
capacity at 1200 psig/kPa, gage operating pressure shall be between 1psid (6.9
kPad) and 3 psid (20.7 kPa). (A target of 1 psid (10.35 kPa) is to be used.)
13B3.2.2
Other - The design pressure drop from the inlet to the outlet at rated capacity
at ___ psig/kPa, gage operating pressure shall be between ___ psid/kPa and ___
psid/kPa. (A target of ___ psid/kPa is to be used.). (5B4)
Spec. Number:
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Revision Date:
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13B3.3
07/01/2014
Noise
If noise level at rated conditions will exceed ___ dBa at ___ feet (metres) then
Manufacturer is to identify noise levels at design conditions.
13B3.4
13B3.4.1
unidirectional, or
13B3.4.2
bi-directional flow.
13B4
13B4.1
13B4.1.1
13B4.1.2
13B4.2
Pressure Drop
13B4.2.1
Standard - The design pressure drop from the inlet to the outlet at rated
capacity at ____ psig (kPa, gage) operating pressure shall be between 1 psid (6.9
kPa) and 3 psid (20.7 kPa). (A target of 1.5 psid (10.35 kPa) is to be used.).
13B4.2.2
Other - The design pressure drop from the inlet to the outlet at rated capacity
at ___ psig (kPa, gage) operating pressure shall be between ___ psid (kPad and
___ psid. (kPa) (A target of ___ psid (kPa) is to be used.). (5B4)
13B4.3
Noise
If noise level at rated conditions will exceed ___ dBA at ___ feet (metres) then
Manufacturer is to identify noise levels at design conditions.
13B4.4
13B4.4.1
unidirectional, or
13B4.4.2
bi-directional flow.
13B5
13B5.1
13B5.2
Spec. Number:
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13B5.3
13B5.4
13B5.5
Standard - The design pressure drop from the inlet to the outlet at rated
capacity at (820-850) psig (kPa, gage) operating pressure shall be between 1 psid
(6.9 kPa) and 3 psid (20.7 kPa). (A target of 1.5 psid (10.35 kPa) is to be used.)
13B5.6
Other - The design pressure drop from the inlet to the outlet at rated capacity at
___ psig (kPa, gage) operating pressure shall be between ___ psid (kPa) and ___
psid (kPa). (A target of ___ psid (kPa) is to be used.) (5C6)
13B6
13B6.1
Standard - Dry gas filter(s) shall be designed to remove 99.5% of all solid
particles 1 microns and larger for the entire range of specified pressures and flows
and the life of the elements
13B6.2
Other - Dry gas filter(s) shall be designed to remove ___% (nominal) of all
solid particles ___ microns and larger and ___% (absolute) of all solid particles ___
microns and larger for the entire range of specified pressures and flows and the life
of the elements. (5D3)
13B6.3
Standard - The design pressure drop from the inlet to the outlet at rated
capacity at ___ psig (kPa, gage) operating pressure shall be between 1 psid (6.9
kPa) and 3 psid (20.7 kPa). (A target of 1.5 psid (10.35 kPa) is to be used.).
13B6.4
Other - The design pressure drop from the inlet to the outlet at rated capacity at
___ psig (kPa, gage) operating pressure shall be between ___ psid (kPa) and ___
psid (kPa). (A target of ___ psid (kPa) is to be used.).
13B7
13B7.1
13B7.1.1
13B7.1.2
The alternate design shall to remove ___% of all liquid particles ___ microns
and larger and ___% of all liquid particles ___ to ___ microns for the entire
range of specified pressures and flows.
Spec. Number:
ES-VV2.8 REV. 1
Revision Date:
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09/18/2012
Section
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Project:
13B7.2
13B7.2.1
13B7.3
07/01/2014
Pressure Drop
The design pressure drop from the inlet to the outlet at rated capacity at ___
psig (kPa, gage) operating pressure shall be between ___ psid (kPa) and ___
psid (kPa). (A target of ___ psid (kPa) is to be used.).
Alternate design is to be designed for
13B7.3.1
unidirectional, or
13B7.3.2
bi-directional flow
13C
Design Conditions
Each scrubber, filter separator, and dry element filter and all accessory equipment
shall be designed to meet the following process conditions:
13C1
13C1.1
13C1.2
13C1.3
Low Temperature
13C1.4
Other (specify)
13C2
Design Pressure
850
13C3
Vacuum Design
______ psi
13C4
13C4.1
Minimum
-20
13C4.2
Maximum 200
13C5
psig
F _____
F _____
Gas Composition
Component
Water
Carbon Dioxide
Nitrogen
Methane
Ethane
Propane
n-Butane
i-Butane
n-pentane
i-pentane
hexanes
heptanes
H2S
Mole %
=<7lbs/MMSCFD
1.051
0.606
94.643
2.775
0.508
0.115
0.101
0.033
0.047
0.119
____
ES-VV2.8 REV. 1
Spec. Number:
Revision Date:
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Project:
COS
C6+
Total
07/01/2014
100
13C5.1
Potential gas stream contaminants may contain both suspended and condensed
liquids and solids.
13C5.2
Liquids can be line hydrates and condensates, synthetic and mineral compressor
oils, water and brine.
13C5.3
Solids present in gas vary in quantity and size, but normally include dust, sand,
small stones and welding slag.
13C6
Wind Load
13C7
Snow Load
13C8
13C9
Pipe Loads
13C10
13C10.1
13C10.1.1
100
kph (5A14)
lbs/ft2
kg/m
lbs
kg (5A15)
13C10.1.1.1
Minimum
13C10.1.1.2
Design
13C10.1.1.3
Maximum
13C10.1.2
mph
820
psig
_ 850_ __ psig
850
psig
kPa, gage
Gas Temperature
13C10.1.2.1
Minimum
_60
13C10.1.2.2
Design
_131____F
13C10.1.2.3
Maximum
_135
13C10.1.3
kPa, gage
F
F
C
C
Spec. Number:
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Revision Date:
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Project:
13C10.2
13C10.2.1
Gas Pressure
13C10.2.1.1
Minimum
13C10.2.1.2
Design
13C10.2.1.3
Maximum
13C10.2.2
820_
psig
850_ __ psig
_60
13C10.2.2.2
Design
_131____F
13C10.2.2.3
Maximum
_135
13C10.2.3
Gas Flow
13C10.3
F
F
C
C
sm3/h
__96,000_ SCFH
13C10.3.1
Gas Pressure
13C10.3.1.1
Minimum
13C10.3.1.2
Design
13C10.3.1.3
Maximum
13C10.3.2
820_
psig
kPa, gage
_850____ psig
850__
psig
kPa, gage
Gas Temperature
13C10.3.2.1
Minimum
_60
13C10.3.2.2
Design
_131____F
13C10.3.2.3
Maximum
_135
13D1
kPa, gage
Gas Temperature
Minimum
13D
kPa, gage
_850____ psig
13C10.2.2.1
13C10.3.3
07/01/2014
Gas Flow
96,000_ SCFH
C
_____ sm3/h
Vessel Dimensions
Vendor Specified
13D2
Length (seam-to-seam)
13D3
Inside Diameter
13E
13E1
13E2
gal.
13E3
gal.
13F
13F1
Slug Rate
Vendor Specified
Spec. Number:
ES-VV2.8 REV. 1
13F2
13G
gal/min
Rating
ANSI 600#
ANSI 600#
6000# NPT
1-1/2
1
6000# NPT
6000# NPT
6000# NPT
6000# NPT
6000# NPT
13H
L/min
Level Control
Gauge Glass
Drain
Vessel Orientation
13H1
Vertical
13H2
Horizontal
6000# NPT
1
6000# NPT
Location
Side
Side
Side (2)
Location
Side (2)
Side
Side (2)
Side
Side
Location
Side (2)
Side (2)
Bottom
13I1
Vane
13I2
Mesh pad
13I3
13I4
Cylone Tubes
13I5
Not required
13J
09/18/2012
Section
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Project:
13I
Revision Date:
09/17/2008
13J1
13J2
13J3
13J4
07/01/2014
II
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Project:
13K
13K1
13K2
Vendor Specified
in. O.D. x
13L2
Other
EG-PPE
13M2
Other
13N2
13M1
13N1
mm long
13N
in. long, or
mm O.D. x
13L1
13M
07/01/2014
13K3
13L
Magnetrol Model W/3-15 PSI Output Signal, 1 1/2 WNRF & Fisher
67AFR Pressure Regulator, 5 to 35 PSIG Range
13N3
13O
13O1
EG-PPE
13O2
Other
13O3
13P
13P1
EG-PPE
13P2
Other
13Q
13Q1
EG-PPE
13Q2
Other
13R
Other Instrumentation
13R1
EG-PPP
13R2
Other
13S
AGCO
Sump Flanges
Spec. Number:
ES-VV2.8 REV. 1
Revision Date:
09/17/2008
09/18/2012
Section
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Project:
13S1
07/01/2014
13S2
or
13T
Sump flange projections to be adequate for the removal of bolts with ___ inches
mm of insulation thickness (5F2)
Nozzle Projection
Nozzle projections to be adequate for the removal of bolts with ___ inches or
mm of insulation thickness (5A24)
13U
Vortex Breakers
Vortex breakers to be provided for drains and siphons (5E2)
13V
Nameplate Identification
Nameplate to include maximum rated flow at specified pressure and pressure drop
13W
13X
Internal Pickling
Internal surfaces of vessel to be pickled, connections sealed by blind flanges and/or
plugs and a low pressure (5 psig / 35 kPa) nitrogen blanket placed on the vessel in
accordance with Manufacturers procedure approved by the Company.
14
MANUFACTURER SUBMITTALS
14A
Two (2) certified and one (1) electronic copy of full shop drawings incorporating
Company comments.
Drawings to be signed by registered engineer in the location of
the project. (4B4)
14B
14C
Complete and submit a dynamic stress analysis for all vessels with height/diameter
ratios greater than 12 or periods of vibration greater than 0.4 seconds where confirmed by
the Freese or Zorilla methods. (4C2)
14D
14E
14F
Complete and submit an analysis of flow distribution across all vanes and elements in
the vessel. (4C5)
Spec. Number:
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Revision Date:
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Project:
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14G
Provide the Company with two (2) certified copies of the analyses completed prior to
manufacturing, stamped by a registered professional engineer in the State or Province in
which the vessel will be located, if specified in the Project Design Information. (4C6)
14H
Provide the Company with one (1) copy of the calculations for (4C7):
14H1
Pressure containment, including vessel wall thickness, nozzle wall thickness, and
nozzle reinforcement thickness and area requirements (4C7.1)
14H2
Sizing and mounting of vessel structural supporting skirts of piers and lifting lugs
(4C7.2)
14H3
14H4
14H5
14I
14J
Provide the Company a copy of welding procedure qualification reports for each
welding procedure certifying the acceptability of the weld physical properties produced
by the welding procedure using applicable materials and conditions similar to the location
of fabrication. (4C9)
14K
14L
15
15A
15A1
US applications Standard - All tests must be continuous for eight (8) hours for
vessels.
15A2
15A3
15B
Other - All tests must be continuous for ___ hours for vessels. (8F)
Pressure
All vessels, valves and attachments shall be hydrostatically tested at:
15B1
US Applications - one and a half (1) times the design pressure for vessels
Spec. Number:
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Revision Date:
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Project:
07/01/2014
15B2
15B3
Other
15B4
16
All internal sections of the vessel intended to hold liquids shall have tests
performed in the shop to prove that they do hold liquids and that there will be no
bypassing from one section to another within the vessel and a detailed report is to be
attached. (8P)
COATING SYSTEM: (7F)
16A1
16A2
16A3
Coating Surface Preparation Requirement (See the latest edition of the Coating
Specifications and References supplied by the Company)
16A3.1
SSPC No.
16A3.2
16A4
System No.
16A4.2
Paint Manufacturer
16A4.3
Primer
16A4.3.1
Paint No.
16A4.3.2
No. of Coats
16A4.3.3
Inorganic Zinc
mils
Intermediate Coat
16A4.4.1
Paint No.
16A4.4.2
No. of Coats
16A4.4.3
16A4.5
1.0-1.5 Mils
Painting System (See the latest edition of Coating Specifications and References
supplied by the Company)
16A4.1
16A4.4
SP10
Epoxy
mils
Top Coat
16A4.5.1
Paint No.
Polyurethane
16A4.5.2
No. of Coats
16A4.5.3
1.0-1.5
16A4.5.4
37200
mils
Spec. Number:
ES-VV2.8 REV. 1
17B
Project identification
17C
17D
17F
Page
One (1)
Stony Point Compressor Station_______________
April 2016
II
13
07/01/2014
LOGISTICS
17A
17E
09/18/2012
Section
Project:
17
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Spec. Number:
ES-VV2.8
Revision Date:
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Project:
04/25/2014
MANUFACTURER'S INFORMATION
18A
18A1
18A1.1
Outside diameter
in. (mm)
18A1.2
Inside diameter
in. (mm)
18A1.3
Length (S/S)
ft-in. (mm)
18A1.4
Weight - empty
lbs. (mm)
18A1.5
lbs. (mm)
18A1.6
Shell thickness
in. (mm)
18A1.7
Head thickness
in. (mm)
18A2
Sump size
18A2.1
Outside diameter
in. (mm)
18A2.2
Wall thickness
in. (mm)
18A2.3
Length (S/S)
ft-in. (mm)
18A3
Connection Information
18A3.1
Inlet
Size
Rating
18A3.2
Outlet
Size
Rating
18A3.3
Sump Drains
Size
Rating
18A3.4
18A3.5
Closure
Size
Rating
18A3.5.1
Manufacturer
18A3.5.2
Type
18A3.5.3
Thickness
18A3.5.4
Material
18A3.5.5
Other
Size
Rating
18A3.5.6
Other
Size
Rating
18A4
18A4.1
in. (mm)
Vessel Performance
Liquid loading capacity for vessel
US gal./scfh (l/mh)
Spec. Number:
ES-VV2.8
Revision Date:
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09/18/2012
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Project:
04/25/2014
18A4.2
18A4.3
Slug rate
18A4.4
18A4.5
18A5
US gal/min (l/min)
Material Specifications
18A5.1
Shell
18A5.2
Heads
18A5.3
Flanges
18A5.4
Nozzles
18A5.5
Couplings
18A6
Mist extractor
18A6.1
Manufacturer
18A6.2
Type
18A6.3
Thickness
18A6.4
Material
18A6.5
18A7
US gal. (litres)
in. (mm)
sq ft (sq m)
Filter elements
18A7.1
Manufacturer
18A7.2
Type
18A7.3
Size
18A7.4
Quantity
18A7.5
18A7.6
18A8
O.D. x
I.D. x
long
psig (kPa)
Vanes
18A8.1
Manufacturer
18A8.2
Type
18A8.3
Thickness
18A8.4
Material
18A8.5
in. (mm)
sq ft (sq m)
Spec. Number:
ES-VV2.8
Revision Date:
09/17/2008
09/18/2012
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Project:
18A9
Cyclone tubes
18A9.1
Manufacturer
18A9.2
Type
18A9.3
Thickness
18A9.4
Material
18A9.5
18A10
Manufacturer
18A10.2
Model
18A10.3
Size
18A10.4
Pressure rating
Manufacturer
18A11.2
Model
18A11.3
Pressure rating
Manufacturer
18A12.2
Model
18A12.3
Pressure rating
in. (mm)
ANSI (PN)
ANSI (PN)
ANSI (PN)
18A13.1
Manufacturer
18A13.2
Model
18A13.3
Pressure rating
18A14
sq ft (sq m)
18A12.1
18A13
in. (mm)
18A11.1
18A12
04/25/2014
Gauge glass
18A10.1
18A11
ANSI (PN)
Miscellaneous
18A14.1
MMSCFD (MMCMD)
18A14.2
psi (kPa)
18A14.3
Design pressure
psig (kPa)
18A14.4
Design Temperature
F (C)
18A14.5
Test pressure
psig (kPa)
18A14.6
Test Duration
Hrs
Spec. Number:
ES-VV2.8
Revision Date:
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09/18/2012
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04/25/2014
18A14.7
M.D.M.T
F (C)
18A14.8
Corrosion Allowance
in. (mm)
18A14.9
18A14.10
wks
18A14.11
wks
18A15