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phmsociety 2013
By:
Anubhaw Bhushan
Program Manager - Remote Health Management
Lifecycle Management
2 29 October 2013 ES-41213 Improvement Project
How Big?
Data
Information
Direction
Results
Smart
Services
Life Cycle
Management
Operational
Excellence
Knowledge
Generation and
Continuous
Improvement
Smart Service
Integration
Smart Service
Delivery
Case Management,
Escalation and Resolution
OEE
Issue Aggregation w/
Supporting Data
Supply Chain
Optimization
Real Time
All the Time
Sub-System Specific
Odometers
As Operated Tailored
Training
Best Practice
Machine Inspections
2016
Integrated Solutions
2013
Smart Services
2012
Data to Knowledge
2010
PreVail
Condition Based
Equipment Monitoring
Operator Scorecards
Monthly
Reports/Comparisons
Cost Avoidance
Calculations
Component Tracking
System
Workflow Engines-Issue
Resolution
-CONFIDENTIAL-
Smart solutions
global network
Integrated work orders
- maintenance
- parts orders
Service Life Management
Global Benchmarking
Performance Analysis (OEE)
Integrated Monitoring Centers
Productivity Analysis & Reporting
Customer Portal - Visibility
-Part Locations & Orders
- Equipment and system performance
Global network
- Monitoring all equipment
Dispatch people and product
Integration with customer monitoring
centers
Kuzbass Q4 2013
Pinxton
Mt. Vernon
Baotou - Q2 2012
Joy locations
LaNegra
P&H locations
LeTourneau locations
Joy Global Facilities
JOYG Headquarters
Witbank
Innovation Campus - Q3 2012
Machine Data
Maintenance
Custom Dashboards
shovel production data
Batch based rules
2009
2010
20
Shovels
Balance of Fleet
100s of Expert Rules
100s of machines
Expanded
Fleet
Production
Shovels
Scalability
Underground
Maintenance &
Prognostics
First Continuous Miner
Maintenance Product
for Shovels on the
Centurion Platform
PreVail enabling
Smart Service
PreVail as a
Product
2011
40
Shovels
& Miners
2012
80
Total
Fleet
2013
130
Total
Fleet
PreVail Architecture
Milwaukee
Analysts
Field
Technical
Resources
PreVails
Value
Added
Cost
Avoidance /
Opportunity
Costs
Customer
Resources
10
Power of Data
Events
Operator ref went down to 0 RPM, the lowering speed continued to increase
Armature and Field Currents at current limit
Load continued to accelerate to -1094 RPM, maximum motion torque failed to hold
the dipper & contents
Hoist over speed fault logged, brakes automatically applied
Dipper fell another 5.7 meters before its motion was halted
PreVail Analysis
CBEM Augmentation
Competitive Benefit
Mains Voltage
Signature-Weak
power distribution
PreVail Analysis
CBEM Augmentation
Competitive Benefit
AirScrub
PlePressure
89%
1.60
74%
SIIR
BJIR
MSIR
1.40
152
1.20
1.00
113
0.80
0.60
54
0.40
47
0.20
18
0.00
1Q-2012
2Q-2012
3Q-2012
4Q-2012
1Q-2013
2Q-2013
September
October
12
November
16
12
December
100
90
80
350
70
250
60
200
Rate
2,000
300
50
40
150
30
100
20
Hours Saved
80
1,500
60
1,000
40
500
20
50
10
0
AFC
Cases
LWS
Hours
PRS
TPH Increase
Mine
Cutting
Average Weekly Hrs and Rate by Month Hrs
0
Feb-12 Apr-12 Jun-12 Aug-12 Oct-12 Dec-12 Feb-13 Apr-13
Avg Weekly
Tonnes
(000)
Mine
Average Weekly Tonnes by Month
200
150
100
50
Thank You!