ISM DHANBAD

MINING MACHINERY
ENGINEERING

TRAINING REPORT
RAVINDRA KHANI 5 INCLINE
(MAY-JUN 2014)

NAME : V VINAY KUMAR RAO

R.NO: 2011JE0985
SEMESTER : 7
S.NO. 09

1.INTRODUCTION
1.1GENERAL INFORMATION
Name of the Mine

RAVINDRAKHANI No.5 INCLINE

Location of Mine
Post: Srirampur

Mine code: 010025

Pin: 504303
Area: Srirampur

Surface Area

3.06 sq.km

Total Estimated Reserve

13.218 MT (GEOLOGICAL)
11.235 MT (EXTRACTABLE) @85%

Life of the Mine

39 Years

Average Monthly output

34500 Tonnes

1.2 MINE LOCATION

The RK 5 Incline located in the north central part of Somagudem-Indaram coal belt closely
to the north of Mancherial Chennur highway NH-16 and covers an area of 3.06 Sq.Km. The
block is lying between latitude N 18 0 51 53 to N 18 0 52 0 48 and longitude E 79 0 30 41
to E 79 0 31 24. The block is covered by Barakar/Barren measure formation.

1.3 GEOLOGICAL INFORMATION

23 metres to 40 metres up through Flat plane running from North to South with an acute
angle separating the seams lying in Sector A and Sector B causing some seams coming in
same origin and some are closer together.

RMR Values:

Sl.No

Seam

RMR Value

Section/place Where
RMR Undertaken

1A

46

1DS/33L

1S

47

3DS/30L

2B

59

1RS/22L

2S

62.1

23DS/26L

57.6

5RS/35L

56.7

24RS/21L

53.6

27LN/MWD

59.4

23DN/21L

MINE DETAILS
Name of the Mine

RAVINDRAKHANI No.5 INCLINE

Date of opening of the mine

04-04-1974

Production started

1976-1977

Total Estimated Reserve

13.218 MT (GEOLOGICAL)
11.235 MT (EXTRACTABLE) @85%

Total Numbers of Seam

Number of Workable Seam

Number of Seams being worked

Minimum Depth of Mine

30m

Maximum Depth of Mine

320m

Average Inclination of Mine

1 in 4

Average Dip of Seams

1 in 4

Direction of Seam

N 6301500 E

Grade of Coal

Manpower

2100

SEAM DETAILS:
S.No.

SEAM

Thickness
in 'm'

Parting Thickness
in 'm'
of extn.

Depth in
m.
Min.

1A

5.20

1S

4.5

2B

0.9

2A

Grade

Max
F

4.50

50

160

20.00

F
2.40

32

240

40.00

1.60

12.00

4.8

25.00

1.2

35.00

1.7

11.00

1.7

12.00

F
1.40

45

60

1.60

48

220

4.50

45

300

1.60

44

144

1.70

40

286

1.70

35

300

STATUS OF MINE(MAY-2014)
Ravindrakhani No. 5 mine is an underground mine using Bord and Pillar mining method for
extraction of coal and is currently in depillaring stage, whole mine is already developed.
Total four seams are being worked. Depillaring is done using blasting and caving method
accompanied by SDL.
Currently there are 11 SDL out of which 7 are working and 4 south seam is of
conventional mining.

MACHINERY
DRILLING:

Type of Drilling

Hand held Electric Rotary Drill

Motor

1.1 Kw (Squirrel cage induction motor)

Length of Drill rod

5 ft.

Diameter of Drill rod

32 mm

Type of Bit

Energy Source

Electrically operated

Drilling Rate

1.2m/min

Two to Three persons are required for drilling holes.Motor is flame proof and weight of drill
is about 21kg.External fan is given for cooling.

PUMPING ARRANGEMENTS:

S.No.

H.P/KW

Place

Range

Head

1 190 X 2

5S/26L

230M

198 M

2 75 X 2

5S/30L/3D

150M

53M

3 75 X 1

4S/15D/38L

150M

80.5M

4 75

4S/18D/38L

150M

80.5M

5 75

2S/2D/38L

150M

60M

6 75

2S/1D/46L

150M

73M

7 40

2S/MWD/45L

80M

5M

8 15

1S/3D/30L

45M

10M

9 15

2S/3D/49L

45M

26M

10 15

2S/X-Cut/50l

45m

12M

11 15

2S/1D/38L

45M

10M

12 15

2S/6D/51L

45M

11M

S.No.

H.P/KW

Place

Range

Head

13 5

2S/12D/37L

45M

10M

14 15

Surface

45M

15M

Make of Water (GPM)

Quantity of water to be discharged onto the Surface
Overall HP/KW of the mine
Working

:
:
:
:

600 GPM
600 GPM
2942 HP
2520 HP

TRANSPORTATION: For men

Man Riding

For coal

Belt conveyor (inside the mine)

Direct Rope Haulage (on the surface)

Man Riding:

Driving sheave diameter

1550 mm

Return sheave diameter

1480 mm

Speed

0-3 m/s

Gradient

1 in 4

Maximum Pulling Force

17.42 KN

Working pressure

200 bar

Tunnel Width

4.2 m

Tunnel Height

2.5 m

Haulage rope for man riding:

Rope Diameter

16 mm

Type

Lengthslay

Construction

6-Strand

Core

7-Wire RHL

Breaking Force

167 N

Weight per Meter

0.915 kg/m

HAULAGE:

For 87HP hauler:

Tare weight of tub

0.85 tonnes

Coal weight per tub

1.6 tonnes

Gross weight of loaded tub

2.45 tonnes

Rating of the motor

87 HP

Weight of rope

2.238kg/m

Length of incline

415m

Gradient

1 in 4

Coefficient of rope friction

1/10

Coefficient of tub friction

1/50

Speed of rope

7.2KMPH

Other Hauler details:

S.No.

HP/KW

Place

Length

Gradient

1 150 HP

Surface 5A Incline

565 M

1 in 4

2 150 HP

MID /12L - 2S

758 M

1 in 4

3 87 HP

Surface 6 Incline

1102 M

1 in 4

4 40 HP

23R/20L - 2SN

216 M

1 in 4

5 40 HP

18R/14L - 2SS

220M

1 in 4

6 40 HP

6D/33L

216M

1 in 4

7 40HP

1D/21L Endless

8 40 HP
9 40 HP

1200 M

Level gradient

2ASN/1Dip Endless

420M

Level gradient

2S/MID/36L Endless

350 M

Level gradient

10 40 HP

2S/2D/42L Endless

270M

Level gradient

11 40 HP

1D/42L

216M

1 in 4

12 40HP

3D/43L

216M

1 in 4

S.No.

HP/KW

Place

Length

Gradient

13 40HP

5D/45L

216M

1 in 4

14 40HP

X-Cut D/50L

206M

1 in 4

15 35 HP

2D/42L -Ret.tunnel.

20M

1 in 4

16 35HP

2D/29L-1S

144M

1 in 4

17 35HP

MID/28L - 1S

216M

1 in 4

18 40HP

12D/34L - 2S

120M

1 in 4

Safety measures in haulage track:

Retarders

Rerailers

Backstay

Direct Rope Haulage is being used and tubs are attached by hook coupling
arrangement.This is used to take out coal from mines and also for transporting
material to inside the mine.
35 HP, 87 HP, 100 HP & 150 HP capacity haulage is being used.

WINDING DRUM:

Type of drum

Cylindrical drum

Drum diameter

2.6 m

Type of Rope

Locked coil rope

Drum capacity

1525 m

Diameter of rope

26 mm

Rope speed

8 kmph

Frictional pulley mounted on a pillar is used a head gear arrangement.

VENTILATION:

Type of Fan

Exhaust fan

No of blades

10

Diameter of fan

2.95 m

Fan RPM

578

Shaft diameter

4.8 m

Shaft depth

5.4 m

Blade angle

20

Drift angle

1200

Sl.No.

Type of fan/Make

Capacity in
Cu.m/min.

Water
guage

KW of
motor

Remarks

1 Axial Flow 300HP Fan/ MMM 10300Cu.m.

50MM

225 Main Fan

2 Axial Flow 200HP Fan/Voltas 6000 Cu.m.

23 MM

150 Standby Fan

3 Axial Flow 100HP Fan/Voltas 2570 Cu.m.

23 MM

75 Standby Fan

Air lock doors are being used at every fan drift.Stoping are made inside mine to divert
air as per our requirement.
Particulars of mechanical ventilators (auxiliary & booster fans)installed below ground
Sl.No

Location

Type of fan

Booster or
auxiliary

Capacity

1 X-Cut D/51LS

Forcing

Auxiliary

20 HP

2 51LS/9Dip

Forcing

Auxiliary

20 HP

3 MID/42L H-Tun.

Forcing

Auxiliary

20 HP

4 50LS/10D

Forcing

Auxiliary

20 HP

5 2D/42L-R-Tun.

Forcing

Auxiliary

05 HP

6 1AS-Tunnel

Exhaust

Auxiliary

20 HP

7 MIR/25LN(1Seam)

Exhaust

Auxiliary

05 HP

Shaft Detail:

Sl.No

Number/name of
the shaft

1 Air shaft

Diameter

5.48M

Depth

41.8OM

Workings of different
seams connected with
the shaft
4 & 5 Seams

Purpose

ventilation

DUST:

Source of Dust

Measurement of dust :

APM 550 dust sampler

Control measures

Water sprinkler for dust suppression

Blasting, moving vehicles, transportation of coal

Proximate analysis of coal

S.No.

Name/No. of seam

Percentage
Moisture

Fixed Carbon

Volatile matter Ash

1AS

5.4

21.9

31.3

35.4

1S

5.3

26.5

32.4

35.8

2BS

5.3

25.2

32.6

36.9

2AS

5.2

27.5

28.8

38.5

2S

6.45

28.65

21.9

43.1

3S

6.8

29.6

19.1

44.5

4S

6.O

28.1

22.55

43.35

5S

5.5

32.7

19.6

42.2

LIGHTNING ARRANGEMENTS:

Type of cap lamps

W type and T type

No of cap lamps

2100

Cap lamp Specification

4 volts, 10 amperes

In manway tube lights are installed and at the face no lightning arrangements, only
cap lamps are being used.

Mode of Extraction Of Coal :(through SDLs)

DESCRIPTION:
Electro-hydraulic Side Discharge Loader with cable realer and side discharge
Bucket of 1.0 Cu.M capacity, suitable for working in coal seams of thickness 2.0
Mtrs. and above. The Bulk Density of coal is to be taken as 0.86 T/Cu.M. The SDL
should have DGMS approval to work the machine in under ground gassy Mines.
Standard Height SDL should be suitable for Coal seam of thickness 2.0 M and
above, Low Height SDL should be suitable for coal seam of thickness 1.5 M and
above.

Main Features of SDL:

A.

The machine should be fitted with wide track shoes and extra large tracks for
ensuring stability and low ground pressure that enables the machine to negotiate
gradients upto 1 in 4 and cross gradients 1 in 6 . The machine should be fitted
with grouser track pads and track should be suitable for working in severe
under ground conditions.

B.

The tracks should be hydraulically powered through suitable hydraulic motors &
reduction gear boxes. Each right and left tracks should be independently
powered.

C.

Fail safe brake should be provided for the tracks so that the machine will stand
even in the inclined position in the gradient of 1 in 4.

D.

Turning of the machine should be done through independent drives for tracks, by
blocking or reverse rotation of crawlers.

E.

The speed of the machine should be smoothly controlled by hydraulic control

valve. Zero to Maximum speed should be obtained by operation of control
levers with less effort. The speed of the machine should be same in both the
directions of the travel.

F.

All track parts of the machine should be guaranteed for minimum working of
3,000 Hrs.

Loading Boom & Bucket :

G.

The machine should be equipped with loading boom and 1.0 Cu.M bucket for
collection of coal from the face, carry and unload on to a coal tub / Chain or belt
conveyor . The height of the boom should be suitable to unload coal into tubs up
to a height of 1.5 M.

H.

The side discharge chain bucket should be bi-directional, suitable to unload coal
from either sides of the machine. The chain should be double out board, fitted
with suitable flights, hydraulically powered with suitable hydraulic motor.

I.

The attachment and detachment of the bucket for changing the direction of
unloading should be quick and easy. It should be carried out easily at the coal
face.

J.

The break-out force of the machine should be around 4500 Kgs for Std-height
around 3000 Kgs for LH SDL enabling the machine to fill the bucket in one
stroke.

K.

The boom should be fitted with suitable hydraulic cylinders for lifting ad rolling
back.

L.

All the operation of the loading boom and buckets should be through hydraulic
control valves. The loading boom & bucket should be guaranteed for the life of
the machine.

3.DETAILS ABOUT SDLs:(SIDE DISCHARGE LOADERS)

INTRODUCTION
With the changing scenario of modernization it has become necessary to modernize
Coal Mining in SCCL. At present most of Underground mines in SCCL have gone
in to more than 200 mt to 300 mt depth. To reduce the physical fatigue of the Coal
Fillers who are being exposed to the freshly exposed faces, it is proposed to
introduce intermediate Technology. SDL is one answer. At present about 100
SDLs are working in SCCL .
The SDL machines being utilized are Track Mounted Electro Hydraulically Operated,
Side Discharging Bucket Loaders. These Loaders collect Coal from Coal Face and
discharge it on to Belt Conveyors / Tubs. These machines can work on 1 in 4
gradients at maximum speed of 2.75 KMPH.

DIFFERENT MODELS OF SDLS

In SCCL two companies have supplied their machines M/s Eimco Elecon (I) Ltd
and M/s Simplex Engineering Corporation.
1. Eimco Models :
SDL 625 with Cable Reeling
SDL 625 with out Cable Reeling
SDL 611 Low Height
2. Simplex Engineering Co Models :
D113 / 1000 with Cable reeling
D137/1000 Low Heigh Machine

3. M/s BEML also developed one SDL and woking at GDK 10A under trial basis.

SPECIFICATION OF SDL:(STANDARD HEIGHT):

Sln
o

Make

Eimico Elecon (India) Ltd.

Simplex Engg .Works

&Foundary works

Model

625

D 113/1000

Overall
Length

4216 mm +850 mm

4816 mm

Maximum
length

1778 mm

1825 mm

Dumping
Height

2300 mm

1515 mm

Machine
Weight

8450 Kg +750 Kg

8900 Kg

Electric
Motor

65HP,550V,3ph,50C/s,1470Rp
m,Air Cooled Flaged
Mounted,FLP type Squirrel
Cage Induction Motor

65HP,550V,3ph,50C/s,1470Rp
m,Air Cooled Flaged
Mounted,FLP type Squirrel
Cage Induction Motor

Trailing
Cable

25 Sq.mm,FT -4/6 Type 5 Core

25 Sq.mm,FT -4/6 Type 5 Core

Pilot
Voltaage

7.5 V/12 V Rectified With Half

Wave Rectifier By 127 Diode

7.5 V/12 V Rectified With Half

Wave Rectifier By 127 Diode

Lighting
Voltage

24/12 V DC

24 V DC

10

A.V Alaram
Voltage

12 V DC

12 V DC

11

Hydraulic
Pump

3 Stage Gear Type 93 lpm (left

traction) 93 lpm (right
traction) 58 lpm +27
lpm(Bucket service +cable
reeling

3 Stage Gear Type 105 lpm

(left traction) 105 lpm (right
traction) 105 lpm(Bucket
service +cable reeling

12

Caging
height

1790 mm

1900 mm

13

Traction
Hydraulic
Motor RPM

300

14

Traction
SporketsRP
M

30

15

Track
Width/Track
Pad

330 mm

350 mm

16

Track Pad
Width

150 mm aprox.

170 mm

17

Machine
Max Speed

2.59 KMPH

2.75 KMPH

18

Bucket
Type

Chain conveyer Type

Chain conveyer Type

19

Bucket
Capacity

1 cu.M/1 Tonnes

1 cu. M/1 Tonnes

20

Break out
Force

3629 kg

4500 Kg

21

Lifting time

4 sec

4 sec

22

Lowering
time

3 sec

3 sec

SPECIFICATION OF SDL:(LOW HEIGHT):

Make

Eimco Elecon (India) Ltd.

Simplex Engg. Work &

foundary works

Model

611

D 137/1000

Over all Length

5509 mm Carry on position

5444 mm

Maximum Width

1770 mm

1700 mm

Caging Height

1350 mm

Dumping Height

1454 mm. Max

1481 mm Max

Machine Weight

9700 Kg

8900 Kg

Lighting Voltage

24 V AC

24 V AC

A V Alaram
Voltage

12 V DC

12 V DC

Hydraulic Pump

4 Stage Gear Type,71 lpm (left

traction),71 lpm (right traction),71
lpm (Bucket traction),27 lpm

Triple Tandem Gear

pump 105 lpm (left
traction),105 lpm(right
traction),105 lpm
(Bucket Services +
Cable Reeling)

Radiator fan
speed

2200 RPM

2200 RPM

Filter for hand

pump

20 microns

20 microns

Breaking Out
Force

4854 Kg

4500 Kg

How to start the machine?

1.Ensure gear oil level and hydraulic oil level.
2.Ensure the incoming cable is locked into the isolator socket.
3.Turn the Isolator Control / Dump Valve to ON position.
4.Press down the Foot Switch and keep in this position.
5. Press Start Button on the Push Button Station which starts
Electric Motor.
NOTE:The Foot Switch acts as Dead Man Switch which must be depressed to
operate the machine otherwise the machine stops. To start the machine points (3),
4) above shall be repeated.

How to operate the machine?

There are SIX Control levers apart from the Dump Valve on the Machine.
Traction
Left

Bucket Services
Right

Left

Middle

Right

Power
Take
Off /
Stand
by

Item

Operation

Function

Push

Machine moves in forward direction

Pull
Push

Machine moves in reverse direction

Machine turns to right in forward

Pull
Push

Machine turns to right in reverses

Machine turns to left in forward

Pull

Machine turns to left in reverse

Traction
Both levers

Left lever only

Right lever only

Bucket Services
Left

Push

Bucket lowers

Middle

Pull
Push

Bucket raises
Bucket rolls on

Right

Pull
Push

Bucket rolls back

Bucket Door opens - coal gets discharged

Pull

Bucket door closes.

NOTE:

All SIX control levers are self centered by means of springs and the speed of
operation is directly proportional to the amount of the movement of the control
levers.

When the machine is not being used these control levers are to be locked with
the lock levers to prevent the accidental movement of the same.

BUCKET:
It is fitted with one fixed plate on one side and hinged door on the other side to
enable it to discharge on one side only and the coal can be discharged on the other
side by reversing the arrangement and it is also fitted with a conveyor chain which
will be driven by the hydraulic motor.

LOADING AND DISCHARGING

As the machine having sufficient weight and adequate power, DO NOT make a
long run at the muck pile.

Hence, dig the bucket into the muck pile and move the machine forward side by
pushing the traction control levers gently as required.

As soon as the machine stalls, roll back the bucket and again move forward to
continue to collect the coal. Maintain the rolling and thrusting operation until the
bucket is full and clear off the muck pile, raise it to the carry on position.

Position the loader for discharge:

Efficient loading depends on the closeness of the discharge point to the muck
pile. The machine travels back a minimum distance with minimum of
maneuvering .

DO NOT STALL THE MACHINE FOR MORE THAN A SECOND OR TWO TO

AVOID UNDUE HEATING OF THE HYDRAULIC FLUID.

SIMILARLY, DO NOT STALL THE HYDRAULIC RAMS BEYOND THEIR LIMITS

FOR MORE THAN A SECOND OR TWO OTHER WISE, THE HYDRAULIC
FLUID GETS HEATED UP.

THE ABOVE OPERATIONS LEAD TO PREMATURE

THE HYDRAULIC OIL.

NEVER USE THE BUCKET TO SCALE THE ROOF / FLOOR / FACE / SIDES
OF THE GALLERY, SINCE IT CAN DAMAGE THE MAIN LIFT RAMS OR THE
BUCKET .

REPLACEMENT OF

Pilot circuit is controlled by the following:

Low Oil Level Switch

Trips pilot circuit when the hydraulic

oil level reduces.

High Temperature Limit Switch
temperature of the oil reaches
65-80 deg. C range

Trips pilot circuit when the

Recommended Lubricants ( 625 SDL ) :

Sl Lubricant
No

Location

Quantity

Type of
Lubricant

Hydraulic oil

Hydraulic tank

305 liters

HFB- 68

Gear oil

Hull Gear box

22.7 liters

SP 60

Lubricating oil

Idlers, Rollers etc;

80% - 90% cap

SP - 28

Machine oil

Control lever hinges As per

etc;
requirement

Waste oil /
Removed oil

Pins, Pivots, hinges As per

etc;
requirement

Any
oil

Grease

Electric Motor

As per
requirement

AP - 3

Grease

Other points

As per
requirement

SG.- 3

removed

HYDRAULIC SYSTEM:
The SDL should be fitted with heavy duty tandem gear pump for feeding
hydraulic fluid independently to each track and services ( bucket, cable reel,
cooling fan etc). The main hydraulic pump should be guaranteed for a minimum
working of 3000 hours.
2) Pressure line and return line filter with by pass and clog indicator should be
provided in the hydraulic circuit to maintain clean fluid.
3) The capacity of the oil tank should be sufficiently large to keep the fluid at low
operating temperatures and for better hydro dynamics of fluid and does not
cause discomfort to the operator.
4) The tank should be robust and there should be provision of providing O-rings
between sealing / matching parts.
5) The tank should be provided with oil level indicator, low fluid level cut off and
high temperature cut off switches.
6) The hydraulic system should be incorporated with radiator / cooler of adequate
capacity & fan cooled.
7) The design of oil tank and cooling system should ensure that the temperature of
hydraulic system does not exceed 65 0 C under full load, continuous working
conditions The system should be suitable to work the machine in hot and humid
under ground mining conditions, where ventilation requirement is strictly adhere
to Coal Mines Regulation 1957 & amendments there of made to the same.
1)

8)

All hydraulic hose assemblies and fittings of the machine should be DGMS
approved.

9)

Self sealing hydraulic fluid filling arrangement should be provided to prevent

ingress of dirt.

10) The hydraulic fluid pressure meter should be provided for online condition

monitoring of the machine. This should be provided on control panel of the

machine so that the reading is clearly visible to the operator, while operating the
machine.
11) The machine should be designed to operate on DGMS approved Fire Resistant

Hydraulic Fluid (FRHF) , HFB-68. All hydraulic components and system should
be compatible to HFB 68 FRHF.
ELECTRICALS:
1.

The electro-hydraulically powered SDL should be fitted with FLP motor of rated
KW, suitable for 550 +\- 10% V, 3-Ph, 50 Hz. The motor should be provided with
FLP type plug and socket assembly approved by DGMS.

2.

The cable reeler should be provided with DGMS approved plug & Sockets.

3.

FLP Push button station and all FLP electrical apparatus on the machine should
be approved and permitted by DGMS for use in under ground gassy coal mines
of India.

4.

The SDL should be provided with halogen /metal halide lights both in the front
and rear side of the machie to ensure good visibility. Entire lighting arrangement
should be suitable to work on 24 V and all fittings should be FLP type, approved
by DGMS and ISI marked.

5.

All Power cables should have indirect entry.

DRILLING ROOF BOLT

1. Conventional Electric Drills
2. Pneumatic drills
3. Hydraulic drills

Conventional electric drills are used in soft fragile roofs where compressive
strength is less (56Kg/sq cm)

PNEUMATIC ROOF BOLTER:

1)
2)
3)

Pneumatic Roof Bolter are used where roof is very hard(C S above 200 Kg/cm)
Rotary Percussive.
Percussive.

HYDRAULIC ROOF BOLTER:

1.
2.

Medium to strong roof.

Smooth but excessive.

COMPRESSER:

SPECIFICATION:
PERATING AIR PRESSURE
AIR CONSUMPTION
STALL TORQUE
TORQUE THROUGH CLUTCH
CHUCK FREE SPEED
RECOMMENDED MINIMUM WATER
SUPPLY
FLOW RATE
NOISE
WEIGHT

551-760 Kpa
2.83-3.4 m3/min
160-200Nm
lb.ft
339Nm
250lb.ft
700RPM
750-1230 Kpa
54 lit/min
<95 Db(A)
43-48 Kg

80-100 Psi
100-120cfm
120-150
Upto

125-175psi
12 GPM

STANDARD LEG THRUST AT 100 Psi:

STAGE 1
STAGE 2
STAGE 3

1125 Kgf
804 Kgf
616 Kgf

1500 lbf
1000 lbf

CHUCK SELECTION:
HEXAGONAL
HEXAGONAL
SELF LOCKING SQUARE DRIVE
MODELS
RANA/03/13-29
RANA/03/14-33
RANA/03/15-37

19 mm
22 mm
25 mm

CLOSED HEIGHT
1225
1370
1470

3/4
7/8
1
OPEN HEIGHT
2870
3295
3695

OTHER CUSTOM REQUIRED 2 STAGE SMALLER HEIGHT ROOF BOLTERS

ALSOARE AVAILABLE WITH US.

Installation of a 2.4m rockbolt:

1)
2)
3)
4)

Ready to drill
Drill until chuck hits roof (Fit 1.2m drill rod)
Drop down to change drill rod(Fit 2.4m drill rod)
Drill until chuck touches roof

5)
6)

Lower drill down

Install resin

7)

Red then green

8)

Place bolt in hole

9)

Fit bolt onto spinner

10) Run the spinner

11) Drill until chuck touches roof
12) Tighten nut

13) Drop machine down

Drilling Machine:
Specification-

1.5HP,
-

volts,

three phase squirrel cage moter,

gear ratio

current:

1:10

at no load 9 amp,at full load 14-18 amp,

remotely operated drill machine,

MAN RIDING SYSTEM

MAN RIDING SYSTEM TECHNICAL DATA

TECHNICAL DATA :
- 200 Cm3/Revolution
- Mineral oil or fire resistance fluid
- 950 Kg.

A.
B.
C.

Fluid
Quality
Fluid
Quality
Weight without Motor

D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
O.
P.
Q.
R.
S.
T.
U.
V.
W.
X.
Y.
Z.
AA.

280 L/Min at 1450 RPM

Operating Pressure
- 230 Bar
Maximum Pressure
- 400 Bar
Electric Motor
- 1450 RPM at 50 Hz
Electrical motor Performance
- 110 KW
Fluid
Quality
- approx. 100
Axial piston pump
- Linde BPV 200 with pressure controlled
variable swash angle
Fluid quantity(Main pump)
- 200 cm3/Rev
Fluid flow rate (Main pump) - 280 litre/min at 1450, 50 Hz
Fluid quantity (Auxiliary pump)
- 42 cm3/Rev
Fluid flow rate (Auxiliary pump)
- 60 lit/min at 1450 RPM
Max. pressure
- 400
Max. operating pressure
- 220 bar
Operating pressure
- 200 bar
Boost pressure
- 16 bar
Axial piston pressure
- 2 - 8 bar
Electric motor
- 1450 RPM
Electric motor performance
- 110 kW at 1450 RPM
Fluid type
- Mineral oil or fire resistant fluid
Capacity
- 100 Liters
Cooling
- Air cooler for Hydraulic fluid
Weight without motor
- 950 Kg.
Other devices
- Rinse value

1.Hydraulic control cylinder with solenoid valve to move the operating lever
2. Boost pressure control switch.
3) Fluid level control unit
4) Temp. control unit 850
5) Boost pressure Manometer
6) Operating pressure Manometer

DIMENSIONS AND TECHNICAL DATA :

1.
2.
3.
4.
5.
6.
7.
8.
9.

Length of frame
Width of frame
Height of frame
Drive sheave diameter
Grooved drive sheave diameter
Brake pads dimensions
Brake pads thickness
Brake force
Brake release pressure

::
::
::
::
::
::
::
::
::

2410 mm
930 mm
725 mm
1550 mm
1475 mm
2 X 300 cm2
25 mm
9630 daN
38.3 bar

10. Maximum pulling force

11. Working pressure
12. Drive speed

:: 2700 daN
:: 210 bar
:: 0 to 3 Mts./sec.

Electric Motor110kW,
550 V, 3 Ph,50 C/ s, 1450 RPM, Flange Mounted, Air Cooled,
Non - FLP Type,Squirrel Cage Induction Motor.

Brake1. Spring Applied

2. Hydraulic Released
Parking,Service , Emergency
Parking Brake:For holding in the same condition
Service Brake:For stopping the system when in motion
Emergency Brake-Stalling of the system either by the Driver or anybody elseor by
itself in case of Emergency.

Brake Pad -Area - 2 X 300 Sq Cm,

Thickness - 25 mm

Brake Force -9630 da N,9630 Kg,9.63 T

Brake Release Force -38.3 Bar,38.3

Kg / Sq Cm

Maximum Pulling Force -2700 da N , 2700 Kg, 2.7 T

Hanging Chair

*Suspended with four Rollers.

*Lateral Swing on either side shall be 1 3 degrees.
*Minimum Gap between Roof and Rope- 330 mm
*Gap between bottom of the chair and floor
- 300 - 500 mm

Operation:
1)

Chairs must be in condition.

2)

In case of detachable chairs, the chair before boarding

3)

be attached in the correct position i.e; foot rests in the direction of

travel.

4)

Do not Swing the chair during travel.

5)

To steady oneself one can for some metres touch the foot wall with the
feet if the travel allows this;

6)
7)
8)
9)

other wise, the feet must be on the foot rest.

In case where the system is not equipped with a device
where by the distance between the chairs is automatically controlled,
the prescribed distance of 15 mtr. must be maintained.

10) On arrival , please un board and take off the chair as quickly as possible.
11) Pack chair away neatly on the rack provided .
12) Do not lean back on to the seat or touch the rope with the hands

or push oneself off

13)

Emergency ropesThese are to be used only in case emergency to stop the drive unit.

SAFETY:

Organization : SCCL Internal Safety Organization

FATAL ACCIDENTS:
Sl.No

Year

No. of

No. of persons

Death rate

Classification by Death rate

Serious

accidents

per 1000
cause
persons
employed
0.74 Fall of roof

Fatal
1

2003

2004 --

1 ---

--

--

per million
tonnes of
output
3.OO

--

--

SERIOUS ACCIDENTS:
Sl.No.

Year

No. of
accidents

2003 ---

2004

No. of
persons
injured
---

Injury rate
per 1000
persons
employed

Classification by cause Injury rate

per million
tonnes of
Output

---

--

---

1.5 Fall of Person

6.52

Rope Haulage

REPORTABLE ACCIDENTS:
Sl.N Yea No. of No. Injury Injur
o.
r accide
of
rate y rate Fa
nts
perso
per
per ll
ns
1000 milli of
injure person on ro
d
s
tonne of
employ s of
ed
outp
ut

Classification by cause
Fa Rope
ll Haula
of ge
sid
e

200
1 3

166

166

123.8 498.1

2 6

200
2
4

169

169

125.3 499.8

2 6

Fall
of
obje
ct

Fall Excaug Miscellane

of
ht
ous
pers
on

106

33

15

100

41

17

ISM DHANBAD
MINING MACHINERY
ENGINEERING

TRAINING REPORT
RAVINDRA KHANI 5 INCLINE
(MAY-JUN 2014)

NAME : KUNTI ARUN KUMAR REDDY

R.NO: 2011JE1259
SEMESTER:7
S.NO. 28

ISM DHANBAD
MINING MACHINERY
ENGINEERING

TRAINING REPORT
RAVINDRA KHANI 5 INCLINE
(MAY-JUN 2014)

NAME : AMARNENI SIVA TEJA

R.NO: 2011JE1119
SEMESTER : 7
S.NO. 20

ISM DHANBAD
MINING MACHINERY
ENGINEERING

TRAINING REPORT
RAVINDRA KHANI 5 INCLINE
(MAY-JUN 2014)

NAME : MENTA MALLIKARJUNA

R.NO: 2011JE1053
SEMESTER : 7
S.NO. 15

ISM DHANBAD
MINING MACHINERY
ENGINEERING

TRAINING REPORT
RAVINDRA KHANI 5 INCLINE
(MAY-JUN 2014)

NAME : I RANGANADH
R.NO: 2011JE1208
SEMESTER : 7
S.NO. 24