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System Control
HeatMaster
25 - 35 - 45 - 70 - 85 - 120 TC
71 - 101 - 201
660Y1400-A
EN
Table of Contents
General Recommendations................................ 3
User's Guide............................................................... 4
MCBA Interface.........................................................................................................5
Connection Diagrams and Accessories........ 6
High-temperature heating circuit controlled by a room
thermostat...................................................................................................................6
Installation of two heating circuits controlled by room unit
and ZMC-2 module............................................................................................. 10
Cascade installation.......................................................................................... 13
MCBA Parameters for the Specialist............. 14
Stand-by Mode (
)............................................................................... 14
Parameter Mode (
)............................................................................ 16
info Mode (
Code Mode (
)............................................................................................ 17
)........................................................................................ 20
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General Recommendations
note
this manual contains important information with respect to the installation and set-up of the boiler.
this manual must be provided to the installer, who will keep it in a safe place.
We accept no liability should any damage result from the failure to comply with theinstructions contained in this technical manual.
Essential recommendations for safety
It is prohibited to carry out any modifications to the appliance without the manufacturers prior and written agreement.
The appliance must be set up by a qualified installer, in accordance with applicable standards and regulations.
The installation must comply with the instructions contained in the boiler's installation manual and with the standards and regulations
applicable to installations.
Failure to comply with the instructions in this manual could result in personal injury or a risk of environmental pollution.
The manufacturer declines all liability for any damage caused as a result of incorrect installation or in the event of the use of appliances or
accessories that are not specified by the manufacturer.
Essential recommendations for the correct operation of the appliance
To guarantee the correct operation of the installation, it is essential to carry out the adjustments in accordance with the instructions in this manual.
In order to ensure that the appliance operates correctly, it is essential to inspect and service the boiler every year.
Faulty parts may only be replaced by genuine factory parts.
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User's Guide
How to use this manual
This manual is for the exclusive use of ACV-approved installers.
After a short description of the control module (MCBA) and of the keys used to make the adjustments, the manual includes a section with the installation
diagrams and a list of the accessories required for each specific installation. The electrical connection diagrams are also included as well as the specific settings
of the MCBA to be made using an access code provided by ACV.
The next sections contain the codes available in each mode of the MCBA, as well as the error codes displayed on the MCBA, which will allow the installer to
troubleshoot the possible faults.
For any other installation configuration than those in this manual, please contact your ACV representative.
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Appliance Description
The MCBA is an electronic control module and a regulator for gas boilers, developed by Honeywell and fitted with a microprocessor.
It includes several basic functions: temperature control, flame monitoring, heating pump control, fan control, 3-way valve control, electrical ignition and boiler
control.
Its control panel also displays, through codes, the boiler operational condition, the mode in which it is operating and the possible faults in the system. Finally,
it allows to set the system up according to the type of installation.
Using a special maintenance code to be entered in the MCBA interface, the qualified installers can access parameters and therefore adjust the boiler settings
to specific requirements. The parameters are normally factory-preset for all normal applications.
For more information on how to use the MCBA and on the specific settings, refer to the section "MCBA Parameters for the Specialist", page 14 of this manual.
General remarks
If a fault occurs, the MCBA disables the appliance and displays an error code: the display flashes and the first character is "E" followed by the fault
number.
-
Reset the appliance by pressing the "RESET" key of the MCBA interface.
-
If the error code displays again, refer to the section "Blockage and Error Codes", page 30 of this manual
MCBA Interface
Description
MCBA - Allows to set-up the boiler operation and more specifically, to define the
required temperature of the Domestic Hot Water (DHW) and the Central Heating
(CH) and to activate/deactivate the DHW and heating modes using the display
and the following keys:
1. Display:
3
1
O
2
bar
2.
3.
3
4.
4
5.
6.
7.
8.
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Cold water
Hot water
2
MCBA
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Description
Code
All HM TC models
10800018
HM 25 / 35 / 45 TC
High temperature kit DN 25 : comprised of a heating pump, two isolating valves, a check valve,
two thermometers.
10800294
HM 70 / 85/ 120 TC
High temperature kit DN 32 : comprised of a heating pump, two isolating valves, a check valve,
two thermometers.
10800296
en
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en
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10 11 12 13
EN
Adjusted
Description
3. 0 1
3. 0 1
4. 85
4. 85
Preset temperature for the heating circuit water (adjustable between 30 and 85C).
p. 45
. 00
p. 45
. 00
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Cold water
Hot water
5
1
3
3
7
2
MCBA
en
10
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All HM TC models
All HM TC models
Description
Code
10800034
10800218
X2
All HM TC models
10800036
All HM TC models
10800045
X2
All HM TC models
10510900
All HM TC models
10510100
HM 25 / 35 / 45 TC
2 circuit manifold DN 25
With connection pipes and built-in wall mounts
10800208
HM 25 / 35 / 45 TC
10800295
HM 70 / 85/ 120 TC
2 circuit manifold DN 32
With built-in wall mounts.
10800298
HM 70 / 85/ 120 TC
10800142
HM 70 / 85/ 120 TC
10800297
X2
HM 70 / 85/ 120 TC
Servomotor ARA661
Motor for 3-way valve DN 32 with the low-temperature kit.
10800199
X2
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EN
230 Volt - 6A
50Hz
PE N L
230 Volt - 6A
50Hz
PE N L
VA
L 1 2 3 N N N N
VA
L 1 2 3 N N N N
ZMC-2
ZMC-2
(230 Volt)
(230 Volt)
A B VF 0 VE 0
A B VF 0 VE 0
13 12 11 10
VF202
VF202
BUS A
BUS B
BUS A
BUS B
BUS B
BUS A
BUS B
BUS A
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=4
=1
=5
=2
=6
=3
=7
EN
1. 60
2. 0 1
3. 0 1
4. 85
Adjusted
1. 60
2. 0 1
3. 0 1
4. 85
Description
Maximum temperature of preset Domestic Hot Water temperature
00 : DHW mode OFF
01 : DHW mode ON
00 : Heating mode OFF
01 : Heating mode ON
Maximum temperature of the heating circuit (must be higher than the DHW temperature).
Cascade installation
For information on the installation of several HeatMaster TC boilers in a cascade, please contact your ACV representative.
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EN
When the boiler is switched on, it starts up in Stand-by mode, as shown in the figure above.
This is the standard mode of the MCBA. The MCBA automatically returns to this mode after 20 minutes if no key is pressed on the MCBA interface. The
new parameters will become active.
The first digit indicates the boilers current status, depending on the situation of the boiler and the burner. The last two digits indicate the boiler
temperature.
Status
Boiler Function
0
1
2
3
Waiting for a signal from the air pressure switch or to obtain number of start revolutions.
The burner is off because the set value has been reached. There is still a demand for heat..
Fan pre-purge/post-purge
Ignition
Operation of the burner for heating
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Once the cause of the blocking has been resolved, the burner starts up automatically after a maximum of 150 seconds..
Status
Boiler Function
Internal adjustment Three-way valve
Boiler burner on - temperature is maintained
Test function: max RPM in CH mode.
Test function: min RPM in CH mode.
Test function: burner on with fixed fan speed
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EN
To access the Parameter mode when the system is in Standby mode, press the MODE key once.
To scroll through the list of parameters press the STEP key. To modify the value of the parameter, use the + or - keys.
Then, press the STORE key to save the modified value. The screen will flash once to confirm the data has been
saved.
Display
To activate the modified parameters, press MODE again (this will switch you to Info mode). However, if you do not
press any key, the system returns to Standby mode after 20 minutes and activates the changes.
MODE
Factory settings
STEP
Display
1. 67
Parameter Description
Setting the hot water temperature
HM 25 / 35 / 45 / 70 / 85 /120 TC
HM 71 / 101 / 201
1. 60
1. 90
2. 0 1
00 = OFF
01 = ON
Switching heating On/Off
2. 0 1
2. 0 1
3. 0 1
00 = OFF
01 = ON
3. 0 1
3. 0 1
4. 70
4. 85
4. 90
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Display
To switch from Stand-by mode to Info mode, press the MODE key twice
Press the STEP key until the desired information is displayed.
The dot located behind the first position flashes to indicate that the boiler is in Info mode.
MODE
MODE
STEP
Display
Parameter Description
1. 60
Flow temperature T1 in C
2. 50
Return temperature T2 in C
3. 65
DHW temperature T3 in C
4. 03
Outside temperature T4 in C
5. 55
6. 45
7. 00
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EN
Display
Parameter Description
8. 00
9. 00
a. 34
c. 00
N/A
N/A
E. 00
Ionisation current
F. 00
N/A
N/A
h. 42
i. 00
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Display
Parameter Description
Number of CH starts [ x 100]
Number ofCH starts [ x 1]
Number of hours of CH operation [ x 10000]
Number of hours of CH operation [ x 100]
Number of hours of CH operation [ x 1]
Number of DHW starts [ x 10000]
Number of DHW starts [ x 100]
Number of DHW starts [ x 1]
Number of hours of DHW operation [ x 10000]
Number of hours of DHW operation [ x 100]
Number of hours of DHW operation [ x 1]
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EN
MODE
STEP
STEP
or
STORE
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Factory settings
STEP
Display
Parameter Description
HM 25 / 35 / 45 / 70 / 85 / 120 TC
HM 71 / 101 / 201
p. 1 0
. 60
. 60
p. 1 1
.-10
. 00
p. 12
. 18
. 20
p. 13
.01
. 05
p. 14
. 00
. 00
p. 15
. 50
. 60
p. 16
. 20
. 30
p. 17
. 03
.01
p. 18
T lock: 00 = Disabled
Locks the heat demand, if the heating set-point T is lower than the
parameter value..
. 00
. 00
en
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EN
Factory settings
STEP Display
Parameter Description
HM 25 TC
HM 35 TC
HM 45 TC
. 00
.10
. 00
.10
p. 19
p. 20
. 00
.10
p. 21
. 20
. 20
. 20
p. 22
p. 23
p. 24
p. 25
p. 26
Natural gas
p. 27
Natural gas
. 44
.41
. 00
. 00
. 44
.41
. 00
. 00
. 20
. 24
. 00
. 00
. 63
. 65
. 00
. 00
. 63
. 63
. 00
. 00
. 20
. 24
. 00
. 00
. 68
. 69
. 00
. 00
. 68
. 69
. 00
. 00
. 20
. 24
. 00
. 00
Natural gas
Propane
Natural gas
Propane
Natural gas
Propane
Natural gas
Propane
Propane
Propane
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Factory settings
HM 70 TC
HM 85 TC
HM 120 TC
HM 71
HM 101
HM 201
. 00
.10
. 00
.10
. 00
.10
. 00
.10
. 00
.10
. 00
.10
.10
.10
.10
. 05
. 05
. 05
. 49
. 45
. 00
. 00
. 49
. 45
. 00
. 00
. 19
. 19
. 00
. 00
. 60
. 55
. 00
. 00
. 65
. 60
. 00
. 00
. 19
. 19
. 00
. 00
. 53
. 53
. 00
. 00
. 53
. 53
. 00
. 00
. 13
. 13
. 00
. 00
. 46
. 42
. 00
. 00
. 46
. 42
. 00
. 00
. 14
. 14
. 00
. 00
. 60
. 54
. 00
. 00
. 60
. 54
. 00
. 00
. 15
. 15
. 00
. 00
. 52
. 47
. 00
. 00
. 59
. 53
. 00
. 00
. 15
. 15
. 00
. 00
en
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EN
Factory settings
STEP Display
Parameter Description
HM 25 TC
HM 35 TC
HM 45 TC
. 36
. 36
. 30
. 36
. 36
. 30
. 36
. 36
. 30
Natural gas
P. 28
P. 29
P. 30
. 00
. 00
. 00
. 00
. 00
. 00
.11
. 02
. 03
. 00
. 06
. 05
. 00
.11
. 02
. 03
. 00
. 06
. 05
. 00
. 05
. 05
P. 32
Propane
P. 33
P. 34
P. 35
P. 36
P. 37
P. 38
P. 39
.11
. 02
. 03
. 00
. 06
. 05
. 00
P. 40
. 05
CH hysteresis on.
CH hysteresis off.
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24
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Factory settings
HM 70 TC
HM 85 TC
HM 120 TC
HM 71
HM 101
HM 201
. 39
. 39
. 30
. 39
. 39
. 30
. 44
. 44
. 30
. 35
. 32
. 30
. 42
. 38
. 30
. 37
. 32
. 30
. 00
. 00
. 18
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
.11
. 02
. 03
. 00
. 06
. 05
. 00
.11
. 02
. 03
. 00
. 06
. 05
. 00
.11
. 02
. 03
. 00
. 06
. 05
. 00
.11
. 01
. 03
.01
. 03
. 04
.01
.11
. 01
. 03
.01
. 03
. 04
.01
.11
. 01
. 03
.01
. 03
. 04
.01
. 05
. 05
. 05
. 00
. 00
. 00
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EN
P. 41
P. 42
P. 43
P. 45
P. 46
P. 47
P. 53
P. 57
P. 64
P. 65
P. 66
P. 76
P. 77
P. 78
P. 79
P. 83
Parameter Description
Domestic hot water block time [sec. x 10,2].
DHW CH locking time [sec. x 10,2].
Max. operating time in DHW mode [min.]
00 : High temperature circuit - heating pump controlled by room thermostat - DHW priority active.
50 : Controlled circuit [outdoor sensor and AM3-11 module] - circulator
controlled by the room thermostat - DHW priority inactive.
DHW production type:
This parameter may be modified in any way on a HeatMaster
Manual fan speed (test)
1st: special pump [0 = disabled]
2nd position: minimum disable cycle [0 = disabled]
Pre-spark [sec.]
Extra pre-sweep [sec.]
Post ventilation [sec.]
Fan speed during post-ventilation [tr=min. x 100]
Opening time of the
2 nd CH circuit valve[sec. x 15]
Factor "I" of the 2 nd CH circuit
Fan factor "I" (raise)
Fan factor "I" (lower)
Max. T5 temperature limit . [C].
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HM 25 TC
HM 35 TC
HM 45 TC
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
. 20
.10
. 120
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
. 20
.10
. 120
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
. 20
.10
. 120
EN
HM 85 TC
HM 120 TC
HM 71
HM 101
HM 201
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 00
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
. 40
. 20
.1 20
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
. 40
. 20
.1 20
. 02
.-0 1
. 00
. 00
. 25
. 30
. 25
.10
.10
.10
. 05
.1 20
.12
.-0 1
. 00
. 00
. 25
. 30
. 30
.16
.10
. 60
.10
.1 20
.12
.-0 1
. 00
. 00
. 25
. 30
. 30
.16
.10
. 60
.10
.1 20
.12
.-0 1
. 00
. 00
. 25
. 30
. 30
.16
.10
.10
. 50
.1 20
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EN
HM 25 TC HM 35 TC HM 45 TC HM 70 TC HM 85 TC HM 120 TC
HM 71
HM 101
HM 201
. 80
. 80
. 80
. 80
. 30
. 30
. 30
. 30
. 30
. 20
. 20
. 20
. 20
. 20
. 20
. 10
. 10
. 10
. 10
. 15
. 15
. 15
. 92
. 92
. 92
. 92
. 92
. 92
. 92
. 93
. 05
. 05
. 05
. 05
. 05
. 05
. 05
. 05
. 05
. 40
. 40
. 40
. 40
. 40
. 40
. 40
. 40
. 40
. 60
. 60
. 60
. 60
. 60
. 60
. 60
. 60
. 60
P. 105
P. 106
P. 109
System 1 options
Protection options 2
.-120
. 108
. 32
.-120
. 108
. 32
.-120
. 108
. 32
.-120
. 108
. 32
.-120
. 108
. 32
. 08
. 108
. 32
. -128
. 116
. 32
. -128
. 116
. 32
. -128
. 116
. 32
P. 113
Additional parameter 0
[Value + 256]
. 119
. 119
. 119
. 119
. 119
. 247
. 127
. 127
. 127
. 80
. 80
. 80
. 80
. 80
. 30
. 30
. 30
. 30
P. 89
. 20
. 20
. 20
P. 90
. 10
. 10
P. 96
. 92
P. 97
P. 100
P. 84
P. 87
P. 101
System 2 options
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This mode indicates communication between the boiler and the control module.
MODE Display
STEP Display
Parameter Description
No communication
Communication only between the boiler module and the optional control module.
Communication between all the connected appliances.
The interface kit and the programmable room thermostat are available as an option.
FAN
5500
This mode indicates the most recent error, as well as the status of the boiler and the values at the time of this error.
MODE
Display
1 36
2 00
3 00
4 00
5 00
6 00
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Fault description
Fault solutions
E 00
E 02
E 03
E 04
Durable locking
Press reset
E 05
E 06
E 07
E 08
E11
If the problem persists after two RESET attempts, replace the MCBA
EPROM error
If the problem persists after two RESET attempts, replace the MCBA
E 12
E 13
E 14
Internal error
If the problem persists after two RESET attempts, replace the MCBA
Check the 24 Volt circuit and dry if necessary [sensors, terminal, etc.]
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Fault description
Fault solutions
E 15
Internal error
If the problem persists after two RESET attempts, replace the MCBA
E 16
Internal error
If the problem persists after two RESET attempts, replace the MCBA
E 17
Internal error
If the problem persists after two RESET attempts, replace the MCBA
E 18
t1 > 110c
E 19
t2 > 110c
The NTC1 and NTC2 sensors are the wrong way round
Check the gas pressure or the water pressure and the respective switches
E 28
E 29
E 30
E 25
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EN
Fault description
Fault solutions
E31
Short-circuit NTC1
E 32
Short-circuit NTC2
E 33
Short-circuit NTC3
E 35
Short-circuit NTC5
E 36
E 37
E 38
E 40
If the problem persists after two RESET attempts, reprogramme the MCBA
E 44
Internal error
If the problem persists after two RESET attempts, replace the MCBA
E 52
E 60
1. Press "RESET"
2. If the error persists, replace the MCBA
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Fault solutions
Water pressure
E 83
E113
E114
E115
Internal error
If the problem persists after two RESET attempts, replace the MCBA
E 122
E 123
E 124
Codes
E 61
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