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Reference Design

EBC10011

iW1706-00 for 12V 600mA


Network Adapter Design

Table of Contents

iW1706-00 For Network Adapter Design


(AC Input 90264VAC, Output 12V 600mA)
EBC10011

1.0. Introduction3
2.0. Design Features3
3.0. Power Supply Design Specification4
4.0. Schematic5
5.0. PCB Layout5
6.0. Bill Of Materials6
7.0. Transformer drawing7
8.0. Performance8
8.1. Regulation, Ripple and Efficiency Measurement8
8.2. CV and CC Regulation 8
8.3. Conducted EMI8

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 2

12V 600mA Network Adapter


with iW1706-00 EBC10011

1.0 Introduction
This document provides a reference design for a universal input, 12V 600mA isolated flyback network adapter. For this
design the iW1706-00 is used. It contains the complete specification of the power supply, a detailed circuit diagram, the
entire bill of materials required to build the power supply, drawing of the power transformer, and test data of the most
important performance.

EE1614

AC Input

DC Output

Figure 1.1 PCB Top View

50mm

33mm
iW1706-00
(No Cable Drop Compensation)
-

Figure 1.2 PCB Bottom View

2.0 Design Features


AC input range 90-264VAC
DC output 12V 600mA
Meet 150mW no-load standby power consumption requirement
Meet EPA 2.0 requirement at end of output DC-Cable
Max ripple < 150mVP_P
No Y-Cap design
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Rev. 1.1
EBC10011
Apr, 2012

Page 3

12V 600mA Network Adapter


with iW1706-00 EBC10011

3.0 Power Supply Design Specification


The table below represents the minimum acceptable performance of the design.
Description

Symbol

Min

Voltage

VIN

90

Frequency

fLINE

47

Typ

Max

Units

264

VAC

63

Hz

150

mW

12.6

0.6

150

mVP_P

Comment

Input
50/60

No-load Input Power (230VAC)


Output
Output voltage

VOUT

11.4

Output current

IOUT

Output ripple voltage

12.0

VRIPPLE

Measured at the end of DC-Cable

Measured at end of output DC-Cable


IOUT=0.6A @TA = 25 C
20 MHz bandwidth

Total Output Power


Continuous output power

POUT

Over-current protection

IOUT_MAX

Active mode protection

7.2

W
0.9

74.6

Auto-restart

Measured at the end of DC-Cable,


VIN=115VAC and 230VAC (TAMB = 25 C)

Environmental
Conducted EMI

Meets CISPR22B / EN55022B

Safety
Ambient temperature

Designed to meet IEC950, UL1950 Class II

TAMB

40

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 4

12V 600mA Network Adapter


with iW1706-00 EBC10011

4.0 Schematic
F1
10

D1
1N4007

D2
1N4007

D3
1N4007

D4
1N4007

L2
470 H

AC Input
N

C1
6.8 F

R2
4.7 k

C2
6.8 F

L1
5.6 H

T1
EE16

C3
1 nF
1 kV

R3
1 M
R4
1 M

D7
SR260

V+

R5
220 k

C7
470 F
16 V

R6
300

R11
10 k

D5
FR107

R7
3.6

V-

D6
FR102

U1
iW1706 - 00
R8
24 k

OUTPUT 5

1 V
CC

Q1
MJE13003

2 GND
3 VSENSE
R9
4.49 k

C6
47pF

C4
10F

+ C5

0.1F

ISENSE 4
R10
2.2

Figure 4.1 Design Schematic

5.0 PCB Layout

PCB Top

PCB Bottom
Figure 5.1 PCB Layout 50 mm x 33 mm

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 5

12V 600mA Network Adapter


with iW1706-00 EBC10011

6.0 Bill of Materials


Item

Qty.

Ref.

IC1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4

C1,C2
C3
C4
C5
C6
C7
R2
R3,R4
R5
R6
R7
R8
R9
R10
R11

18
19
20
21
22
23
24
25

1
1
1
1
1
1
1
1

D5
D6
D7
F1
L1
L2
Q1
T1

Description

Manufacturer P/N

iW1706-00, off-line digital PSR & VMS PWM


controller, SOT23-5
6.8F, 400V, E-CAP, (10mm12mm)
1nF, 1KV, ceramic capacitor
10F, 50V, low ESR E-CAP, (5mmX11.5mm)
0.1F, 25V, X7R, SMD-0603
47pF, 25V, X7R, SMD-0603
470F, 16V, low ESR E-CAP, (8mmX12mm)
4.7K, 5%, SMD-0805
1M, 5%, SMD-1206
220K, 5%, SMD-1206
300, 5%, SMD-0805
3.6, 1%, SMD-0805
24K, 1%, SMD-0805
4.49K, 1%, SMD-0805
2.2, 1%, SMD-1206
10K, 5%, SMD-0805

D1,D2,D3,D4 1A, 1000V, rectifier diode, DO-41

1A, 1000V, fast recovery rectifier, DO-41


1A, 100V, fast recovery rectifier, DO-41
2A, 60V, Schottky diode, DO-15
10, fusible resistor, 1W
5.6H, color ring inductor, 0510
470H, color ring inductor, 0510
1.5A, 800V,NPN transistor, TO-126
EE1614, transformer, horizontal type

Manufacturer

iW1706-00

iWatt, Inc

KLH-400V6R8MG125
CK45-R3AD102K-NR
KLH-050V100MC100
C1608X7R1E104K
06033A470KAT4A
EKMG160ELL471MHB5D
ERJ-6GEYJ472V
ERJ-8GEYJ105V
ERJ-8GEYJ224V
ERJ-6GEYJ301V
CRCW08053R60FKEA
CRCW080524K0FKEA

KOSHIN
TDK Corporation
KOSHIN
TDK Corporation
AVX Corporation
United Chemi-Con
Panasonic - ECG
Panasonic - ECG
Panasonic - ECG
Panasonic - ECG
Vishay Dale
Vishay Dale

ERJ-8RQF2R2V
ERJ-6GEYJ103V

Panasonic - ECG
Panasonic - ECG

1N4007
FR107
FR102
SR260
FRM1WJT-52-10R
8230-38-RC
8230-84-RC
HMJE13003

Taiwan Semiconductor
Taiwan Semiconductor
Taiwan Semiconductor
Won-Top Electronics
Yageo
JW Miller A Bourns
JW Miller A Bourns
HSMC CORP

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 6

12V 600mA Network Adapter


with iW1706-00 EBC10011

7.0 Transformer drawing


Schematic:

1
Primary

10
128Ts

15Ts Secondary

2
6

5
Bias

Note:
Dot () denotes electrical
start.

12Ts

Electrical start could be


different from
mechanical or winding start.

Electrical Specifications:
1.
2.
3.

Primary inductance (Lp) = 1.55mH (7%) @10KHz


Primary leakage inductance (Lk) < 5% * Lp
Electrical strength = 3KV, 50/60Hz, 1Min.

Materials:
1.
2.
3.
4.
5.

Core: EE1614 (ferrite material TDK PC40 or equivalent)


Bobbin: EE16 horizontal
Magnet wires (pri): type 2-UEW
Magnet wire (sec): triple insulated wires
Layer insulation tape : 3M1298 or equivalent

Finished:
1.

Varnish the complete assembly

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 7

12V 600mA Network Adapter


with iW1706-00 EBC10011

8.0 Performance
8.1 Regulation, Ripple and Efficiency Measurement
* Note: Output voltage is measured at end of PCB

Vin
(VAC)

90

115

230

264

Pin
(W)

Vout
(V)

Iout
(mA)

VRIPPLE
(mVP-P)

0.062
2.286
4.560
6.980
9.506
0.070
2.272
4.469
6.740
9.100
0.120
2.381
4.557
6.726
8.921
0.167
2.433
4.631
6.803
8.993

11.90
11.99
11.98
12.01
12.03
11.91
11.98
11.98
12.01
12.03
11.90
11.98
11.99
11.99
12.03
11.90
11.98
11.99
11.99
12.03

0
150
300
450
600
0
150
300
450
600
0
150
300
450
600
0
150
300
450
600

10
46
76
68
110
8
46
62
66
82
8
56
58
68
76
10
42
64
74
72

8.2 CV and CC Regulation

Pout
(W)

(%)

1.80
3.59
5.40
7.22

78.67
78.82
77.43
75.93

1.80
3.59
5.40
7.22

79.09
80.42
80.19
79.32

1.80
3.60
5.40
7.22

75.47
78.93
80.22
80.91

1.80
3.60
5.40
7.22

73.86
77.67
79.31
80.26

OCP
(mA)

Average
(%)

701

77.71

700

79.75

713

78.88

706

77.78

8.3 Conducted EMI


Vin=230VAC/50Hz, Live

VI Curve (Vin=90VAC/50Hz)
18.0

Amplitude(dBV)

VOUT (V)

15.0
12.0
9.0
6.0
3.0
0.0

100

200

300

400

500

600

700

800

IOUT (mA)

Frequency(MHz)

VI Curve (Vin=264VAC/50Hz)

Vin=230VAC/50Hz, Neutral

18.0

Amplitude(dBV)

VOUT (V)

15.0
12.0
9.0
6.0
3.0
0.0

100

200

300

400

500

600

700

800

IOUT (mA)

Frequency(MHz)

www.iwatt.com
Rev. 1.1
EBC10011
Apr, 2012

Page 8

Trademark Information
2012 iWatt, Inc. All rights reserved. iWatt, BroadLED, EZ-EMI, Flickerless, Intelligent AC-DC and LED Power, and
PrimAccurate are trademarks of iWatt, Inc. All other trademarks and registered trademarks are the property of their
respective owners.

Contact Information
Web: http://www.iwatt.com
E-mail: info@iwatt.com
Phone: +1 (408) 374-4200
Fax: +1 (408) 341-0455
iWatt Inc.
675 Campbell Technology Parkway, Suite 150
Campbell, CA 95008

Disclaimer
iWatt reserves the right to make changes to its products and to discontinue products without notice. The applications
information, schematic diagrams, and other reference information included herein is provided as a design aid only
and are therefore provided as-is. iWatt makes no warranties with respect to this information and disclaims any implied
warranties of merchantability or non-infringement of third-party intellectual property rights.
iWatt cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in an iWatt product. No
circuit patent licenses are implied.
Certain applications using semiconductor products may involve potential risks of death, personal injury, or severe
property or environmental damage (Critical Applications).
IWATT SEMICONDUCTOR PRODUCTS ARE NOT DESIGNED, INTENDED, AUTHORIZED, OR WARRANTED TO
BE SUITABLE FOR USE IN LIFESUPPORT APPLICATIONS, DEVICES OR SYSTEMS, OR OTHER CRITICAL
APPLICATIONS.
Inclusion of iWatt products in critical applications is understood to be fully at the risk of the customer. Questions
concerning potential risk applications should be directed to iWatt, Inc.
iWatt semiconductors are typically used in power supplies in which high voltages are present during operation. Highvoltage safety precautions should be observed in design and operation to minimize the chance of injury.

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Rev. 1.1
EBC10011
Apr, 2012

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