Академический Документы
Профессиональный Документы
Культура Документы
12.08.10
Customer request
Development
CONTRACT
REVIEW
Marketing
Development
Customer RFQ
product documents
delivery requirements (customer statement)
Customer
Credit Check
Marketing
Credit / Audit Report
Vendor information
RFQ vendor
SGM / GM authorization
outsource
Vendor RFQ
Vendor feedback
No go
Request Customer
Specific Requiremen
Preliminary RFQ
analysis
Quotation
reject,
Counter
proposal
Development
Manufacturing
Purchasing
Engineering
CSR
Vendor
preliminary
proposals
Technical
feasibility
Reject
Accept:
Team Feasibility Commitment
m/c cycle time
Costing assumption
Preliminary planning
Development
Accounts
FS documents
Document compilation
Quotation analysis, Proposal
Quotation letter
Marketing
Change
request
Management
support
Marketing
Inform customer
MD/COO
approval
Change
request
Marketing
Signed quotation
Project Authorization
RFQ rejection
memo
Document submission
Marketing
No
reject letter
from customer
Customer
accept?
LOI / LOA
Quotation file
Page 1
Marketing
Prepared: AG
12.08.10
CONTRACT AMMENDMENT
& VA/VE
Engineering change
proposal
Customer ECN/ change
product documents
delivery requirements
Technical concept
study
Technical feasibility evidence
Preliminary
Go/No Go
Counter
Proposal
Commercial feasibility
study
Commercial Feasibility study OK
Team Feasibility commitment OK
Start decision
proceed
outsource
Not feasible
Preliminary planning
Change
request
Document compilation
Analysis documents
Preliminary quotation
Quotation Letter
Counter proposal
Change
request
GM
endorsement
Counter propose
Forward to MD
MD/SGM
endorsement
Counter proposal
Signed quotation
Project Authorization
Trasmit to customer
Confirmation of receipt
Customer
accept?
LOI / LOA/ PPA ammendment
product
development
File: Procedure APQP.vsd
Page 2
Prepared: AG
12.08.10
Yes, resourcing /
localization
Design
document
avail?
Sample
available?
no
Customer liaison
Correspondents, minutes
Customer product
specs, stds avail?
Customer needs
analysis
yes
No / incomplete
Customer
requirements
Reverse engineering
Yes; drawing, spec, testing std
revise
Quality Requirement
analysis
Product specification
proposal
Bill of materials
incoming material requrement
process requirements
Specification list
Product design /
verification
manual calculations
FEA output
product design drawing
proto pfmea, control plan
testing list
approval
Customer-approved
PIS, testing list
Product validation
Test planning/design
Testing
Test eqpt, method
documentation
requirement
requirement
Test document
preparation
product
std
Prototype part,
interfaces
purchase / mfg
Sample
purchase
documents
Testing arrangement
equipment prep
Product analysis
QFD / DFMEA
QFD, DFMEA
form
(Specifications
not compatible,
emerging
Requirements)
Product
Change
Request
sample parts
Fitting, performance
analysis
Status reports
inspection
checksheet
template
Prototype testing,
analysis
Sample
testing
results
Spec
review /
DQCM
PRODUCT SPECIFICATIONS
Product drawing (comp & assy)
Testing specification,
Part Inspection Standard
Packaging specification
Product
document
release
Page 3
Prepared: AG
12.08.10
customer
EC approval
req?
yes
EC Request
no
(customer
preliminary document
review)
approve for final submission
document
check - approve
signed document
document submission
proof of delivery
contract
ammendment
req?
customer
endorsement
yes
customer-approved document
Document Control
Contract Ammendment
no
Process development
planning
Page 4
Prepared: AG
12.08.10
Sourcing plan
Production
Process, inspection
planning
Production Control Plan
Pre-launch Control Plan
Factory layout,
manpower plan
Material, component
sourcing
Engineering
Development Analysis
DevelopmentInspection
/ test eqpt spec MSA plan
Testing inst
development/acq
analysis
Final proposal
preparation / revision
Change
request
Project Proposal
Management
review
change
request
Authorization to proceed
Confirmed project plan
Process
Development &
Validation
Page 5
Prepared: AG
12.08.10
PROCESS VALIDATION
ENGINEERING DEVELOPMENT
Eqpt purchase/devp/
mod
Vendor selection
A9 checking aids
inspection jig
Purchasing records
Vendor LOI
checksheet
confirmation
Equipment testing /
checksheets
product
characteristic
ng
test
equipment
fail
VENDOR DEVELOPMENT
mc
ng Agreement
not possible
Part inspection
standard devp
Vendor drawing
Draft PIS
Eqpt
testing
Approved checksheets
Hard tooling
Product
samples
arbitration
Change
terms
Vendor
Devp
failed
Line trials
Vendor development
line improvement
Product testing
Dimensional inspection
report, AAR, testing report
Product evaluation
improvement
needed
Vendor monitoring
Line trials
Child
part
ng
sample submission
Sample approval
satisfactory
RPN
Vendor PP
Vendor pp summary
Approval Record
master parts
MASS
PRODUCTION
PREPARATION
Subsupplier
PQCM
sign-off
Vendor PQCM
contract nego
term agreement
Vendor PPA
File: Procedure APQP.vsd
Page 6
Prepared: AG
12.08.10
QC checksheet
preparation
prelaunch, production
work instruction
preparation
equipment servicing,
instrument MSA
prelaunch production
planning
prelaunch material
order
preparation
monitoring
not ready
prelaunch briefing
small batch
trial production
product, process data
minor
issues
product
audit
process ok
line production
confirmation trial
product, process data
product
audit
major issues
process ok
Process
Development
Quality Council
Enquiry
APQP records
minutes
PQCM
Quality document
update
Early production
containment
Page 7
Prepared: AG
12.08.10
SCHEDULED
PRODUCTION
Improvement
needed?
Operational problem
Production
QC report
no
Quality
problems?
Quality problem
Improvement possible
Problem analysis
Improvement
ideas
Kaizen submission
Additional Testing /
data gathering
Kaizen
Evaluation
Proposal accepted
Test reports,
data analysis
Project planning
Kaizen proposal
Minutes
project schedule
Modification
Tooling / mc redesign,
fabrication
Problem
description
Temp rigging,
work inst
Temporary production
rigging, work inst
Statistical data
PFMEA updates
process improvement activities update
SPC data update
Acceptable?
improvement
project close
Kaizen award
presentation
Page 8
Prepared: AG
12.08.10
Volume commitment
Material
cost quotation
Dev cost
estimate
Process cost
estimate
No
Yes
Management
prerogative
No
Yes
Project Authorization Memo
Quotation issue
Inform customer NG
Page 9
Prepared: AG