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a,*
Abstract
Due to the complexity of woven structures, the assumption of perfectly aligned bers for some textile composites is unrealistic. In
more sophisticated material models, therefore, possible ber misalignment is accounted for. On the other hand, non-uniformity of
the misalignment distribution in a fabric may become a second but important problem. This paper presents an inverse methodology from
which a reliable approximation of the non-uniform misalignment state in a woven fabric may be made. Basically, the approximation
requires a representative constitutive model and a set of picture frame tests where ber misalignment plays a key role. Uniaxial and
bias-extension tests are also used to identify the constitutive model parameters independently. The detail procedure is shown for a typical
2 2 twill weave fabric as an illustrative example. Results are discussed and compared to other approaches to reveal the benets and
limitations of the proposed method.
2007 Elsevier Ltd. All rights reserved.
Keywords: A. Fabrics/textiles; C. Computational modeling; D. Mechanical testing; Fiber misalignment
1. Introduction
The picture frame test has originally been designed as an
alternative for the bias-extension test to obtain a closer
deformation to the pure trellis mode. Unfortunately, however, it has repeatedly been reported that during the picture
frame test, signicant axial forces can be induced in the
direction of tows and this may result in much larger shear
stiness as compared to the bias-extension test [15]. Refs.
[25] connect this eect to the misalignment of bers in the
test conguration and consider the real deformation mode
to be a combination of the trellis and ber extension
modes. In the presence of any misalignment, ber tows
adopt a dierent angle from the pure trellis deformation
*
Corresponding author. Present address: Room 3-173, MIT 77,
Massachusetts Ave. Cambridge, MA 02139, USA. Tel.: +1 617 452
2727; fax: +1 617 258 6156.
E-mail address: milani@mit.edu (A.S. Milani).
1359-835X/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2007.01.008
1494
1 2
2
2
ki k2
i kj c1 c2 kj mI 4 I 6 2
k2i
n
o
m
2
2a2i k 1 I 4 1 expk 2 I 4 1 I 1 3
2
n
o
m
2
2
2bi k 1 I 6 1 expk 2 I 6 1 I 1 3 ;
2
material properties of the resin material and basically correspond to the molecular chain network characteristics of
the corresponding polymer system. The quantity k1 denotes
a stress-like parameter that relates to the stiness of the
ber material used in the warp and weft family of yarns,
and k2 is a dimensionless parameter that controls the
non-linearity of the ber response under tension, while m
is to account for the ber-resin interface characteristics
such as friction.
At a given temperature and loading rate, the ve
unknown parameters are to be identied by an inverse
method. I4 and I6 are ber invariants that correspond to
the squares of the stretches in weft and warp directions,
respectively [12]. The physically motivated constraint,
namely, the energy can only be stored in stretched bers,
is expressed by the constraint that I4 and I6 must be greater
or equal to one [11]. For a mechanically and geometrically
balanced condition, ai = bi, and I4 = I6. Note that the
stretch value corresponding to the change of fabric thickness k3 can be calculated using the incompressibility
assumption.
1495
Fig. 2. Three repeats of the uniaxial extension test in the warp direction at
a temperature of 170 C and a displacement rate of 162 mm/s (each
curve shows the forcestretch relationship of the test during loading;
displacement at the specimen top edge is d, and the bottom edge is
clamped).
Fig. 3. Three repeats of the bias-extension test along with the average ber
angle variation at a temperature of 170 C and a displacement rate of
162 mm/s (each curve shows one repeat of the test during loading;
displacement at the specimen top edge is d, and the bottom edge is
clamped; the ber angle measurements in the three repeats were almost
identical).
1496
1497
where Y Ave
and ri are the mean response and standard devii
ation of the sample at the ith measurement point, respectively. The ensuing variation is shown in Fig. 7. Negative
S/N values indicate highly non-repeatable measurements
in the conducted tests. While the highest S/N ratios occur
at the later stages of deformation, relatively more stable response can be seen in the intermediate stage where the S/N
ratios are less varying. This stage corresponds to the situation in which the initial curvy bers are straightened and the
ber lock-up has not yet occurred [3].
The shear angle c may be directly obtained from the measured displacement values via the test kinematics, Eq. (A6).
For a balanced mode, a = 90 b < 90, Eq. (8) reduces
to
!
L2in T sin 2c
p c c1 sec4 c c2 2 sec4 c 1
F
2Lbar sin 4 2
F d_ S 1 E_ 1 S 2 E_ 2 V ;
L2in T sin 2c
c1 sec4 c c2 2 sec4 c 1
F
2Lbar sin p4 2c
m
sin c sec2 c2 sec2 c 1sin 2a sin 2b
2
k 1 sin2 2a expk 2 sin2 c sin2 2a
k 1 sin2 2b expk 2 sin2 c sin2 2b
8
50
S/N
40
Average force
30
Force (N)
500
20
400
10
300
200
-10
100
0
00
S/N (dB)
600
-20
10
19
20
29
3940 49
58 60 68
78 80
-30
Displacement (mm)
Fig. 7. Average response and signal-to-noise (S/N) ratio variation in the
picture frame test (the average values are calculated from Fig. 6).
1498
Fig. 9. An equivalent presentation of non-uniform ber misalignment at a given shear angle c (for simplicity only one family of bers is shown). ai refer to
misalignment angles of individual ber yarns; aeective is the eective misalignment angle in the equivalent representation with uniform distribution.
7080 mm). Consequently, the following form for the variation of the eective misalignment angle may be taken
aeffective af a0 af ean c ;
800
Test 1
Test 2
Test 3
Model
700
600
500
F (N)
10
400
300
200
100
0
0
20
40
60
80
100
d (mm)
Fig. 10. (a) Variation of an approximated eective misalignment, and (b)
model prediction for each individual data set using a non-uniform
misalignment state (the discrete points are test data from Fig. 6; solid
curves are force predictions using Eq. (10) in (9)).
5. Conclusions
1.035
1.03
Fiber stretch
1499
1.025
1.02
1.015
Test 1
Test 2
Test 3
Unifrom 1.5 deg.
Unifrom 5 deg.
1.01
1.005
1
0
20
40
Shear angle ()
60
80
Fig. 11. Calculated ber stretch in the conducted picture frame tests using
a non-uniform misalignment state (the dashed and solid lines show the
asymptotes).
11
For the three repeats of the picture frame test, a plot of the
ber stretch using Eq. (11) is shown in Fig. 11. According
to this gure, the range of induced ber stretch in the picture frame test is comparable to that of the uniaxial extension (2%), as seen in Fig. 2.
It is worth adding that there are some similarities
between a recent work [15] and the present approach. In
[15] it is shown that to account for the non-uniform distribution of collagen bers in arterial walls, a generalized
structural tensor should be used to modify the induced
ber strain (or stretch) in a constitutive model. Accordingly, for transversely isotropic materials, in [15] a new dispersion parameter is introduced and treated as a structure
parameter. Here for a woven fabric, according to Eq. (11),
a similar modication seems to be necessary to account
for the eect of non-uniform E-glass ber distribution.
The dierence seems to be that for woven fabrics more
structural parameters are needed for the inclusion in a constitutive equation in order to capture the true material
response.
1500
Fig. A1. Coordinate systems employed in the picture frame test analysis (a and 90 b can be considered as the initial weft and warp misalignment angles,
respectively) [10].
6
7
oxi
c
c
7
F
A2
6
4 sin 2 cos 2 0 5;
oX j
0
0
k3
and the incompressibility condition det[F] = 1 gives
k3 = sec c [16]. Next, the right CauchyGreen tensor C,
the GreenLagrange strain tensor E, and its rate E_ are
given in the matrix representations [10]
2
3
1
sin c
0
6
7
T
C F F 6
1
0 7
A3
4 sin c
5;
2
0
0
sec c
sin c
1
16
7
0
0 5;
E C I 4 sin c
2
2
0
0
tan2 c
2
3
0
cos c
0
7
_ c_ 6
cos
c
0
0
E
4
5:
2
2
0
0
2 tan c sec c
A4
A5
k22 1 sin c;
A7
and
c_
E_ 1 E_ 2 cos c:
2
A8
Note that the subscripts in Eqs. (A7) and (A8) refer to the
principal directions 1 and 2, as shown in Fig. A1.
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[3] Chang SH, Sharma SB, Sutclie MPF. Microscopic investigation of
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Sci Technol 2003;63:99111.
1501
[11] Holzapfel GA, Gasser TC, Ogden RW. A new constitutive framework for arterial wall mechanics and a comparative study of material
models. J Elasticity 2000;61:148.
[12] Holzapfel GA, Gasser TC. A viscoelastic model for ber-reinforced
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[13] Milani AS, Nemes JA. An intelligent inverse method for characterization of textile reinforced thermoplastic composites using a hyperelastic constitutive model. Compos Sci Technol 2004;64:156576.
Bradaigh CM. A
[14] McGuinness GB, Canavan RA, Nestor TA, O
picture-frame inraply shearing test for unidirectional and fabric
reinforced composite melts. In: Proceedings of the ASME materials
division, international mechanical engineering congress and exposition, vol. 69-2. San Francisco; 1995. p. 110718.
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Society Interface 2006;3:1535.
Bradaigh CM. Development of rheological
[16] McGuinness GB, O
models for forming ows and picture-frame shear testing of fabric
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