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Asst. Professor, Dept of Civil Engineering, Dr.B.C.Roy Engineering College, Durgapur, W.B, India.
B.Tech Student, Dept of Civil Engineering, Dr.B.C.Roy Engineering College, Durgapur, W.B, India.
3
B.Tech Student, Dept of Civil Engineering, Dr.B.C.Roy Engineering College, Durgapur, W.B, India.
4
B.Tech Student, Dept of Civil Engineering, Dr.B.C.Roy Engineering College, Durgapur, W.B, India.
5
B.Tech Student, Dept of Civil Engineering, Dr.B.C.Roy Engineering College, Durgapur, W.B, India.
2
Abstract
India is having a road network of about 4.69 million Km with majority of roads as flexible pavement of having black top surface.
These black top surfaces are constructed mainly with the use of naturally available local aggregates and asphalt binder, where
aggregates are dried and mixed with hot bitumen to produce the Hot Mix Asphalt (HMA). For a given aggregate gradation, the
optimum binder content is important and it is estimated by satisfying various mix design parameters. Even designing a bituminous
mix to meet the desired requirements of a particular paving project also requires careful selection of the compatible aggregate
source, aggregate gradation and bitumen grade to sustain till its design life. Hence, it is essential to understand how aggregate
gradation affects the performance of HMA.
The present study was taken up with the objective of evaluating the properties of HMA mixtures designed using bituminous
concrete (BC)-I gradation and compared with conventional method of gradation used in the field or batch mix plant. For the
preparation of bituminous mixes, five types of aggregate gradation (upper limit, mid-point range, fuller-thompson maximum
density gradation, HMA plant mix gradation and lower limit aggregate gradation) were used as per the specification of Ministry
of Road Transport and Highways (Fifth revision)-2013 and mix design evaluation is done by using Marshall method. By
evaluating the volumetric and Marshall properties of the bituminous mixes with five different gradations, results indicate that the
performance of mixes made with mid-point of gradation range shows higher stability value than other mixes and the optimum
binder content increases form coarser gradation to finer gradation. Finally, a parameter called Gradation ratio (GR) is also
evaluated to indicate the type of aggregate grading and to correlate it with various mix design parameters with the variations in
aggregate grading.
Key Words: Hot Mix Asphalt, Aggregate gradation, Marshall properties, Gradation ratio.
--------------------------------------------------------------------***---------------------------------------------------------------------1. INTRODUCTION
Highway network is one of the most significant
achievements in the history of the civil engineering field and
since last decade highway construction activities have taken
a big leap in various countries. In India, the road transport
sector has expanded rapidly in the last fifty years after
independence, both in terms of total road length and
capacity. Today, India is having the second largest road
network in the world with over 4.69 million Km [1],
carrying almost 80 percent of the passenger traffic and 65
percent of its freight [2], where majority of roads are paved
with bituminous surface. Bituminous surface is mainly
composed of approximately 90-95% by weight and 75-85%
by volume of mineral aggregates [3] and hot bitumen to
produce the Hot Mix Asphalt (HMA), which was used as
base and wearing courses in a pavement structure to
distribute stresses caused by loading and to protect
underlying unbound layers from the effects of water [4].
But, from the technological point of view, high traffic
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3. EXPERIMENTAL DETAILS
In this research the properties of five aggregate gradations
(upper limit, mid-point range, fuller-thompson maximum
density gradation, HMA plant mix gradation and lower limit
aggregate gradation) of Bituminous Concrete (BC) GradingI (recommended by Ministry of Road Transport and
Highways (MoRTH) Fifth revision, 2013) [7] mixes were
studied with Viscosity Grading (VG) 30 binder to
understand the effect of variation in aggregate gradation on
the performance of bituminous mixes using standard
Marshall Method of mix design. Verification of aggregate
and binder specification is done according to MORTH-2013
and IS: 73-2006 [8].
Cleanliness
Particle
Shape
Strength
Water
Absorption
(W.A)
Stripping
Grain Size
Analysis
Flakiness
and
Elongation
Index
Los
Angeles
Abrasion
Aggregate
Impact
Value
W.A of
Coarse
Aggregate
W.A of
Fine
Aggregate
Stripping
Test
Max. 5%
passing
0.075mm
sieve
Max.
35%
(Combin
ed)
1.14
IS 2386
Part 1
24.67
IS 2386
Part 1
Max.
30%
19.34
IS 2386
Part 4
Max.
24%
12.28
IS 2386
Part 4
0.55
IS 2386
Part 3
Max. 2%
1.61
Retained
Coating
95%
>95
IS 6241
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442
4
5
BCPM
BCU
3.1.2 Bitumen
Bitumen as a binder is also required to be tested for material
uniformity. The grade of bitumen used is of VG 30 grade
obtained from Indian Oil Corporation Ltd. through Emas
Expressway Pvt. Ltd, India. Based on the selection criteria
of climatic condition as shown in Table 5, VG 30 binder is
selected because majority of regions in India lies in the
temperature range of more than 30C and -10C. The
obtained results are shown in Table 6 and were verified
according to IS 73:2006: Indian Standard: Paving Bitumen
Specification. From the test results, it was found that the
properties of bitumen are within the specified limits.
TABLE-5: Selection Criteria for Viscosity Grade
Paving Bitumen Based on Climatic Condition
Highest Daily Mean Air Temperature
Lowest Daily
Mean Air
Less than
More than
20-30C
Temp., C
20C
30C
More than -10C
VG 10
VG 20
VG 30
-10C or Lower
VG 10
VG 10
VG 30
50-70
57
IS 1203
Softening Point,
(R&B),C
Min. 47
50.5
IS 1205
Ductility at 27C, cm
Flash Point, C
Min. 40
Min.220
>100
320
IS 1208
IS 1209
3.1.2
Specific
Gravity
Fig- 1: Five Aggregate Gradation of Bituminous Concrete
(BC) Grade-I Mix
Type
Coarse
Aggre
gate
Fine
Aggre
gate
Filler
Bitumen
Bulk
Apparent
2.86
2.90
2.44
2.53
2.47
1.02
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2.756
2.722
2.748
2.715
2.689
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D15) and value of GR for two mixes (BC and DBM) are
given in Table 11.
Table-11: Gradation Ratio Parameters for Different Mixes
% Passing Parameter
Gradation
Mix ID
Ratio (GR)
D15
D50
D85
0.6
8.66
17.82
1.136
BCL
0.3
6.0
17.38
1.99
BCM
0.6
6.5
18.69
2.066
BCFT
0.44
4.62
16.08
2.741
BCPM
0.18
3.6
15.21
3.394
BCU
Fig- 7: Relation of GR with Marshall Stability
(5)
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446
GR
GR
2.76
13.57
0.23
1.24
-0.018
-0.177
0.72
0.79
Good
Good
VFB %
GR
78.83
-4.47
0.9779
0.51
Fair
Bulk
Density
GR
2.48
-0.04
0.0018
0.80
V.
Good
4. CONCLUSIONS
The overall objective of this research paper is to analyze that
how the variation in aggregate gradation within the specified
limits can affect the essential mix design properties of
bituminous mix and finally it gives a clear conception
regarding selection of optimum binder content. The
laboratory developed mixture design forms the basis for
field mix i.e incorporating job mix formulae and this
comparative analysis provides an idea that if the aggregate
gradation in the field varies within the upper and lower
gradation range with respect to mid-range gradation what
changes can possibly occur in the mix and what should be
the expected OBC for any mix. Data evaluated in this work
strongly suggest to follow the gradation closer to mid-range
gradation but there was no definitive relationship between
VFB and aggregate gradation based on the gradations,
aggregate source and binder type evaluated in this study.
This could indicate that VMB in may be more dependent on
aggregate and binder type than gradation. However, the
gradation used in batch mix plant of Emas Expressway Pvt.
Ltd for the construction of 4-lane N.H near Palsit (West
Bengal) shows comparatively good performance by
satisfying all the possible criteria.
The performance parameters are correlated with gradation
parameter like GR and fair to excellent relations are
obtained for different parameters of the mix. These relations
are extremely useful when different mixes are compared for
their performance in the field. Even this comparative
performance can also be predicted from aggregate gradation
data alone without actually performing tests for different
gradations under bituminous concrete grade-I in the
laboratory.
ACKNOWLEDGEMENT
The authors gratefully acknowledge the support by the
Department of Civil Engineering, Dr. B. C. Roy
Engineering College, Durgapur for providing the laboratory
and necessary equipments for our experiments. Special
thanks goes to Mr. Utpal Samanta (Sr. Material Engineer),
Emas Expressway Pvt. Ltd who shared the gradation data
REFERENCES
[1]. Indian Infrastructure: Roads and Bridges: Directory and
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[3]. Construction of Hot Mix Asphalt Pavements. Manual
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[16]. Indian Standard, Method for Testing Tar and
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Point, IS 1209-1978, Bureau of Indian Standards, New
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[17]. Indian Standard, Method for Testing Tar and
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1202-1971, Bureau of Indian Standards, New Delhi
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Volume: 03 Issue: 09 | Sep-2014, Available @ http://www.ijret.org
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Volume: 03 Issue: 09 | Sep-2014, Available @ http://www.ijret.org
448