Question Bank manufacturing process-II

2 marks
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Illustrate spinning operation.

What are the differences between press forging and drop forging?
What are the industrial uses of power metallurgy?
Draw sketches of 2high and 3 high rolling mills. Write the advantages of
3 high rolling mills.
5. How coolants effect the feed and cutting speed?
6. Differentiate between up milling and down milling operations.
7. Discuss different methods of indexing?
8. Explain the wire drawing process briefly?
9. Write the function of lubricant/ coolant in metal cutting.
10. Define open die forging and give its examples.
11.Explain dressing and truing operation of a grinding wheel
12.Explain the difference between forging hammer and forging press.
13.Give classification of rolling mill products.
14.Sketch and explain the working of quick return mechanism used in shaper
machine.
15.Explain broaching operation and its applications.
16.Name any four operations of lathe machine.
17.Discuss the composition of a grinding wheel?
18.Explain 'broaching' operation?
19.What is powder metallurgy process?
20.Define upsetting in forging operation.
21.Define deep drawing process?
22.What is closed die forging operation?
23.Write the composition and characteristics of high speed steel tool
material?
24.List the different types of coolants?
25.Sketch and explain planetary mill and its applications.

5 Marks
1. Write the basic steps involved in powder metallurgy process?
2. Explain Drilling. Differentiate between reaming and boring.
3. Sketch the cross section of die used in wire drawing. Label its various
surface components. Explain the manufacturing steps which are required
to draw a wire from ingot.
4. Draw the geometry of single point cutting tool and explain its elements
and label important angles on it.
5. Explain 5 common forging defects and explain any two of them and their
causes and remedies?
6. Difference between the tube drawing and wire drawing with help of neat
sketches?
7. Enlist the various cutting tool materials and show their comparative
decrease in hardness with the increase in cutting temperature. Explain in
detail regarding cast alloys (satellite) and cemented carbide.
8. Name the various defects occur in rolling. Explain any two giving their
causes and remedies.
9. What is difference between cold working and hot working of processes?
10. Explain: Deep Drawing, Bending and Spinning of sheet metal.
11.Enlist cutting tool materials and write their required characteristics.
12.Explain Drilling. Differentiate between reaming and boring.
13.What is powder metallurgy? Explain the process along with advantages
and limitations.
14.Draw the geometry of single point cutting tool and mark cutting edges
and angles.
15.Describe with help of suitable diagrams, the constructional features of
planner and differentiate the working operation of planner and shaper
16.Sketch and explain the process of center less grinding. How is work piece
fed over the grinding wheel?
17.Distinguish between wire drawing and tube drawing processes with help
of neat sketches?
18.Enlist various cutting tool materials and explain in detail regarding high
speed steel and cementite carbide tool materials.
19.List five common forging defects and explain any two of them giving
their causes and remedies?
20.What is the nomenclature of grinding wheels?

21. Give classification of rolling mills with the help of diagram and discuss
cluster mill in detail
22.Define powder metallurgy along with its applications and explain
sintering in this process.
23.Explain the composition and nomenclature of grinding wheel?
24.Explain various types of forging defects with their causes and remedies.
25.Give the classifications of extrusion processes. Explain indirect extrusion
along with its advantages and limitations over direct extrusion.
26.Enlist various cutting tool materials and explain in detail regarding cast
alloy (satellite) and cemented carbide tool materials.
27. Classify the tube drawing process. Sketch and explain floating mandrel
type tube drawing process.
28. Differentiate between up milling and down milling processes.
29.Explain with the help of suitable diagrams, the constructional features of
a planner and describe quick return motion achieved in it.
30.What is forging? Explain any five forging operations.

10 Marks
1. Give the classification of extrusion processes. Explain each process in
detail. What is extrusion defect?

2. What are the various parameters which are considered to specify a

grinding wheel as per Indian standard?

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Define broaching operation and give the classification of broaching

machines. How a push broach differs from pull broach.
Classify the extrusion process. Describe indirect extrusion giving its
advantages and limitations over direct extrusion process. What is
extrusion ratio?
Describe various lathe accessories and attachments. Explain various
processes of taper turning?
Explain the working principal of shaper and show its main parts with the
help of diagrams. What is quick return motion? Differentiate between
shaper and planner operations.
Classify rolling mills and explain the significance and application of 4
high rolling mill. Describe the rolling defects, their causes and remedies.
Write the benefits of using cutting fluids and how they are applied on

work piece. Explain the effect of cutting fluid on speed and feed in metal
cutting
9. Sketch and explain the various components of horizontal milling
machine, and differentiate between up milling and down milling.
10.Enlist various lathe accessories and attachments. What is half lathe centre
and explain its utility.
11. Explain in detail various forging operations and equipments used in
forging.
12. Write working principle of shaper. Explain various parts of shaper and
describe quick return motion mechanism along with its advantages.
13.Give the classification of extrusion process. Discuss each process in
detail with the help of diagram and explain extrusion defect, its causes
and remedies.
14. Define broaching operation and give the classification of broaching
machines and its applications. How a push broach differs from a pull
broach.
15.Write short note on various types of presses and press operations also
explain press working tools.