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Energy competence by

Monitoring the boiler efficiency helps to reduce the Energy cost


Thermal Units

Metric (kJ, kW)

Steam Data
type of steam
mass flow
pressure
Temperature
Enthalpy of steam
Energy out

saturated
2 t/h
5 bar abs
not needed
#VALUE! kJ/kg
#VALUE! kW

Boiler efficiency

Steam out

73%

picture by LOOS
(www.loos.de)

Feedwater in
Feedwater
temperature
Feedwater
losses
Enthalpy of
water
Energy in

Energy in

Annual Boiler run time

100 C
1%
#VALUE! kJ/kg
#VALUE! kW

4000 hours

Fuel Data
Liquid Fuel
Fuel type/Quality
Cost of fuel (per ton or per m3)
Net calorific value
calorific value "customer"

Natural Gas

Heavy Fuel Oil


1000 /t
39,500.0 kJ/kg
kJ/kg

H
1.2 /m3
13.4 kWh/m3
kWh/m3

Calculations
Annual steam production

8,000.0

Thermal Power required based on


boiler efficiency
fuel consumption based on net
calorific value
Annual fuel consumption

annual fuel cost


Cost per ton of steam

#VALUE!

kW

#VALUE! t/h
#VALUE! t

#VALUE!
#VALUE! /t

#VALUE! m3/h
#VALUE! m3

#VALUE!
#VALUE! /t

Potential Savings if efficiency is improved by 5%


Liquid Fuel

#VALUE!

Natural Gas

#VALUE!

Extra cost, if the boiler efficiency goes down. How long can you afford this?
Efficiency reduced by
Resulting efficiency
operation time [months] operating h
1
333
2
667
3
1000
6
2000
9
3000
12
4000
operation time [months] operating h
1
333
2
667
3
1000
6
2000
9
3000
12
4000

Created by RR 2008

1%
2%
3%
5%
7%
72%
71%
70%
68%
66%
Extra cost for Liquid Fuel if Boiler is operated at lower efficiency for x months
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10%
63%
#VALUE!
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Extra cost for Natural Gas if Boiler is operated with at lower efficiency for x months
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Rev.0

Engineering Data for Memograph "Boiler Software"


This sheet enables you to order the Memograph M pre-programmed to your needs
Memograph M has the possibility of 20 freely configuralble inputs in 4 slots
For the Boiler monitoring solution you will need a maximum of 8 inputs = 2 slots, depending on your preferences
If the order code RSG40-C***B****6B** is used the recorder will be preset based on below data.
In order simplify the ordering and commissioning process, the different inputs are standardized:
Chanel 1-3 are for the fuel measurement
Chanel 4-6 are for the steam measurement
Chanel 7-8 are for the boiler feedwater measurement
The Math Channels are preset as defined below.
All you have to do is to connect the instruments to the below defined channels.
A lot of time and money is saved this way, because the programming can be made at the factory.

Fuel Data
Recommendations for flowmeter selection for fuel metering:
Liquid fuel: Promass 80E or 80F for standard measuremnt, if viscosty measurement is needed use Promass 83I
Gaseous fuel: T-mass or Promass 80E/F
Fuel type
calorific value
Cost of fuel
Channel
1 Flow rate

Signal type
4-20mA

2 Density

not used

3 Temperature

not used

Transmitter range settings (incl. units)

Steam data
Calculated volumetric flowrate of steam
in m3/h based steam flow rate on
customer data sheet
Channel

#VALUE!

This value can be used to estimate the range of the flow input of the of the Memograph M and the output of
the Flowmeter. Use a value which is about 10-20% higher to be on the save side

Signal type
Steam Flow

4-20mA

additional data for DP flow measurement

Measuring principle

Pulse value or flow range

Vortex
output range DP Transmitter

m3/h
C

Sizing temperature
Sizing pressure

C
bar a

steam density at sizing conditions


diamter ratio = d/D

kg/m3
-----------

Discharge coefficient C
additional data for orifice plate measurement velocity of approach factor E
Flow number
Expansibility factor
additional data for pitot tube measurement

5 Steam pressure
6 Steam temperature

4-20mA
not used

-----------

k-factor of pitot tube


Expansibility factor

----------------

Output range
Output range

bar a
C

Feedwater data
Channel
7 Flow rate
8 Temperature

Signal type
not used

Transmitter range settings

not used

Unit
m3/h
C

Memograph Calculations
Memograph will be programmed to make with the Math-Channels the below calculations:
You can select the engineering units and a customer specific totalizing time for the following calculations
- Boiler Efficiency
- Specific Energy consomption
Customer specific totalizing time
Math
Channel Calculation performed
1 Energy Flow Fuel
2 Mass flow Steam
3 Energy Flow Steam
4 Mass flow Feedwater
5 Energy Flow Feedwater
6 Blowdown
Boiler Efficiency specific
7 customer specific basis
Boiler Efficiency
8 daily basis
9
10
11
12

Specific Energy consumption


customer specific basis
Specific Energy consumption
daily basis
specific cost
daily basis
Reserved for orifice plate
calculation

Unit

1h
Available
Engineering Units
kW
t/h (metric)
kW
t/h (metric)

Unit Totalizer
kWh
t (metric)
kWh
t (metric)

kW
metric ton/h

kWh
t (metric)

not applicable

not applicable

Dependent on above
selection
not applicable
Dependent on above
selection
not applicable
Dependent on above
selection
not applicable

Settings validated by Customer

Signature