Multifunction

Lathe
Assistant

Rev 2.6

Table of CONTENTS
TABLE OF CONTENTS ............................................................................................................................. 1
OVERVIEW ................................................................................................................................................. 4
APPLICABLE MODELS: .................................................................................................................................4
MANUALS REFERENCED: ..............................................................................................................................4
CORRECTIONS, ADDITIONS, AND IMPROVEMENTS:.......................................................................................4
A) AXIS LAYOUT ....................................................................................................................................... 5
MULTUS: ......................................................................................................................................................5
MACTURN 250/350: .....................................................................................................................................6
MACTURN 550: ............................................................................................................................................7
B) TURRET OPERATION ......................................................................................................................... 8
UPPER TURRET (A): .....................................................................................................................................8
Turret Index Assignment: ......................................................................................................................8
Turret Angle: B-Axis Angle Range: ......................................................................................................8
Turret Indexing Commands:..................................................................................................................9
B-Axis Positioning:.................................................................................................................................9
Tool Life Command: ............................................................................................................................10
L-Tool Indexing Function (Standard):................................................................................................10
Lathe Tool Index Function (Option): ..................................................................................................10
Tooling Data:........................................................................................................................................11
Identifiers:.............................................................................................................................................11
Zero-Set: ...............................................................................................................................................11
Tool Touch-off:.....................................................................................................................................12
Calibration of Touch setter: .................................................................................................................12
Use of Touch setter:..............................................................................................................................12
Tool Offset Pages: ................................................................................................................................12
Coolant/Air Control:.............................................................................................................................13
Chip Removal Cycle before ATC Operation:.......................................................................................13
LOWER TURRET (B TURRET): .....................................................................................................................14
Notes: ....................................................................................................................................................14
SIMULTANEOUS 4-AXIS CUTTING: .............................................................................................................14
G/M-Codes:...........................................................................................................................................14
Programming Tips:...............................................................................................................................14
Conditions:............................................................................................................................................15
Notes: ....................................................................................................................................................15
Program Examples:..............................................................................................................................15
C) ATC/TOOLING OPERATIONS ......................................................................................................... 16
ATC/TURRET COMMANDS:........................................................................................................................16
M-codes .................................................................................................................................................16
Parameters ............................................................................................................................................16
Tool commands.....................................................................................................................................17
Sub-Magazine commands ....................................................................................................................17
Program Example: ...............................................................................................................................17
ATC Operation Sequence:....................................................................................................................18
Manual Tool Change Procedure: ........................................................................................................18
D) C-AXIS OPERATION.......................................................................................................................... 19

-1-

G/M-CODES: ..............................................................................................................................................19
ADDRESS CHARACTERS: ............................................................................................................................19
CONDITIONS:..............................................................................................................................................19
NOTES:.......................................................................................................................................................19
PROGRAM EXAMPLE: .................................................................................................................................20
CALCULATING C-AXIS FEEDRATE: .............................................................................................................21
E) Y-AXIS OPERATION .......................................................................................................................... 21
G/M-CODES: ..............................................................................................................................................21
NOTES:.......................................................................................................................................................21
PROGRAM EXAMPLE: .................................................................................................................................21
F) B-AXIS (SLANT MACHINING) OPERATION ................................................................................ 22
G/M-CODES: ..............................................................................................................................................22
ADDRESS CHARACTERS: ............................................................................................................................23
CONDITIONS:..............................................................................................................................................23
NOTES:.......................................................................................................................................................23
PROGRAM EXAMPLE: .................................................................................................................................24
G) W-AXIS (SUB-SPINDLE) OPERATION........................................................................................... 26
G/M-CODES: ..............................................................................................................................................27
CONDITIONS:..............................................................................................................................................27
PARAMETERS: ............................................................................................................................................27
NOTES:.......................................................................................................................................................27
PART TRANSFER:........................................................................................................................................27
PROGRAM EXAMPLE (CHUCKING USING TORQUE SKIP; METRIC):..........................................................28
PROGRAM EXAMPLE (CUT-OFF USING TORQUE SKIP):............................................................................28
PROGRAM EXAMPLE (BARSTOCK NO TORQUE SKIP): .......................ERROR! BOOKMARK NOT DEFINED.
PROGRAM EXAMPLE (BARSTOCK ON LT; DOUBLE PULL OF SHAFT PART NO TORQUE SKIP): .................29
H) COLLISION AVOIDANCE SYSTEM (CAS).................................................................................... 29
G/M-CODES: ..............................................................................................................................................29
NOTES:.......................................................................................................................................................29
I) NC TAILSTOCK (MULTUS B-300/400) ............................................................................................. 30
POSITION DESCRIPTIONS (SEE FIGURE 1): ..................................................................................................30
MANUAL MODE & SETUP: .........................................................................................................................30
G/M-CODES: ..............................................................................................................................................31
CONDITIONS:..............................................................................................................................................31
PARAMETERS: ............................................................................................................................................31
ADDRESS CHARACTERS: ............................................................................................................................32
NOTES:.......................................................................................................................................................32
PROGRAM EXAMPLE: .................................................................................................................................32
APPENDIX I............................................................................................................................................... 33
GENERAL NOTES: E-CONTROL AND NEWER ...............................................................................................33
APPENDIX II ............................................................................................................................................. 34
MACHINE SET-UP .......................................................................................................................................34
Machine Checks ...................................................................................................................................34
Macturn Parameters.............................................................................................................................34
APPENDIX III............................................................................................................................................ 36
COOLANT ...................................................................................................................................................36
Coolant Motor Electrical Connections ................................................................................................36
Coolant Alarms:....................................................................................................................................36

-2-

APPENDIX IV............................................................................................................................................ 37
INTERFERENCE AWARENESS ZONES ...........................................................................................................37
APPENDIX V ............................................................................................................................................. 38
CYCLE TIME REDUCTION ...........................................................................................................................38
Track the time .......................................................................................................................................38
Turret one direction enable ..................................................................................................................38
High speed M110 command.................................................................................................................38
M153: M-tool Spindle Interlock Off ....................................................................................................38
Home Position instead of Limits. .........................................................................................................39
APPENDIX VI............................................................................................................................................ 40
PROGRAM EXAMPLES REFERENCE DRAWING ............................................................................................40
APPENDIX VII .......................................................................................................................................... 41
MACTURN PUBLICATIONS ..........................................................................................................................41
Okuma Manuals ...................................................................................................................................41
Service Publications .............................................................................................................................41
Applications Engineering Publications ...............................................................................................41
APPENDIX VIII......................................................................................................................................... 42
ATC OPERATION SEQUENCE:.....................................................................................................................42
INDEX ......................................................................................................................................................... 44

-3-

Overview
This is a reference document compiling and condensing information from manuals related to MultiFunction Lathes. Not all functions apply to all machine models. Consult the proper manuals for
more information.
Applicable Models:
Macturn- 30, 50, 250, 350, 550
Multus- 300, 400
Manuals referenced:
5262 P200- Macturn/Multus operation
5097 P100- Macturn Operation
5005 E100- Sub magazine spec
With changes in control versions, functions that were described in separate manuals may be
included in a newer Macturn/Multus operation manual.
Corrections, Additions, and Improvements:
While every effort has been made to assure that this document is accurate please be alert for any
errors that may be found. Also, software and hardware changes could render some information
obsolete while machines using older software may not be able to take advantage of some commands
listed in this document. For software updates please contact the Okuma Software Department.
If any errors or omissions are found, or if the reader feels that something is not clearly explained
please contact David Fischer in the Okuma Applications Engineering department concerning these
issues. They will be reviewed and dealt with appropriately.

-4-

A) Axis Layout
Multus:

-5-

Macturn 250/350:

-6-

Macturn 550:

XZ-axis
B-axis

C-axis

Y-axis

-7-

B) Turret Operation
Upper Turret (A):
Turret Index Assignment:

Basic Turret Indexing:

Command only TN00 [TN000, >96 offsets]
Works from either spindle mode. Positions DO NOT change in relation to spindle mode.
DO NOT use with BA=nn

Turret Angle: B-Axis Angle Range:

-8-

Tool Index Position: Relative to Spindle mode

BT=0 Turret Base (Horizontal) Position
BT=1 Turret vertical Position
BT=n Must be used on the same line as a TL= command

Turret Indexing Commands:

Turret Position: TN00 [TN000]
Tool Selection: TL=010101 BT=0 [TL=001001 BT=0]
There are 2 offset command structures that affect BOTH turrets
96 offsets= 01 01 01, nose radius, tool #, offset # (standard format)
>96 offsets= 001 001, only tool #, offset # (no nose radius)

B-Axis Positioning:
BA: Angle
G52: Rotates the Base Tool Offset if needed (typically mill tools)
M404: Curvic clamp, valid with .001 index
Macturn clamp angle: 7.5 increments
Multus clamp angle: 15 increments
TL=0101 BT=0 BA=45.5 (G52)
[TL=001001 BT=0 BA=45.5 (G52)]
Notes: The B-Axis can only be positioned in MDI or Auto mode.
B-axis position is displayed on the Actual Position display, Pages 3 & 4.
B-Axis range
Macturn: -15 to +195.
Multus: -30 to +195

-9-

Tool Life Command:

To use tool life commands, replace the TL= with TG= OG=
TL=010101 BT=0 BA=45.5 G52
[TL=001001 BT=0 BA=45.5 G52]
TG=1 OG=1 BT=0 BA=45.5 G52 (same for >96 offsets)

L-Tool Indexing Function (Standard):

L-Tool index function is used for lathe tools to get the proper insert orientation for the cutting tool.
The standard function is M602=0 deg, M603=180 deg. relative to the M-spindle
M602-3 also controls offset selection- A or B, mill or lathe tool
This feature is only available on HSK and Capto spindles. It is NOT available with CAT or BT spindles.
TL=020202 BT=0 M603
[TL=002002 BT=0 M603]

Tool Orientation for reference only

Lathe Tool Index Function; Multi-Edge (Option):

Lathe tool function for a tool having multiple cutting edges (8 positions on Macturn/12 positions on Multus)
Uses tool numbers 201-210 only, Offsets are increased to 500
The M602-3 command still identifies an opposing orientation, but there is added structure to select the primary
orientation angle for the M-spindle.
Tool callouts:
Standard tooling- TL= 002002 BT=0 M602
Multi-EdgeTL= 05210210 BT=0 M602 (05 is the tool index position, 210 is the tool/offset
number)
Tool LifeTG=277 OG=1 M602 (05 is the tool index position, 210 is the tool/offset number)

- 10 -

Tool number (TG) is a calculated value ranging from 201 to 280 (8 index; Macturn) or 320 (12 index; Multus).
TG= 200 + [[tool number 201] x 8] + Edge number (Macturn formula)
TG= 200 + [[tool number 201] x 12] + Edge number (Multus formula)
Note: When a new position is commanded it becomes the new A position (M602) and the new B position
(M603) is 180 from it. This is reset by the TC= command or a tool change.

Tooling Data:
Tools/offsets range from 1 to 96 (1 to 200 tools and 500 offsets optional).
A mill defined tool CAN be used as a Lathe tool, but a Lathe defined tool CANNOT be used as a Mill tool.
Ex. A drill used for side drilling can also be used with the M602/3 to lock the tool and drill on center as a lathe
tool with the part rotating.
Tool Management Data:
Tool Number, Tool Kind, Tool Size/Weight
Sub Mg. Tool check box - Check if tool is a main magazine tool, leave unchecked if the tool is a submagazine tool. (Note: There will not be a Sub Mg. Tool check box on machines not equipped with
a sub-magazine.)

Identifiers:
Tool Kind
L
M
S
DT

Lathe tool
Mill tool
Sensor
Dummy tool

Assigned by control
D
Dummy Pot (Large Tool)
R
Reserved Pot (Large Tool, See note below)
Tool Size/Weight
Standard
B
BR
E
H
SL

Standard tool; Stored in ATC pot #n. Other tools can be stored in both
right and left pots (magazine #n+1 & #n-1).
Large diameter tool left; Stored in ATC pot #n. No tool can be stored in
the left pot (magazine #n+1).
Large diameter tool right; Stored in ATC pot #n. No tool can be stored in
the right pot (magazine #n-1).
Large diameter tool; Stored in ATC pot #n. Only standard tools can be
stored in the right and left pots (magazine #n+1 & #n-1).
Heavy Tool; ATC arm acceleration/deceleration is reduced.
Super large diameter tool; Stored in ATC pot #n. No tool can be stored in
either right or left pot (magazine #n+1 or #n-1).

Note 1: When a super large, L-large or R-large diameter tool is removed from the magazine pot and mounted
in the turret, the pot where the tool was stored is recognized as a reserved pot and marked with an "R"
identifier.
Note 2: When a tool is defined as a large tool of any kind the ATC arm acceleration/deceleration is reduced.
The speed of the ATC arm is unchanged.

Zero-Set:
Zero set on the upper turret should always be set from the spindle face of the turret, never from a zero-tool as is
typically done on a lathe. This is so that when the turret is rotated to different angles the tool tip position can
be correctly calculated.

- 11 -

Tool Touch-off:
Even though the Macturn can have 4 sets of offsets in each spindle mode it is a simple matter to touch off each
tool through the use of Auto Calc.

Set Zero as stated above.

Place the turret in the Base A or Base B position. Select the one that makes it easier to touch off.
Select the offset page that matches the tool position.
Touch off in Z and X (Z only for M-tools).
Calc the tool offset for both X and Z.
Press Auto Calc to set the correct data in all other offsets.
Note: Auto Calc should only be used when tools have been touched off with the turret in the Base or
Vertical position.

Calibration of Touch setter:

Load a qualified tool in the spindle.

Select the position (A or B) that allows the easiest access to the touch setter.
Make sure the left spindle (G140) is selected.
While in Manual Mode, select Parameters and advance the touch setter arm. The Touch setter
(Sensor Position) page should be displayed.
Move the tool into position.
Using the touch setter buttons touch off the tool in X and Z.
Repeat for all four sides of the touch setter.
Note 1: In order to calibrate the touch setter it is necessary to have a properly qualified tool. This
can be obtained by touching a tool off on a part or by using a tool pre-setter. The accuracy of this
measured tool will directly affect the accuracy of the touch setter.
Note 2: To calibrate all four sides of the touch setter will require having qualified tool(s) that can
reach all four sides of the sensor head while the turret is in the Base (BT=0) position.
Note 3: The touch setter should only be calibrated in the base (horizontal) position.

Use of Touch setter:

The Touch-setter makes tool setup extremely easy. Once the touch setter is calibrated:
Rotate the tool to a position that makes it easy to touch-off the tool (M602/M603).
Advance the touch setter.
Touch off M-tools in Z. Touch off L-tools in X & Z (The screen will automatically change to the
correct turret cutting position).
All offsets will be calculated for both left and right spindles.

Tool Offset Pages:

Offset
Number

Main Spindle (G140)

Base (Horizontal)
Vertical
(BT=0)
(BT=1)
Position-A Position-B Position-A Position-B
(M602)
(M603)
(M602)
(M603)
Base A
Base B
Vert A
Vert B

1
2

- 12 -

Sub spindle (G141)

Base (Horizontal)
Vertical
(BT=0)
(BT=1)
Position-A Position-B Position-A Position-B
(M602)
(M603)
(M602)
(M603)
Base A
Base B
Vert A
Vert B

96
Note: for 45 lathe tools: When using lathe tools at an angle (typically 45) the touchsetter or Auto Calc will give some
unexpected results. This is because of how Auto Calc works. When Auto Calc calculates the other offsets from the
one that was set it does so based on the distance of the tool edge back to the center point of the turret. As long as you
are touching off a tool at either the base or vertical position this is not a problem. However, when toughing tools off at
different angles (such as 45) you will get unexpected results for the opposite lathe tool index position.

Coolant/Air Control:
There are solenoids for the Upper turret coolant which are controlled by the tool kind description:
AThru spindle coolant; Lathe tool: M08/M09, Mill tool: M174/M175.
BFlood coolant (Turret nozzles); Lathe coolant 3: M262/M263, Mill tool: M08/M09.
Both A and B can be used simultaneously
CV-Groove coolant; Lathe tool: M263/M262, Mill tool: M08.M09.
DV-Groove airblow; All tool types: M869/M868 (with M-spindle rotation).
EThru-spindle airblow; All tool types: M51/M50.
M08/M09
Mill tool: Coolant goes to the turret nozzles, B.
Lathe tool: Coolant goes to the lathe tool holder, A.
There is a button on the control panel for manual control.
M51/M50
All tools: Thru-spindle Air Blow, use to clear coolant out of line, E.
M175/M174
Mill tool: Thru-tool coolant, A.
There is a button on the control panel for manual control.
M263/M262
Lathe tool: Coolant goes to the turret nozzles, B (Coolant 3) and to the V-Groove coolant, C.
M869/M868
All tools: V-Groove airblow, D.

Chip Removal Cycle before ATC Operation:

(OM450/OM451/OM452: See Applications Bulletin #225 for more information and to view the programs)

- 13 -

 For turning tools, drills and other equipment likely to entangle chips around the tool, the provided chip removal
cycle should be used before the ATC cycle (M321 or M421).
The provided chip removal cycle takes about five seconds.
This chip removal cycle is controlled by a LIB (library) program, which permits the user to change the air blow
time and other parameters according to the workpiece material and chip condition.
For the MACTURN series type CAT and BT turning holder, which uses a tool locating pin, the removal cycle
cannot be used as it requires the rotation of the M-tool spindle. If this holder is instructed to perform the removal
cycle, it will result in an alarm since it is internally interlocked to prevent the rotation of the M-tool spindle.
Programs (.LIB)
OM450 - spindle air blow, periphery coolant & spindle nose air blow (w/spindle rotating)
Purpose: To drain coolant from the spindle and remove chips around the tool
OM451 - Periphery coolant and spindle nose air blow (with spindle rotating)
Purpose: To remove chips around the tool
OM452 - Spindle nose air blow (with spindle rotating)
Purpose: To remove chips around the tool

Lower Turret (B turret):

Notes:

The lower turret is available with M-function as an option.

The lower turret may cause interference with the workholding (Main spindle; Macturn 250/350, Sub-spindle;
Macturn 550). (Ref. Appendix IV Interference Awareness Zones)

Simultaneous 4-Axis Cutting:

G/M-Codes:
G13
G14
G110
G111
G122
G123

A-Turret select
B-Turret select
Constant speed cutting on turret A
Constant speed cutting on turret B
W-axis control, turret A designation
W-axis control, turret B designation

M206
M207
M200
M201
M202

Turret Synchronous Feed Mode OFF

Turret Synchronous Feed Mode ON
Z-axis synchronized feeding cancel
Z-axis synchronized feeding G13
Z-axis synchronized feeding G13

Programming Tips:

Determine the extent of operations to be performed by turrets A and B.

o

The cutting times required for these two turrets should be well matched when determining the
sections to be cut by each.

Determine optimum cutting conditions.

o

o
o

Since a spindle change cannot be performed during a simultaneous 4-axis cut, the cutting speed
will vary according to the diameter being cut. Select the insert grade carefully to suit the
workpiece material to be cut.
Select feedrate and depth of cut by taking the cutting at the two turrets into account
Determine the cutting conditions so that a total of the cutting power required by the two turrets
will not exceed the capacity of the machine.

- 14 -

Other considerations
o
o

o
o

The use of the INDIVIDUAL switch allows the turrets to be operated independently, facilitating
checking of trial cuts.
Care should be taken to avoid interference:
Interference between a boring bar and the chuck
When performing end face cutting with the tools on turret A:
Interference between tools on turret A and a boring bar on turret B,
Interference between tools on turret A and ID toolholder on turret B
Program movements of the tools on turret B taking into account those of turret A. G02 and G03
should also be programmed taking cutting with the tools on turret A into account.
In constant speed cutting mode operation called for by G96, G110 and G111 select the turret on
which constant cutting speed is obtained: G96 G111 calls for constant speed cutting for turret B
and G96; G110 cancels G96 G111 and selects constant speed cutting mode on turret A.
Note: This feature generates large differences in cutting speeds for the tools on turrets A and B
when, for example, performing simultaneous cutting on a workpiece with large diameter
differences. Therefore, the cutting portion handled by each turret and the cutting tip material
should be selected very carefully.

Conditions:

The G code used to select the turret must always be placed at the start of a program.

Notes:

There are no differences in programming format between the programs for turrets A and B.
All commands in a program beginning with a turret selection G code are effective for the selected turret.
To program an operation for the other turret, specify the G code to select it.
Program execution proceeds in order from smaller to larger P code numbers.
S and M commands cannot be synchronized with the M100 command.
The same number of M100 codes must be used at both the G13 and the G14 sides in the program. If a
different number of M100 codes were to be programmed in the G13 and G14 sides, operation would
continue with no waiting time.
The insertion of an M100 command into a nose R compensation operation will result in an alarm. No
advance program reading is conducted during a stop which has been programmed by an M100 command.
The nose R compensation, however, requires advance program reading, and for this reason insertion of an
M100 command in this operation is not permitted.
Take special care not to mix P codes and the M100 command. Any attempt to stop one turret by use of an
M100 command while the other turret is stopped due to a P code will result in operation continuing with
no waiting time at all.

Program Examples:
G13
G0
G1
G0
G1
G0
G14
G0
G1

X500 Z500
X100 Z0 S1500 T010101 M42 M3
X20 F3.5
X90
Z-25
X150
X500 Z500
M5
X500 Z500
X24 Z4 S1500 T010101 M42 M3
Z-50 F2.5 (Rough)

- 15 -

P10

(A)

P20

(B)

P40

(D)

P10
P20

(A)
(B)

G0
G1
G0

X22 Z4
X25
Z-50 F2 (Finish)
X22 Z4
X500 Z500
M5

P30

(C)

P40

(D)

In the example program above, blocks A & B are executed for both G13 and G14 side programs.
Blocks C and D are executed in order.

C) ATC/Tooling Operations
ATC/Turret Commands:
M-codes
M06

M869/M868

Tool Change command, moving tool from ready station to turret. This is part of the
M321/M421 tool change macro and, generally, should not be used by itself.
Tool change macro, handles system checks to simplify program, includes M06
Opt. Parameter: Other Function, M-code macro type select- Select the preferred M-code by
parameter. Effect= M321, No Effect= M421
Thru M-spindle Air Blow On/Off
Thru M-spindle coolant On/Off, use with lathe or mill tool
ATC Door open/close (Tool change command will shut the door.)
ATC operating completion wait command.(use at program stop M00/M01/M91)
Tool return command - Returns the prepared tool to the magazine.
M-spindle orient, CB= Angle, absolute only
B-Axis Unclamp/Clamp. Use at any 15 increment to clamp the B-Axis in position. (Ex.:
Use it when turning with a 45 tool holder.)
Index (rotate) lathe tool Position A, insert facing UP
Index (rotate) lathe tool Position B, insert facing DOWN
One directional positioning enable off/on. Machine System Parameter (Turret/Door): One
directional positioning enable must be un-checked to enable these m-codes
Modal command to allow upper turret tool change while lower turret is cutting. (Cycle time
reduction)
M tool: Spindle nose air blow On/Off.

VTF*A[ ]
VTF*B[ ]
VTF*C[ ]
VTF*D[ ]
VTF*E[ ]
VTF*F[ ]
VTF*G[ ]
VTF*H[ ]

Tool offset; Base A; Left Spindle

Tool offset; Vertical A; Left Spindle
Tool offset; Base A; Right Spindle
Tool offset; Vertical A; Right Spindle
Tool offset; Base B; Left Spindle
Tool offset; Vertical B; Left Spindle
Tool offset; Base B; Right Spindle
Tool offset; Vertical B; Right Spindle

VNR*A[ ]
...
VNR*H[ ]

Tool Nose Radius; Base A; Left Spindle

(Same pattern as Tool Offsets)
Tool Nose Radius; Vertical B; Right Spindle

VTW*A[ ]
...
VTW*H[ ]
VTTLN[*]

Tool Wear Offset; Base A; Left Spindle

(Same pattern as Tool Offsets)
Tool Wear Offset; Vertical B; Right Spindle
Current tool in turret. (* The value in brackets should always be 1 when using an H1 turret.)

M321/M421

M51/50
M175/174
M277/M276
M227
M228
M229 CB=***
M403/M404
M602
M603
M604/M605
M814/M813

Parameters

- 16 -

VTOF*
VTWO*

Current active Tool Offset

Current active Tool Wear Offset
* Axis (X, Y, or Z)
[ ] Tool number

Tool commands
TN00 [TN000]
TL=**
TL=***

TG=** OG=*
OF= [*]**
BT=0/1
BA= ***.***
MT=[*]**01
MT=1 TG=**
MT=1
MG=**
TC= 1
G21 HP=*

oMGMI

Turret index command, 3 positions

Tool number/offset activate command.
: Tool nose radius compensation number.
**: Tool number
: Tool offset number.
Tool Life function callout. TG= Tool group, OG= Offset group (1,2,3)
Allows changing of Tool Offsets without a TL command, such as secondary offset needs.
[*]** = offset number
Rotate turret Horizontal or Vertical, Use with TL= command
Rotate turret to specified angle, will use BT= for reference angle
Next tool preparation command. (*)** = tool number. 01 = turret pot number.
(*** - Three digits for optional 200 sets of tool data)
Next Tool prep. For Tool Life function
Prepares empty tool pocket, after tool change turret is empty
Magazine Pot index command, **= pot num. (machine waits for command completion)
Turret index, M-spindle orient to the ATC position command (T100 M602)
ATC position return command. 1 = tool change position for H1 turret. 4 = tool change
completion position. 6 = sub-magazine tool change position.
(Note: On Multus only this requires the Y-mode to be active- G138)
Mac-550 System I/O check ID for touchscreen interlock activation. (Use this example
program to check the ATC magazine access door. If it is open the program will pause until it
is closed. Without this code the machine will alarm out if the door is open.)
N1
IF[VORD[1339]EQ 1]N1 (If door interlock is locked, continue)
M321
(this is I/O for Mac550, P200)

Sub-Magazine commands
M652
M820
MTM=**
MTM=0 TG=**
MTS=**
MGS=**
i2MG1LK

Turns off Main magazine flag for all tools in Main mag.
Group Move to Main tool command
Move to Main: Moves tools from sub mag to main and sets flag to keep tools there after tool
changes. Must be at HP=6 to move tools (MG=14 to place pot 43 at the transfer position)
Move to Main, Tool Life function, only moves one (active) tool
Move to Sub
Sub-mag Pot Index command
System I/O check ID for touchscreen interlock activation. (Use this example program to
check the ATC magazine access door. If it is open the program will pause until it is closed.
Without this code the machine will alarm out if the door is open.)
N1 IF[VIRD[0304]EQ 1]N2(If door interlock is locked, continue)
GOTO N1
(this is I/O for Mac250, field net)
N2 M321

Program Example:
MT=501[MT=1 TG=5]
G0 X4 Z.5 M9 M174
G0 X50 M51
G21 HP=4

Pre-tool call [Pre-tool call for tool life function]

( Cutting Portion )
Rapid clear of part, turn off coolants (even if not used)
Rapid to X-limit, turn on thru-spindle air purge
Move to Home Position

- 17 -

TC=1 M50
M321
MT=601 [MT=1 TG=6]

Index turret, turn off air purge

Tool change macro
Pre-tool call [Pre-tool call for tool life function]

ATC Operation Sequence:

Multus B-300/400
MT command
M6 command
M228 command

: S1 to S7
: S8 to S21
:S7 to S1

Macturn 250/350 standard magazine specification

MT command
: S1 to S6
M6 command
: S7 to S14
M228 command
:S6 to S1
Macturn 550 standard magazine specification
: S1 to S10
MT command
: S11 to S27
M6 command
:S10 to S1
M228 command

Manual Tool Change Procedure:

1. In Manual mode:
a. Open shutter door.
2. In MDI mode:
a. G138 (Multus only)
b. G21 HP=4
c. TC=1
d. G21 HP=1
e. MT=**01 (** = Tool number)
3. In Manual mode:
a. Press One-step Advance to cycle through the tool change sequence.
If the tool change arm needs to be moved in Pulse-Handle mode perform steps 1, 2 and 3 above to ATC step 10.
4.

At step 10 (there are actually several parts to step 10) press one step forward until the arm moves to the spindle
and grips the tool.
5. Go to the Axis Data screen and press the Axis Change button until the EC axis is displayed.
6. Record the RAPA position.
7. Go to the System Check Mode screen.
8. Select item #4 EC Pulse-Handle Mode.
9. Move the ATC arm using the pulse handle. Monitor the RLOAD to make sure it is not excessive.
10. When finished return the arm to the original EC position.
11. Go to the System Check Mode screen and take the ATC arm out of Pulse-Handle mode.
12. One step forward or reverse to return to ATC step #1.

- 18 -

D) C-Axis Operation
G/M-Codes:
M12
M13
M14
M15
M16

M-tool spindle stop

M-tool spindle CW
M-tool spindle CCW
C-axis rotation CW (Positive)
C-axis rotation CCW (Negative)

M19
M110/M109
M141
M147/M146
M152/M153

Spindle Orientation (use C value to change orientation angle)

C-axis connect/disconnect
C-Axis clamp ineffective (Compound fixed cycle mode)
C-axis brake clamp/unclamp
M-tool Spindle Interlock On/Off (Simultaneous motion of C-axis,
M-spindle rotation and Feed-axis motion)
M-tool spindle gear range 1 or low-speed coil selection
M-tool spindle gear range 2 or high-speed coil selection
Cutting feed interlock (G01 with no M13/M14)
Add Simultaneous C-Axis Commands

M241
M242
M808/M807

Address Characters:
C
F
Q
QA
R
SA
SB
X
Y
Z

Command for C-axis movement in degrees (0-359.999).

Feedrate in inches or mm/min. in relation with G94.
Number of holes to be machined in a multiple fixed cycle.
Number of revolutions to move the C-axis.
Infeed amount for drilling cycle. Specify the distance from the cutting starting
point. The sign of the R command indicates the direction of cutting.
C-axis rotation speed command. Programmable only in the Multiple Fixed
Cycles G185-G188 (thread cutting cycle).
Spindle rotation speed for M-spindle.
X-axis movement in diameter.
Y-axis movement.
Z-axis movement.

Conditions:

Spindle stopped

Notes:

The C-axis must be engaged (M110) before any other commands can be used pertaining to C-axis or Mspindle operation with the exception of M153.
All commands pertaining to C-axis or M-spindle operation must be cancelled prior to canceling C-axis
mode (M109)
Use C-zero offset only for M110 (C-Axis Connect) mode. It has no effect on the M19 command.
The C-zero value moves the zero position in a CCW direction when viewed from the tailstock side of the
spindle.
The C-axis coordinates increase in the CCW direction when viewed from the tailstock side of the machine.
(CCW is positive/CW is negative)
Using the M19 command with a C-value rotates the C-axis in the CCW direction when viewed from the
headstock of the machine. (CCW is positive/CW is negative)

- 19 -

Program Example:

MT=801
M321
/ MT=1001
NA008 (Spot drill 10mm holes, 4 places)
G0 G95 X200 Z-110 TL=0808 BA=90
G52 SB=1200 M153 M110 M63 M13
C0 X106 M175 M8
G181 X88.4 Z-110 C0 I0 F.2 E.1
C90
C180
C270
G180
G0 X200 M63 M12 M174 M9
G20 HP=4 M51

TC=1
M50
M1
MT=1001
M321
/ MT=1101
NA010 (Drill 10mm holes, 4 places)
G0 G95 X200 Z-110 TL=1010 BA=90
G52 SB=600 M153 M110 M63 M13
C0 X106 M175 M8
G183 X88.4 Z-110 C0 I0 F95.5 E.18 D6
L40
C90
C180
C270
G180
G0 X200 M63 M12 M174 M9
G20 HP=4 M51
TC=1
M50

Pre-select tool #8.

Tool change macro.
Pre-select tool #10.
Index turret to 90, pick up tool offsets, rotate tool offsets, rapid
close to part, engage C-axis, and turn on M-spindle. M153 and M63
are for cycle time reduction.
Rapid to part & turn on flood and thru spindle coolant.
Fixed cycle; Drilling (Spot drill hole @ C-axis 0)
(Spot drill hole @ C-axis 90)
(Spot drill hole @ C-axis 180)
(Spot drill hole @ C-axis 270)
Cancel fixed cycle.
Rapid clear of part, turn off M-spindle and coolant.
Rapid to safe indexing position & turn on airblow for spindle purge.
Note: HOME POSITION (G20) is used here instead of ATC HOME
POSITION (G21). This is because G21 requires Y-axis mode to be
active. For this to work G20 HP=4 must be set to match G21
HP=4.
Index/prep for tool change.
Turn off thru-spindle airblow.
Optional Stop
Pre-select tool #10.
Tool change macro.
Pre-select tool #11 (Not used in this example).
Index turret to 90, pick up tool offsets, rotate tool offsets, rapid
close to part, engage C-axis, and turn on M-spindle. M153 and M63
are for cycle time reduction.
Rapid to part & turn on flood and thru spindle coolant.
Fixed cycle; Deep hole drilling (Drill hole @ C-axis 0)
(Drill hole @ C-axis 90)
(Drill hole @ C-axis 180)
(Drill hole @ C-axis 270)
Cancel fixed cycle.
Rapid clear of part, turn off M-spindle and coolant.
Rapid to safe indexing position & turn on airblow for spindle purge.
Index/prep for tool change.
Turn off thru spindle airblow.

- 20 -

M1

Calculating C-axis Feedrate:

To accurately calculate the correct feedrate when using the C-axis use the following formula:
500 (metric) and 19.685 (inch) are constants.
Fd:
Desired linear feedrate (mm/min or in/min).
Dia:
Diameter of cutting.
Metric: (Fd * 360 / ( * Dia)) / 360 * 500
Inch: (Fd * 360 / ( * Dia)) / 360 * 19.685

E) Y-Axis Operation
G/M-Codes:
G138/G136

Y-axis connect/disconnect

Notes:

When the Y-axis is connected the X-axis is programmed in radius.

Y-axis mode remains in effect after NC Reset and power off.
Spindle mode cannot be changed in the Y-axis control mode.
During Y-axis control mode, the Y-axis mode button lamp lights on the option panel.
When the Y-axis control mode cancel command is received (G136) the NC automatically returns the
Y-axis to the turning position.

Program Example:

.
MT=0401
M321
/ MT=1101
NA004 (Mill Pocket; 30mm End mill)
G0 G94 X200 Z-283.8 TL=040404
BA=90 G52 SB=212 M241 M153 M110
M63 M16 M13
C180 X150 M8
G138 C180
G0 Y-44.751
G19
G1 X48.2 F5 M147
Y44.753 F10.6
Z-271.9
Y-44.751
Z-260
Y44.753
Z-248.1
Y-44.751
Z-236.2

- 21 -

Y44.753
X73
Y.001
G1 X51.2 F53
X48.2 F5
G41 Y7.349 Z-221.2 F10.6
G3 Y.001 Z-220.2 J-7.348 K-26.5
G1 Y-60.751
Z-299.8
Y60.753
Z-220.2
Y.001
G3 Y-7.347 Z-221.2 K-27.5
G1 G40 Y.001 Z-236.2
G0 X73 M146 M63 M12 M9
X100
G136
G20 HP=4 M51
T100
M50
M1
G0

MT=1101
M321
/ MT=1401
NA011 (Drill; 10.5mm)
G0 X200 Z-240 TL=1111 BA=90 G52
SB=606 M15 M63 M13
C180 X151
G138 C180
G0 Y-35
G183 X17.845 Y-35 Z-240 C180 I24.5
F90 E.19 D3 L21
Z-280
Y35
Z-240
G180
G0 X75.5 Y35 Z-240 M63 M12 M9
X100
G136
G20 HP=4 M51
T100
M50
M1
.

F) B-Axis (Slant Machining) Operation

G/M-Codes:
G126
G127
G174
G175

Slant machining mode off

Slant machining mode on (B***.***)
Zero point shifting
Zero point shifting cancel

- 22 -

Address Characters:
SX
SY
SZ

VZSHX (Shift X)
VZSHY (Shift Y)
VZSHZ (Shift Z)

Conditions:

Y-axis mode in effect.

No LAP cycle in effect.
Coordinate conversion (G137) is not in effect.
Compound fixed cycle is not in effect.

Notes:

Slant machining mode is cancelled by <Reset>.

- 23 -

Program Example:

.
MT=901
M321
/ MT=1201
NA009 (Spot drill M16 holes, 3 places)
G0 G95 M110 X200 Z-140 TL=0909
BA=70 G52 SB=1204 M153 M63 M13
C0 X150 M175 M8
G138 C0
G174 SX=60 SZ=-152.525
G127 B70
G0 X0 Y0 Z13
G181 X0 Y0 Z-9 C0 K10 F.2 E.1
C120
C240
G180
G0 X0 Y0 Z20 M63 M12 M174 M9
X100 Z40 M51
G126
G175
G136
G20 HP=4 M51
T100
M50
M1
MT=1201
M321
/ MT=1301
NA012 (Tap Drill; 14.3mm Dia.)
M8

Pre-select tool #9.

Tool change macro.
Pre-select tool #12.
Index turret to 70, pick up tool offsets, rotate tool offsets, rapid close
to part, engage C-axis, and turn on M-spindle. M153 and M63 are for
cycle time reduction.
Rapid to part & turn on flood and thru spindle coolant.
Y-axis mode ON
Zero shift ON
Slope mode ON; Rotate Coordinates 70
Fixed cycle; Drilling

Cancel Slant Mode

Cancel Zero Shift
Cancel Y-Axis Mode
Rapid to safe indexing position & turn on airblow for spindle purge.
Index to tool change position.
Turn off thru spindle airblow.

Pre-select tool #12.

Tool change macro.
Pre-select tool #13.

- 24 -

G0 G95 M110 X200 Z-140 TL=1212

BA=70 G52 SB=445 M153 M63 M13
C0 X150 M175 M8
G138 C0
G174 SX=60 SZ=-152.525
G127 B70
G0 X0 Y0 Z13
G183 X0 Y0 Z-42.296 C0 K10 F.2 E.27
D3 L28.6
C120
C240
G180
G0 X0 Y0 Z20 M63 M12 M174 M9
X100 Z40 M51
G126
G175
G136
G20 HP=4 M51
T100
M50
M1
MT=1301
M321
/ MT=1401
NA013 (Tap; M16 x 2 - 3 Places)
G0 G95 M110 X200 Z-140 TL=1313
BA=70 G52 SB=139 M153 M63 M13
C0 X150 M175 M8
G138 C0
G174 SX=60 SZ=-152.525
G127 B70
G0 X0 Y0 Z20 M175 M9
G178 X0 Y0 Z-36 C0 K10 F2
C120
C240
G180
G0 X0 Y0 Z20 M63 M12 M174 M9
X100 Z40 M51
G126
G175
G136
G20 HP=4 M51
T100
M50
M1
.

Y-axis mode ON
Zero shift ON
Slope mode ON; Rotate Coordinates 70

Cancel Slant Mode

Cancel Zero Shift
Cancel Y-Axis Mode
Rapid to safe indexing position & turn on airblow for spindle purge.
Index to tool change position.
Turn off thru spindle airblow.

Pre-select tool #13.

Tool change macro.
Pre-select tool #14 (Not used in this example).

Y-axis mode ON
Zero shift ON
Slope mode ON; Rotate Coordinates 70

Cancel Slant Mode

Cancel Zero Shift
Cancel Y-Axis Mode
Rapid to safe indexing position & turn on airblow for spindle purge.
Index to tool change position.
Turn off thru spindle airblow.

- 25 -

?) B-Axis (Contouring) Operation

G/M-Codes:
G148/G149

B-Axis Mode OFF/ON

Address Characters:

Conditions:

Notes:

- 26 -

G) W-Axis (Sub-Spindle) Operation

G/M-Codes:
G22
G29/G28
G140
G141
G122
G123
G144/G145
M77/M76
M83/M84
M88/M89
M151/M150
M184/M185
M210
M239
M247/M246
M249/M248
M289/M288

Torque Skip ON/OFF.

Main spindle coordinate system.
Sub-spindle coordinate system.
W-axis control A-turret (default).
W-axis control B-turret, must be commanded on both turrets.
W-axis function for LT-200.
Parts catcher ADVANCE/RETRACT.
Chuck CLAMP/UNCLAMP; Main spindle.
Air blow ON/OFF; Main spindle.
Synchronized rotation/orientation mode ON/CANCEL.
Chuck open/close interlock release ON/OFF; Main spindle.
Ignore synchronized orientation of spindles. (Should be on the same line
as M151).
Opposing spindle orient
Chuck open/close interlock release ON/OFF; Opposing spindle.
Opposing spindle chuck OPEN/CLOSE.
Opposing spindle air blow ON/OFF.

Conditions:
When changing spindle modes always cancel spindle specific commands- (M110, G96, G138)

Parameters:

Optional Parameter: 1st-2nd Spindle; 2nd Spindle Zero Offset - Use this to clock the right spindle to the left
if required.
Optional Parameter: 1st-2nd Spindle; Interference free distance ZB-W (Sub-spindle) - This parameter sets
the distance allowed between the sub-spindle and the lower turret.

Notes:

There is no PD Distance on the Macturn series. To limit the approach distance, use the W-axis soft limit.
This must be set for both the A and B turret.
When transferring a part between spindles and no value is placed in the C-zero offset of the 1st spindle or
Op. Par.: 1st-2nd Spindle; 2nd Spindle Zero Offset, the zero point on the part should be the same on both
spindles.
If a value is placed in Op. Par.: 1st-2nd Spindle; 2nd Spindle Zero Offset (assuming a left to right process),
place 360 minus that parameter value in the right spindle C-zero offset to synchronize the spindle zero to
the part zero.

Part Transfer:

On sub-spindle machines parts can be transferred with both spindles running or with both spindles
stopped. If the work piece requires a specific orientation between spindles this can be maintained as well.
If no orientation is required, M210 can be used to reduce the cycle time required for pick-off.

- 27 -

With standard workholding, the general practice for proper chuck installation is to mount the chucks so
that the jaws are rotated 60 from the opposing chuck to allow for the pick-off of short parts.

Figure 1

Program Example (Chucking Using Torque Skip; Metric):

G0

G1
G29
G22
G29

G28
G1
G0

M247 M185
M289 M89
W55 M151 (M210)

G94 F100
M288 M88
PW=35
W0 D5 L10 F1000 PW=28
PW=5
M248
M84
W55 F1000
W2000 M150

See Figure #1 above

(Interlock Off; R & L Spindle)
(Airblow On, L & R Spindle)
(W-Axis; Position close to workholding) (Synchronize spindles
- Use M210 if C-axis orientation is not critical to reduce cycle
time)
(IPM feed)
(Airblow Off, L & R Spindle)
(Torque-skip max value; parameter also needs setting)
(Feedrate reduced to 1/5 programmed rate when D-value is
achieved)
(Reduce pressure on workpiece, optional)
(Chuck Clamp, R Spindle)
(Chuck Unclamp, L Spindle)
(Torque-skip off)
(Clear Workpiece)
(Rapid to limit, Un-sync spindles)

Program Example (Cut-off Using Torque Skip):

G0

M247 M185
M289 M89
W* M151 (M210)

(Interlock Off; R & L Spindle)

(Airblow On, L & R Spindle)
(W-Axis; Position close to workholding) (Synchronize spindles
- Use M210 if C-axis orientation is not critical to reduce cycle
time)

- 28 -

G1

G94 F100
M288 M88
PW=35
W0 D0.1 L0.15 F40 PW=28
PW=5
M248
M84

(IPM feed)
(Airblow Off, L & R Spindle)
G29
(Torque-skip max value; parameter also needs setting)
G22
(Feedrate reduced 1/5 when D-value achieved)
G29
(Reduce pressure on workpiece, optional)
(Chuck Clamp, R Spindle)
(Chuck Unclamp, L Spindle)
G28
(Torque-skip off)
(Pull part out in preparation for cut-off)*

(Cut-off part)
G1
W5 F1000
(Clear Workpiece)
G0
W2000 M150
(Rapid to limit, Un-sync spindles)
*Note: Please be aware of interference conditions during the cut-off operation. It is recommended that prior
to the cut-off operation the cut-off tool be placed in the spindle and the H1 turret should be rotated to the
vertical position and moved close to the left spindle. When the part is pulled out it should be pulled out
sufficiently to allow for cut-off stock and facing stock on the next part.

Program Example (Barstock on LT; Double Pull of shaft part No Torque

Skip):
A Turret
(Transfer)
G0 X20.0 Z0 T0200

B Turret
(Transfer)
G0 X20.0 Z=VNVLZ-VZOFZ+.1 T0500

P0100
M247 M185
M289 M89
M249
G0 W=3.0 M151 (M210)

P0100

G1 G94 F40
M288 M88
G1 W0.0 F40
M248
M84
G1 W=2.5
M83
M249
W0.0
M248
M84
G0 W50.0 M150
M246 M184
P0110

P0110

Notes
Move A-Turret clear; Move BTurret to .1 from Z-axis soft limit.
Sync
(Interlock Off; R & L Spindle)
(Airblow On, L & R Spindle)
(Chuck Unclamp, R Spindle)
(W-Axis; Position close to part
face) (Synchronize spindles - Use
M210 if C-axis orientation is not
critical to reduce cycle time)
(IPM feed)
(Airblow Off, L & R Spindle)
(Feed to position)
(Chuck Clamp, R Spindle)
(Chuck Unclamp, L Spindle)
1st pull
(Chuck Clamp, L Spindle)
(Chuck Unclamp, R Spindle)
(Feed to position)
(Chuck Clamp, R Spindle)
(Chuck Unclamp, L Spindle)
(Rapid to limit, Un-sync spindles)
(Interlock on, R & L Spindle)
Sync

H) Collision Avoidance System (CAS)

G/M-Codes:
G98/G99
M867/M866

Parameter #27=0/Parameter #27=1 (CAS ON/CAS OFF)

Interference check cancel ON/OFF

Notes:
Order of operations for setting up a job using CAS:

- 29 -

Install workholding
Install cutting tools
Set Program Zero
Touch off all tools
Using the Define Models function:
9 Measure and define chuck.
9 Measure and define chuck jaws.
9 Measure and define workpiece blank.
Using the Register Models function:
9 Measure and define cutting tools.
9 Measure and define toolholders.
Using the Define Models function:
9 Assemble cutting tools and toolholder
If a tool gets stuck inside of a collision zone it is still possible to move the axis by pressing and
holding Interlock Release and then use the pulse handle or push buttons to move the tool clear.
NOTE: an alarm message will appear on the screen stating that CAS is off.

I) NC Tailstock (Multus B-300/400)

The NC tailstock is a ballscrew driven, dead quill unit (Live quill optional) with a spring pack for thrust load. There is
no quill travel similar to a hydraulic tailstock. Instead, the entire tailstock body moves. The tailstock is the W-Axis.
W-Zero is used and it is recommended that it be set to where the tailstock engages the part. There are 10 sizing
positions and the tailstock has tailstock confirmation built in.

Position Descriptions (see Figure 1):

Work Position: The position where the tailstock engages the part (M56). This should be the lowest of the
position settings. This position is in reference to the W-Axis Zero.
+/-OK: Tolerance for the Work Position.
Approach Position: When engaging the part the tailstock will rapid to this position and then feed to the
Work Position. When retracting from the part the tailstock will feed out to this position and then rapid the
rest of the way. This position should be set to clear the part. This value must be greater than the Work
Position. This position is used with both the foot pedal and M55/M56.
Retract Position: The clearance position for loading/unloading parts (M55). This value must be greater
than the Approach Position.
Thrust: Amount of thrust at the Work Position. High/Low thrust values are standard (M98/M99).

Figure 2

Manual Mode & Setup:

Manual Mode:
Make sure that the position data is set correctly
[-W-Axis Limit] < [Work Pos.] < [Approach Pos.] < [Retract Pos.] < [+W-Axis Limit]

- 30 -

 For Manual Advance the pedal has two trigger points. Slightly pressed will inch the tailstock
forward. Press down fully and release will advance the tailstock to the Work Position.
For Manual Retract press and hold retract pedal and the tailstock will move to the Retract Position
or to the positive W-Axis soft limit. Tailstock motion will stop when the pedal is released.
Setup:
In MDI Mode:
Select the Sizing position desired. (Ex. G195 SP=1)
Set the thrust level (High M99/Low M98).
In Manual Mode:
Activate NC Tailstock data page using the black panel button.
Turn Teaching Mode on.
Press and release the Advance pedal (Reset button will stop tailstock advance)
Tailstock will engage the part at the thrust level set.
Go to W-Axis Zero Set and CAL 0. (It is recommended that W-Axis zero and Work Position
be set at the same point.)
Go to the tailstock Work Position and Cal 0.
Set Approach Position (> Work Position).
Set Retract Position (> Approach Position).
Retract tailstock
Turn off Teaching Mode.
Tailstock is set.

Add notes about center hole parameter. Must be greater than Work Position + +OK + Center
Hole + 5mm.

G/M-Codes:
G195
M55
M56
M98
M99
M167
M168
M847

Multiple sizing position command G195 SP=@@

Tailstock retract position command ( disengage from part)
Tailstock sizing position command (engage in part)
Tailstock low pressure command
Tailstock high pressure command
Tailstock interlock release ON
Tailstock interlock release OFF
Tailstock retraction end position command ( move to W+ soft limit)

Conditions:

Tailstock parameter set to Center Work.

Turret at X-plus limit

Parameters:
Position data is set in values relative to a W-Zero position. On a tailstock machine the W-axis is only used for
the tailstock and has no reference to the program zero. Therefore, we recommend that W-Zero be set to the
Work Position.
Work position - Where the center is engaged in part, smallest value and it is recommended that this
should match the W-Axis zero.
Approach position - rapid to position, then slow feed to work position
Retract position - clearance position to be able to remove the part, less than plus soft limit
Note: if there is a miss-match of data it will create alarm 2371 Error in TS move command.

- 31 -

Address Characters:
SP=@@

@@= Multiple Sizing position No. (1-10)

Notes:

A maximum of 10 tailstock positions (Sizing Positions) can be set.

The pressure on the workpiece is controlled by spring pressure in the tailstock body (there is no quill).
Taper adjustment is standard.
Make sure that the position data is set correctly
[-W-Axis Limit] < [Work Pos.] < [Approach Pos.] < [Retract Pos.] < [+W-Axis Limit]
For Manual Advance the pedal has two trigger points. Slightly pressed will inch the tailstock forward.
Press down fully and release will advance the tailstock to the Work Position.
For Manual Retract press and hold retract pedal and the tailstock will move to the Retract Position or to the
positive W-Axis soft limit.

Program Example:
(Multiple sizing command)
N001 G00 X1000
N002 G195 SP=1
N003 M56
N004 M3 S1000
:
N100 M5
N101 M55

Moves the X-axis to the + limit.

Multiple Sizing position command (Position #1 commanded)
Sizing position command (moving to the #1 sizing position)
Cutting Program
Spindle stop
Retract position command (moving to the #1 retract position)

- 32 -

Appendix I
General Notes: E-control and newer
1.

Always be sure to turn off commands or give priority to the opposing turret when leaving one spindle
to go to the other. (M110, G96, G110/G111, G94)
2. Remember that when the turrets are not working together (not 4-axis) that the commands to the
spindle (M83/84, M88/89) are the same as any two axis machine. Only when in 2-spindle mode
would you need to use (M248/249, M288/289)
3. Note that when making a Z-Zero Offset to the A or B-turret in G141 mode the direction of offset is
reversed. Towards the spindle is a positive direction. This is because the ZA/ZB axis is on the same
ballscrew for both L/R spindles and is setup +/- to the left spindle. Also note that programming is not
affected by this. Programming towards the chuck is always a negative direction.
4. Always put the T0?0?0? (or TL=) command on a line with X- & Z-Axis commands. This holds true
for all Okuma lathes. Correct programming procedure.
5. When using C-Axis in 4-axis mode. Only one of the turrets can command M110 and the following Caxis movements. The other turret may start up and use its M-Tools but only the one that commanded
M110 can command C-positions. Then in turn only the turret that commanded M110 can command
the M109.
6. Note that sometimes you will see differences when running the program in Dry Run, Machine Lock,
Individual Mode, and Single Block or any combination of these. This is because with each one of
these conditions different Confirmations/Interlocks may be required and also, as in individual mode,
only applicable parts of the program will be read.
7. Note that when using Lower turret M-Tools on the right spindle it may be required to set Turret
Parameter Bits in order to get the proper rotation of the M-Tool. (Please see manuals)
8. Note the following about P-Codes:
P-Codes must consecutively count up from 1. (Ex. P1, P2or P10, P25)
Usually you synchronize P-Codes (Both A/B have P10S ). You don't have to synchronize (ATurret has P1, B has P2, A has P3)
P-? (P minus value) can be used. This will reset the P-Code count up.
Don't overuse P-Codes. It could slow your program.
9. Note the following about M100:
There must be equal number of M100's for both G13/G14.
These codes act like P-Codes by holding up one turret for the other.
One unique feature of M100 is that it holds the read ahead character.
Could cause restart problems if over-used.
10. It is recommended that you create restart points in the program to make it easier for both setup and in
reworking or saving parts. These would typically be located before and after processes such as
transfer, C-Axis work, and other complex processes. In these cases you would restart just prior to
M151, M110, M201or just after M150, M109, M200
11. Note that when performing a transfer at RPM you will need to use the M-Codes M185 and M247.
M185 allows the main chuck to rotate at RPM while in the unclamp state. M247 does the same for
the opposing chuck. M184 and M246 will return them to interlock status.
12. Note that the offsets for the lower turret are common for both left and right spindles. The number in
the offset page is just added to the Z-Zero offset of the spindle mode commanded (G140/141).
13. It is recommended to establish the same spindle orientation for M19, M151 and M110. Do this for
both spindles. This will ensure that features being processed on the left spindle can easily be
identified on the right. You will need to set both parameters (LONG WORDS #40, 43,44) and
CA/CB-ZERO offsets in order to do this.

- 33 -

Appendix II
Machine Set-up
Machine Checks
1.

2.
3.
4.

5.

Verify service has checked ALL alignments and Zero-sets:

a. Spindles individually, then to each other
b. Lower turret alignment, then X-zero sets
c. Upper turret alignment, will include B-axis checks as well, then X-Y zero sets
Check Machine Data management card to zero-sets and related parameters.
Calibrate touch setter
Set Soft Limits:
a. Set lower turret G140 z-minus, G141 z-plus in front of main spindle chuck.
b. Set Upper turret G140 z-plus, G141 z-minus so rear of turret is clear of opposing chuck/part.
c. Set Right spindle chuck/jaws plus limit to clear Left spindle chuck jaws
d. Opt. Parameter: 1st-2nd Spindle: (9) B-turret to Sub interference
Set Parameters:
a. Opt. Par., Other Function
i. 16- Torque delay time: 5
ii. 17- Torque limit command- 50
iii. 25- Program start mode- nothing
b. Machine User Par., Turret/Door
i. Shortest path B-side: check on
c. Machine User Par., Axis Control (When equipped with rapid over-ride switch this does not function.)
i. Rapid feed override: check on
d. Machine System Par., Turret/Door, Page 3
i. One directional positioning enable Un-check to eliminate extra turret move. NOTE: B-Axis positioning
accuracy is not guaranteed when this parameter is turned off.
e. Mach. System Par., Airblow/Coolant, Page 2
i. M08/09 selection: 2
ii. M175/M174 selection: 2
f. Mach. Optional Par., B-Axis, Page 1

Note: Some of these settings are for clearance or collision avoidance reasons. Actual usage may require different
settings, use extreme caution if there are interference zones because of the application.

Macturn Parameters
B-axis User Parameter:
Slant mode angle value
Tool edge offsets: ability to use a tool edge to set Z zero and not spindle nose, like a standard turret.
Optional Par., MG Panel:
Communication data for magazine input panel.
Optional Par., B-axis:
Tool offset functionality.
B-axis System Parameter:
One of alignment checks data.
X offset: distance of spindle centerline from turret rotation point, ideally should be zero
Z offset: distance of spindle nose from turret rotation point.
M-axis Orientation:
ATC system setting
B-axis Angle:
System data for turret angle positions
ATC Home Position:
Machine coordinates for tool changing and a return position, G21 HP=N.
HP1: X, Y, Z- tool change position, Z- not specific on 250/350

- 34 -

HP4: X- positive soft limit, Y- turning position, Z- usually same as HP1

HP6: X, Y, Z- tool change position for sub-magazine, X, Y should be same as HP1
ATC Home Position Move:
Ability to turn on/off particular axis movement for the G21 command.
ATC Parameter:
System data for ATC
Machine User Par., ATC Tool Parameter:
Allows control of specified functions by tool number.
Machine System Par., Machine Position Point:
System data for exchange arm
Machine System Par., System Checkmode:
Various items to allow manual control of ATC functions
Machine System Par., ATC:
System data of ATC functions
Machine System Par., ATC Exchange Arm:
System data for exchange arm.

- 35 -

Appendix III
Coolant
Coolant Motor Electrical Connections
When connecting the coolant components (motors, filters, chiller, high pressure unit) care should be taken to insure
proper installation. Generally, the hoses are not a problem since they are clearly labeled on both the hose and
fitting. The motors, however, are not as clearly marked and reference should be made to the electrical drawings to
make sure they are connected properly. The schematic below should work in most cases. Note that the upper turret
is labeled either M2 or M2A.

Coolant Alarms:
Filter Level Float - Once the filters are full of contaminants and limiting the flow of coolant through them the
flow will exit the opening of the filter bag and down a passage to the overflow container with a float.
Alarm level B: 2743
Tank Level Float - Some machines are equipped with a float on the separated portion of the coolant tank.
These alarms will notify when the level is low, but can be set to a B or C level alarm
Alarms: B-2734, C-3709

- 36 -

Appendix IV
Interference Awareness Zones
The work envelope on the Macturn series machine is complicated by the size of the upper turret. This is an
attempt to bring awareness to the common interference areas.
As a recommended practice, it is desired to use the standard VDI ID base as the tallest tool in the lower turret,
as it will clear in a standard machine setup. The following comments are referencing the ID base as the tallest
tool, if you have a tool that is taller, then careful attention will need to taken with your setup.
As standard the upper turret will clear the lower turret at X-zero in a horizontal position, ignoring tooling
interference.
The main areas of interference are:
1) Lower turret tooling to spindles, ID base as reference and tallest tool
a. Other interference if a tool is taller than ID base
2) Upper turret body to Lower turret tooling, ID base as reference and tallest tool
3) Upper turret X-axis slide (Y-axis motion) to sub-spindle sheet metal

Lower Turret
To Main Spindle
Contacts 9 chuck
Clears 12 chuck
Contacts 14 chuck

250
350
550
550-sub

Lower turret
To Other Inter.
Parts catcher
Z-axis sheetmetal

Upper turret
X-axis position to
Lower turret ID base
Contact @4 dia
Contact @.1 dia
Contact @-1.0 dia
For tool NOT in cut pos

Upper turret
Y-axis position
To Sub-spindle
2.02
2.00
1.09

Max chuck: 15
Turret sheetmetal
Moves with turret
At: .1

Based upon the 250/350 design, the lower turret will be parked under the left spindle when not in use or for
part transfers. Depending on the workholding on the left spindle and the tooling on the lower turret it may not
be possible to index the lower turret when it is parked under the chuck. Normally this is not a problem since
the program will be tested out under single block mode and this condition can be avoided. The major concern
would be during a restart when the turret may index to the previous tool. To guard against this use the
following program, substituting the correct RAPA value where shown. It can also be used for the upper turret
so it does not index if too close to the chuck or spindle sheet metal.
OCKB1
( Restart: B-Turret Position )
IF[VRSTT EQ 0]NSK1
IF[VAPAZ GT ????]NSK1 (????=Safe RAPA position of lower turret)
(--- Move B-Turret in front of main spindle ---)
VUACM[1]='CHK B-TURRET POS'
VDOUT[992]=9001
NSK1 RTS

- 37 -

Appendix V
Cycle Time Reduction
Track the time
To check to see how long individual machine operations take save the splits to common variables as shown in the
program below. This program times how long it takes to stop and orient the spindle.
G50 S1500
M3 S1500 M42
TIME=VDIN[1000]
V32=[VDIN[1000]-TIME]/1000 TIME=VDIN[1000]
M5
M19
V31=[VDIN[1000]-TIME]/1000 TIME=VDIN[1000]
M2

Turret one direction enable

From the factory all Macturns are set to position the turret in the same direction every time and in 2 steps. The first
step swings the turret close to the target point but slightly to the clockwise side of the target. The second step
moves the turret counter-clockwise to the final position. This is done to maximize accuracy. To eliminate some
cycle time this extra move can be turned off however accuracy will suffer. A possible compromise is to turn the
extra move off for roughing and non-critical finishing and then turn it on for critical finishing. To do this: un-check
the parameter and use M604/M605 in the program to turn it off/on. These commands are modal but are cancelled
by reset, M2, and power-off.
Note: The operator must confirm that, where this parameter is turned off, the customers required tolerances are
being maintained. B-Axis positioning accuracy is not guaranteed when this parameter is turned off. Refer to turret
parameter section for more information.

High speed M110 command

Optional Parameter (Multiple Machining): C-Axis Return to Origin - Eliminate the Zero-Positioning of the CAxis when shifting to C-Axis mode (M110).
Selected by Optional Parameter (Multiple Machining); C-Axis Return to Origin.
Enable = Position to zero
Disable = Position cancel

M153: M-tool Spindle Interlock Off

Simultaneous motion of C-axis, M-spindle rotation and Feed-axis motion - C-axis connection, M-Axis rotation
and feed axis motion can be executed at the same time.
<Reference program>
Standard Programming Method
N000 M110
N001 G00 X250 Z200 C180 T0101 SB=2000 M13 M63
N002
X100 Z10
N003 G01 Z-10 F100
Cycle Time Reduction Programming Method
N000 M110 G00 X250 Z200 T0101 SB=2000 M13 M63 M153
N001
X100 Z10 C180
N003
G01 Z-10 F100

- 38 -

Home Position instead of Limits.

Instead of sending the turret to the X limit at the end of an operation send it to the tool change home position: G21
HP=4. With the P200 control this command requires Y-mode (G138) to be turned on.

- 39 -

Appendix VI
Program Examples Reference Drawing
This drawing & tool list is used for several of the programming examples. This drawing is from ADMAC tutorial, #4.

- 40 -

Appendix VII
Macturn Publications
Okuma Manuals
Publication #
5262
5238
5240
5232
5342
5264
5323
5322
5097
4802
5287
4696
5005
5029
5277
4466
4420
4436
4108

Control
OSP-P200L

Machine
Macturn/Multus

OSP-P100L

Macturn series
All lathes

OSP-E100L

Macturn 250

OSPU100L
OSP7000L

Macturn series
Macturn 30/50

Title
Operation manual
Programming Manual
Special Functions Manual
Alarm & Error List
Super-Nurbs
CAS Instruction- Basic
CAS Instruction- Application
CAS Instruction- Additional functions
Operation Manual
Gauging Systems
Y-axis Gauging
Operation Manual
Sub-Magazine spec
L-Tool 45 Index Function
B-axis Control function (full B)
IT Plaza Set/DNC-DT/DNC-RT
DNC-B/C
Operation manual
Operation manual

Service Publications
Applications Engineering Publications
Publication #
AB-0176
AB-0179
AB-0180
AB-0195
AB-0196
AB-0199
AB-0200
AB-0203
AB-0213
AB-0215
AB-0216
AB-0219
AB-0225
AB-0230

Control
E100L
E100L
E100L

Title
Effective Rapid Override parameter
Heavy Tool parameter
Master G & M-code list for lathes
Macturn B-axis contouring accuracy
Macturn 550 Tool change times
Cycle time reduction for multi-function lathes
Macturn tool offset variation
Quick Edit Function
Macturn Touch-Sensor Gauging W/Tool Compensation Multifunction System.
Common Variables; Macturn Global Software update
Ref: Distributor Bulletin OSP-0003
System Variables; Macturn Global Software update
Ref: Distributor Bulletin OSP-0003
Macturn H1 CAT-spec turrets and Lathe Tool Index Function
Multus/Macturn Chip Removal Cycle: OM450/OM451/OM452
Setting M-axis Orientation

- 41 -

Appendix VIII
ATC Operation Sequence:
Multus B-300/400
S1
Waiting for next tool command
S2
Magazine (MG) indexing
S3
Ready station (RS) tool extraction
S4
RS change position
S5
RS tool extraction
S6
RS MG position
S7
Waiting for machine cycle end
S8
Tool change arm (EA) tool
insertion/Shutter close
S9
EA Rotation (90)
S10
Turret Tool clamp
S11
EA tool extraction
S12
EA Rotation (180)
S13
EA tool insertion
S14
Turret Tool clamp
S15
EA Rotation 90
Macturn 250/350 standard magazine specification
S1
Waiting for tool selection command (MT)
S2
Magazine indexing
S3
RS tool insertion
S4
RS tool change position
S5
RS tool extraction
Shutter 2 close
S6
Waiting for tool change command (M6)
S7
MG start indexing tool return pot
S8
Shutter open
S9
EA gripping
Turret tool unclamp
EA tool extraction
EA 180 rotation
EA tool insertion
Turret clamp tool
EA retract possible

Macturn 550 standard magazine specification

S1
Waiting for next tool command
S2
Magazine (MG) indexing
S3
Sub-arm (SA) MG position
S4
SA Tool lock
S5
SA tool extraction
S6
SA RS position
S7
SA tool insertion
S8
SA Tool unlock

- 42 -

S16
S17
S18
S19
S20
S21

S10
S11
S12
S13
S14

EA RS position/Shutter close
MG return pot indexing (EA)
RS change position
RS tool insertion
RS MG position
RS tool extraction

EA
RS
MG

M Tool change arm

Ready station
Magazine

MT command
M6 command
M228 command

: S1 to S7
: S8 to S21
: S7 to S1

Shutter close
MG indexing tool return pot (RS)
RS tool insertion
Shutter 2 open
RS magazine possible
RS tool extraction

EA
RS
MG

M Tool change arm

Ready station
Magazine

MT command
M6 command
M228 command

S17
S18
S12
S20
S21
S22
S23
S24

: S1 to S6
: S7 to S14
: S6 to S1

Shutter close
Shutter 2 close
RS MG position
MG return pot indexing (RS)
SA RS position
SA Tool lock
SA tool extraction
SA MG position

S9
S10
S11
S12
S13
S14
S15
S16

SA retract position
Waiting for the command (M06 command)
Starting the MG return pot indexing
(Turret)
ATC Shutter close
Turret Tool unclamp low pressure
RS change position
Shutter 2 close
Shutter open
Tool change EA clamp
Turret Tool unclamp
EA tool extraction
EA Rotation (180)
EA tool insertion
Turret Tool clamp
EA retract position

- 43 -

S25
S26

SA tool insertion
SA Tool unlock

S27

SA intermediate position

EA
RS
MG

M Tool change arm

Ready station
Magazine

MT command
M6 command
M228 command

: S1 to S10
: S11 to S27
: S10 to S1

Index
G138 22
G14 14
G140 12, 27, 33, 34
G141 12, 27, 33, 34
G144 27
G145 27
G174 24
G175 24
G195 31
G21 18, 19, 35, 39
G52 9

5
5262
LE 41
5264
LE32-116 41

A
AB-0176 41
AB-0179 41
AB-0180 41
AB-0195 41
AB-0196 41
AB-0199 41
AB-0200 41
AB-0203 41
AB-0213 41
AB-0215 41
AB-0216 42
AB-0219 42
Airblow/Coolant 34
ATC Home Position 35
ATC Parameter 35
ATC Tool Parameter 35
Auto Calc 12

H
Heavy Tool 11
Home Position 18, 35, 39

L
Lathe tool 11
LE51-521-R?? 41

M
M08 13
M09 13
M109 33
M110 20, 21, 33, 38
M146 20
M15 20
M150 27, 28, 33
M151 27, 28, 33
M153 20
M16 20
M167 31
M168
Tailstock interlock release OFF 31
M174 13, 18, 34
M175 13, 16, 34
M184 33
M185 28, 33
M19 20, 21, 33, 38
M200 14
M201 14, 33
M202 14
M206 14
M207 14
M210 27, 28
M227 16
M228 16
M239 27
M246 27, 33
M247 33
M248 27, 28, 33

B
BA= 9
B-axis System Parameter 34
B-axis User Parameter 34
BT=0 9
BT=1 9

D
Dummy Pot 11
Dummy tool 11

G
G110 14
G111 14
G122 14, 27
G123 14, 27
G126 24
G127 24
G13 14
G136 22

- 44 -

M249 28
M262 13
M263 13
M276 16
M277 16
M288 27, 28, 29, 33
M289 28, 29
M321 16, 18
M403 16
M404 9, 16
M421 16
M50 13, 18
M51 13, 16, 18
M55 31
M56 31
M602 10, 11, 12, 16, 18
M603 10, 12, 16
M604 17, 38
M605 17, 38
M652 18
M76 27
M807 20
M808 20
M813 17
M814 17
M820 18
M83 28, 33
M84 28
M847 31
M866 29
M867 29
M868 13, 17
M869 13, 17
M98 31
M99 31
Mill tool 11

P
P code minus value 33
Parameter 16, 17, 27, 34

R
Reserved Pot 11

S
Sensor 11
SP= 32

T
Turret Parameter 33
Turret/Door 17, 34

V
VAPAZ 37
VDIN 38
VDOUT 37
VNR*A[ ] 17
VNR*H[ ] 17
VRSTT 37
VTF*A[ ] 17
VTF*H[ ] 17
VTOF* 17
VTW*A[ ] 17
VTW*H[ ] 17
VTWO* 17
VUACM 37
VZSHX 24
VZSHY 24
VZSHZ 24

O
OM450 14
OM451 14
OM452 14
One directional positioning enable 17, 34

- 45 -